purac‟s contribution to a biobased economy · 130,000 cars* 100 grams co 2 /km 2011 75 kton...
TRANSCRIPT
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Presenting to: 1© 11/26/2010
Purac‟s contribution to a biobased economy
BE-Basic Fapesp Workshop25 November 2010
SP- Brasil
Marco Bootz
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Agenda
1. About Purac
2. Alternative substrates for lactic acid processing
3. Towards a sustainable Lactic Acid process
4. Lactic Acid and Lactide as platform molecules
5. Conclusions and recommendations
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Purac profile
Focus on: Natural food preservation
Biobased chemicals
80 years of experience in the development, production and marketing of natural lactic acid based chemicals
Global sales network
Global manufacturing footprint
Headquarters in The Netherlands
Presence in Brazil: Since 55 Years
Production plant in Campos dos Goytacazes (RJ)
Sales office in São Paulo
1.100 Employees
Part of CSM: Global player in bakery, food ingredients and chemicals
Listed at the Amsterdam stock exchange
3© 11/26/2010
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4© 11/26/2010
Pure by nature
• Raw materials from nature Beet sugar Cane sugar Corn Tapioca
• Processes based on nature Fermentation Crystallization Filtration
• Products compatible with nature Environmentally friendly Human friendly Biodegradable C02 neutral
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6© 11/26/2010
Our Navigator
Purpose Improve the Quality & Sustainability of Life
Vision We help to create a society where people can make a conscious choice for safe, healthy, nutritious and delicious food.
We also help to protect our planet by offering environmental friendly solutions made from renewable resources.
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Sales of biobased chemicals 2007 – 2017 in billion EUR
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Year 2007 2012 2017
Size Chemical Market 1384 1750 2212
Size Biobased Chemical Market 49 135 340
Source : Festel Capital- OECD Workshop on the Outlook onIndustrial Biotechnology, Vienna, January 14, 2010
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PetroChemical Flow ChartBioBased
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Alternative substrates for BBB
Aim: Use new substrate for fermentation (cheaper, efficiency)
Goal: A commercial LA plant based on alternative substrates by 2015
Potential substrates:
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The Business of Bioproducts
Agriculture:Grow the feedstock's for a nascent bio-chemical industry
Fermentation to BBB:Exploit direct production know-how, develop new chemical BB
Chemical-using industries:Make less expensive, more effective and
greener end-products
Consumer
Based on Arthur D Little
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Purac: investing millions of euros in next generation feedstock
BE-Basic R&D program: Industrial, Academic & Financial Partners
Biorefinery Research
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Innovation in Lactic Acid Processing
Sustainability is key in GC and bioplastics: CO2 reduction
Long Term - alternative substrates
Purac Gypsum free Lactic acid manufacturing
New efficient LA Improving CO2 footprint
Semi industrial plant running
Today Tomorrow Future
„State-of-the-art‟ fermentation &
Downstream Processing
Gypsum freeprocess
Alternative substrates
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LacticAcid
PurificationCarbohydrates
Biomass
Fermentation Separation
Lactic Acid Residue
Gypsum free LA production
Lime Sulphuric Acid
Gypsum
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-2000
-1500
-1000
-500
0
500
1000
Sugar
Sugar p
roductio
n
Aux C
hem
ical
Sugar T
ransp
ort
Ele
ctricity
Ste
am
Tota
l
kg C
O2
eq/t
on
Build-up of CO2 emission for Purac Lactic acid
CO2 Balance for Purac Lactic Acid
HydroPowerReduce
Chemicals
Bagass
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Purac shaping the future of biobased plastics
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Polymerization Technology
PLA Products
Partnerships in PLA
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Lactide
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Purac status Lactide developments
Plant Capacity Status
Semi industrial plant 5 kton Running
1st Industrial plant 75 kton Under construction
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130,000 cars*
100 grams CO2/km
201175 kton bioplastic compensates
4,000,000 cars*
50 grams CO2/km
Purac‟s PLA - a net carbon sink
19* 15,000 km/Yr
20201.000 kton bioplastic compensates
Kg CO2/Ton
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Market for PLA is estimated to reach over 3 million tons within 10 years
Time
Marg
in
Disposables
Semi-durables
Durables
These examples represent the concept and do not necessary imply the presence of PURAC ingredients inside the product shown
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1. A unit occurring in the composition of something else
2. A part /component of a larger construction
3. A section of something else
“Toy blocks”
Building block definition
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Lactic acid as platform molecule
22© 11/26/2010
Source: Green Chem. 2010, 12. 539-554: DOE’s top 10 revisited
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Platform Molecules for Biobased Chemicals
Lactic Acid
• Lactide• LA
Derivatives
• Oligomers• Pyruvates• Lactide• Propanediol
Plasticizers
OilField
• Lactide• Propanediol• Lactamides• LA Oligomers• LA esters• L(+) & D(-)
• Lactamides• Pyruvates• LA esters• Lactide• Propanediol• L(+) & D(-)
AgroChemical
CosmeticsFood Pharma
• Lactide• PLA• Lactamides• Acrylic Acid• LA Ester• Lactamides• LA Oligomers
• Propenoic Acid
• Pyruvates• Lactide• Propanediol• LA esters
Fine Chemical
BiopolymerPolyesters
• Lactamide• LA Oligomers
• LA esters• Oligomers• Pyruvates• Lactide• Propanediol
Solvents
Polyamides
• Lactide• PLA • Acrylic Acid• LA Oligomers• Diols
• Oligomers• Pyruvates• Lactide• Propanediol
Water Treatment
Poly-urethane
Lactide
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The Business of Bioproducts
Agriculture:Grow the feedstock's for a nascent bio-chemical industry
Fermentation to BBB:Exploit direct production know-how, develop new chemical BB
Chemical-using industries:Make less expensive, more effective and
greener end-products
Consumer
Based on Arthur D Little
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25© 11/26/2010
Together we‟ll make it
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Marco BootzCommercial Director Latin America
PuracSão Paulo (SP) - BrasilT +55 11 5509-3074C +55 11 8244-6635
www.purac.com
Questions?
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