qi 003 dial gauge

8/12/2019 QI 003 Dial Gauge

1/13

QUALITY MANUAL QUALITY INSTRUCTIONReview Number: 0

Issue No: 1

ML-QI-5.8-03: DIAL GAUGEIssued Date: 05-Se-05

!a"e 1 o# 1$

1.0 INSTRUCTION FLOWCHART

RESPONSIBILITY ACTIVITY DOCUMENTATION

!rearatio% o# &'uime%t - Raw Datas(eet )0$1

!re *a+ibratio% I%se,tio% - Raw Datas(eet )0$1

*a+ibrate &'uime%t - Raw Datas(eet )0$1

*a+,u+atio% - Raw Datas(eet )0$1

- *a+,u+ate-,a+ier.+s

Reorti%" - Raw Datas(eet )0$1

- !d# #ormat #i+e

1.1. CALIBRATION FLOWCHART


)+at%ess / !ara++e+ism o#&.ter%a+ aws

- Raw Datas(eet )0$1

)+at%ess / !ara++e+ism o#I%ter%a+ aws


I%strume%ta+ &rror *orre,tio%


1.. CALCULATION FLOWCHART


)+at%ess o# I%ter%a+ )i. aws - Raw Datas(eet )0$1

)+at%ess o# I%ter%a+ S+ideraws


)+at%ess o# &.ter%a+ )i. aws - Raw Datas(eet )0$1

)+at%ess o# &.ter%a+ S+ideraws - Raw Datas(eet )0$1


2/13


Issue No: 1


!a"e 2 o# 1$

!ara++e+ism o# aws - Raw Datas(eet )0$1

I%strume%ta+ &rror *orre,tio%


U%,ertai%t3 - Raw Datas(eet )0$1

.0 SCOPE

21 T(is i%stru,tio% se,i#ies t(e dia+ "au"es o#211 001mm i% s,a+e i%terva+ a%d 1mm i% si%d+e moveme%t er o%e

revo+utio% o# +o%" oi%ter212 0001mm i% s,a+e i%terva+ a%d 02mm i% si%d+e moveme%t er o%e

rotatio% o# +o%" oi%ter

3.0 REFERENCE

$1 IS 4 50$6 ,+ause 71 I%di,atio% A,,ura,3$2 IS8 9uide to &.ressio% o# U%,ertai%t3 i% Measureme%t6 15 ;9UM1 *(e,= w(et(er t(e oi%ter moves #ree+3 wit(out a%3 obsta,+e movi%" a+o%" t(es,a+e

>2 Re?e,t t(e u%it i# t(e oi%ter does %ot move #ree+3>$ Re?e,t i# measuri%" robe s(ows si"% o# dama"e or be%t b3 #or,e

>7 Re?e,t i# t(e oi%ter s(ows si"% o# dama"e or be%t b3 #or,e


3/13


Issue No: 1


!a"e $ o# 1$

#.0 PREPARATION

1 *+ea% t(e dia+ "au"e wit( dr3 ,+ot( or tissue aer2 Let t(e u%it u%der test to stabi+i@e i% t(e +aborator3 mi%imum 2 (ours or over

%i"(t

8.0 CALIBRATION INSTRUCTION

1 Bide Ra%"e !ressi%"-i% A,,ura,3 a%d Retra,e

11 *+am t(e dia+ "au"e to t(e ri"id sta%d ,a+ibratio% tester #irm+3 wit(measuri%" robe moveme%t i% verti,a+ dire,tio%

12 Set t(e measuri%" i%strume%t to @ero1$ Set t(e basa+ oi%t o# t(e u%it u%der test to @ero17 Tur% t(e measuri%" e'uime%t b3 10C o# t(e s,a+e su,( t(at t(e s(ort

oi%ter moves i% a%ti-,+o,=wise dire,tio% #or ressi%"-i%15 Re,ord dia+ "au"e readi%"1> Reeat 17 u%ti+ #u++ s,a+e readi%"

1 Tur% t(e measuri%" e'uime%t b3 10C o# measuri%" s,a+e su,( t(att(e s(ort oi%ter moves i% ,+o,=wise dire,tio% #or retra,e readi%"

1 Re,ord dia+ "au"e readi%"1 Reeat 1 u%ti+ it rea,( @ero110 Reeat 12 to 1 to obtai% $ sets o# readi%"111 Bide ra%"e readi%" s(a++ be omitted i# t(ere is %o su,( oi%ter

2 Narrow Ra%"e !ressi%"-i% A,,ura,3 a%d Retra,e

21 Narrow ra%"e is de#i%es as t(e #irst 10 divisio%s o# t(e s,a+e22 *+am t(e dia+ "au"e to t(e ri"id sta%d ,a+ibratio% tester #irm+3 wit(

measuri%" robe moveme%t i% verti,a+ dire,tio%2$ Set t(e measuri%" i%strume%t to @ero27 Set t(e basa+ oi%t o# t(e u%it u%der test to @ero25 Tur% t(e measuri%" e'uime%t to t(e #irst s,a+e su,( t(at t(e +o%"

oi%ter moves i% ,+o,=wise dire,tio% #or ressi%"-i%2> Re,ord dia+ "au"e readi%"2 Reeat 17 u%ti+ #u++ s,a+e readi%"2 Tur% t(e measuri%" e'uime%t to t(e se,o%d +ast s,a+e su,( t(at t(e

+o%" oi%ter moves i% a%ti-,+o,=wise dire,tio% #or retra,e readi%"2 Re,ord dia+ "au"e readi%"

210 Reeat 1 u%ti+ it rea,( @ero211 Reeat 12 to 1 to obtai% $ sets o# readi%"


4/13


5/13


Issue No: 1


!a"e 5 o# 1$

F F F%10 *10 J

21 Avera"e at ea,( ra%"e ste A G ;RH R H R< $22 Bide Ra%"e a,,ura,3 K at ea,( ste G % - *2$ Ma.imum wide ra%"e a,,ura,3 Kma.G ma. ;K1F K% Reeatabi+it36 Y G ma. - mi%


6/13


Issue No: 1


!a"e > o# 1$

10.0UNCERTAINTY

101 Mode+ &'uatio%

Le%"t(6 l G S,a+e i%di,atio% H *a+ibratio% Tester H 9eometri, &rror H

Temerature e.a%sio% o# *a+ibratio% Tester H S,a+eReadabi+it3 H Narrow Ra%"e Ad?a,e%t &rror H Retra,e &rror HReeatabi+it3

Is(i=awa *(art s(owi%" t(e re+atio% o# mode+ e'uatio%

102 T(e estimatio% o# u%,ertai%t3 is based o% IS8 9uide To T(e &.ressio% 8#U%,ertai%t3 I% Measureme%t6 15

10$ I%dividua+ *omo%e%t *a+,u+atio%

10$1 S,a+e I%di,atio%

10$11 Bide Ra%"e !ressi%"-i%10$111 T(is is t3e A10$112 Data ,a% be obtai%ed #rom t(e i%strume%ta+

error ,a+ibratio%

10$11$ Sta%dard Deviatio% S1G obtai% #rom t(e ma.va+ue o# sta%dard deviatio% series10$117 &SDM G U1G S1 ;%


7/13


Issue No: 1


!a"e o# 1$

10$115 De"ree o# #reedom 1G % -1

10$12 Bide Ra%"e Retra,e10$121 T(is is t3e A10$122 Data ,a% be obtai%ed #rom t(e i%strume%ta+

error ,a+ibratio%10$12$ Sta%dard Deviatio% S1G obtai% #rom t(e ma.

va+ue o# sta%dard deviatio% series10$127 &SDM G U1G S1 ;% De"ree o# #reedom 2is obtai%ed #rom stude%t t-tab+e at 5C

,o%#ide%,e +eve+ ,orreso%ds to va+ue =6 ,o%sta%t

10$$ 9eometri, &rror

10$$1 T(is is t3e 4 be,ause is a% estimatio% based er#orma%,eo# t(e oerator

10$$2 S$is t(e ma"%itude o# ma.imum error due to ositio%i%" o#test u%it wit( rese,t to *a+ier *(e,=er w(i+e ta=i%"readi%"

10$$$ Semi-ra%"e G S$ 2

10$$7 Sta%dard u%,ertai%t3 U$

G S$

; 2 . O$


8/13


Issue No: 1


!a"e o# 1$

10$$> S$is devided b3 O$ be,ause it is a re,ta%"u+ar distributio%10$$ T(e de"ree o# #reedom is obtai%ed #rom t(e #ormu+a $G 05

;100 RP-1

10$72 T(is is t3e 4 be,ause ,(a%"e o# temerature is re,orded atbe"i%%i%" a%d e%d o# ,a+ibratio% %ot ,o%ti%uous+3

10$7$ Let t G tbe"i% te%d10$77 T(e amou%t e.a%ded S7G t . 115 . 10->

10$75 Semi-ra%"e G S7 210$7> Sta%dard u%,ertai%t3 U7G S7 ; 2 . O$ Sta%dard u%,ertai%t3 U5G S5 ; 2 . O$2 S> is t(e readabi+it3 ?ud"e b3 t(e erso% er#ormi%" t(e

,a+ibratio%10$>$ Semi-ra%"e G S> 210$>7 Sta%dard u%,ertai%t3 U>G S> ; 2 . O$5 It is t(e o+i,3 o# t(is +aborator3 to adot su,( i%#ormatio% asre,ta%"u+ar distributio% wit( 20C re+iabi+it3 +imit10$>> S>divided b3 O$ be,ause it is a re,ta%"u+ar distributio%


9/13


10/13


Issue No: 1


!a"e 10 o# 1$

10$ Summar3 o# t(e u%,ertai%t3 estimatio%

)a,tor T3e U%,ertai%t3S ;mm S> ; 2 . O$< U>

Re,ta%"u+ardistributio%6

20Cre+iabi+it3

+imit

125

Dia+ Test

I%di,ator A S S = U

8btai%ed

#rom,a+ibratio%,erti#i,ate6 =

NarrowRa%"eAd?a,e%t &rror 4 S S ; 2 . O$< U


20Cre+iabi+it3

+imit

125

Retra,e &rror

4 S S ; 2 . O$< U


20Cre+iabi+it3

+imit

125


11/13


Issue No: 1


!a"e 11 o# 1$

107 *ombi%ed U%,ertai%t3 U,

U, G O ;*1U1


12/13


Issue No: 1


!a"e 12 o# 1$

105110 G U7

10> *overa"e )a,tor6 =

10>1 = is ,ombi%ed #rom stude%t-t tab+e6 at 5C ,o%#ide%,e +eve+ ,orreso%dsto va+ue e##,a+,u+ated #rom 12>

10>2 Is is t(e o+i,3 o# t(is +aborator3 to reort at 5C ,o%#ide%,e +eve+

10 &.a%ded U%,ertai%t36 U

101 T(e e.a%ded u%,ertai%t3 is based o% t(is #ormu+a

U G = . U,

B(ere U, is #rom ,+ause 107= is #rom 10>

11.0REPORTING

111 Reorti%" #ormat s(a++ i%,+ude t(e #o++owi%" metro+o"i,a+ se,i#i,atio% o# t(emi,rometer

1111 I%strume%ta+ &rror1112 !ara++e+ism o# &.ter%a+ aws111$ )+at%ess o# &.ter%a+ aws1117 !ara++e+ism o# I%ter%a+ aws1115 )+at%ess o# I%ter%a+ aws111> Li%earit3111 Stateme%t o# u%,ertai%t3 at 5C ,o%#ide%,e +eve+


13/13


Issue No: 1


!a"e 1$ o# 1$

qi 003 dial gauge

Documents