punch & bushing solutions - · pdf filepunch & bushing solutions please order from: ...
TRANSCRIPT
Punch & Bushing Solutions
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Pennsylvania��
Costa Rica��
Mexico��
Manufacturing Facilities
Corporate Profile
Contract Manufacturer of Precision Metal Components
• Founded in 1948
• More than 700 employees worldwide
• Specialize in metal stamping, tooling,
replacement die components,
multi-axis milling, turning, EDM, grinding,
and lapping
• Each manufacturing facility operates under
one or more of the following certifications:
ISO 9001:2008, ISO/TS 16949:2009,
ISO 13485:2003, and AS9100:2009 Rev. C,
ITAR registered
• Markets served: aerospace, automotive,
consumer/industrial products, defense, housing
& construction, medical, metal packaging,
oil & gas exploration
2
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Punch & Bushing
Manufacturing Facilities
U.S.A.
OBERG FREEPORT, PA
Over 300,000 sq. ft. of manufacturing space.
Multi-axis machining, turning, grinding, lapping,
EDM, in-house technology group, and R&D
test center.
3
OBERG COSTA RICA
Over 15,000 sq. ft. of manufacturing space.
Machining, turning, grinding, EDM, and light
assembly.
Costa Rica
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Tungsten Carbide Expertise
• Constant research, analysis
and implementation of carbide
grades
• Focused on tooling and wear
applications
• Dimensionally check preforms
and qualify for part production
• Metallurgically inspect all critical
components to confirm required
carbide grades
4
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
In-House Metallurgical Processing
Heat treating is combined
with -300° F cryogenics
• Significantly increases stability in tooling
material being processed
• Hardness readings and heat cycles are
tracked and documented for traceability
5
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Quality Driven
• ISO 9001:2008 certified
• Final inspection process includes
Zeiss Prismo CMM and Contracer to
guarantee dimensional accuracy
• All tooling is manufactured in a
temperature controlled, laboratory-type
environment
6
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Small Diameter Punches & Bushings
• Punches manufactured in a variety of
lengths ranging from 0.002” to 1.50” in
diameter
• Bushings produced with I.D. sizes to 0.008”
• Can be produced in tungsten carbide
or steel to meet your specific job
requirements7
Replacement Die Components
• Combine the precision manufacturing capabilities
of our U.S.A. facilities with our Costa Rica
operations to provide high quality, replacement die
components at competitive prices
• Produce quality punches and bushings using only
premium grades of tungsten carbide, powdered
metals, and steel
• We guarantee interchangeability
of all components manufactured
for Oberg dies
8
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Oberg Slug Retention
• Special process “guaranteed” to effectively
eliminate or greatly reduce slug pulling
difficulties
• A series of special grooves are produced in die
bushing or die section
• During stamping process, the slugs expand
into these grooves and are trapped
• The grooves apply a precise amount of
interference to the slugs so that vacuum forces
will not pull them back into the work area
9
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Oberg Slug Retention Details
• Requires grinding 2 small grooves 180° apart
or grinding of 4 small groves 90° apart at a
precise angle and depth depending on
application
• Minimum hole diameter is 0.040” (1.016 mm)
• Break clearance cannot exceed 10% per side
• Should not be used in partial cuts such as
trimming of the stock width
10
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Catalog ReferenceThree separate catalogs provide detailed
information on how to order specific Oberg
Carbide Products
• +.0002” / +.0004” tolerance
Die Components
• Precision Die Components
• Metric Die Components
H
L
P
D
BO.L. = L + T + P
T
* Tip Length = “P” Diameter .375” max.
*ROUND
Brazed Machinable
Steel Sleeve Head
D = Body diameter H = Head diameter
P = Point diameter L = Length under head
B = Point length T = Head width
11
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Catalog Reference
• Catalogs* available on website at
www.oberg.com/literature/catalogue.aspx
• Punches and Bushings are available
in sizes other than those listed in our catalogs
• Special order Punches and Bushings can be
manufactured for an additional charge
*Printed catalogs available on request
12
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Partial List of Satisfied Customers
13
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
Questions?
14
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
• Founded in 1948
• More than 700 employees worldwide
• Manufacturing facilities located in
Pennsylvania, Costa Rica, and Mexico
• Each manufacturing facility operates
under one or more of the following certifications
ISO 9001:2008, ISO/TS 16949:2009
ISO 13485:2003, AS9100:2009 Rev. C
• Specialized in metal stamping, tooling,
multi-axis machining, turning, EDM. grinding,
and lapping
• In-house technology group develops creative
manufacturing solutions to provide customers
with a competitive advantage
• Over 70 stamping presses with capacities
from 5 to 400 tons
• More than 35 multi-axis machining centers
• Focused on integrating new technology to
enhance design-for-manufacturing (DFM)
• Proprietary “advanced grinding technology” –
Molecular Decomposition Process (MDP® )
• Continual investments in new equipment
• In-house state and federal approved
competency-based apprentice training
• International sales and support
• An ESOP company
Profile
Please Order From: http://www.clarkandosborne.comClark & Osborne, LLP (317) 255-5668 Phone6617 Ferguson Avenue (317) 253-4486 FAXIndianapolis, IN 46220 [email protected]
MANUFACTURING LOCATIONS
• Freeport, PA• Sarver, PA
• Barreal de Heredia, Costa Rica• Tecate, Mexico
© 2014 Oberg Industries EOE / AA / M / F / V / D Printed in U.S.A.
Molecular Decomposition Process (MDP) is a registered trademark of Oberg Industries