pv-271 4344

Serial Number: 4344 FAMILY,PV---271

PARTS LIST MODEL: PV271

Read the instruction manual before operating this equipment.

08/02/2006

WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


The Distributer/Dealer serving the area in which your equipment is working will be able to give you the BEST and FASTEST SERVICE of Genuine Replacement Parts.

IMPORTANT:Be sure the parts book which you are ordering parts from is the parts book for the Drill needing the replacement parts! Each parts book is CUSTOM MADE to a specific Drill. All parts books have a Drill SERIAL NUMBER and MODEL DESCRIPTION on the header of each parts page. All Drills have a SERIAL NUMBER welded on the frame at the drilling end of the MAIN FRAME or CHASSIS. YOU MUST USE THE CORRECT PARTS BOOK TO INSURE CORRECT PARTS IDENTIFICATION.

Continuing Product Improvement and advancement of product design may cause changes to your Drill which may not be reflected in this Parts/Service Manual. Production models may vary in some detail. Drilling Solutions reserves the right to modify or make changes without notice or obligation.

Parts Ordering InstructionsBy giving complete information, you will enable us to fill your order correctly and avoid unnecessary delays!

When ordering Replacement Parts, specify:1. Unit Serial Number 2. The Name of each part as listed 3. The Part Number as listed in your Partsbook. 4. Quantity of parts desired.

Refer all communications concerning this unit to our nearest Branch Office, Distributor, Dealer or Agent



WARNING IN THE MANUAL

CALIFORNIA PROPOSITION 65 INFORMATIONTO CALIFORNIA CUSTOMERS AND TO CUSTOMERS SELLING DIESEL ENGINE EQUIPMENT INTO OR FOR USE IN CALIFORNIA

CALIFORNIAProposition 65 WarningDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects and other reproductive harm.





Table of Contents

FRAME/CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57737751 FRAME,MAIN,WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 5 17 19 21 25 29 31 33

57730574 DECKING,INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57739377 DECKING/RAIL,CAB ACCESS . . . . . . . . . . . . . . . . . . . . 57739468 DECK/RAIL,DCS DECKING . . . . . . . . . . . . . . . . . . . . . . 57739526 DECK/RAIL,CS DECKING . . . . . . . . . . . . . . . . . . . . . . . 57739567 DECK/RAIL,DCS DECKING . . . . . . . . . . . . . . . . . . . . . . 57492704 LADDER ASSY---ENTRY/EXIT . . . . . . . . . . . . . . . . . . . 57501678 STAIR WELDMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57685927 DECKING,INSTALLATION,SP . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS

UNDERCARRIAGE/TRACKS . . . . . . . . . . . . . . . . . . .57739849 TRACKS,CAT345SL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57744185 UNDERCARRIAGE,CAT,ASM . . . . . . . . . . . . . . . . . . . . 57747768 IDLER GROUP,FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . 57747974 ADJUSTMENT GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . 57735623 SPRING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57719288 IDLER GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57747776 GUARD GROUP,TRK GDE . . . . . . . . . . . . . . . . . . . . . . . 57747883 TRACK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57748097 LINK ASSEMBLY,TRACK . . . . . . . . . . . . . . . . . . . . . . . . 57740508 ROLLER,UPPER,GROUP . . . . . . . . . . . . . . . . . . . . . . . . 57748105 ROLLER GROUP,SINGLE FLG . . . . . . . . . . . . . . . . . . . 57806218 ROLLER GROUP,DOUBLE FLG . . . . . . . . . . . . . . . . . .

3537 43 45 47 49 51 53 55 57 59 61 63

JACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57738262 JACK,INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57738254 JACK,ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57712986 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 57354797 SEAL KIT, 7 X 60 JACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 57240814 KIT,SEAL,VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57721789 JACK,ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57326464 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 57354797 SEAL KIT, 7 X 60 JACK . . . . . . . . . . . . . . . . . . . . . . . . . . . 57205007 VALVE,COUNTERBALANCE . . . . . . . . . . . . . . . . . . . . 57240814 KIT,SEAL,VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57326464 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . .

6567 75 77 79 81 83 85 87 89 91 93 95


page i


Table of Contents

CAB/CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57650251 CAB,INSTL,DTAC AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57752768 CAB,BARE,DM45/L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57766644 DOOR,CURBSIDE,2LATCH,ASM . . . . . . . . . . . . . . . . . 57561664 DOOR ASSY --- TOWER SIDE . . . . . . . . . . . . . . . . . . . . 57554644 AIR CONDITIONER, ASSY . . . . . . . . . . . . . . . . . . . . . . 57554685 PACKAGE KIT, 805 IR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57554693 SWITCH ASSY, IR AP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57554669 COIL ASSY, HTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57554651 COIL ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57554677 FILTER W/ PREFIL & ELBOW . . . . . . . . . . . . . . . . . . . .

9799 101 111 113 115 117 119 121 123 125

TABLE OF CONTENTS

57672990 GAUGES,CONTROLS,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 57389561 CONTROLLER,PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 57657256 AIRCONDITIONING,CAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

DERRICK/TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . .57657058 DRILL PKG,ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57646200 SUPPORT ASM,TWR ANGLE . . . . . . . . . . . . . . . . . . . . . 57646226 STRUT,TWR SUPT,ANGLE . . . . . . . . . . . . . . . . . . . . . . . 57389983 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 57396475 SEAL KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57648891 VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 57581886 VALVE ASSY, VP7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57452724 VALVE,10---SPOOL/24V COILS . . . . . . . . . . . . . . . . . . . . 57664013 PIPING,ANGLE LOCKING . . . . . . . . . . . . . . . . . . . . . . . 57332264 INDICATOR, ANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57763906 REST,TOWER,INSTL,PV---271 . . . . . . . . . . . . . . . . . . . . 57650442 ROD SEAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .

155157 161 165 167 169 171 177 181 183 185 187 189

57663403 POWERHEAD,IR270SP ROTARY . . . . . . . . . . . . . . . . . . . . . . . . . . 195 58235128 KIT,SPLIT FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 57646010 POWERHEAD MOUNTING GRP . . . . . . . . . . . . . . . . . . . . . . . . . . 211

57605461 SHOCK SUB ASM,DRILCO8750 . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 57190613 REBUILD KIT,8750SHOCKSUB . . . . . . . . . . . . . . . . . . . 217 57658502 ROD CATCHER INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

57647976 CHANGER,ROD,CAROUSEL,ASM . . . . . . . . . . . . . . . . . . . . . . . . . 221 57139206 KIT, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 57646671 ROD SUPPORT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 57139206 KIT, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 57646564 BREAKOUT BASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 57352007 CYLINDER,HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . 235page ii WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


Table of Contents57658403 WRENCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 57309643 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 241 57657157 CAROUSEL,7.63X5.25 BECO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243

57657249 WINCH,MAIN 8000LB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 57329849 WINCH, BRADEN 8,000 LB . . . . . . . . . . . . . . . . . . . . . . . 257 57213274 BRAKE VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 261 57754335 LOCKING,TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 57139206 KIT, SEAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265

TABLE OF CONTENTS

POWERPACK/ENGINE . . . . . . . . . . . . . . . . . . . . . . . .57663353 57650335 57672925 57670150 57675407 57740532

267

ENGINE ASM,3412E,760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 BASE,POWERPACK & MTG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 BATTERY INSTL,4--- 8D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 BATTERY,ISO/JUMP START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 EXHAUST SYSTEM,CAT3412E . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 PIPING,RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285

57742769 INSTALLATION,COOLING PKG . . . . . . . . . . . . . . . . . . . . . . . . . . 291 57493504 RAD/COC/HOC---SIDE---BY---SIDE . . . . . . . . . . . . . . . . 293

AIR CLEANERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

295

57675423 AIR CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297 50825504 AIR FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 57675415 AIR CLEANER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 50616010 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

305

57768392 TANK,FUEL,350GL,CAT,ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307 57243248 TANK,FUEL,350 GAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 57396244 ETHER INJECTION--- CAT 3412 . . . . . . . . . . . . . . . . . . . . . . . . . . . 317


page iii


Table of Contents

COMPRESSOR/AIR SYSTEM . . . . . . . . . . . . . . . . . .57667420

319

PIPING,COC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321

57676314 COMPR,XL1900,CAT3412,ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 36001543 AIR END---XL1600/XL1900 . . . . . . . . . . . . . . . . . . . . . . . 333 57782229 COUPLING,RINGFEDER . . . . . . . . . . . . . . . . . . . . . . . . 335 57569832 PIPING,COMPRESSOR CONTRL . . . . . . . . . . . . . . . . . . . . . . . . . 339 57527921 KIT,ANTI---RUMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 57546202 VALVE BLOWDOWN ASSY . . . . . . . . . . . . . . . . . . . . . . 345 57704165 PIPING,COMP TO REC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 349 353 359 361

TABLE OF CONTENTS

57667172 RECEIVER INSTL,VERT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57570863 TANK,RECEIVER,VERT,ASSM . . . . . . . . . . . . . . . . . . . 57751851 MANIFOLD,UPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57546236 MANIFOLD,LOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57646465 57703852

PIPING ASM,AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 PIPING,MAIN AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . .57740540 PIPING,MAIN HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57318719 MANIFOLD,DIVERTER . . . . . . . . . . . . . . . . . . . . . . . . . 57381444 MANIFOLD ASSEMBLY,RETURN . . . . . . . . . . . . . . . . 58235128 KIT,SPLIT FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

371373 401 403 405

57436792 PUMPS & DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 57292518 PUMP,DOUBLE HYDRAULIC . . . . . . . . . . . . . . . . . . . . 409 57436115 GEAR BOX,FUNK 3---HOLE . . . . . . . . . . . . . . . . . . . . . . 413 57226664 57646390 RESERVOIR ASSY--- HYD. OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415 PIPING ASM,B/O BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421 423 431 435 439 443

57647984 FEEDSYSTEM,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57806127 SHEAVE,ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57646127 CARRIAGE,SHEAVE,ASM . . . . . . . . . . . . . . . . . . . . . . . 57648172 FEED CYLINDER,DMM2SP . . . . . . . . . . . . . . . . . . . . . . 57648354 GUIDE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .

57648966 PIPING,FEED SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 57448136 VALVE, REGEN---LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453 57664195 PIPING,POWERHEAD,INSTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455 58235128 KIT,SPLIT FLANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461 57664187page iv

PIPING,ROD CHGR,CAROUSEL . . . . . . . . . . . . . . . . . . . . . . . . . . 463WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


Table of Contents57649006 57664039 57664344 57664252 CYLINDERS,TOWER RAISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467 PIPING,ROD SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 PIPING,TOWER LOCKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477 PIPING,WRENCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . .57700916 ELECTRICAL,MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52236775 CLAMP ASSY, 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52236791 CLAMP ASSY, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52236783 CLAMP ASSY, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57671968 57667305 57672941

485487 491 493 495

TABLE OF CONTENTS

ELECTRICAL INSTL,TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497 HORN ASM,WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 519 LIGHTS,NIGHT DC/12 HALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . 523

57667339 SHUTDOWN,GROUND LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 533 52236783 CLAMP ASSY, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 535

OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57670085 INJECTION,WTR,8GPM,400GL . . . . . . . . . . . . . . . . . . . . . . . . . . . 57442998 TANK,WATER,400 GAL . . . . . . . . . . . . . . . . . . . . . . . . . . 57545311 PUMP & MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54664297 MOTOR, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . 54667019 PUMP, WATER---8 GPM . . . . . . . . . . . . . . . . . . . . . . . . . .

537539 547 551 553 555

57710287 COLLECTOR,DUST,7SB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559 57720773 COLLECTOR,DUST,SIZE 7SB . . . . . . . . . . . . . . . . . . . . 561 52233194 CAM RING ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563 57744351 INSTALLATION,DUST SKIRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565 57309650 CYLINDER, HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . 569 57718371 LUBE,MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571 57567067 AIR MOTOR ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 591 57664500 LUBE SYSTEM,TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 593

57685877 LUBE,THREAD GREASER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 609 57746638 STATION,CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 619 57670127 SERVICE,FAST,2FUEL/1WTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623 57782310 BOX,LUBE,FAST---SERVICE . . . . . . . . . . . . . . . . . . . . . . 631 57782161 WIPER,WINDOW,DRILL,PV271 . . . . . . . . . . . . . . . . . . . . . . . . . . . 633page v



Table of Contents

TOOLS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . .57657082 57766966

635

DECALS,ENGLISH,PV--- 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637 DECALS,PV--- 271 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653

57650202 KIT,SHIPPING,INTERNTL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657 57765935 PLATE/PLUG,SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . 667 57376634 FILTER ELEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 669

TABLE OF CONTENTSpage vi WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


Table of Contents

TABLE OF CONTENTS


page vii


FRAME/CHASSISSECTION FRAME/CHASSISpage 1 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


SECTION FRAME/CHASSIS


page 2

Serial Number: 4344 FAMILY,PV---271 57737751 FRAME,MAIN,WELDMENT

49

FRAME,MAIN,WELDMENT20

50

72 12

57737751

page 3

12 20 14 19 19 75 74 Figure 1 :FRAME,MAIN,WELDMENTWARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

74

D57737751 REV 001

Serial Number: 4344 FAMILY,PV---271 57737751 FRAME,MAIN,WELDMENT

REF. 012 014 019 020 049 050 072 074 075

PART NO. 57739864 57738288 57327876 57738056 57649915 57649923 57650012 57738569 57738577

QTY. 1 1 4 2 2 2 2 2 1

UNIT EA EA EA EA EA EA EA EA EA

DESCRIPTION SHAFT,MAIN CLEVIS,YOKE LUG,SUPPORT CLEVIS,TOWER RAISE CYL ANGLE ANGLE MOUNT PLATE,COVER DECK PLATE,DECK

FRAME,MAIN,WELDMENT 57737751


page 4

Serial Number: 4344 FAMILY,PV---271 57730574 DECKING,INSTALLATION

1

DECKING, INSTALLATION 57730574page 5

2 3 35 34 35 34 36 35 9 6 34 7 4 13 15WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

12 5

35 34 10 35 34 35 34

Figure 2 :DECKING,INSTALLATION

D57730574 REV 001

8


DECKING, INSTALLATION

36

57730574


D57730574 REV 001WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344. page 6

5


TORQUE REQUIREMENTS TORQUE FT. LBS. ITEM 16 19 22 25 29 32 DRY THREADS 260 260 75 75 150 150 LUBE THREADS 200 200 55 55 110 110


14

29 13 31 30 31 32 33


D57730574 REV 001WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


7


10

39

10

8

39

34 35

57730574

34 35

7

7



10

34 35

Serial Number: 4344 FAMILY,PV---271 57730574 DECKING,INSTALLATION38 37

DECKING, INSTALLATION 5773057428 27 26 25page 9



18 17 16 21 20 19


11


18 17 16

57730574





14

13

24 23 22




2


37

37

57730574

38

37

37



1


B 38

1

DECKING, INSTALLATION 57730574Bpage 13

37



37 37 38 37 2 37



5

37

1 OR 2 OR 3 OR 6 OR 7 OR 9

57730574

7 OR 8 Figure 11 :DECKING,INSTALLATION



REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001

57730582 57730590 57731804 57731812

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 18 18 18 6 6 6 8 8 8 4 8 4

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DECKING & RAILING,REAR D DECKING,ASSEMBLY D HANDRAIL,ASSEMBLY D HANDRAIL,ASSEMBLY DECKING/RAILING,DCS D DECKING,ASSEMBLY D HANDRAIL,ASSEMBLY DECKING/RAILING,CS D DECKING,ASSEMBLY D HANDRAIL,ASSEMBLY D HANDRAIL,ASSEMBLY DECKING/RAIL,CAB ACCESS DECKING,ASSM,CAB JACK DECK/RAIL,DC JACK D DECKING,ASSEMBLY D HANDRAIL,ASSEMBLY DECK/RAIL,DCS DECKING DECK/RAIL,CS DECKING DECK/RAIL,DCS DECKING GATE,ASSEMBLY MOUNT,LADDER LADDER ASSY---ENTRY/EXIT PLATE,MOUNT,LADDER BRACE LADDER, SPRING LOADED SCREW,CAP,HEX WASHER,LOCK NUT,HEX,FINISHED SCREW, CAP---3/4---10 X1---1/2 WASHER WASHER,LOCK CAPSCREW,HEX WASHER,FLAT WASHER,LOCK CAPSCREW,HEX WASHER,FLAT WASHER,LOCK (See figure 19) (See figure 13) (See figure 14) (See figure 16) (See figure 12)

DECKING, INSTALLATION 57730574

002

57739302 57739310 57739328

003

57739336 57739344 57739351 57739369

004 005 006

57739377 57739427 57739435 57739443 57739450

007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027page 15

57739468 57739526 57739567 57731838 57649501 57492704 57756991 57739195 57712879 95929097 95280129 95922928 95104634 95935011 95280129 95934659 95935003 95934733 95920708 95935003 95934733



REF. 028 029 030 031 032 033 034 035 036 037 038 039

PART NO. 95922902 95956868 95935052 95934741 95934519 95922910 95201547 52180957 57667297 56963135 57685679 57220931

QTY. 4 4 2 6 2 2 6 0.00 1 7 2 1

UNIT EA EA EA EA EA EA EA LB EA EA EA EA

DESCRIPTION NUT,HEX,FINISHED,PLATED SCREW,CAP,HEX WASHER WASHER,LOCK HELICAL SCREW,CAP,HEX NUT,HEX,PLATED FITTING,LUBE GREASE DECKING BRACKET BRACKET,ANGLE BAR, CUT TO LENGTH



page 16

Serial Number: 4344 FAMILY,PV---271 57739377 DECKING/RAIL,CAB ACCESS

4


1 2 3 Figure 12 :DECKING/RAIL,CAB ACCESS


Serial Number: 4344 FAMILY,PV---271 57739377 DECKING/RAIL,CAB ACCESS

REF. 001 002 003 004

PART NO. 57739385 57739393 57739401 57739419

QTY. 1 1 1 1

UNIT EA EA EA EA

DESCRIPTION DECKING,ASSEMBLY HANDRAIL,ASSEMBLY HANDRAIL,ASSEMBLY HANDRAIL,ASSEMBLY



page 18

Serial Number: 4344 FAMILY,PV---271 57739468 DECK/RAIL,DCS DECKING

3

DECKING, INSTALLATION4

1

2

5

577305743 2 Figure 13 :DECK/RAIL,DCS DECKING

D57739468 REV 000page 19 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


REF. 001 002 003 004 005

PART NO. 57739476 57739484 57739492 57739500 57739518

QTY. 1 1 1 1 1

UNIT EA EA EA EA EA

DESCRIPTION HINGE PLANK,ASSEMBLY DECKING,ASSEMBLY HANDRAIL,ASSEMBLY HANDRAIL,ASSEMBLY



page 20

Serial Number: 4344 FAMILY,PV---271 57739526 DECK/RAIL,CS DECKING


4

2

1

3

Figure 14 :DECK/RAIL,CS DECKING




3 1

57730574

2

Figure 15 :DECK/RAIL,CS DECKING



REF. 001 002 003 004

PART NO. 57739476 57739534 57739542 57739559

QTY. 1 1 1 1

UNIT EA EA EA EA

DESCRIPTION HINGE PLANK,ASSEMBLY DECKING,ASSEMBLY HANDRAIL,ASSEMBLY


page 23





page 24


DECKING, INSTALLATION 57730574Figure 16 :DECK/RAIL,DCS DECKING

4

5


1



Figure 17 :DECK/RAIL,DCS DECKING




4

1

4

DETAIL B ---B 4

2

1 DETAIL A ---A

3

DETAIL C---C

1

Figure 18 :DECK/RAIL,DCS DECKING



REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001 002 003 004 005

57739187 57739153 57739161 57739591 57220931

1 1 1 1 1

EA EA EA EA EA

DECKING/RAILING,ASSM TUBE,MOUNT,PIVOT GATE TUBE,MOUNT,LOCK GATE GATE,ASSEMBLY BAR, CUT TO LENGTH



page 28

Serial Number: 4344 FAMILY,PV---271 57492704 LADDER ASSY---ENTRY/EXIT


1 2

4

2 4 5 6 7 3

4 5 6 7

Figure 19 :LADDER ASSY--- ENTRY/EXIT


Serial Number: 4344 FAMILY,PV---271 57492704 LADDER ASSY---ENTRY/EXIT

REF. 001 002 003 004 005 006 007

PART NO. 57501678 57324386 57501686 57324402 95934584 95937413 95922894

QTY. 1 2 1 4 12 12 12

UNIT EA EA EA EA EA EA EA

DESCRIPTION STAIR WELDMENT BELTING, STEP---LADDER STEP, BOTTOM BAR,SANDWICH SCREW,CAP WASHER,LOCK,HELICAL NUT,HEX,FINISHED (See figure 20)



page 30

Serial Number: 4344 FAMILY,PV---271 57501678 STAIR WELDMENT

DECKING, INSTALLATION 577305746 ---NOT SHOWNpage 31

1 1 5

5

3

5

4

5

2

5

Figure 20 :STAIR WELDMENT


Serial Number: 4344 FAMILY,PV---271 57501678 STAIR WELDMENT

REF. 001 002 003 004 005 006

PART NO. 57501694 57387615 57388217 57387623 57492696 52255916

QTY. 2 1 1 1 5 2

UNIT EA EA EA EA EA EA

DESCRIPTION HANDRAIL, LADDER CHANNEL, LADDER CHANNEL, LADDER PLATE, STAIR TREAD,STAIR RIVET



page 32

Serial Number: 4344 FAMILY,PV---271 57685927 DECKING,INSTALLATION,SP

DECKING, INSTALLATION, SP 57685927page 33

1

Figure 21 :DECKING,INSTALLATION,SP


Serial Number: 4344 FAMILY,PV---271 57685927 DECKING,INSTALLATION,SP

REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001

57685919

2

EA

PLANK,ASSEMBLY

DECKING, INSTALLATION, SP 57685927


page 34


UNDERCARRIAGE/TRACKSSECTION UNDERCARRIAGE/TRACKSpage 35 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


SECTION UNDERCARRIAGE/TRACKS


page 36

Serial Number: 4344 FAMILY,PV---271 57739849 TRACKS,CAT345SL

TRACKS,CAT345SL 57739849page 37


17 16 Figure 22 :TRACKS,CAT345SL

9 4 6

D57739849 REV 000

1


11

TRACKS,CAT345SL

14

7

15

18

10 13 3 12

57739849

15 18 5 8

Figure 23 :TRACKS,CAT345SL



TRACKS,CAT345SL4 16

6

3

5 17

12

13 9 10

57739849Figure 24 :TRACKS,CAT345SL



TRACKS,CAT345SL

11

1

15 14 18 7 1

11

7

9 16

5 5 8 3 13

2 5

57739849

19

Figure 25 :TRACKS,CAT345SL



REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018

57738270 57650350 57739039 57744185 57739062 57650400 57739047 57739070 57714222 57739146 57338709 95104113 95018982 95081667 95934733 95922159 95980991 95919569 95223202

1 2 2 1 4 2 1 2 2 2 1 4 4 2 10 6 6 10 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

YOKE,OSCILLATION BEARING PIN,YOKE END UNDERCARRIAGE,CAT,ASM WEARPAD,BUSHING SPACER PIN,YOKE PLATE,RETAINING STOP,MAIN SHAFT PIN,YOKE END PLATE, KEEPER SCREW,CAP,HEX PIN,COTTER---3/16 X 1---1/2 WASHER,FLAT,WIDE WASHER,LOCK WASHER,FLAT CAPSCREW, CAPSCREW RING,RETAINING (See figure 26)

TRACKS,CAT345SL 57739849

019

page 41





page 42

Serial Number: 4344 FAMILY,PV---271 57744185 UNDERCARRIAGE,CAT,ASM

1

2


Figure 26 :UNDERCARRIAGE,CAT,ASM


12 9 4 6 7 11

5 8 13 10 14 3

E57744185 REV 000

Serial Number: 4344 FAMILY,PV---271 57744185 UNDERCARRIAGE,CAT,ASM

REF. 001

PART NO. 57747743 57747925 57712267 57416927 57806234 57457186

QTY. 2 1 1 1 20 20 1 10 1 1 10 10 1 1 2 16 1 1 1 2 1 4 104 104 4 8 18 4 4

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION DRIVE GROUP,MTG D DRIVE GROUP,FINAL D DRIVE GROUP,FINAL D PROPEL MOTOR D BOLT D WASHER GUARD GROUP,TCK MOT D SPACER D COVER ASSY D COVER ASSY D WASHER,HARD D BOLT,LOCKING IDLER GROUP,FRONT GUARD GROUP,TRK GDE SPROCKET GROUP D BOLT D SPROCKET TRACK FRAME ASSEMBLY,LH (See figure 27) (See figure 31)

TRACKS,CAT345SL

002

57747750 57747941 57457780 57457798 10514230 57747966

003 004 005

57747768 57747776 57747784 57457160 57735672

006 007 008 009

57747917 57747909 57747883 57747891 57740516 57467524 57457186

57739849

FRAME ASSEMBLY,RH TRACK GROUP ROLLER AR,TRACK D BOLT,MOUNTING D BOLT D WASHER ROLLER,UPPER,GROUP ROLLER GROUP,SINGLE FLG ROLLER GROUP,DOUBLE FLG BRACKET,MOUNTING BLOCK (See figure 34) (See figure 35) (See figure 36) (See figure 32)

010 011 012 013 014

57740508 57748105 57806218 57740524 57806226


page 44

Serial Number: 4344 FAMILY,PV---271 57747768 IDLER GROUP ,FRONT

6


3

5

4

2

1

Figure 27 :IDLER GROUP,FRONT

C2657747768 REV 000WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

Serial Number: 4344 FAMILY,PV---271 57747768 IDLER GROUP ,FRONT

REF. 001 002 003 004 005 006

PART NO. 57747974 57747982 57747990 57735623 57356479 57719288

QTY. 2 4 2 1 4 1

UNIT EA EA EA EA EA EA

DESCRIPTION ADJUSTMENT GROUP SETSCREW IDLER GROUP SPRING GROUP BOLT IDLER GROUP (See figure 30) (See figure 29) (See figure 28)



page 46

Serial Number: 4344 FAMILY,PV---271 57747974 ADJUSTMENT GROUP

TRACKS,CAT345SL2 1 10 3 4 5 6 7 8

57739849page 47

9

Figure 28 :ADJUSTMENT GROUP


Serial Number: 4344 FAMILY,PV---271 57747974 ADJUSTMENT GROUP

REF. 001 002 003 004 005 006 007 008 009 010

PART NO. 57735540 57735557 57735565 57735573 57735581 57735599 57735607 50416551 57735615 57356511

QTY. 1 1 1 1 2 2 2 1 1 2

UNIT EA EA EA EA EA EA EA EA EA EA

DESCRIPTION PLATE ASSEMBLY CYLINDER PISTON SEAL RING RING SEAL VALVE VALVE BOLT



page 48

Serial Number: 4344 FAMILY,PV---271 57735623 SPRING GROUP


3 1 2 4 5 6 7 8

9

Figure 29 :SPRING GROUP


Serial Number: 4344 FAMILY,PV---271 57735623 SPRING GROUP

REF. 001 002 003 004 005 006 007 008 009

PART NO. 57747933 57747958 57748279 57748287 57748295 57735656 57735664 57356701 57719270

QTY. 1 1 1 1 1 1 1 2 1


DESCRIPTION SUPPORT ASSEMBLY SPRING ROD WASHER NUT SUPPORT STRIP BOLT---SOCKETHEAD SPACER



page 50

Serial Number: 4344 FAMILY,PV---271 57719288 IDLER GROUP

1

TRACKS,CAT345SL 57739849Figure 30 :IDLER GROUP

2

3

4

5

6

7

C2657719288 REV 000page 51 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

Serial Number: 4344 FAMILY,PV---271 57719288 IDLER GROUP

REF. 001 002 003 004 005 006 007

PART NO. 57719296 57356768 57712226 57457525 57712234 57457533 57457541

QTY. 1 1 2 2 2 1 2


DESCRIPTION IDLER ASSEMBLY PLUG---PIPE SEAL GROUP PIN SEAL SHAFT BEARING, FRAME IDLER



page 52

Serial Number: 4344 FAMILY,PV---271 57747776 GUARD GROUP ,TRK GDE


1

A

A

4 5 6 3 2 Figure 31 :GUARD GROUP,TRK GDE


VIEW A---A2

7 8 1 3 4 5 6 7 8

Serial Number: 4344 FAMILY,PV---271 57747776 GUARD GROUP ,TRK GDE

REF. 001 002 003 004 005 006 007 008

PART NO. 57735631 57735649 57457848 57457855 57355075 57357691 57508434 57457186

QTY. 4 4 24 24 48 31 48 48

UNIT EA EA EA EA EA EA EA EA

DESCRIPTION GUARD ASSEMBLY GUARD ASSEMBLY PIPE BOLT WASHER---PLATED NUT BOLT WASHER



page 54

Serial Number: 4344 FAMILY,PV---271 57747883 TRACK GROUP


3 2

1

4

Figure 32 :TRACK GROUP


Serial Number: 4344 FAMILY,PV---271 57747883 TRACK GROUP

REF. 001 002 003 004

PART NO. 57748097 57748089 57735680 57735698

QTY. 1 58 232 232

UNIT EA EA EA EA

DESCRIPTION LINK ASSEMBLY,TRACK SHOE,TRACK BOLT NUT (See figure 33)



page 56

Serial Number: 4344 FAMILY,PV---271 57748097 LINK ASSEMBLY,TRACK

TRACKS,CAT345SL2

4

3 8

577398496

5 7

1

Figure 33 :LINK ASSEMBLY,TRACK


Serial Number: 4344 FAMILY,PV---271 57748097 LINK ASSEMBLY,TRACK

REF. 001 002 003 004 005 006 007 008

PART NO. 57806242 57806259 57806267 57806275 57806283 57806291 57806309 57806317

QTY. 58 58 57 57 1 1 2 232


DESCRIPTION LINK,TRACK(RH) LINK,TRACK(LH) BUSHING,TRACK PIN,TRACK BUSHING,MASTER PIN,TRACK MASTER SPACER WASHER,SEAL



page 58

Serial Number: 4344 FAMILY,PV---271 57740508 ROLLER,UPPER,GROUP


1

2

3

10

4

5

6 7 7 8

9

Figure 34 :ROLLER,UPPER,GROUP


Serial Number: 4344 FAMILY,PV---271 57740508 ROLLER,UPPER,GROUP

REF. 001 002 003 004 005 006 007 008 009 010

PART NO. 57712275 57712283 57712291 57712309 57712317 57712325 57712333 57356768 57712341 57712242

QTY. 1 1 1 1 1 1 5 1 1 1


DESCRIPTION SHAFT ASSEMBLY SEAL GROUP ROLLER ASSEMBLY RETAINER WASHER SEAL BOLT PLUG---PIPE COVER OIL (1L)



page 60

Serial Number: 4344 FAMILY,PV---271 57748105 ROLLER GROUP ,SINGLE FLG


8 ---NOT SHOWN

3 1

2 7 5

6

4

Figure 35 :ROLLER GROUP,SINGLE FLG


Serial Number: 4344 FAMILY,PV---271 57748105 ROLLER GROUP ,SINGLE FLG

REF. 001 002 003 004 005 006 007 008

PART NO. 57806325 57767139 57806333 57806341 57806358 57806366 57806374 57712242

QTY. 2 1 2 1 2 1 2 1


DESCRIPTION SEAL PLUG,CLEAR SEAL GROUP,DUO CONE ROLLER ASSEMBLY COLLAR,TRACK ROLLER SHAFT,TRACK ROLLER DOWEL OIL (1L)



page 62

Serial Number: 4344 FAMILY,PV---271 57806218 ROLLER GROUP ,DOUBLE FLG


8 ---NOT SHOWN

1

3

2 4 7

5

6

Figure 36 :ROLLER GROUP,DOUBLE FLG


Serial Number: 4344 FAMILY,PV---271 57806218 ROLLER GROUP ,DOUBLE FLG

REF. 001 002 003 004 005 006 007 008

PART NO. 57806325 57767139 57806333 57806358 57806366 57806382 57806374 57712242

QTY. 2 1 2 2 1 1 2 1


DESCRIPTION SEAL PLUG,CLEAR SEAL GROUP,DUO CONE COLLAR,TRACK ROLLER SHAFT,TRACK ROLLER ROLLER ASSEMBLY DOWEL OIL (1L)



page 64


JACKSSECTION JACKSpage 65 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


SECTION JACKS


page 66

Serial Number: 4344 FAMILY,PV---271 57738262 JACK,INSTALLATION

JACK,INSTALLATION20

577382625 Figure 37 :JACK,INSTALLATION 5



JACK,INSTALLATION

7

57738262

5

Figure 38 :JACK,INSTALLATION


7


JACK,INSTALLATION6

8 9 10

1

3 4

5

12

5773826211 Figure 39 :JACK,INSTALLATION



JACK,INSTALLATION

VIEW G---G

VIEW A ---A

23

57738262

12



20

11


22

JACK,INSTALLATION 57738262page 71

27 26 2

28

24

23

21 27 26

2

28

23

25




29

12

11

JACK,INSTALLATION

6 2 1 20

57738262

29 11





20 21

22

22

21 20 24 12 11 11

25

23




REF. 001 002 003 004 005 006 007 008 009 010 011 012 020 021 022 023 024 025 026 027 028 029

PART NO. 57344376 57349771 57798001 52192564 57738254 57721789 95201547 95922183 95238135 95928982 57470858 57447211 57788044 57744151 57686362 57746109 57746158 57380164 50429356 50429455 57319774 57447328

QTY. 3 6 3 3 2 1 6 6 6 6 22 10 2 2 2 2 1 1 2 2 4 3

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION BRACKET,SWITCH FITTING,HYD. XLONG---12ORS SWITCH,LIMIT LEVER,OPERATING JACK,ASSEMBLY JACK,ASSEMBLY FITTING,LUBE WASHER,FLAT WASHER,LOCK---#10 PLATED CAPSCREW CLAMP ASM,STAUFF1---1/4 OD CLAMP ASSY, STAUFF5/8 OD HOSE,ASSEMBLY HOSE,ASSEMBLY HOSE,ASSEMBLY HOSE,ASSEMBLY HOSE,ASSEMBLY HOSE ASSY (See figure 44) (See figure 49)

JACK,INSTALLATION 57738262

VALVE, 2---WAY BRACKET, VALVE FITTING,L90,04OFS X04SAE CHANNEL, STAUFF


page 74

Serial Number: 4344 FAMILY,PV---271 57738254 JACK,ASSEMBLY

4


5 TORQUE TO1100 FT. LBS. DRY OR 990 FT. LBS. LUBE 12 13 14

8

7

6 1 3 2 10 9

11

15

Figure 44 :JACK,ASSEMBLY



REF. 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015

PART NO. 57719668 57341828 57340085 57340051 57390296 57341588 57340101 57712986 95250239 57341836 95002655 95471785 95069696 95077707 95201547

QTY. 1 1 1 1 1 1 1 1 2 2 2 4 4 4 1

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION PAD,JACK --- 34 PIN, JACK PAD SLIDE,CROSSHEAD CAP,CROSSHEAD PIN, CYLINDER PIN,CYLINDER CROSSHEAD, 7 JACK CYLINDER,HYDRAULIC PLUG,PIPE---2NPT SQSOCKET WASHER, PIN PIN, COTTER CAPSCREW WASHER,LOCK NUT,HEX FITTING,LUBE (See figure 45)



page 76

Serial Number: 4344 FAMILY,PV---271 57712986 CYLINDER,HYDRAULIC


13 18 23 22 1 21 20 19

16 Figure 45 :CYLINDER,HYDRAULIC

11 12 15


14 17


REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001 011 012 013 014 015 016 017 018 019 020 021 022 023

57354797 57247397 57247405 56944390 57205007 57245292 57354805 95052270 57354813 57354821 57354839 57354847 57354854 57354862

1 1 1 1 3 2 2 1 1 1 1 1 1 1

EA EA EA EA EA EA EA EA EA EA EA EA EA EA

SEAL KIT, 7 X 60 JACK O---RING BACK UP LOCKNUT VALVE,COUNTERBALANCE PLUG, PORT PLUG, PORT SCREW,SET PISTON HEADCAP HEAD, CYLINDER ROD END ASSY ROD---TUBE TUBE ASSY

(See figure 46)

JACK,INSTALLATION

(See figure 47)

57738262


page 78

Serial Number: 4344 FAMILY,PV---271 57354797 SEAL KIT, 7 X 60 JACK


3

4

2 1 ---SEAL KIT 7 8 9 Figure 46 :SEAL KIT, 7 X 60 JACK


5 6 12 11


REF. 001 002 003 004 005 006 007 008 009 010 011

PART NO. 57618431 57618449 57618456 57618464 57618472 57618480 57618498 57618506 57618514 57247397 57247405

QTY. 1 1 2 1 1 1 1 1 1 1 1

UNIT EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION O---RING SEAL ASM,AQ SLYDRING O---RING BACK---UP STEPSEAL SLYDRING STEPSEAL EXCLUDER O---RING BACK UP



page 80

Serial Number: 4344 FAMILY,PV---271 57205007 VALVE,COUNTERBALANCE

ARCTIC VERSION OF THIS VALVE CONFIGURATION IS AVAILABLE UNDER CPN # 54533260

JACK,INSTALLATION 577382623 2page 81

19 20

18 17

15 16 14

13

12

11

4 5 7 6 9 10

8

21 ---SEAL KIT, VALVE

Figure 47 :VALVE,COUNTERBALANCE



REF. 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021

PART NO. 54479910 54479928 54479936 54479944 54479951 54479969 54479977 54479985 54479993 54480009 59337212 59375030 54480017 54480025 54480041 54480058 59374934 59941393 54480066 57240814

QTY. 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION SHIM SHIM SHIM BODY,CARTRIDGE SPRING,END BALL SPRING O---RING RING,BACKUP POPPET RING,BACKUP O---RING PLUG,SEAT RING,BACKUP O---RING O---RING O---RING O---RING


SPRING KIT,SEAL,VALVE (See figure 48)


page 82

Serial Number: 4344 FAMILY,PV---271 57240814 KIT,SEAL,VALVE



18

15 16

9

10

Figure 48 :KIT,SEAL,VALVE



REF. 009 010 015 016 018

PART NO. 54479985 54479993 54480025 54480041 59374934

QTY. 1 2 1 1 1

UNIT EA EA EA EA EA

DESCRIPTION O---RING RING,BACKUP RING,BACKUP O---RING O---RING



page 84


4


5 TORQUE TO1100 FT. LBS. DRY OR 990 FT. LBS. LUBE 12 13 14

8

7

6 1 3 2 10 9

11

15

Figure 49 :JACK,ASSEMBLY



REF. 001 002 003

PART NO. 57719676 57341828 57340085 57340069 57340077

QTY. 1 1 1 1 1 1 1 1 1 28.00 1 1 1 1 1 1 2 2 1 2 4 4 4 1

UNIT EA EA EA EA EA EA EA EA EA SI EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION PAD,JACK --- 44 PIN, JACK PAD SLIDE,CROSSHEAD D BAR,SLIDE D TUBE,SLIDE CAP,CROSSHEAD D PLATE,SQUARE D BAR,CAP D LUG, LIFTING D PLATE A36 PIN, CYLINDER PIN,CYLINDER CROSSHEAD, 7 JACK D TUBE,CROSSHEAD D PLATE,MACHINED D PLATE A36 CYLINDER,HYDRAULIC PLUG,PIPE---2NPT SQSOCKET WASHER, PIN D WASHER,FLAT PIN, COTTER CAPSCREW WASHER,LOCK NUT,HEX FITTING,LUBE (See figure 50) (See figure NO TAG)

JACK,INSTALLATION

004

57340051 57340028 57340044 57345100 A0694

005 006 007

57390296 57341588 57340101 57340093 57340036 A0705

182.25 SI

008 009 010 011 012 013 014 015

57326464 95250239 57341836 95231742 95002655 95471785 95069696 95077707 95201547

57738262


page 86



13 18 23 22 1 21 20 19


11 12 15


14 17


REF. 001 011 012 013 014 015 016 017 018 019 020 021 022 023

PART NO. 57354797 57247397 57247405 56944390 57205007 57245292 57354805 57244907 57354813 57354821 57354839 57354847 57354854 57354862

QTY. 1 1 1 1 3 2 2 1 1 1 1 1 1 1

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION SEAL KIT, 7 X 60 JACK O---RING BACK UP LOCKNUT VALVE,COUNTERBALANCE PLUG, PORT PLUG, PORT SCREW, SET---1/4---28 X 2 PISTON HEADCAP HEAD, CYLINDER ROD END ASSY ROD---TUBE TUBE ASSY (See figure 47) (See figure 46)



page 88



3

4

2 1 ---SEAL KIT 7 8 9 Figure 51 :SEAL KIT, 7 X 60 JACK


5 6 12 11


REF. 001 002 003 004 005 006 007 008 009 010 011

PART NO. 57618431 57618449 57618456 57618464 57618472 57618480 57618498 57618506 57618514 57247397 57247405

QTY. 1 1 2 1 1 1 1 1 1 1 1

UNIT EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION O---RING SEAL ASM,AQ SLYDRING O---RING BACK---UP STEPSEAL SLYDRING STEPSEAL EXCLUDER O---RING BACK UP



page 90



JACK,INSTALLATION 577382623 2page 91

19 20

18 17

15 16 14

13

12

11

4 5 7 6 9 10

8

21 ---SEAL KIT, VALVE

Figure 52 :VALVE,COUNTERBALANCE



REF. 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021

PART NO. 54479910 54479928 54479936 54479944 54479951 54479969 54479977 54479985 54479993 54480009 59337212 59375030 54480017 54480025 54480041 54480058 59374934 59941393 54480066 57240814

QTY. 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION SHIM SHIM SHIM BODY,CARTRIDGE SPRING,END BALL SPRING O---RING RING,BACKUP POPPET RING,BACKUP O---RING PLUG,SEAT RING,BACKUP O---RING O---RING O---RING O---RING


SPRING KIT,SEAL,VALVE (See figure 48)


page 92




18

15 16

9

10

Figure 53 :KIT,SEAL,VALVE



REF. 009 010 015 016 018

PART NO. 54479985 54479993 54480025 54480041 59374934

QTY. 1 2 1 1 1

UNIT EA EA EA EA EA

DESCRIPTION O---RING RING,BACKUP RING,BACKUP O---RING O---RING



page 94



13 18 23 22 1 21 20 19


11 12 15


14 17


REF. 001 011 012 013 014 015 016 017 018 019 020 021 022 023

PART NO. 57354797 57247397 57247405 56944390 57205007 57245292 57354805 57244907 57354813 57354821 57354839 57354847 57354854 57354862

QTY. 1 1 1 1 3 2 2 1 1 1 1 1 1 1

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION SEAL KIT, 7 X 60 JACK O---RING BACK UP LOCKNUT VALVE,COUNTERBALANCE PLUG, PORT PLUG, PORT SCREW, SET---1/4---28 X 2 PISTON HEADCAP HEAD, CYLINDER ROD END ASSY ROD---TUBE TUBE ASSY (See figure 47) (See figure 46)



page 96


CAB/CONSOLESECTION CAB/CONSOLEpage 97 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.


SECTION CAB/CONSOLE


page 98

Serial Number: 4344 FAMILY,PV---271 57650251 CAB,INSTL,DTAC AC

2

CAB,INSTL,DTAC AC 57650251page 99

1 3

1

Figure 55 :CAB,INSTL,DTAC AC


Serial Number: 4344 FAMILY,PV---271 57650251 CAB,INSTL,DTAC AC

REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001 002 003

57588519 57752768 57068942

4 1

EA EA

GUSSET,CAB MTG,DM45/50/L CAB,BARE,DM45/L RUBBER STRIP, 1/4 X4 (See figure 56)

CAB,INSTL,DTAC AC

160.00 IN

57650251


page 100

Serial Number: 4344 FAMILY,PV---271 57752768 CAB,BARE,DM45/L

CAB,INSTL,DTAC AC 57650251

2

86

10

11 24 3 6 24 7 24 68 65 20 21 100 24 20 21 67 33

Figure 56 :CAB,BARE,DM45/L



39 46 92 44 43

CAB,INSTL,DTAC AC

94

108 64

46 73

111 27 75 63 76

42

31

51

57650251

35 36


C57752768 REV 000WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344. page 102


CAB,INSTL,DTAC AC72 74

86

71

69

97 96

70

5765025152 55page 103

62

55

59

75

66





90

100




CAB,INSTL,DTAC AC 57650251page 105

104

103

114

105




DOME LIGHT

REAR WIPER

HORN WORK LIGHT

CAB,INSTL,DTAC AC

85WORK LIGHT FRONT WIPER

WIPER/WASHER SWITCHES

57650251

EMERGENCY STOP




CAB,INSTL,DTAC AC140

57650251Figure 62 :CAB,BARE,DM45/L



CAB,INSTL,DTAC AC

151 147 158 157 156

139 154

151

57650251

147 158 157 100

149

155

139

153




REF.

PART NO.

QTY.

UNIT

DESCRIPTION

002 003 006 007 010 011 020 021 024 027 031 033 035 036 039 042 043 044 046 051 052 055 059 062 063 064 065 066 067 068 069 070 071 072 073 074 075page 109

57540916 57540981 57561599 57540981 57561607 57540981 57561615 57561623 57561631 57784118 54589866 54589874 57541013 57561649 57766644 57540973 57561672 57561680 57561698 57541005 57561664 57561706 57540973 57541005 57561714 57561722 57540908 57561730 57561748 57540981 57561755 57604845 57561763 57604845 57561771 57561789 57561797

1 14.00 1 15.00 1 17.00 1 1 5.00 1 1 1 1 1 1 1 1 2 1 19.00 1 1 1 19.00 1 1 1 1 1 18.00 1 3 1 3 1 1 2

EA FT EA FT EA FT EA EA FT EA EA EA EA EA EA EA EA EA EA FT EA EA EA FT EA EA EA EA EA FT EA EA EA EA EA EA EA

GLASS,WINDOW---CURB SIDE RUBBER,WINDOW---OFFSET GLASS---WINDOW,REAR RUBBER,WINDOW---OFFSET GLASS---WINDOW,FRONT RUBBER,WINDOW---OFFSET HINGE ASSY---RH,HOSE PANEL HINGE ASSY---LH,HOSE PANEL FOAM, GASKET PANEL,ENGINE CONTROLS THRESHOLD,R.H. DOOR THRESHOLD,L.H. DOOR FLOORMAT, FRONT FLOORMAT, REAR DOOR,CURBSIDE,2LATCH,ASM BOLT, STRIKER SPRING,GAS---DOOR CURBSIDE STUD---DOOR SPRING RESTRAINT---DOOR SEAL, BULB---90 DEGREE DOOR ASSY --- TOWER SIDE HOLDER SET --- DOOR BOLT, STRIKER SEAL, BULB---90 DEGREE FOAM,FRONT FOAM --- CURB SIDE GLASS,WINDOW---TOWER SIDE FOAM --- TOWER SIDE FOAM --- REAR RUBBER,WINDOW---OFFSET FOAM --- ROOF, REAR FASTENER,TREE FOAM --- ROOF, FRONT FASTENER,TREE FOAM,REAR---CURB SIDE FOAM,REAR---TOWER SIDE FOAM,SIDES---KICK PLATE (See figure 65) (See figure 64)




REF. 076 085 086 090 092 094 096 097 100 103 104 105 108 111 114 139 140 147 149 151 153 154 155 156 157 158

PART NO. 57561805 57561813 57561821 54537139 57588428 52106457 57561839 58175019 57554644 57569444 57561854 57561862 57561888 57561896 57561870 57674814 57604936 52106291 52106325 57690398 57745127 57541146 57541153 52125838 57541104 57690414

QTY. 2 1 5 7 1 12 1 1 1 1 1 1 2 1 1 2 2 2 1 2 1 1 1 2 2 2

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION FOAM,FRONT/REAR---KICK PL HARNESS, WIRE---CAB GROMMET---ROOF SCREW,CAPTIVE,QUICK OPEN HANGER,COAT LOUVER, AURORA DOMELIGHT---ROOF LAMP,24V AIR CONDITIONER, ASSY SEAT,OPERATOR ARMREST KIT --- SEAT,CAB PEDESTAL---SEAT HINGE,TOOL BOX, CAB LATCH---TOOL BOX,CAB SWIVEL ASSY --- SEAT ADAPTER,WET ARM SWITCH,WIPER/WASHER MOTOR,WIPER (See figure 66)


PIVOT MTG,PLATE ASY COVER,WIPER MOTOR BLADE,WIPER 28 ARM,WIPER---20 ARM,WIPER---28 SHAFT,WIPER PIVOT WIPER,DRIVE ARM WELDMENT,WIPER BRACKET


page 110

Serial Number: 4344 FAMILY,PV---271 57766644 DOOR,CURBSIDE,2LATCH,ASM

CAB,INSTL,DTAC AC21 8 13 2 1 25

17

4

1 20

576502516page 111

15 19 25

20

19

Figure 64 :DOOR,CURBSIDE,2LATCH,ASM

B57766644 REV 000WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

Serial Number: 4344 FAMILY,PV---271 57766644 DOOR,CURBSIDE,2LATCH,ASM

REF. 001 002 004 006 008 013 015 017 019 020 021 025

PART NO. 57541070 57541062 57541021 57589301 57541005 52106606 57561565 57540981 52106630 57541054 57561573 57561581

QTY. 1 1 1 1 19.00 1 1 10.00 4 2 1 2

UNIT EA EA EA EA FT EA EA FT EA EA EA EA

DESCRIPTION LINKAGE, LATCH LATCH, INSIDE RELEASE GLASS,DOOR---CURB SIDE FORM,RH DOOR SEAL, BULB---90 DEGREE LATCH, CAM SPRING,TENSION---DOORLATCH RUBBER,WINDOW---OFFSET BRACKET, MOUNTING LATCH, PADDLE--- CURB SIDE GROMMET---DOOR GRIP GASKET---DOOR LATCH



page 112

Serial Number: 4344 FAMILY,PV---271 57561664 DOOR ASSY --- TOWER SIDE

CAB,INSTL,DTAC AC20 23 9 1 3

5

19

576502517page 113

22 2 21 27 17 3 15

Figure 65 :DOOR ASSY --- TOWER SIDE

C57561664 REV000WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

Serial Number: 4344 FAMILY,PV---271 57561664 DOOR ASSY --- TOWER SIDE

REF. 001 002 003 005 007 009 015 017 019 020 021 022 023 027

PART NO. 57561532 57541062 57541070 57541088 57561540 57541005 52106606 57561565 57540999 57541047 52106630 57541112 57561573 57561581

QTY. 1 1 1 1 1 19.00 1 1 12.00 1 2 1 1 1

UNIT EA EA EA EA EA FT EA EA FT EA EA EA EA EA

DESCRIPTION HANDLE,GRAB---TWR SIDEDOOR LATCH, INSIDE RELEASE LINKAGE, LATCH GLASS,DOOR---TOWER SIDE FOAM---TOWER SIDE DOOR SEAL, BULB---90 DEGREE LATCH, CAM SPRING,TENSION---DOORLATCH RUBBER, WINDOW--- DOOR GRIP, HAND BRACKET, MOUNTING LATCH, PADDLE---TOWER SIDE GROMMET---DOOR GRIP GASKET---DOOR LATCH



page 114

Serial Number: 4344 FAMILY,PV---271 57554644 AIR CONDITIONER, ASSY

CAB,INSTL,DTAC AC6 3 5

8

7

576502512page 115

4

1

Figure 66 :AIR CONDITIONER, ASSY


Serial Number: 4344 FAMILY,PV---271 57554644 AIR CONDITIONER, ASSY

REF. 001 002 003 004 005 006

PART NO. 57554685 57555666 57554693 57554669 57554651 57516379 57554818 57554826

QTY. 1 1 1 1 1 1 1 1 1 1


DESCRIPTION PACKAGE KIT, 805 IR HOUSING, REAR SWITCH ASSY, IR AP COIL ASSY, HTR COIL ASSY BLOWER ASSEMBLY D BLOWER ASSY W/O MOTOR D RESISTOR, 4 SPADE HOUSING, FRONT COVER FILTER W/ PREFIL & ELBOW (See figure 71) (See figure 68) (See figure 69) (See figure 70) (See figure 67)

CAB,INSTL,DTAC AC

007 008

57555674 57554677

57650251


page 116

Serial Number: 4344 FAMILY,PV---271 57554685 PACKAGE KIT, 805 IR

CAB,INSTL,DTAC AC1

2

576502514 3 Figure 67 :PACKAGE KIT, 805 IR

5

B57554685 REV 000page 117 WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

Serial Number: 4344 FAMILY,PV---271 57554685 PACKAGE KIT, 805 IR

REF. 001 002 003 004 005

PART NO. 57516106 57516098 57554834 57554735 57554768

QTY. 1 1 2 2 2

UNIT EA EA EA EA EA

DESCRIPTION FILTER, MAIN PREFILTER TUBE, KAZOO O---RING, #8 FITTING STR/301, HEATER



page 118

Serial Number: 4344 FAMILY,PV---271 57554693 SWITCH ASSY, IR AP

CAB,INSTL,DTAC AC1 2 3 4 8 9

57650251page 119

5

6

2 7

Figure 68 :SWITCH ASSY, IR AP

B57554693 REV 000WARNING: This manual contains data SPECIFIC to the drilling rig with serial number: 4344.

Serial Number: 4344 FAMILY,PV---271 57554693 SWITCH ASSY, IR AP

REF. 001 002 003 004 005 006 007 008 009

PART NO. 57477937 57554875 57477945 57554842 57554883 57554859 57477929 57516619 57554891

QTY. 1 2 1 1 1 1 1 1 1


DESCRIPTION SWITCH, ROTARY SWITCH NUT STANDARD KNOB, TEMPERATURE SWITCH, TOGGLE WIRE LEAD SWITCH NUT, HEAT/COOL THERMOSTAT, ROTARY KNOB, FAN 24V RELAY HARNESS,WIRE,INTERNAL



page 120

Serial Number: 4344 FAMILY,PV---271 57554669 COIL ASSY, HTR

CAB,INSTL,DTAC AC10 1 6 5 3 4 8

57650251

2 7

9

Figure 69 :COIL ASSY, HTR


Serial Number: 4344 FAMILY,PV---271 57554669 COIL ASSY, HTR

REF. 001 002 003 004 005 006 007 008 009 010

PART NO. 57554792 57554784 57555682 57554735 57554768 57555690 57555708 57554750 57555716 57554776

QTY. 1 2 4 2 1 1 6 1 2 1


DESCRIPTION CABLE, WATER VALVE FITTING BLKHD NUT, HEX JAM 3/4---16 O---RING, #8 FITTING STR/301, HEATER HEATER FITTING HOSE CLAMP, 10/12 VALVE ASSY, WATER HEATER HOSE, 5/8 COIL, HEATER



page 122

Serial Number: 4344 FAMILY,PV---271 57554651 COIL ASSY


1 2

3

4

Figure 70 :COIL ASSY


Serial Number: 4344 FAMILY,PV---271 57554651 COIL ASSY

REF. 001 002 003 004

PART NO. 57554727 57554743 57477911 57554735

QTY. 1 1 1 2

UNIT EA EA EA EA

DESCRIPTION EVAPORATOR COIL BRACKET, EXP VALVE MTG VALVE, EXPANSION BLOCK O---RING, #8



page 124

Serial Number: 4344 FAMILY,PV---271 57554677 FILTER W/ PREFIL & ELBOW

CAB,INSTL,DTAC AC2

1 3

4

1 6

576502515 Figure 71 :FILTER W/ PREFIL & ELBOW


Serial Number: 4344 FAMILY,PV---271 57554677 FILTER W/ PREFIL & ELBOW

REF. 001 002 003 004 005 006

PART NO. 57555732 57555740 57555724 57431884 59860841 59860841 57555757

QTY. 3 1 1 1 1 1 2


DESCRIPTION HOSE CLAMP ELBOW, RUBBER---3 PRE---FILTER AIR CLEANER D ELEMENT---AIR CLEANER ELEMENT---AIR CLEANER MOUNT BAND



page 126

Serial Number: 4344 FAMILY,PV---271 57672990 GAUGES,CONTROLS,CAT

GAUGES,CONTROLS,CAT 57672990Figure 72 :GAUGES,CONTROLS,CAT



GAUGES,CONTROLS,CAT 57672990

Figure 73 :GAUGES,CONTROLS,CAT
























REF.

PART NO.

QTY.

UNIT

DESCRIPTION

001 002 003 004 005 006 008 010 011 012 013 014 015 016 017 018 020 021 028 031 032

54413000 56951395 57428393 95933248 95922548 95076717 58038761 855017P0286 57515314 57276776 57369381 56993702 57047953 52185832 56993678 57084055 57091274 56762198 57338238 57740748 57389561 57400350 57679672 58974650 59400820

2 1 1 12 12 12 1 1 1 1 1 1 1 2 1 3 4 2 10 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2

EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

GAUGE,PRESSURE W/SNUBBER GAUGE,AIR PRESS---400 PSI GAUGE,AIR PRESS---160 PSI SCREW,ROUND HD LOCKWASHER NUT,MACHINE---HEX LEVEL SWITCH PUSHBUTTON GAUGE,AMMETER TACHOMETER, CAT SWITCHGAGE, CMPRSR TEMP SWITCHGAGE, OIL PRESSURE SWITCHGAUGE SWITCH, PUSH BUTTON SWITCH,KEY BREAKER,CIRCUIT---15 AMP BREAKER,CIRCUIT---20 AMP SWITCH,TOGGLE---SPST CONTROLLER,REMOTE PROP. D SWITCH,MINIATURE LIMIT CONTROLLER,PUMP CONTROLLER,PUMP D KNOB D BOOT D SWITCH,MICRO SWITCH,2---POSITION CONTROLLER,ROTARY PROP. CONNECTOR CAP,PROTECTIVE CONTROLLER, REMOTE PROP. D SWITCH,MINIATURE LIMIT D HANDLE SWITCH,JOYSTICK D BOOT,DUST CONTROLLER,LEVER NUT,HEX,FINISHED WASHER,LOCK,HELICAL (See figure 80)


033 040 043 044 046

57332215 54498357 57651242 57651267 57338253 57740748 57485369

047 048 049 050page 135

51869931 51985950 57500324 95931564 95934766



REF.

PART NO.

QTY.

UNIT

DESCRIPTION

051 052 053 054 055 056 057 058 059 060 063 072 073 075 076 090 118 156 157 158 161 162 163

95920724 57266181 56275431 57438889 57491813 58145392 58203035 95349023 57332199 57422271 56275449 50625888 57216913 50270040 57534281 57534315 57443954 57735094 98632888 95279998 95446639 57377533 57380511 57309023 57846339 59436840 51818080 57752701 57221855 56954852 56954860 57472839 57472847 57433781 57429714 57394603 57429722

2 3 3 1 1 1 2.07 7 1 1 1 1 4 1 1 0 1 1 6 1 4 4 4 4 1 9 2 2 96.00 2 2 1 1 2 13 15 13

EA EA EA EA EA EA SI EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA IN EA EA EA EA EA EA EA EA

CAPSCREW LIGHT, INDICATOR LAMP,LED,GREEN,24V INDICATOR,24VOLT,YELLOW INDICATOR,24VOLT,RED RUBBER D RUBBER SCREW,MACH SWITCH,3---POSITION TACHOMETER---ROTATION LAMP, LED, RED, 24V BOX, HANDY SWITCH,TOGGLE LIGHT,PILOT GAUGE,FUEL---24VDC D PANEL, ONE GAUGE KIT,LIGHT GAUGE---24VDC CABLE,CONTROL---COMPRESSOR SEAL,HOLE ELBOW,90 DEG STREET COUPLING FITTING,90,04PIPEX04 ORS HOSE ASSY FITTING,BST,04OFS X04OFS WIRING,STANDARD,CAT D PIN,SIZE 16 D RELAY,ELECTRICAL D SOCKET,LATCHING RELAY D MOUNTING RAIL (DIN) D CHANNEL, DUCT D COVER, DUCT D CHANNEL, WIRING DUCT D COVER, WIRING DUCT D POTENTIOMETER,500---OHM D BLOCK, 6MM COMPONENTELEC D RELAY,DPDT 24V COIL D PLUG, 6MM COMPONENTpage 136




REF.

PART NO. 57196677 57429748 57429730 57443525 56273642 57691768 57471518 57668618 57668600 57367872 58814419 57427148 95318440 85771715 50812536 50249713 50249671 50249697

QTY. 10 7 3 115 14 175 258 10 10 1 1 2 2

UNIT EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION D DIODE,3AMP,600 VOLT D HOLDER, LOCKING END D COVER,TERMINAL BLOCK END D BLOCK,UK10 TERMINAL D BLOCK, UK4 TERMINAL D MARKERS,TERMINAL D TERMINAL, PIN 16---14 AWG D TERMINAL,PIN 12 AWG D TERMINAL,PIN 18 AWG D CONNECTOR KIT,4---WAYMALE D CONNECTOR,16---14,MALE,4W D ADAPTER, 1---1/2 PVC D CONNECTOR,3/4 45 DEG D CABLE, 18/2 D 8 THHN WHITE D WIRE,12AWG---WHITE D WIRE,14AWG---WHITE D WIRE,10AWG---BLACK D WIRE,12AWG---BLACK D WIRE,14AWG---BLACK D TERMINAL,6 FORK D TERMINAL,16---14(.187)FEM D TERMINAL,12---10 FEMALE D RB14---10FL D TERMINAL,16---14,8 RING D TERMINAL D TERMINAL,AWG 8,3/16RING D TERMINAL,16---14 BULLET FE D TERMINAL,16---14,BULLET D BRIDGE, ELEC. INSULATED D BRIDGE,UK---4,INSULATED D OUTLET BODY D GASKET,COVER---1---1/2 D COVER

GAUGES,CONTROLS,CAT 57672990page 137

432.00 IN 480.00 IN 720.00 IN 2.00 IN 120.00 IN 180.00 IN 780.00 IN 250 2 20 15 14 10 10 6 6 4 1 2 2 2 EA EA EA EA EA EA EA EA EA EA EA EA EA EA

50249705 50249655 95329249 57448763 50395268 56921471 56921406 95484408 56951858 58150251 58150244 57435034 57435075 95414033 95414066 95414058



REF.

PART NO. 95073953 95326740 58081647 95361390 95934774 95922324 57036881 57754731 52244605 56780703 95668042 95748802 57455586 57455594 57498339 57471344 57471351 57471369 57471377 57471385 57471393 57471401 57471419 57471427 57471435 57471443 57471450 57471468 57472870 57691826 57522054

QTY. 30 52 50 1 1 1 2 1.00 50 20 10 10 354 45 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

UNIT EA EA EA EA EA EA EA FT EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

DESCRIPTION D SCREW,MACHINE,RD HEAD D WASHER,FLAT D RIVET,1/8 DIA X .357 POP D CONNECTOR, 1/2 90 DEG D CAPSCREW D WASHER,FLAT,NARROW D BAR,COPPER D CONDUIT,PVC D CLAMP,STICK---ON D TIE,CABLE D TIE,CABLE D TIE,CABLE D SLEEVE,WIRE .14 D SLEEVE,WIRE 12,TRANSPAR D RESISTOR CF .25W 5.1K D CHARACTER,WIRE SLEEVE 0 D CHARACTER, WIRE SLEEVE 1 D CHARACTER, WIRE SLEEVE 2


D CHARACTER, WIRE SLEEVE 3 D CHARACTER, WIRE SLEEVE 4 D CHARACTER, WIRE SLEEVE 5 D CHARACTER, WIRE SLEEVE 6 D CHARACTER, WIRE SLEEVE 7 D CHARACTER, WIRE SLEEVE 8 D CHARACTER, WIRE SLEEVE 9 D CHARACTER, WIRE SLEEVE A D CHARACTER, WIRE SLEEVE B D CHARACTER, WIRE SLEEVE C D CHARACTER,WIRE SLEEVE P D SCHARACTER BLACK ON WH D CHARACTER,WIRE SLEEVE I


page 138

Serial Number: 4344 FAMILY,PV---271 57389561 CONTROLLER,PUMP

GAUGES,CONTROLS,CAT 57672990page 139

2 4 5 6 3 1

7

Figure 80 :CONTROLLER,PUMP


Serial Number: 4344 FAMILY,PV---271 57389561 CONTROLLER,PUMP

REF. 001 002 003 004 005 006 007

PART NO. 57020083 57438772 57684284 57684292 57740748 57679664 57684300

QTY. 1 1 1 1 3 1 1


DESCRIPTION BOOT, RUBBER BOOT, OEM PUSH BUTTON HANDLE ASSEMBLY SWITCH,HANDLE BUTTON SWITCH,MINIATURE LIMIT KNOB CIRCUIT BOARD



page 140

Serial Number: 4344 FAMILY,PV---271 57657256 AIRCONDITIONING,CAT

AIRCONDITIONING,CAT 57657256Figure 81 :AIRCONDITIONING,CAT



AIRCONDITIONING,CAT 57657256

Figure 82 :AIRCONDITIONING,CAT






































REF.

PART NO.

QTY.

UNIT

DESCRIPTION

003 005 006 009 010 010 011 012 016 021 022 023 024 025 026 027 028 030 031 032 041 042 043 044 045 046 047 055 056 057 058 059 060 061 062 063page 153

57324097 57364358 57364366 57097941 57364341 57364473 52218294 57095515 57324105 56762248 95928982 95931564 95934766 95920682 95937413 95922233 95922894 57481541 57549040 95922324 57724742 57713786 57709487 57709495 57724759 57713778 57762916 57742116 57534075 95049052 95317434 50212224 52243649 57319212 95049094 57315574 57447252

1 1 1 1 1 7.00 1 1 1 2 5 2 5 10 10 20 10 2 2 4 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 2

EA EA EA EA EA LB EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA

V---BELT COIL, CONDENSER DRIER, RECEIVER BRACKET COMPRESSOR,W/ORINGPORTS REFRIGERANT, R134A SWITCH CLAMP, DRIER AIR COND. CLUTCH, A/C CONNECTOR,SPLICE CAPSCREW NUT,HEX,FINISHED WASHER,LOCK,HELICAL CAPSCREW,HEX WASHER,LOCK,HELICAL WASHER,FLAT,WIDE NUT,HEX ANGLE---FUEL COOLER MTG BRACKET---CONDENSOR,MTG WASHER,FLAT,NARROW HOSE,R134A HOSE,R134A HOSE,R134A HOSE,R134A HOSE,R134A HOSE,R134A D ORING,#6,R134A FITTING,REFRIG,BST---10 GUARD, A/C COMPRESSOR NIPPLE,PIPE FITTING,HYD VALVE,BALL---3/4 FITTING, HYD ADJUSTMENT ROD NIPPLE,PIPE BLOCK CLAMP ASSY,STAUFF,1 O.D




REF. 064 065 066 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 083 084 085 086 095 096

PART NO. 57447260 57451742 57450058 95279832 57044828 57044828 50657055 50249713 50249705 50249671 57367872 95301842 57358830 95934733 95922902 95419198 95081667 57534083 95934469 95104014 95465787 95423687 57786204 57447203 57606147 57447203

QTY. 1 11 8 4

UNIT EA EA EA EA

DESCRIPTION CLAMP ASSY, STAUFF3/4 OD CLAMP ASSY,STAUFF CLAMP ASSY,STAUFF HOSE CLAMP,HOSE HOSE,HYD---A12 BULK HOSE,HYD---A12 BULK FITTING,HOSE WIRE,12AWG---WHITE WIRE,12AWG---BLACK WIRE,14AWG---WHITE CONNECTOR KIT,4---WAYMALE CLAMP,HOSE CONDUIT, 3/8 NYLON WASHER,LOCK NUT,HEX,FINISHED,PLATED SCREW,CAP---1/2---13 X 6---1/2 WASHER,FLAT,WIDE BRACKET, A/C COMP.

AIRCONDITIONING,CAT

380.00 IN 300.00 IN 4 1.00 EA IN

720.00 IN 540.00 IN 1 4 5 2 1 5 1 1 2 2 3 1 6.00 1 5.00 EA EA EA EA EA EA EA EA

pv-271 4344

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