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QAD Automation Solutions Warehousing and Integrations Michael Ochi May 8, 2019

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Page 1: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

QAD Automation Solutions Warehousing and IntegrationsMichael OchiMay 8, 2019

Page 2: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Safe HarborQAD Automation Solutions Warehousing and Integrations

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This presentation includes forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. These statements are subject to significant risks and uncertainties. Actual results and events may differ materially from those set forth in these forward-looking statements. These risks and uncertainties are detailed in QAD’s SEC filings, including its latest Annual Report on Form 10-K and in particular the section titled “Risk Factors” therein and other periodic reports subsequently filed by QAD with the Securities and Exchange Commission.

This presentation contains references to certain financial measures that have been adjusted to exclude certain expenses and other specified items. These financial measures differ from comparable measures calculated and presented in accordance with accountingprinciples generally accepted in the United States of America (“GAAP”) in that they exclude unusual or non-recurring charges, losses, credits or gains. Management believes that financial presentations excluding the impact of these items provide useful supplemental information that is important to a proper understanding of the Company’s results. These presentations should not be viewed as a substitute for results determined in accordance with GAAP, nor are they necessarily comparable to non-GAAP financial measures presented by other companies.

This presentation is intended to outline QAD’s general product direction. It is intended for information purposes only, and may not be incorporated into any contract. It is not a commitment to deliver any material, code, functional capabilities, and should not be relied upon in making purchasing decisions. The development, release, and timing of any features or functional capabilities described for QAD’s products remains at the sole discretion of QAD.

QAD undertakes no obligation to update forward-looking statements.

Page 3: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

IntroductionQAD Automation Solutions Warehousing and Integrations

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Michael OchiOperational Manager, QAD Labs

QAD

Page 4: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

AgendaQAD Automation Solutions Warehousing and Integrations

• Background• Business drivers• Overview• Use cases

- System upgrades- Risk reduction- Production-driven - Advanced controls

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Page 5: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Advanced Warehousing – Background

• QAD Warehousing is the legacy system (a.k.a. AIM / WMS)• Major core ERP developments in last 5 years

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Serialization

License plating and unit

identification

Item Attributes

Extended item and inventory characteristics

QAD Automation Solutions

Native data collection and label printing

Production Orders

Streamlined manufacturing

QAD Automation Solutions Warehouse Extensions

QAD Automation Solutions Warehousing and Integrations

Page 6: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Product EvolutionQAD Automation Solutions Warehousing and Integrations

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Features Legacy QAD Warehousing

Warehouse Extensions

Warehouse Layout ✓ ✓Algorithms, Events/Tasks ✓ ✓Material routings/Engine ✓ ✓

Automation Solutions ✗ ✓Serialization ✗ ✓

Production Orders ✗ ✓Integration/Interface Layer* ✗ ✓

Page 7: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

QAS Warehouse Extensions – QAD Labs OfferingQAD Automation Solutions Warehouse Extensions

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Educate /Evaluate

Research /Monitor

Productize /IntegrateInnovate

Educate / Evaluate

Research /Monitor

Productize / IntegrateInnovate

Page 8: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

QAD LabsQAD Automation Solutions Warehousing and Integrations

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Educate / Evaluate

Research /Monitor

Productize / IntegrateInnovate

IMPETUS

Industry buzz

Competition

Customer request

CRITERIA

Relevance

Customer perception

Commercial attractiveness

Addressability

Maturity

INVESTIGATIONVendor vetting

Skilled Resources

Offering positioning

Integration scenarios

COLLABORATIONMinimum viable

functionality

Engage around known customer

interest

Expand solicitation to additional

targets

SOLIDIFYMinimum viable

architecture

Technology / vendor

finalization

Pricing models

INCORPORATE

Finalized pricing

Sales training

Demo / presales materials

Multi-generation delivery

Globalization

Identification Consideration / Prioritization Evaluation Experimentation Iteration Productization

Page 9: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

QAD LabsQAD Automation Solutions Warehouse Extensions

Production Execution Process AutomationTraceabilityML AssistantsPlanning,

Operational Efficiency

Educate / EvaluateResearch / Monitor Productize / IntegrateInnovate

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Analytics

Data Lake

MachineLearning

Analytics

Data Lake

DigitalTwin

IIoT

MachineLearning

Robotic Process Automation

(RPA)

Data Lake

DigitalTwin

IIoT

No CodeLow Code

Page 10: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Business DriversQAD Automation Solutions Warehousing and Integrations

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Page 11: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Warehouse Management – Business DriversQAD Automation Solutions Warehousing and Integrations

• Inventory is a necessary evil• Warehouses are a

necessary evil• Warehouse management

should mitigate costs

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Space and Labor Utilization

Shrinkage and Touch Time

Page 12: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

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Business Drivers Focus

Intelligent Putaway

Efficient Picking

Effective Warehouse

Management

QAD Automation Solutions Warehousing and Integrations

Page 13: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Focus Example Intelligent PutawayQAD Automation Solutions Warehousing and Integrations

• What does it mean?• Minimize total travel• Consolidate storage• Prepare best access

- Physical location- System awareness and accuracy

• How is it achieved?• Real-time

- Delay task generation- Instantly update ERP

• Rule-based- Consider capacity- Consider weight- Consider assignments

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Page 14: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Effective Warehouse Management in NumbersQAD Automation Solutions Warehousing and Integrations

• Scenario: two types of inventory – high use and low use

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Low use average distance = 30mHigh use average distance = 30m

Total distance = 360m

PROD

Low use average distance = 45mHigh use average distance = 15m

Total distance = 240m

RECV

PROD

RECV

33% Reduction!

Page 15: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

OverviewQAD Automation Solutions Warehousing and Integrations

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Page 16: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Warehouse Extension - Advanced

Warehouse Extension - Base

Standard Automation Solutions

Inventory and Warehouse Management LevelsQAD Automation Solutions Warehousing and Integrations

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Page 17: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Standard Automation SolutionsQAD Automation Solutions Warehousing and Integrations

• Covers all inventory activity• Provides suggestions via ‘lookup’

- Locations- License plates- Lot numbers

• Full inventory management - Transferring- Cycle counting and physical inventory- Packaging- Label printing

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Inbound Inventory

Production Outbound

Page 18: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Warehouse Extension – Base QAD Automation Solutions Warehousing and Integrations

• New system organization- Adds layout levels to organize inventory movement- Relates items to organizational levels- Provides basic capacity and utilization measurement

• New QAD Automation Solutions transactions- Directed putaway based on item-layout connections, present capacity- Picking with travel sequence intelligence

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Page 19: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Warehouse Extension – Advanced QAD Automation Solutions Warehousing and Integrations

• New system organization- Base layout (scalable!!) with more complex capacity- Material routing and business rules- Event and task management- Space, inventory and labor metrics

• New task-driven QAD Automation Solutions transactions- Putaway runs dynamically or on pre-existing tasks- Replenishment min/max (for pick face) and production- Picking management-defined priorities (FIFO, FEFO, full, partial, etc.)

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Page 20: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Production Execution

ASRS (black box)

ASRS (full control)

Warehouse Extension – Integrations and InterfacesQAD Automation Solutions Warehousing and Integrations

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Page 21: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Warehouse Extension ComparisonQAD Automation Solutions Warehousing and Integrations

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Base AdvancedLayout and simple capacity Layout and robust capacity

Item-layout associations Item-layout associations

Material routing and algorithms

Request programs

Event/task status, history, metrics

Integrations and Interfaces

Page 22: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Advanced Example: Dynamic Putaway

We need a volunteer!(selection process demonstrates algorithms)

Preferences:

QAD Automation Solutions Warehousing and Integrations

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1. Warehouse Manager2. Plant Manager3. Any brave IT folks?4. OK… anybody with a pulse?

Page 23: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

• Scenario 1: traditional task generation

Advanced Example: Dynamic PutawayQAD Automation Solutions Warehousing and Integrations

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1

1

2 3

10:00am

1

2

3

10:05am

2

2 3

10:02am

1

2

Page 24: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

• Scenario 2: dynamic task generation

Advanced Example: Dynamic PutawayQAD Automation Solutions Warehouse Extensions

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1

1

2 3

10:00am

1

2

3

10:05am

2 3

10:02am

1

2

3

Page 25: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

• Thank you, volunteer!• What did we learn?

- Dynamic putaway empowers you to optimize space- Intelligent putaway efficient picking effective management

Advanced Example: Dynamic PutawayQAD Automation Solutions Warehousing and Integrations

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Page 26: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Use CasesQAD Automation Solutions Warehousing and Integrations

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Page 27: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

• What have we done so far?- 30+ sites live- NA, EMEA, APAC represented- Several in-process

• Use cases cover examples of advanced version value- Enabling upgrade- Reducing risk- Driven from production- Controlling machines

Use CasesQAD Automation Solutions Warehousing and Integrations

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Page 28: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

• Upgrading 3-shift site to modern QAD version with goal of using standard functionalityBusiness Case

• Advanced version, ASRS integrationsWarehouse Scope

• Getting up-to-date and staying up-to-dateValue Statement

• Serialization, Production Orders, Item AttributesAdditional Benefits

Use Case: System UpgradesQAD Automation Solutions Warehousing and Integrations

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Page 29: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Use Case: Risk ReductionQAD Automation Solutions Warehousing and Integrations

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• In-house system grew over 20 years; only support resource approaching retirementBusiness Case

•Advanced versionWarehouse Scope

•Solving business problems while ensuring long-term supportValue Statement

•Serialization, Production OrdersAdditional Benefits

Page 30: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Use Case: Production-DrivenQAD Automation Solutions Warehousing and Integrations

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•Changing ERP systems and managing limited space in productionBusiness Case

•As-needed replenishment driven from live order progress in Production ExecutionWarehouse Scope

•Single system using advanced technologies to improve operationsValue Statement

•Serialization, Production OrdersAdditional Benefits

Page 31: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Use Case: Advanced ControlsQAD Automation Solutions Warehousing and Integrations

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•Outdated crane and conveyor control system posed risk to businessBusiness Case

•Advanced version, ASRS controlWarehouse Scope

•Maintaining expensive warehousing equipment with 21st century technologyValue Statement

•Serialization, Production OrdersAdditional Benefits

Page 32: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

SummaryQAD Automation Solutions Warehousing and Integrations

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Page 33: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

SummaryQAD Automation Solutions Warehousing and Integrations

Improves warehouse operations

Connects with Advanced Technologies

Enables new benefits of QAD

Covers simple, moderate, and complex

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Page 34: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Next StepsQAD Automation Solutions Warehousing and Integrations

• Find us at the demo booth

• Improve your warehouse and inventory management!

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QAD Labs / Advanced Technologies

Automation Solutions

Page 35: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Highlighted SessionsQAD Automation Solutions Warehousing and Integrations

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Yanfeng Implementation of QAD Automation Solutions

and Integration

Lucian Manolache, YFAIWaseemuddin Safiri, QADWednesday 3:00 PM - 4:00 PMRhythms 2/3

QAD Automation Solutions Expansion and Enhancements

Michael Ochi, QADThursday 11:00 AM - 12:00 PMRhythms 2/3

Page 36: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Questions and AnswersQAD Automation Solutions Warehouse Extensions

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Michael Ochi805-886-7923

[email protected][email protected]

Page 37: QAD Automation Solutions Warehousing and Integrations · QAD Automation Solutions Warehousing and Integrations • New system organization - Base layout (scalable!!) with more complex

Thank You!QAD Automation Solutions Warehousing and Integrations

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www.qad.com©QAD Inc. 2019