qorvo qpf4006 39ghz gan mmic front end module - system ... · the first mmic fem targeting 5g base...

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In the last year, the increasing develop- ment of 5G has reshaped the Radio Frequency (RF) power industry landscape, driving the RF GaN market. Compared to existing silicon LDMOS and GaAs solutions, GaN devices are able to deliver the power/efficiency level required for next-generation high frequency telecom networks. The Low Noise Amplifier (LNA) market is expected to deliver a 16% Compound Annual Growth Rate (CAGR) with the implementation of diversity modules, along with integration in Power Amplifier (PA) modules for handsets. Qorvo was the first player to unveil a Front-End Module (FEM) for ultra-high band coverage based on GaN-on-SiC 0.15μm technology. System Plus Consulting unveils Qorvo’s design, presenting our reverse costing of the QPF4006 39GHz GaN Monolithic Microwave Integrated Circuit (MMIC) FEM. The device is targeted for 5G base stations and terminals and combines, on the same die, a high linearity LNA, a low insertion-loss Transmit Receive (TR) switch and a high gain PA. The QPF4006 is assembled in an air-cavity laminate package with embedded copper heat slug which demonstrates Qorvo’s internal test and packaging capability. The device is manufactured with 0.15μm gate technology and AlGaN/GaN epitaxial structure deposited on a SiC substrate. Other than MMIC components it includes TaN resistors, SiN capacitors and three levels of metal interconnects including gold airbridges. This report includes a detailed analysis of the packaging and the GaN on SiC transistor with optical and Scanning Electron Microscope (SEM) pictures. Moreover it provides a cost analysis for the complete device. COMPLETE TEARDOWN WITH Detailed photos Precise measurements Material analysis Manufacturing process flow Supply chain evaluation Manufacturing cost analysis Selling price estimation The first MMIC FEM targeting 5G base stations and terminals using a 0.15μm GaN-on-SiC process. REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT Title: Qorvo QPF4006 39GHz GaN MMIC Front End Module Pages: 110 Date: October 2018 Format: PDF & Excel file Price: EUR 3,990 Qorvo QPF4006 39GHz GaN MMIC Front End Module IC – LED RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

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In the last year, the increasing develop-

ment of 5G has reshaped the Radio

Frequency (RF) power industry landscape,

driving the RF GaN market. Compared to

existing silicon LDMOS and GaAs

solutions, GaN devices are able to deliver

the power/efficiency level required for

next-generation high frequency telecom

networks. The Low Noise Amplifier (LNA)

market is expected to deliver a 16%

Compound Annual Growth Rate (CAGR)

with the implementation of diversity

modules, along with integration in Power

Amplifier (PA) modules for handsets.

Qorvo was the first player to unveil a

Front-End Module (FEM) for ultra-high

band coverage based on GaN-on-SiC

0.15µm technology.

System Plus Consulting unveils Qorvo’s

design, presenting our reverse costing of

the QPF4006 39GHz GaN Monolithic

Microwave Integrated Circuit (MMIC)

FEM. The device is targeted for 5G base

stations and terminals and combines, on

the same die, a high linearity LNA, a low

insertion-loss Transmit Receive (TR)

switch and a high gain PA.

The QPF4006 is assembled in an air-cavity

laminate package with embedded copper

heat slug which demonstrates Qorvo’s

internal test and packaging capability.

The device is manufactured with 0.15µm

gate technology and AlGaN/GaN epitaxial

structure deposited on a SiC substrate.

Other than MMIC components it includes

TaN resistors, SiN capacitors and three

levels of metal interconnects including

gold airbridges.

This report includes a detailed analysis of

the packaging and the GaN on SiC

transistor with optical and Scanning

Electron Microscope (SEM) pictures.

Moreover it provides a cost analysis for

the complete device.

COMPLETE TEARDOWN WITH

• Detailed photos

• Precise measurements

• Material analysis

• Manufacturing process flow

• Supply chain evaluation

• Manufacturing cost analysis

• Selling price estimation

The first MMIC FEM targeting 5G base stations and terminalsusing a 0.15µm GaN-on-SiC process.

REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT

Title: QorvoQPF4006 39GHz GaN MMIC Front End Module

Pages: 110

Date: October 2018

Format: PDF & Excel file

Price: EUR 3,990

Qorvo QPF4006 39GHz GaN MMIC Front End Module

IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

TABLE OF CONTENTS

Overview/Introduction

• Executive Summary

• Reverse Costing Methodology

Company Profile

• Qorvo

Physical Analysis

• Synthesis of the Physical Analysis

• Package Analysis

Package opening

Front-end module design

Package cross-section

• Die

Die view and dimensions

Die process

Die cross-section

Die process characteristics

Manufacturing Process

• Die Front-End Process

• Die Fabrication Unit

• Final Test and Packaging Fabrication Unit

AUTHORS

Cost Analysis

• Summary of the Cost Analysis

• Yield Explanations and Hypotheses

• Gan on SiC die

Front-end cost

Die probe test, thinning and dicing

Wafer cost

Die cost

• Complete Device

Packaging cost

Final test cost

Component cost

Price Analysis

• Estimated Sales Price

QORVO QPF4006 39GHZ GAN MMIC FRONT END MODULE

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Elena holds a Master in Nano-technologies and a PhD inPower Electronics.

Elena Barbarini is in charge ofcosting analyses for MEMS, ICand Power Semiconductors.She has a deep knowledge ofElectronics R&D and Manu-facturing environment.

Yvon Le Goff has joined SystemPlus Consulting in 2011, in orderto setup the laboratory ofSystem Plus Consulting. Hepreviously worked during 25years in Atmel NantesTechnological Analysis Labor-atory as fab support in physicalanalysis, and 3 years at HirexEngineering in Toulouse, in aDPA lab.

COSTING TOOLS

REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT

Process-BasedCosting Tools

ParametricCosting Tools

WHAT IS A REVERSE COSTING®?

Reverse Costing® is the process of disassembling a device (or asystem) in order to identify its technology and calculate itsmanufacturing cost, using in-house models and tools.

IC Price+

MEMS CoSim+

MEMS Price+

Power CoSim+

Power Price+

LED CoSim+

3D PackageCoSim+

DisplayPrice+

PCBPrice+

SYSCost+

CONTACTS

ABOUT SYSTEM PLUS CONSULTING

System Plus Consulting is specialized

in the cost analysis of electronics

from semiconductor devices to

electronic systems.

A complete range of services and

costing tools to provide in-depth

production cost studies and to

estimate the objective selling price of

a product is available.

Our services:

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PCB Price+The tool performs the necessary cost simulation ofa large type of PCB substrates according todifferent technical characteristics such as thematerial, the metal layers, the type of Vias, etc.

Our analysis is performed with our costing tools Power CoSim+ and PCB Price+.

System Plus Consulting offers powerful costing tools to evaluate any Power Electronics process or device,

the production cost and selling price. All these tools are on sale under corporate license.

Power CoSim+Cost simulation tool to evaluate the cost of anyPower Electronics process or device: from singlechip to complex structures.

Headquarters22, bd Benoni GoullinNantes Biotech44200 NantesFrance+33 2 40 18 09 [email protected]

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Mavis WANGGreater China+886 979 336 [email protected]

ORDER FORMPlease process my order for “Qorvo QPF4006 39GHz GaN MMIC Front End Module” Reverse Costing® – Structure, Process & Cost Report Ref: SP18411

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REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORTQORVO QPF4006 39GHZ GAN MMIC FRONT END MODULE

Each year System Plus Consultingreleases a comprehensive collectionof new reverse engineering andcosting analyses in various domains.You can choose to buy over 12months a set of 3, 4, 5, 7, 10 or 15Reverse Costing® reports.

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More than 60 reports released eachyear on the following topics(considered for 2018):• MEMS & Sensors: Accelerometer

– Environment - Fingerprint - Gas - Gyroscope - IMU/Combo -Microphone - Optics - Oscillator -Pressure

• Power: GaN - IGBT - MOSFET - Si Diode - SiC

• Imaging: Camera - Spectrometer• LED and Laser: UV LED – VCSEL -

White/blue LED• Packaging: 3D Packaging -

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*For price in dollars please use the day’s exchange rate *All reports are delivered electronically in pdf format*For French customer, add 20 % for VAT*Our prices are subject to change. Please check our new releases and price changes on www.systemplus.fr. The present document is valid 6 months after its publishing date: October 2018

1.INTRODUCTIONThe present terms and conditions apply to the offers, sales and deliveries of services managed by System PlusConsulting except in the case of a particular written agreement.Buyer must note that placing an order means an agreement without any restriction with these terms and conditions.

2.PRICESPrices of the purchased services are those which are in force on the date the order is placed. Prices are in Euros andworked out without taxes. Consequently, the taxes and possible added costs agreed when the order is placed will becharged on these initial prices.System Plus Consulting may change its prices whenever the company thinks it necessary. However, the companycommits itself in invoicing at the prices in force on the date the order is placed.

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4.TERMS OF PAYMENTSystem Plus Consulting delivered services are to be paid within 30 days end of month by bank transfer except in thecase of a particular written agreement.If the payment does not reach System Plus Consulting on the deadline, the Buyer has to pay System Plus Consulting apenalty for late payment the amount of which is three times the legal interest rate. The legal interest rate is thecurrent one on the delivery date. This penalty is worked out on the unpaid invoice amount, starting from the invoicedeadline. This penalty is sent without previous notice.When payment terms are over 30 days end of month, the Buyer has to pay a deposit which amount is 10% of the

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8.FORCE MAJEURESystem Plus Consulting responsibility will not be involved in non execution or late delivery of one of its dutiesdescribed in the current terms and conditions if these are the result of a force majeure case. Therefore, the forcemajeure includes all external event unpredictable and irresistible as defined by the article 1148 of the French CodeCivil?

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