qcl-14-v3[5s]_[banasthali university]_[poonam mulchandani]
TRANSCRIPT
WHAT IS 5S ??
5 S ORIGINAL JAPANESE
MEANING
S1 SEIRI Sort out unnecessary items in the workplace and discard them
S2 SEITON Arrange necessary items in good order so that they can be easily picked for use
S3 SEISO Clean your work place thoroughly so that there is no dust on floor, machines and equipments
S4 SEIKETSU Maintain high standards of workplace at all times
S5 SHITSUKE Train people to follow good house keeping discipline automatically
NO SEITON
All necessary items are not in proper order..leads to wastage of time while picking required things..
NO SEIRI
A lot of unneccessarythings are at work place
NO SEISO
Workplace is untidy , many things scattered around
NO SEIKETSU
No use of gloves…No standardization
NO SHITSUKE
QUANTIFYING THE MAGNITUDE OF PROBLEMS….
Guidelines for rating workplace
In third rate workplace , people leave trash and no one stops to pick it up.
In second rate workplace , people leave trash but others pick it up.
In first rate workplace , no one leave trash, but people would pick it, if they saw it.
THIRD RATE WORKPLACE
SECOND RATE WORKPLACE
FIRST RATE WORKPLACE
SORTING
Eliminate obstacles to make work easy
Prevent accumulation of unnecessary items..
•Labels items and their location systematically.• Put frequently used items nearer
SET IN ORDER
STANDARDIZE
Create visual control system..Regular inspection and evaluation..Devise ways to expose hidden problems..Use of gloves , creating standards.
Gloves
SUSTAIN
•Training and orientation to everyone•Teach people how to apply 5 s
•Dust and dirt are completely shut out..•Put aside 3 minutes everyday for cleaning
SHINE
LEARNINGS BY THE TEAM..5S makes the job easier , safer and faster..
A place for everything and everything in its place..
Prevention of error and quality improvement
Productivity enhancement through elimination of waste..
Safety ensures reduction of accidents
Low machine breakdown rates
Gain of experience and self awareness
Team spirit and cooperation
In changing mindsets -develop proactive approach..
Application of 5s in our daily life