pt-1936h encore pump and dispenser illustrated parts manual · 2019-01-30 · pt-1936h encore®...

Encore® Series

Pump and DispenserIllustrated Parts Manual

PT-1936H

Computer Programs and DocumentationAll Gilbarco Inc. computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gilbarco Inc. Such computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or documentation is strictly prohibited, unless otherwise licensed by Gilbarco Inc.

Federal Communications Commission (FCC) WarningThis equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate this equipment.

Approvals

PatentsGilbarco Inc. products are manufactured or sold under one or more of the following US patents:

Dispensers

Point of Sale/Back Office Equipment

Trademarks

4,566,504 4,556,927 4,570,686 4,687,033 4,728,788 4,748,846 4,799,940 4,805,453 4,876,653 4,890,210 4,913,813 4,930,655 4,934,565 4,938,0544,938,251 4,939,730 4,967,366 4,986,445 5,040,577 5,098,179 5,134,548 5,156,199 5,269,353 5,228,084 5,325,706 5,345,979 5,355,915 5,363,9885,384,850 5,407,115 5,417,256 5,448,638 5,450,883 5,464,466 5,501,246 5,535,130 5,542,458 5,543,849 5,546,981 5,557,084 5,571,310 5,602,7455,626,649 5,630,528 5,708,580 5,719,779 5,719,781 5,720,325 5,724,067 5,734,851 5,755,854 5,782,275 5,794,667 5,798,931 5,803,136 5,843,2125,857,500 5,868,179 5,871,651 5,890,520 5,954,080 5,956,259 5,969,691 5,971,042 5,979,705 5,980,090 6,026,866 6,052,629 6,073,840 6,078,8886,078,896 6,082,415 6,085,775 6,087,954 6,089,284 6,092,410 6,098,879 6,102,085 6,109,477 6,112,134 6,113,039 6,116,505 6,119,110 6,123,1186,149,033 6,167,923 6,176,421 6,184,846 6,185,307 6,185,893 6,196,065 6,227,227 6,244,310 6,250,151 6,253,779 6,263,319 6,275,746 6,296,1486,302,165 6,313,737 6,325,112 6,326,934 6,336,479 6,338,369 6,347,649 6,352,176 6,357,493 6,360,137 6,363,299 6,364,206 6,380,853 6,381,5146,386,246 6,418,983 6,421,616 6,422,464 6,431,226 6,438,452 6,460,579 6,463,389 6,466,842 6,470,233 6,493,440 6,499,516 6,505,134 6,522,9476,523,744 6,529,800 6,532,999 6,535,726 6,546,882 6,571,151 6,571,201 6,573,884 6,574,603 6,578,145 6,618,362 6,644,360 6,681,814 6,685,0896,690,275 6,697,705 6,704,774 6,708,797 6,710,701 6,712,101 6,721,669 6,736,313 6,741,909 6,745,104 6,761,190 6,763,974 6,766,949 RE35,238D262,971 D265,092 D306,719 D309,144 D316,471 D413,124 D413,311 D413,336 D413,337 D413,610 D413,901 D413,902 D414,192 D414,501D414,778 D414,779 D414,780 D414,781 D414,782 D415,166 D415,167 D415,168 D415,169 D415,170 D415,171 D415,172 D415,501 D415,777D416,915 D416,916 D417,226 D418,523 D420,684 D421,612 D422,285 D422,604 D426,555 D428,424 D428,897 D429,739 D429,740 D431,039D431,252 D431,573 D432,140 D432,141 D432,548 D432,552 D433,031 D433,032 D433,033 D433,034 D433,035 D433,036 D433,037 D433,420D433,421 D433,422 D433,423 D433,424 D433,685 D433,686 D433,687 D433,688 D434,424 D434,780 D435,051 D440,579 D443,624 D456,820D457,084

4,967,366 5,228,084 5,448,638 5,798,931 5,980,090 5,708,580 5,719,779 5,719,781 5,724,067 5,734,851 6,073,840 6,078,888 6,116,505 6,185,3076,263,319 6,275,746 6,326,934 6,360,137 6,363,299 6,364,206

Gilbarco is an ISO 9001:2000 registered company.Underwriters Laboratories (UL):

U L File# Products listed with U L

MH1941All Gilbarco pumps and dispensers that bear the UL listing mark.

MH8467 Transac System 1000 and PAM 1000

E105106 Dell DHM Minitower

E165027 G-SITE and Passport Systems

National Conference of Weights and Measures (NCWM) - Certificate of Compliance (CoC):Gilbarco pumps and dispensers are evaluated by NCWM under the National Type Evaluation Program (NTEP). NCWM has issued the following CoC:

CoC# Product Model # CoC# Product Model # CoC# Product Model #02-019 Eclipse Exx 02-026 H111B Series AC, RAC 02-034 External Mount CRIND CECXXXXXXX

02-020 Encore Nxx

02-027

MPD-1 Series AN, RAN 02-035 Dimension Dxx

02-021T-12C Console PA0188, RA0188 Fixed Blender

AF, RAF, AG, RAG

02-036 Legacy Jxxx

T-12C Console PA0203, RA0203 Dispenser - Low Profile AR, RAR

02-037

G-SITE Printer (Epson) PA0307

02-022 T-12G Console PA0180, RA018002-028

Indoor Card Q11640 G-SITE Distribution Box PA0306

02-023

T-15 Console PA0189 Outdoor Card Q11891 G-SITE Keyboard PA0304

T-15 Controller C2 PA0211 02-029 CRIND — G-SITE Mini Tower PA0301

T-15 Controller PA0190

02-030

TS-1000 Console PA0240 G-SITE Monitor PA0303

02-024

ProBlender AU, RAU TS-1000 Controller PA0241 G-SITE Printer (Citizen) PA0308

Precision Blender AE, RAE Distribution Box PA0242 02-038 C+ Meter T19976

Dispenser - Standard AK, RAK Micro-T Console PA0250 02-039 Passport PA0324

Dispenser - Low Profile AL, RAL Meter - EC Series PA024EC10 02-040 Ecometer T20453

Fixed Blender AP, RAF VaporVac Kits CV

02-025Meter - C Series PA024NC10 02-031 The Advantage Series Bxx, RBxx

Meter - C Series PA024TC10 02-032 Trimline Series AA, RAA

Salesmaker ProBlender AB, RAB 02-033 Meter - C Series PA024XC10

99-165 Salesmaker Series 2/2H/4/4A AM MPD-A3 Series AD, RAD

New York City Fire Department (NYFD):

NYFD C of A # Product

4805The Advantage Series and Legacy Series

4986 Encore and Eclipse

California Air Resources Board (CARB):

Executive Order # ProductG-70-52-AM Balance Vapor Recovery

G-70-150-AE VaporVac

Registered trademarksCRIND® InfoScreen® Transac® System 1000

Dimension® Series Legacy® Trimline®

e-CRIND® Making Things Better® TRIND®

Eclipse® MPD® VaporVac®

Encore® Passport®

G-SITE® Performer®

Gilbarco® The Advantage® Series

GOLD® Transac®

Additional US and foreign trademarks pending.

Other brand or product names shown may be trademarks or registered trademarks of their respective holders.

Non-registered trademarksC-PAM™ Highline™ SMART Meter™

CIM™ MultiLine™ SmartPad™

ECR™ Optimum™ Series Surge Management System™

EMC™ PAM™ 1000 Tank Monitor™

G-CAT™ PAM™ TCR™

Gilbert™ SMART Connect™ Ultra-Hi™

G-SITE® Link™ SMART CRIND™ ValueLine™

G-SITE® Lite™ SMART Merchandising™

This document is subject to change without notice. · For information regarding Gilbarco Inc. Literature, call (336) 547-5661E-mail: [email protected] · Internet: http://www.gilbarco.com 2005 Gilbarco Inc. · All Rights Reserved

Additional US and foreign patents pending.

mailto:[email protected]

http://www.gilbarco.com

Table of Contents

Table of Contents

1 – Introduction 1-1

How To Use Your Manual 1-1Parts Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Important Information About Future Releases . . . . . . . . . . . . . . . . . . . . . . .1-2Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 When Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Revision History Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

2 – Door Assembly Section (Encore 300 & 500) 2-1

Door Assembly, CIM Left 2-1

Left Doors (Rear View) 2-3

Door Assembly CIM, Left (No CRIND) 2-4

Door Assembly CIM, Offset 2-5

Door Assembly CIM, Offset and Center (NO CRIND) 2-6

Door Assembly CIM, Center 2-8

Door Assembly Table with Color Schemes 2-9

Nozzle Boot 2-10

Grade Select 2-12

3 – CD Module Electronics (Encore 500 & Ultra Hi) 3-1

Power Supply Assembly (M04104A001) 3-1

Power Supply Brackets 3-2

Power Supply - Smart Meter 3-3Power Supply with Mounting Bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

PCA, Valve Converter 3-4

Main Power Supply Assembly (M02274A001) 3-5

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page i

Table of Contents

Main Power Supply (M00458A002) 3-6

Base Electronics Assembly (M02278A001) 3-7


Monochrome CRIND Assembly 3-9PCA CRIND CONTROL NODE3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Monochrome CRIND Assembly (M00610A001) 3-10

Monochrome CRIND Assembly (M02276A001) 3-11

VaporVac® Module Assembly (M00461A001) 3-12

VaporVac Module Assembly (M01776A001) 3-13


4 – Door Module Electronics (Encore 500) 4-1

Pump Door Node Assembly2 4-1

Pump Door Node Assembly3 4-2

PPU Display Module Assemblies (M02652A00X) 4-3

PPU Display Module Assemblies (M04588A00X) 4-4

Call Interface PCA 4-5

Satellite In-Use Indicator (Ultra-Hi only) 4-6

USB Printer Assembly (M04119A001) 4-7

Printer Parts (USB) 4-8

Printer Module Assembly (M00317A001) 4-9

Totalizer Assembly 4-10

Key Pad Assemblies 4-11

Speaker Assembly 4-12

CRIND Monochrome Display Assembly 4-13

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page ii

Table of Contents

CRIND Monochrome Display Assembly 4-15

Dual Head Card Reader 4-17

5 – Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) 5-1

Automatic Temperature Compensation (ATC) Option . . . . . . . . . . . . . . . . .5-1ATC Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Barcode Scanner Option 5-3Barcode Scanner Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Base Electronics (Pre November 2004) 5-4Base Electronics Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5

Base Electronics (Post November 2004) 5-9Base Electronic Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

Base Electronics Door Assembly (Pre November 2004) 5-15Base Electronics Door Assembly 1&2 Cable Illustrations . . . . . . . . . . . . .5-15

Base Electronics Door Assembly (Post November 2004) 5-19Base Electronics Door Assembly Cable Illustrations . . . . . . . . . . . . . . . . .5-19

Card Reader Heater Option (Pre November 2004) 5-23Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23

Card Reader Heater Option (Post November 2004) 5-25Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25

Cash Acceptor Option 5-26Cash Acceptor Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26

Electro-Mechanical Totalizer Option 5-28

LON BUS Cables 5-29LON BUS Cable length table and illustration . . . . . . . . . . . . . . . . . . . . . . .5-29

Main Power Supply (M02274A001) (Pre November 2004) 5-30Main Power Supply (M02274A001) Cable Illustrations . . . . . . . . . . . . . . .5-31

Main Power Supply (M04104A001) (Post November 2004) 5-36Main Power Supply (M04104A001) Cable Illustrations . . . . . . . . . . . . . . .5-36

Master/Combo Option (Pre November 2004) 5-39Master/Combo Option Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-39

Master/Combo Option (Post November 2004) 5-41Master/Combo Option Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page iii

Table of Contents

Monochrome “CRIND Device” Option 5-43Monochrome “CRIND Device” Cable Illustrations . . . . . . . . . . . . . . . . . . .5-43

Monochrome Heater Option (Pre November 2004) 5-46Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . .5-46

Monochrome Heater Option (Post November 2004) 5-47Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . .5-47

Monochrome Option 5-48Monochrome Option Illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48

Printer Option (M00317A001) (Pre November 2004) 5-49Printer Cable (M00317A001) Illustrations . . . . . . . . . . . . . . . . . . . . . . . . .5-49

USB Printer Option (M04119A001) (Post November 2004) 5-50Printer Cable (M04119A001) Illustrations . . . . . . . . . . . . . . . . . . . . . . . . .5-50

Programmable Pump Preset (PPP) Option 5-52PPP Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52

Pumping Unit Option (Self-contained) (Pre November 2004) 5-53Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-53

Pumping Unit Option (Self-contained) (Post November 2004) 5-54Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-54

Pump Stop/Push-to-Start/Call Option (Pre November 2004) 5-55Pump Stop/Push-to-Start/Call Option Cable Illustrations. . . . . . . . . . . . . .5-55

Pump Stop/Push-to-Start/Call Option (Post November 2004) 5-57Pump Stop/Push-to-Start/Call Option Cable Illustrations. . . . . . . . . . . . . .5-57

Smartpad Option 5-59Smartpad Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-59

VaporVac Option 5-60VaporVac Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60

Encore 550 Smart Meter Cables 5-65Smart Meter Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65Smart Meter Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65

6 – CD Module Electronics (Encore 300 & Encore 300 Ultra Hi) 6-1



PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page iv

Table of Contents


Base Electronics Assembly (M01561A002, M01561A003) 6-4

Base Electronics Assembly (M01561A004) (Encore 300 Ultra Hi only) 6-5

Base Electronics Assembly ( per Proportional Valve) 6-6

Monochrome and CRIND Regulator Assembly 6-7

Single Line CRIND Power Assembly 6-8



7 – Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) 7-1

Main Display PCA 7-1

PPU Display Module Assemblies (Encore 300 only) 7-2

Satellite In-Use Indicator (Encore 300 Ultra-Hi only) 7-3

Printer Module Assembly 7-4

Totalizer Assembly 7-5

Key Pad Assemblies 7-6

Speaker Assembly 7-7

CRIND® Monochrome Display Assembly 7-8

CRIND® Single Line Assembly 7-10

Dual Head Card Reader 7-12

8 – Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) 8-1

Automatic Temperature Control (ATC) Option 8-1ATC Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

Barcode Scanner Option 8-4Barcode Scanner Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page v

Table of Contents

Base Electronics 8-7Base Electronic Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7

Card Reader Heater Option 8-13Card Reader Heater Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .8-13

Cash Acceptor Option 8-14Cash Acceptor Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-14

CRIND Option 8-16CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-16

Main Access Door Electronics 8-18 Main Access Door Electronics Cable Illustrations. . . . . . . . . . . . . . . . . . .8-18

Main Power Supply 8-21 Main Power Supply Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . .8-21

Monochrome “CRIND Device” Option 8-28Monochrome “CRIND Device” Cable Illustrations . . . . . . . . . . . . . . . . . . .8-28

Monochrome Heater Option 8-30Monochrome Heater Option Cable Illustration . . . . . . . . . . . . . . . . . . . . . .8-30

Printer 8-31Printer Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-31Pumping Unit (Self-contained) Option . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-32Pumping Unit Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-32Pump Stop/Call Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-33Pump Stop/Call Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-33Pump Stop/Push-to-Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-35Pump Stop/Push-to-Start Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . .8-35

Single Line CRIND Option 8-37Single Line CRIND Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-37

Smartpad Option 8-39Smartpad Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-39TRIND Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-40TRIND Cable Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-40

VaporVac Option 8-41VaporVac Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-42

9 – Meter Section 9-1

C+ Meter Assembly 9-1

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page vi

Table of Contents

LC Meter Assembly 9-2

C+ Meter Assembly with ATC 9-3

Smart Meter 9-5Gasoline Smart Meter with Flow Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . .9-5Diesel Smart Meter with Flow Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-6Gasoline Smart Meter with Flow Switch and ATC Option . . . . . . . . . . . . . .9-7Diesel Smart Meter with Flow Switch and ATC Option . . . . . . . . . . . . . . . .9-8

10 – Digital Valve and Coil Section 10-1

Valve 10-1

11 – Hydraulics Section 11-1

Lower Hydraulics 11-1C+ Meter and Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1C+ Meter, Manifold and Proportional Valve . . . . . . . . . . . . . . . . . . . . . . . .11-3Manifold Valve and Filter Assembly - Encore 550 . . . . . . . . . . . . . . . . . . .11-4Valve Coil Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-5Hydraulic Frame Assembly (Encore 300, 500, Ultra-Hi units) . . . . . . . . . .11-6Hydraulic Frame Assembly (Encore 550) . . . . . . . . . . . . . . . . . . . . . . . . .11-7Hydraulic Frame Assembly (Master Single) . . . . . . . . . . . . . . . . . . . . . . . .11-8Hydraulic Frame Assembly (Master Dual) . . . . . . . . . . . . . . . . . . . . . . . . .11-9Hydraulic Frame Assembly (Master Combo) . . . . . . . . . . . . . . . . . . . . . .11-10Master Combo/Ultra-Hi Lower Hydraulics Pipe (without Filter) . . . . . . . .11-11Master Combo/Ultra-Hi (with Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

Upper Hydraulics 11-13Manifold Angle Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13Manifold Angle Casting Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-14MultiHose Fixed Blender Manifold Assembly . . . . . . . . . . . . . . . . . . . . . .11-16VaporVac Pump Assembly with VaporVac fittings. . . . . . . . . . . . . . . . . .11-17One, Three and Four Valve Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-19Vapor Vac Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-21Hose Outlet Casting and Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-23Hose Outlet Casting and Fitting (Ultra-Hi only) . . . . . . . . . . . . . . . . . . . .11-25Vapor Recovery Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-26Vapor Recovery Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-28Upper Hydraulics Housing Assembly (VaporVac) . . . . . . . . . . . . . . . . . .11-29Upper Hydraulics Housing Assembly (VaporVac) . . . . . . . . . . . . . . . . . .11-31Upper Hydraulics Configurations (Reference Page) . . . . . . . . . . . . . . . .11-33Upper Hydraulics Configurations- (Balance Vapor) (Reference page) . .11-34Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . .11-35Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . .11-36Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . .11-37Upper Hydraulics Configurations- (Reference page) . . . . . . . . . . . . . . . .11-38Upper Hydraulics Configuration- (Reference page) . . . . . . . . . . . . . . . . .11-39

12 – Self-Contained Pump Section 12-1

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page vii

Table of Contents

Pumping and Motor Assembly 12-1

13 – Air Gap Area Section 13-1

Air Gap and Blanking Plates 13-1

Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units) 13-2

Air Gap Area Section (Encore 550 - Smart Meter) 13-3Air Gap and Blanking Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

Lower Pulser Seal 13-4

Lower Pulser Assembly 13-5

Upper Pulser Seal Plates 13-6

14 – Frame and Sheathing Section 14-1

Weldment CD Housing 14-1

CD Module with lower rail - Encore 550 Smart Meter) 14-2

Sheathing - Encore 300 and 500 14-3

Sheathing - Encore 550 14-4

Upper Housing 14-5

Smart Meter Mounting Bracket - Encore 550 14-6

Panels - Encore 300 and 500 14-7

Panels - Encore 550 14-8

Panel Lock Assembly with Key 14-9Description of Part Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10Sample of Color Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10

15 – Tubing Section 15-1

Balance and Vapor Ready 15-1

Discharge Tubing 15-3

Encore 550 - Smart Meter 15-4Discharge tubing (Upper offset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-4

Page viii PT-1936H Encore® Series Illustrated Parts Manual • July 2005

Table of Contents

Self Contained Feedline - Encore 550 Smart Meter 15-5Pump Feedline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-5

16 – Options Section (Encore 500 & Encore 300) 16-1

ATC Electronics (Encore 500) 16-1

ATC Electronics (Encore 300) 16-2

Bar Code Scanner Assembly (Encore 500) 16-3

Bar Code Scanner Assembly (Encore 300) 16-4

Cash Acceptor Assembly (Encore 500 & Encore 300) 16-5

Smartpad Assembly (Encore 500 & Encore 300) 16-7

Encore 300 & 500 Simulator 16-8

Smart Connect Option 16-9Smart Connect PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-9Smart Connect Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-10

Index Page Index -1

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page ix

Table of Contents

This page intentionally left blank.

Page x PT-1936H Encore® Series Illustrated Parts Manual • July 2005

How To Use Your Manual Introduction

1 – Introduction

This manual contains parts information for Gilbarco Encore® Series pumps and dispensers. Use this manual to help identify part names, part numbers, and quantities required in a specific assembly.

How To Use Your Manual

This manual provides detailed illustrations for Encore Series pumps and dispensers. Match the callout numbers from an illustration to the corresponding table to find information on a part name, number, and quantity required for that assembly.

Parts TablesThe tables in this manual are set up as follows. Definitions for each column are provided below.

Item #The Item # column provides digits that match callouts on the related illustrations.

DescriptionThe Description column provides a detailed name for each part from the illustration. Where applicable, information such as colors, dimensions, or other details are provided.

Current PartThe Current Part column provides current Gilbarco part numbers for each item.

Previous PartThe Previous Part column provides old Gilbarco part numbers that are no longer in use on current models. The previous part numbers are provided to help identify obsolete items that may still be in the field. Where possible, notes are provided to clarify the difference between old and new parts.

Note: When subsituting an old part for new part, always check to ensure parts are compatible.

Item # Description Current Part Previous Part Quantity

1 PCA, Terminal Block Board M00044A001 - 1

• plastic PCB Standoff, 1/4-inch Q10651-02 - 2

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page 1-1

Introduction How To Use Your Manual

QuantityQuantity is per assembly shown. Quantity per unit will vary depending on unit configuration. Use specification in parts table to obtain fasteners locally. Most kits contain hardware required for installation.

Bulleted Items (located under Description)These items are directly related to the previous part number listed. Parts are generally used for mounting or fastening hardware.

Important Information About Future ReleasesIn our effort to better serve our users, parts manual sections are released independently of each other. This process will allow for quicker implementation of the most current data. Release information will be included in the section titles of the on-line documentations and in the titles and footer of print and PDF versions of documents. Please look to Gilbarco’s on-line document resource “GOLD” for the latest update. The revision history included within the document will continue to describe the changes made.

Related DocumentsThe following documents provide additional information:

When Ordering Parts

Keep the following items in mind when ordering Gilbarco parts:

1 Please furnish the model number, date code, and original options. This information is stamped on a serial plate riveted to the center of the main frame base on units built before December 2002. Serial plates on units built after December 2002 are affixed to the sheet metal UL barrier located on the main door behind the CIM door. See “Serial Plate (Units built through Dec 2002)” on page 1-3 or “Serial Plate (Units built after Dec 2002)” on page 1-3.

Document Number Title GOLD® Library

MDE-3802 Encore and Eclipse Series Site Preparation Manual

Encore and EclipseEncore and Eclipse InstallersSite Prep

MDE-3804 Encore and Eclipse Serires Start-Up Service Manual

Service

MDE-3860 Encore and Eclipse Programming Quick Reference

Encore and Eclipse Encore and Eclipse InstallersService

MDE-3893 Encore and Eclipse Owner’s Manual Encore and EclipseEncore and Eclipse Installers

MDE-3900 Steering Manifold Valve & Valve Coil Replacement Kits

The Advantage and Legacy

MDE-3985 Encore Installation Manual Encore and Eclipse Encore and Eclipse Installer

MDE-4149 Blackmer® Global Dispenser Pump Instructional Document

Pump & Dispenser Start-Up & Service Manual

Page 1-2 PT-1936H Encore® Series Illustrated Parts Manual • July 2005


2 Provide the following information:• Part number• Quantity of the part needed• Description of part• Color, graphics, and other details needed for order entry items.

Note: Order entry item- an item that can be ordered individually using its individual part number (not a part that comes only in a kit).

Figure 1-1: Serial Plate (Units built through Dec 2002)

Figure 1-2: Serial Plate (Units built after Dec 2002)

Model NumberThe model number provides information on the configuration and options of the unit. In the example provided above, the model number NCO corresponds to an Encore Unit Type (Pump) single grade.

For more information on Model Codes, see Reference MDE-3985 Encore Installation Manual.

NCO

BK EN 005977

Date Code

Model Number

Note: Unit type should be indicated on plate (Encore 300 or Encore 500)

Serial Number

Unit Type

OptionsModelNumber



Date CodeThe date code provides the month and year of manufacture. In the example provided above, an Encore unit stamped BK was built in February 2001. Use the chart below as reference to help determine date codes.

Serial NumberThe serial number identify which unit by customer.

OptionsThis is a list of customer driven options per unit.

Unit Type The unit type provides which type of unit either Encore 300, Encore 500 or Eclipse.

Month Codes

A = January E = May J = September

B = February F = June K = October

C = March G = July L = November

D = April H = August M = December

Year Code

H = 1999

J = 2000 N = 2004 T = 2008

K = 2001 P = 2005 U = 2009

L = 2002 R = 2006 W = 2010

M = 2003 S = 2007 X = 2011



Revision History SectionThe following table list the revision history of PT-1936 Encore Series Pumps and Dispensers Illustrated Parts Manual.

PT-1936A (September 2000)

• Added new section Door Module Electronics Section.• The following sections are updated in this release, Introduction, CD Module Electronics

Section, Vapor Vac Module Section, Meter Section, and the Digital Valve and Coil Section.• Changed page numbering.• Revision date added to each section.

PT-1936B (November 2000)

• Added two new sections Cable Assemblies and Sheathing Sections.• Updated all existing sections with the latest Revision and Date.

PT-1936C (June 2001)

• Added both product names to title page Encore 300 & Encore 500• Added current page with latest Patents and Trademarks data• Updated Table of Contents by adding new Encore 300 Cable section. • Added new Cable section for Encore 300 series.• Updated Serial Plate in the “Introduction Section”.• Updated all existing sections with the latest Revision and Date in footer of page.

PT-1936D (July 2001)

• Added current revision letter onto Title Page.• Updated Table of Contents by adding new sections. (See next bullet list)• Added the following new sections: Encore 300 and 500 Door Assembly, Encore 300 CD

Module Electronics, Encore 300 Door Module Electronics, Tubing and Hydraulics Section. • Introduction Section added new header “Important Information About Future Releases”.• Updated all existing sections with the latest Revision and Date in footer of page.



Record of RevisionPT-1936E (October 2002)

SectionList of

Effective Pages Brief description of change

Title Page Front Cover Updated Title Page (added new Gilbarco-Veeder Root Logo).

Table of Contents Pages i thru iv

Updated Table of Contents by rearranging sections. (Refer to the latest Table of Contents for current list of sections and new page numbers).Adding new section 14-1 Option.

Introduction Pages 1-1 thru 1-6 Updated Revision History by changing format under Revision E.

CD Module(Encore 500)

Pages 3-1 thru 3-10

Updated CD Module Section (Encore 500) with the following changes:• Main power supply M00458A002 minor changes to illustration and parts list. • Added new Base Electronics Assembly M02278A001.• Added new Monochrome CRIND Assembly M02276A001.• Added new VaporVac Module Assembly M01776A003.

Refer to Table of Contents for current page numbers.

Door Module(Encore 500)

Pages 4-1 thru 4-12

Updated Door Module Section (Encore 500) with the following changes:• Added Pump Door Node M01785A001.• Revised PCA Display Assembly.• Updated Printer Assembly illustration.• Added Dual Head Card Reader to illustration.


Cable (Encore 500) Pages 5-1 thru 5-36

Updated Cable Section (Encore 500) with the following changes:• Edited existing cables • Updated table for current and previous part number showing parts for less vapor

valves and with vapor valves• Adding the following options: ATC, Barcode Scanner, Card Reader Heater, Cash

Acceptor, Pump Stop/Push Start, Smartpad, Pump Stop/Call Option, Pumping Unit, PPP.


CD Module (Encore 300)

Pages 6-1 thru 6-8

Updated CD Module Section (Encore 300) with the following changes:• Added Main Power Supply M02274A001.• Base Electronics Assembly M01561A001 minor changes to illustration and parts

list.• Changed heading was Monochrome CRIND Assembly now Monochrome and

CRIND® Regulator Aassembly.• Added Single Line CRIND Power Assembly M02705A001.• VaporVac Module Assembly M01776A002 minor changes to illustration and parts

listRefer to Table of Contents for current page numbers.

Door Module(Encore 300)

Pages 7-1 thru 7-9

Updated Door Module Section (Encore 300) with the following changes:• Revised PCA Display Assemblies• Added Dual Head Card Reader to illustration.• Added new Speaker Assembly M01124A001 to illustration.• Added new VaporVac Module Assembly M01776A002.• Added CRIND Single Line Assembly M02704A001.


Cable (Encore 300) Pages 8-1 thru 8-38

Updated Cable Section (Encore 300) with the following changes:• Edited existing cables • Updated table for current and previous part number showing parts for less vapor

valves and with vapor valves• Adding the following options: ATC, Barcode Scanner, Card Reader Heater, Cash

Acceptor, Pump Stop/Push Start, Smartpad.Refer to Table of Contents for current page numbers.

Option Pages 14-1 thru 14-10 New Section.

All All Updated all footers by adding the latest revision and date to all sections.



Record of RevisionPT-1936F (May 2003)

SectionList of


Title Page Front Cover Updated Title Page revision F along with usage of the latest front cover.

Table of Contents Pages i thru iv

Updated Table of Contents by the following:• Rearranging sections. (Refer to Table of Contents for current list of sections and

new page numbers).• Added new section for Airgap Plates.• Added new section for Self-Contained Pump.

Introduction Page 1-6• Added new serial label.• Updated section by adding Record of Revision PT-1936F

Door Assembly Page 2-10Added Base & Shunt assembly M00911A001 and Button & Magnet M00910A001.Added Main Display Window M00317A003.

CD Module Electronics (Encore 500)

Pages 3-1 thru 3-2Added new Power Supply M02274A001.

Door Module Electronics(Encore 500)

Pages 4-1 thru 4-2

• Added previous part in item 4, PPU section (PPU dual w/out switch).• Updated Monochrome Display part numbers, now current part is M02636A001.• Added note to ground wire, nut and washer on Totalizer Assembly illustration.• Update Key Pad Assembly table.• Removed PCA CRIND T17764-G4 from CRIND Monochrome Display Assembly

illustration and table.

Cable(Encore 500)

Pages 5-1 thru 5-34

• Removed “used with” column from tables. • Removed Pulser cable M02651A001 from Base Electronics section.• Pump handle cable M00497A001 is no longer needed, was used on first units.• Monochrome CRIND Option M00822B002 & M01103A001 are obsolete.• Refer to MDE-3804 for additional cable information.

CD Module (Encore 300)

Pages 6-1 thru 6-10Updated CD Module Section (Encore 300) with the following changes:

• Adding Ultra-Hi to section.• Added Base Electronics M01561A002, M01561A003 and M01561A004.

Door Module Electronics(Encore 300 and

Ultra-Hi)Pages 7-8 thru 7-9

• Updated Monochrome Display part numbers, now current part is M02636A001.• Updated Monochrome Display illustration along with adding the jumper locations.• Added note to ground wire, nut and washer onTotalizer Assembly illustration.• Update Key Pad Assembly table.• Added Satellite In-Use Indicator for Ultra-Hi.

Cable (Encore 300 and

Ultra-Hi)Pages 8-1 thru 8-48

• Added Ultra-Hi to this section.• Removed “used with” column from tables.• Added “where used” column to determine which cable is for Ultra-Hi and which is

for Encore 300. • Refer to MDE-3804 for additional cable information.

Meter Page 9-2 Added new LC meter to section.

Digital Valve and Coil Page 10-1 Added Digital Valve Repair Kit part number K94444-03 to notes.



HydraulicsPages 11-3 thru

11-38

Update section by changing the following:• Added new illustration showing the proportional valve along with Meter and

Manifold to lower hydraulics illustration• Added new illustration valve coil assembly.• Added Lower Hydraulics Piping for Ultra-Hi.• Added new illustrations showing Hydraulic frames for Encore 300/500 and Ultra-Hi.• New illustrations showing Manifold Angle Castings.• Added notes to Manifold Angle Casting Assembly and Hydraulics configuration

illustration.• Added new illustrations showing VaporVac Manifold for units with less Vapor

Valves.• Added new illustrations showing Vapor Recovery Tubes for units with less Vapor

Valves.• Added Upper Hydraulics Housing Assembly for units with less Vapor Valves.• Added additional Upper Hydraulic Configuration illustrations for units with less

Vapor Valves.

Self Contained Pump Page 12-1 New Section added to this revision.

Airgap Plate Pages 13-1 thru 13-6 New Section added to this revision.

Frame and Sheathing Pages 14-1 thru 14-6• Was Sheathing section now Frame and Sheathing section. • Added the following Weldment CD Housing.

Tubing Section Pages 15-1 thru 15-5 Removed Tubing Schematics, will now be in MDE-3804 Encore Service Manual.

Options Section Page 16-8 Added Encore 300/500 Simulator to section.

All All Updated all footers by adding the latest revision and date.

Record of RevisionPT-1936F (May 2003)

SectionList of




Record of RevisionPT-1936G (October 2004)

SectionList of


Title Page Front Cover Updated Title Page revision G along with usage of the latest front cover.

Introduction Pages 1-3, 1-9 • Added related document MDE-4246 to list. • Updated section by adding Record of Revision PT-1936 Revision G.

Door Assembly (Encore 300 & 500)

Pages 2-2 thru 2-9 • Updated parts table by adding various color schemes for door assemblies• Updated parts in table.


Pages 3-1 thru 3-14 • Changed heading to include Ultra Hi.• Update parts in table• Replaced M00459A001 Base Electronics with M00459A004.• Added Power Supply M04104A001• Added PCA Valve Converter M02044A003• Added PCA CRIND Control Node3 M04108A001


Pages 4-1 thru 4-18 • Added M02652A011 Satellite In-Use Indicator to section. • Removed name off Monochrome Display shown in illustration.• Added Pump Door Node Assy3 M04326A001• Added PPU Display Module Assy M04558A001• Added Call Interface PCA M04528A001• Added USB Printer Assy M04119A001• Added USB Printer Parts• Added Printer Bracket for M00317A001 Printer Assembly

Cables (Encore 500 & Ultra Hi)

Pages 5-1 thru 5-64 • Added Encore 500 Ultra Hi cables thruout section.• Updated table to include “Where Used”.• Updated section by adding to heading for existing cables “Pre November 2004”

and to new cables “Post November 2004”.


Page 6-1 Minor change to heading to include Encore 300 Ultra Hi.


Pages 7-1, 7-3, 7-4, 7-9 • Minor change to heading to include Encore 300 Ultra Hi.• M02652A009 is superseded by M02652A010. M02652A010 is now superseded

by M02652A011. • Removed name off Monochrome Display shown in illustration.

Cable Assembly (Encore 300)

Page 8-1 Minor change to heading to include Encore 300 Ultra Hi.

Meter Pages 9-1 thru 9-4 • C+ Meter Assembly “spare parts item” added to description. • LC Meter Assembly was T18621-31 now M03171A001.• LC Meter and Pulser Assembly was T18621-01 now M03171A002. • Added C+ Meter with ATC illustrations and parts list to section.

Hydraulics Pages 11-2, 11-3, 11-9, 11-10, 11-27

• Added check valve kit K96623-01 to notes on page 11-2.• Added check valve kit (see note 1) on page 11-3.• Updated Master Combo/Ultra Hi Lower Hydraulics Pipe with Filter illustraton and

parts list.• Updated Master Combo/Ultra Hi Lower Hydraulics Pipe without Filter illustration

and parts list.• Changed Upper Hydraulic Housing Assembly with Vapor Valves (1 Grade MPD)

illustration.

Frame and Sheathing Page 14-4 Revised illustration so that lower panel was shown in its entirety.

Options Section Pages 16-1, 16-3, 16-4, 16-5, 16-6, 16-10

• Changed illustrations for both ATC Electronics Encore 300 & 500• Changed Danger label part number and illustration for both Barcode Scanner Assy.

Encore 300 & 500.• Updated part numbers for both Encore 300 & 500 Cash Acceptors.• Updated Note Acceptor and Cassette part numbers.



Record of RevisionPT-1936H (July 2005)

SectionList of


Title Page Front Cover Updated Title Page revision H along with usage of the latest front cover.

Introduction Page 1-10 Updated section by adding Record of Revision PT-1936 Revision H.

CD Module Electronics Page 3-3 Added new 5v power supply for Smart Meter

Cables Pages 5-65 to 5-67 Added Encore 550 Smart Meter cables

Meter Section Pages 9-5 to 9-6 Added Smart Meter drawing and parts

Hydraulics Page 11-4 Added Encore 550 Smart Meter Manifold Valve and Filter Assembly

Page 11-7 Added Encore 550 Smart Meter Hydraulic Frame Assembly

Air Gap Page 13-3 Added Encore 550 Smart Meter Air Gap and Blanking Plate

Frame and Sheathing Page 14-1 • Added CD Module with lower rail for Smart Meter

Pages 14-4, 14-7 • Added new sheathing

Page 14-6 Added Smart Meter Mounting Bracket for Encore 550

Tubing Page 15-4 Added Encore 550 Smart Meter discharge tubing

Page 15-5 Added Encore 550 Smart Meter feedline tube assembly

Options Pages 16-9 to 16-10 Added Smart Connect PCB and cables


Door Assembly, CIM Left Door Assembly Section (Encore 300 & 500)

2 – Door Assembly Section (Encore 300 & 500)

Door Assembly, CIM Left

1. Door assembly, CIM LEFT

3. Door assembly, without CIM

2. CIM Door with CRIND

Door assembly, without CIM (exploded view, Rear)

4

5

6


Door Assembly Section (Encore 300 & 500) Door Assembly, CIM Left

Item # Part Description Current Part Previous Part Quantity

1 Door assembly,CIM left (see note 2) M01219AXXX M01219A001 1

2 • CIM Door with CRIND M01208A001 - 1

3 Door assembly, left without CIM (see note 2) M01210AXXX M01210A001 1

Additional door assemblies, left without CIM (color scheme) (Refer to table on page 2-9)

4 • Gasket, flexible, permanent (bottom) Q12406-13 - 1

5 • Gasket, flexible, permanent (u-shape) Q12406-14 - 1

6 Main Window Display Assembly M00371A003 - 1

Not shown

- • Lock assembly (see notes 1 & 3) Q12542-08 - 1

• Hinge CIM retainer assembly - - (see note 1)

• Lower CIM pin - - (see note 1)

• Screw, M5 x 10 - - (see note 1)

Notes:1. Door assembly M01219A001 includes item 2 -Door assembly CIM, item 3-Door assembly without CIM, items 4 and 5 Gaskets, Lock assembly, Hinge CIM assembly, Lower CIM pin and screws.2. Doors come in various colors. When placing order, please specify color. Door graphics are order entry items and must be ordered individually. For additional color information, see “Door Assembly Table with Color Schemes” on page 2- 9. 3. Lock assembly Q12542-08 is purchased only as an assembly.


Left Doors (Rear View) Door Assembly Section (Encore 300 & 500)

Left Doors (Rear View)


1 Gasket, CIM door (see Notes 1 & 2) M00368B001 M00368A001 2

2 Door latch M01978B001 M00807B001 2

3 • Screws, M5 x 10 - - 2 per latch

Notes:1. Doors come in various colors. When placing order, please specify color. Door graphics are order entry items and must be ordered individually. For additional color information, see “Door Assembly Table with Color Schemes” on page 2- 9. 2. Bond in place with Loctite-401 Adhesive

Door assembly, CIM(without CRIND) includes gasket strip(rear view)

1

3

2

Door assembly, without CIM, rear view (door latch)


Door Assembly Section (Encore 300 & 500) Door Assembly CIM, Left (No CRIND)

Door Assembly CIM, Left (No CRIND)


1 Door assembly with CIM left without CRIND (see Note 2) M01219AXXX M01219A101 1

2 • CIM Door without CRIND (see note 2) M01209AXXX M01209A001 1

Additional door assemblies, left with CIM without CRIND (color scheme) (Refer to table on page 2-9)


Not shown

- • Lock assembly (see notes 1 & 3) Q12542-08 - 1



• Door assembly, without CIM Door left (See page 2-1 to view door) M01210A001 - 1

Notes:1. Door assembly M01219A101 includes item 2-Door assembly, Hinge CIM assembly, Lock assembly, Lower CIM pin, screws and Door assembly without CIM left.2. Doors come in various colors. When placing order, please specify color. Door graphics are order entry items and must be ordered individually. For additional color information, see “Door Assembly Table with Color Schemes” on page 2- 9. 3. Lock assembly Q12542-08 is purchased only as an assembly.

1. Door assembly with CIM left without CRIND

2. CIM Door without CRIND

3


Door Assembly CIM, Offset Door Assembly Section (Encore 300 & 500)

Door Assembly CIM, Offset


1 Door Assembly, with CIM offset (see note 3) M01220AXXX M01220A001 1

2 • Door Assembly, without CIM offset M01211AXXX M01211A001 1

Additional door assemblies, with CIM offset (color scheme) (Refer to table on page 2-9)

3 • Lock assembly (see notes 1 & 2) Q12542-08 - 1

Not shown

- • Hinge CIM retainer assembly - - (see note 1)



• CIM Door with CRIND (See page 2-1 to view door) M01208A001 - 1

Notes:1. Door assembly M01220A001 includes item 2-Door assembly without CIM, item 3-Lock assembly, Door assembly without CIM left, Hinge CIM assembly, Lower CIM pin and screws.2. Item 3 Lock assembly Q12542-08 is purchased only as an assembly. Door graphics are order entry items and must be ordered individually. 3. Doors come in various colors. When placing order, please specify color. For additional color information, see “Door Assembly Table with Color Schemes” on page 2- 9.

1. Door assembly, CIM offset

3. Lock assembly (exploded view) (see note 2)

2. Door assembly, without CIM offset


Door Assembly Section (Encore 300 & 500) Door Assembly CIM, Offset and Center (NO CRIND)

Door Assembly CIM, Offset and Center (NO CRIND)

1. Door assembly, CIM, offset(NO CRIND)

2. Door assembly, without CIM, (OFFSET)

3. Door assembly, CIM center, (NO CRIND)


Door Assembly CIM, Offset and Center (NO CRIND) Door Assembly Section (Encore 300 & 500)


1 Door assembly, CIM without CRIND offset (see note1) M01220AXXX M01220A101 1

2 • Door assembly, without CIM offset (see note 2) M01211AXXX M01211A001 1

Not Shown:

- • CIM Door without CRIND (See page 2-4 to view illustration) (see note 2)

M01209A001 - 1

• Hinge CIM retainer assembly - - (see note 2



3 Door Assembly, CIM without CRIND center (see note 1) M01221A101 - 1

Not shown

- • CIM Door without CRIND (See page 2-4 to view) (see note 3) M01209A001 - 1

• Door assembly, without CIM center (See page 2-8 to view) (see note 3)

M01212A001 - 1

• Lock assembly (see note 4) Q12542-08 - 1




Notes:1. Doors come in various colors. When placing order, please specify color. Door graphics are order entry items and must be ordered individually. For additional color information, see “Door Assembly Table with Color Schemes” on page 2- 9. 2. Door assembly M01220A101 includes item 2-Door assembly without CIM, Door assembly without CRIND, HInge CIM assembly, Lower CIM pin and screws.3. Door assembly M01221A101 includes Door assembly without CRIND, Door assembly without CIM, HInge CIM assembly, Lower CIM pin and screws.4. Lock assembly Q12542-08 is purchased only as an assembly.


Door Assembly Section (Encore 300 & 500) Door Assembly CIM, Center

Door Assembly CIM, Center


1 Door assembly, CIM center (see note 1) M01221AXXX M01221A001 1

2 • Door assembly, without CIM center M01212AXXX M01212A001 1

• CIM Door with CRIND (See page 2-1 to view door) M01208A001 - 1

Additional door assemblies, without CIM center (color scheme) (Refer to table on page 2-9)


Not shown

• Lock assembly (see note 3) Q12542-08 - 1




Notes:1. Doors come in various colors. When placing order, please specify color. Door graphics are order entry items and must be ordered individually. For additional color information, see “Door Assembly Table with Color Schemes” on page 2- 9. 2. Door assembly M01219A001 includes item 2-Door assembly without CIM, Door assembly with CRIND, Hinge CIM assembly, Lower CIM pin and screws.3. Lock assembly Q12542-08 is purchased only as an assembly.

1. Door assembly, CIM center 2. Door assembly, without CIM center

3


Door Assembly Table with Color Schemes Door Assembly Section (Encore 300 & 500)

Door Assembly Table with Color Schemes

CIM Door with CRIND Left Door without CIM

Door Part Number Color Door Part Number Color

M01208A001 Gray 1804 M01210A001 Gray 1804

M01208A002 Black 1681 M01210A002 Black 1681

M01208A003 White 2485 M01210A003 White 2485

M01208A004 Red 2738 M01210A004 Red 2738

M01208A005 Gray 2733 M01210A005 Gray 2733

M01208A007 Blue 2773 M01210A007 Blue 2773

M01208A008 Stepping Stone SW 2089 M01210A008 Stepping Stone SW 2089

M01208A009 Pearl 2837 M01210A009 Pearl 2837

M01208A010 Orange 2843 M01210A010 Orange 2843

M01208A011 Warm Gray 2849 M01210A011 Warm Gray 2849

M01208A012 Blue 2864 M01210A012 Blue 2864

M01208A201 Gray Door Offset without CIM

M01208A202 Black Door Part Number Color

M01208A207 Blue M01211A001 -

M01208A211 Warm Gray 2849 M01211A002 Black 1681

CIM Door without CRIND M01211A003 White 2485

Door Part Number Color M01211A004 Red 2738

M01208A102 Black 1681 M01211A005 Gray 2733

M01208A107 Blue 2773 M01211A007 Blue 2773

Left Door with CIM without CRIND M01211A008 Stepping Stone SW 2089

Door Part Number Color M01211A009 Pearl 2837

M01209A001 Gray 1804 M01211A010 Orange 2843

M01209A002 Black 1681 M01211A011 Warm Gray 2849

M01209A003 White 2485 M01211A012 Blue 2864

M01209A004 Red 2738 Center Door without CIM

M01209A005 Gray 2733 Door Part Number Color

M01209A007 Blue 2773 M01212A001 -

M01209A012 Blue 2864 M01212A002 Black 1681

M01209A102 Black 1681 M01212A003 White 2485

M01209A108 Stepping Stone SW 2089 M01212A004 Red 2738

M01209A109 Pearl 2837 M01212A005 Gray 2733

M01209A110 Orange 2843 M01212A007 Blue 2773

M01209A111 Warm Gray 2849 M01212A008 Stepping Stone SW 2089

M01209A112 Blue 2864 M01212A009 Pearl 2837

M01212A010 Orange 2843

M01212A011 Warm Gray 2849

M01212A012 Blue 2864


Door Assembly Section (Encore 300 & 500) Nozzle Boot

Nozzle Boot


Nozzle boot assembly (Lift to Start Flap) - M01047A005 1

1 Nozzle boot, lift to start lever (left side) M01047A006 M01047A002 1

2 • Screw, Pan head, square drive, Type A 1/4 - 10 x 1 1/2 (see note 1) - - 2

3Nozzle boot, lift to start lever (See Item 1 for latest illustration) M01047A006

M01047A008

M01047A0041

4 Nozzle boot, lift to start lever (right side) M01047A007 M01047A003 1

Notes:1. Refer to kit K96620 01 to replace screws.

1

2

3

4


Nozzle Boot Door Assembly Section (Encore 300 & 500)

Nozzle Boot Blanking plates

Item # Part Number Description with Bezel When Used

1 M00329A001 Boot Cavity Assy, blank, Left CIM When no nozzle boots are used

Not Shown

2 M00329A002 Boot Cavity Assy, blank, Left CIM When 1 nozzle boot is used

3 M00329A003 Boot Cavity Assy, blank Left CIM When 2 nozzle boots are used

4 M00329A005 Boot Cavity Assy, blank Offset CIM When no nozzle boots are used on right side of bezel

5 M00329A006 Boot Cavity Assy, blank Offset CIM When 1 nozzle boot is used on right side of bezel

6 M00329A007 Boot Cavity Assy, blank Center CIM When no nozzle boots are used on left or right side of bezel

7 M00329A008 Boot Cavity Assy, blank Center CIM When 1 nozzle boot is used on left or right side of bezel

8 M00329A009 Boot Cavity Assy, blank Offset CIM When no nozzle boots are used on left side of bezel


Door Assembly Section (Encore 300 & 500) Grade Select

Grade Select


Base and Shunt Assembly (Reference only) M00911A001 - 1

1 Spring, Grade select (see note 1) - 1

2 Shunt, Grade select (see note 1) - 1

3 Base, Grade select (see note 1) - 1

Button and Magnet Assembly (see note 2) M00910A001 - 1

4 Magnet, Grade select M00856B001 - 1

5 Button, Grade select M00903B001 - 1

Not shown:

- • Screw, self-tap, hex hd, 6-20” - - 2

Notes:1. Base and Shunt Assembly M00911A001 include items 1 thru 3. Parts can not be ordered separately.2. Button and Magnet Assembly M00910A001 include items 4 thru 5.

1

2

3

(Base and Shunt Assembly) (Button and Magnet Assembly)

4

5


Power Supply Assembly (M04104A001) CD Module Electronics (Encore 500 & Ultra Hi)

3 – CD Module Electronics (Encore 500 & Ultra Hi)

Power Supply Assembly (M04104A001)


1 Power Supply assembly (see note 1) M04104A001 - 1

2 • Fuse, Module M04163B001 - 1

3 • Varistor 115v M04388A001 - 1

4 • Varistor 220v-240v M04388A002 - 1

Not Shown:

- • Solid State Relay Q11767-01 - 1

Notes:1. This assembly went into effect in November 2004. This assembly will take the place of Main Power Supply M02274 series. M04104cannot replace M02274 and M02274 cannot replace new Power Supply M04104A001.

1

2

Note: Use Varistor M04388A001 for all power source voltages greater than 115V.

Note: Use Varistor M04388A002 for all power source voltages greater than 220V.

3 4


CD Module Electronics (Encore 500 & Ultra Hi) Power Supply Brackets

Power Supply Brackets


1 • Power Supply Mtg Bracket Assembly (Retrofit) M04554A001 - 1

2 • Power Supply Mtg Bracket Assembly (with Cash Acceptor) M04661A001 - 1

Notes:1. This assembly went into effect in November 2004. This assembly will take the place of Main Power Supply M02274 series. M04104 cannot replace M02274 and M02274 cannot replace new Power Supply M04104A001.

2

1


Power Supply - Smart Meter CD Module Electronics (Encore 500 & Ultra Hi)

Power Supply - Smart Meter

Power Supply with Mounting Bracket


1 Power Supply, 5V Aux M04078B001 - 1

2 Bracket, Auxillary Power M03700B001 - 1

3 • Screw, Metric m5 x 10 M00417B101 - 2

1

2

3


CD Module Electronics (Encore 500 & Ultra Hi) PCA, Valve Converter

PCA, Valve Converter


1 PCA, Valve Converter M02044A003 M02044A001 1

1


Main Power Supply Assembly (M02274A001) CD Module Electronics (Encore 500 & Ultra Hi)

Main Power Supply Assembly (M02274A001)


Main Power Supply assembly (see note 1) M02274A001 - 1

1 Encore Power Supply PCB (Printed Circuit Board) (see notes 2 & 3) M02774A001 - 1

2 PCA (Printed Circuit Assembly) STP (see notes 2 & 3) M00047A001 - 1

3 Fuse, 5 AMP, 250V Q10131-04 - 1

4 • plastic PCB standoff, 1/4-inch - - As required

Notes:1. This assembly went into effect on 8/29/02. This assembly will take the place of Main Power Supply M00458 series. When replacing a M00458 Power Supply, other parts are required. Kit M00016K003 contains a M02274 power supply plus all the components necessary to upgrade the power supply. M00458 cannot be replaced directly by M02274 without this kit. 2. Until 8/29/02, Pump uses Power Supply without STP board M00047A001. Dispenser uses Power Supply without M02774A001 board.3. After 8/29/02, Pump uses Power Supply with M02774A001 board. Dispenser uses Power Supply with STP board M00047A001 and M02774A001 board.

Power Supply with PCB (Front view)

6

Power Supply with PCB (Exploded View)

1

2

3

4

Note: Use Varistor M02951A002 for all power source voltages

varistor 3-2WT-3


CD Module Electronics (Encore 500 & Ultra Hi) Main Power Supply (M00458A002)

Main Power Supply (M00458A002)


1 Main Power Supply Assembly M00458A002 M00458A001 1

2 Transformer, main power supply M00151A002 M00151A001 1

• Screw, metric thread m5 x 10 - - 2

3 PCA (Printed Circuit Assembly) STP M00047A001 - 1

• plastic PCB (Printed Circuit Board) standoff, 1/4-inch - - 4

4 PCA, 24V regulator board M00053A002 - 1

• plastic PCB standoff, 1/4-inch - - 4

5 PCA, 18V regulator board M00050A001 - 1


6 PCA, Terminal block board (see note 1) M00044A001 - 1

- Fuse Q12682-07 - 1

Varistor M00487A230 - 1

Cable, Voltage Prog. Plugin 220V M00488A220 - 1





• plastic PCB spacer, 1/4-inch - - 1

Notes:1. PCB stand-off spacers mount under terminal block PCA, see item 6.

1

Main Power Supply(Assembled view)

Main Power Supply(Exploded view)

2

5

3

4

6


Base Electronics Assembly (M02278A001) CD Module Electronics (Encore 500 & Ultra Hi)

Base Electronics Assembly (M02278A001)


Base Electronics Assembly (Reference only) M02278A001 M02278A002 1

1 PCA (Printed Circuit Assembly) valve board 18 coils (see note 1) M00059A001 - 1



2 Cable Ribbon 26 Position (see note 2) - - 1

3 PCA Pump Control Node 2 M01922A001 - 1



4 Battery, Lithium/Non-Chg. Q12674-01 - 1

5 E-Cal Cable Switch (see note 1) - - 1

6 Cable Serial Programming (see note 2) - - 1

Notes:1. A 12-coil version of this board exists but only the 18-coil version shown will be spared. This 18-coil board is interchangeable with the 12- coil board. 2. Refer to Cable Assemblies section (Encore 500) for additional information.

1

standoffs

Base Electronics (Assembled view)

2

3

65

4Front view Back view

5

6


CD Module Electronics (Encore 500 & Ultra Hi) Base Electronics Assembly (M00459A004)



Base Electronics Assembly (Reference only) M00459A004 M00459A001 1

1 PCA (Printed Circuit Assembly) valve board 18 coils (see note 1) M00059A001 M00059A002 1



2 Cable Ribbon 26 Position (Pump Control Node to Valve) (see note 2) - - 1

3 PCA Pump Control Node M00056A001 - 1




5 E-Cal Cable Switch assembly (see note 2) - - 1

6 Cable Serial Programming (see note 2) - - 1

Notes:1. A 12-coil version of this board exists but only the18-coil version shown will be spared. This 18 coil board is interchangeable with the 12- coil board. 2. Refer to Cable Assemblies section (Encore 500) for additional information.3. Pump Control Nodes with Date Codes 0701 thru 1201 may fail prematurely. Contact Gilbarco’s Warranty Department for additional information.

2

1

3


5

6

4

standoffs

5

6


Monochrome CRIND Assembly CD Module Electronics (Encore 500 & Ultra Hi)

Monochrome CRIND Assembly

PCA CRIND CONTROL NODE3


Monochrome CRIND Assembly (Reference only) M02276A003 - 1

1 PCA CRIND Control Node3 (see notes 1 & 2) M04108A001 M01753A001 1

Notes:1. M04108A001 is backward compatible and required in order to use Printer Assembly M04119A001. 2. M01753 is forward compatible with Kit M04489K004 to be used with M04119A001.

1


CD Module Electronics (Encore 500 & Ultra Hi) Monochrome CRIND Assembly (M00610A001)

Monochrome CRIND Assembly (M00610A001)

(Units built before 10/2/02)



1 Cable Ribbon 20 Position (see note 1) - - 1

2 PCA CRIND Control Node (see note 2) M00089A002 M00089A001 1


3 PCA Monochrome Interface M00092A001 - 1



Notes:1. Refer to Cable Assemblies section (Encore 500) for additional information.2. If item 3 PCA CRIND Control Node PCA fails, replace with M01753A001 and disconnect item 4, M00092A001. Use appropriate size standoffs when ready to install PCA M00092A001.

2

1

3

Monochrome CRIND (Assembled view)

Monochrome CRIND (Exploded view)

standoffs

4


Monochrome CRIND Assembly (M02276A001) CD Module Electronics (Encore 500 & Ultra Hi)

Monochrome CRIND Assembly (M02276A001)

(Units built after 10/2/02)



1 PCA CRIND Control Node 2 (see note 1) M01753A001 - 1


Notes:1. Item 1 PCA CRIND Control Node PCA M01753A001 is interchangeable with combined PCAs M00089A002 and M00092A001. Use appropriate size standoffs when ready to install PCA M00092A001.

standoff

1



Front view Back view

PCA mounting bracket


CD Module Electronics (Encore 500 & Ultra Hi) VaporVac® Module Assembly (M00461A001)

VaporVac® Module Assembly (M00461A001)


VaporVac® Module Assembly (Reference only) (see note 1) M00461A001 - 1

1 Card Cage front bracket T20361-05 - 1

2 PCB motor driver assembly T18018-G1 - 1

3 VaporVac controller PCB assembly T19401-G2 - 1

4 VaporVac Interface PCB assembly M00080A001 - 1

5 VaporVac Power Supply assembly T18162-G3 - 1

• nut, hex metric w/ext lockwasher - - 4

6 Fan Q10355-04 - 1

7 Valve driver PCB assembly T18015-G1 - 1


8 Fuse, 7 AMP 250v Q10131-22 - 1

9 Fuse holder Q11781-01 - 1

10 Vapor Vac Module Electronics Bracket M01763A001 M00462A001 see note 2

Notes1. This assembly is no longer in production. Contact a Gilbarco representative before ordering. 2. Item 10, VaporVac bracket M00462A001 is shown in illustration. No longer in production as of 5/19/01. Replaced by current part M01763A001.

7

6

5

4

3

21

VaporVac Module(Exploded view)

standoffs

10

9

8

VaporVac Module(Assembled view)


VaporVac Module Assembly (M01776A001) CD Module Electronics (Encore 500 & Ultra Hi)

VaporVac Module Assembly (M01776A001)


VaporVac Module Assembly [Vapor Valves] (Reference only) M01776A001 - 1


2 PCA motor drive assembly T18018-G1 - 1

3 VaporVac controller PCA assembly T19401-G2 - 1

4 VaporVac Power Supply assembly M01775A001 - 1

• nut, hex metric with ext lockwasher - - 4



6 PCA, VaporVac Interface M00080A001 - 1

7 Fuse, 7 AMP 250v Q10131-22 - 1



8

7

2

3

1

4

5


6


CD Module Electronics (Encore 500 & Ultra Hi) VaporVac Module Assembly (M01776A003)



VaporVac Module Assembly [Less Vapor Valves] (Reference only) M01776A003 - 1





• nut, hex metric with ext lockwasher - - 4



6 Fuse, 7 AMP 250v Q10131-22 - 1




7

6

2

3

1

4

5


Pump Door Node Assembly2 Door Module Electronics (Encore 500)

4 – Door Module Electronics (Encore 500)

Pump Door Node Assembly2

(Units built prior to November 2004)


1 Pump Door Node Assembly, PCB (see notes 1 & 2) M01785A001 M00062A001 1

• Screw, self tapping hex hd, 6-20x - - 4

Lamp Q12448-04 - 12

Notes:1. Pump Door Node PCB M00062A001 is interchangeable with Pump Door Node PCB M01785A001.2. M01785A001 and M0062A001 Pump Door Node Assemblies are not forward compatible with M04326A001.

1

M01785A001

M00062A001


Door Module Electronics (Encore 500) Pump Door Node Assembly3

Pump Door Node Assembly3

(Units built post November 2004)


1 PCA Door Node Assembly3 (see note 1) M04326A001 - 1

2 • LED Backlight Array, 1” (used on M04326A001 Door Node3) M04466B001 - 1

Notes: 1. M04326A001 is not backward compatible.

1

(back view of PCA)

(front view of PCA)

2


PPU Display Module Assemblies (M02652A00X) Door Module Electronics (Encore 500)

PPU Display Module Assemblies (M02652A00X)



1 PPU Display Module Assembly (single with switch) M02652A001 M00350A009M00350A001

1

2 PPU Display Module Assembly (single without switch) M02652A002 M00350A002 1

3 PPU Display Module Assembly (dual with switch) M02652A005 M00350A003 1

4 PPU Display Module Assembly (dual without switch) M02652A006 M00350A006 1

5 Proximity Switch, Magnetic (Note: Used on both Encore 300 & 500 series) Q12514-10 Q12514-08 1

6 • Support, Snap lock pin with arrowhead - - 2

--

• PCA, Single PPU M00065A001 - 1

• PCA, Dual PPU M01303A001 - 1

- • Lamp (Not shown) Q12448-04 - 2 per single PPU

4 per dual PPU

1. PPU Module (single with grade select button switch)

3. PPU Module (dual with grade select button switch)

2. PPU Module (single without switch)

4. PPU Module (dual without switch)

Proximity Switch5

6

PPU Bracketis included withall PPU Display Module Assemblies


Door Module Electronics (Encore 500) PPU Display Module Assemblies (M04588A00X)

PPU Display Module Assemblies (M04588A00X)



1 PPU Display Module Assembly with switch (single) M04588A001 - 1

2 PPU Display Module Assembly with switch (dual) M04588A002 - 1

3 PPU Display Module Assembly without switch (single) M04588A003 - 1

4 PPU Display Module Assembly without switch (dual) M04588A004 - 1

5 Proximity Switch, Magnetic (Note: Used on both Encore 300 & 500 series) Q12514-10 - 1


7 LED Board M04466B003 - 1

Not Shown:

• PCA, Single PPU (used on PPU M04588A001 & M04588A003) M04329A001 - 1

• PCA, Dual PPU (used on PPU M04588A002 & M04588A004)) M04332A001 - 1

Notes1. M04588A00X PPU Display Assemblies are not backward compatible with M02652A001.

1. PPU Module (single with switch)


2. PPU Module (dual with switch)


Proximity Switch5

6

PPU Bracketis included withall PPU Display Module Assemblies

7

location of item 7(on back)





Call Interface PCA Door Module Electronics (Encore 500)

Call Interface PCA


1 Call Interface, PCA (see note 1) M04528A001 M02325A001 1

Notes1. M04528A001 is backward compatible. This board will work with 9 volts or 24 volts.

1


Door Module Electronics (Encore 500) Satellite In-Use Indicator (Ultra-Hi only)

Satellite In-Use Indicator (Ultra-Hi only)

(Assembled in a PPU Position)


1 Satellite In-Use Indicator (see note 1) M02652A011 M02652A010 1

2 PPU Module bracket M00351B002 - 1

3 PCA, Ultra-Hi Light board M04570A001 M04202A001 1

- • screw, pan head, ph hd - 3

• nut, hex w/ext lock washer 4-40 thd - 3

• spacer, hex 4-40 x 1.000 x 4-40 - - 3

Notes:1. M02652A011 is backward compatible only with cable M04633A001.

1

3

2


USB Printer Assembly (M04119A001) Door Module Electronics (Encore 500)

USB Printer Assembly (M04119A001)



1 USB Printer Assembly M04119A001 - 1

2 • Paper Chute/Bucket M04220A001 - 1

Not shown

4” Printer paper, Thermal, blank (see notes 1& 2) M04809B002 - 1

4” Printer paper, Thermal, low marks (see notes 1,2,3) M04809B004 - 1

Cleaning Card M05194B001 - 1

Notes:1. Customers can use Q12475-02 High Speed thermal paper supplied by Fujitsu, NCR and or Wallace but Gilbarco recommends to use new M04809B002 or M04809B004. 2. Used on USB Printers M04119A001 only. 3. Customers must use M04809B004 paper along with USB Printer M04119A001 in order to get Paper Low Status at the POS.

1

Top View of Paper Chute/Bucket2


Door Module Electronics (Encore 500) Printer Parts (USB)

Printer Parts (USB)



1 Printer Gasket (see note 2) M00325B002 - 1

2 Printer Bezel Mtg Bracket (see notes 1 & 2) M03534B001 - 1

Notes:1. M03534B001 Printer Bezel Mounting Bracket is not backwared compatible with M00317AOO1 Printer Assembly.2. Used with M04119A001 USB Printer Assembly.

1

2


Printer Module Assembly (M00317A001) Door Module Electronics (Encore 500)

Printer Module Assembly (M00317A001)



1 Printer Module Assembly (see note 1) M00317A001 - 1

2 Printer Bracket M00318B001 - 1

3 Printer Gasket M00325B001 -

Not shown

Printer paper, High Speed thermal (see note 2) Q12475-02 - 1

Cleaning Card (see note 2) Q13400 - 1

Notes:1. M00317A001 is not forward compatible.2. Recommend to use High Speed thermal paper supplied by Fujitsu, NCR and or Wallace. For additional information refer to PT-1798 Consumables list.

1

32


Door Module Electronics (Encore 500) Totalizer Assembly

Totalizer Assembly


1 2 Electro-Mechanical Totalizer (Reference only) M00346A002 - 1

3 Electro-Mechanical Totalizer (Reference only) M00346A003 - 1

4 Electro-Mechanical Totalizer (Reference only) M00346A004 - 1

2 PCA Totalizer Node M00077A001 - 1

3 Totalizer Lens (see note 1) M00359A001 - 1

4 Totalizer Electro-Mechanical (see note 2) M00455A001 - 2-4

5 Gasket, Totalizer M00343B001 - 1

Notes:1. When replacing lens, use a new gasket (see item 5).2. Quantities will vary per assembly.3. Refer to Cable Assemblies section (Encore 500) for additional information.4. Ground wire, washer, ring term and nut are not used on new Totalizers.

1

Totalizer (Assembled view)

2

4

3

5

see note 3

see note 4

Ty-wrap


Key Pad Assemblies Door Module Electronics (Encore 500)

Key Pad Assemblies


1 Keypad Manager Panel Assembly M00147A001 - 1

2 Customer Input Keypad M00141B002 M00141A001 1

3 Monochrome Softkey Keypad (see note 1) M00143B001 - 1

4 CIM Door Options Keypad (see note 1) (Canada Only) M01109B003 M01109B002M01109B001

1

5 CIM Door Option Start/Stop/Call Keypad (Domestic Only) (Not shown) M01735B001 - 1

Notes:1. Keypad graphics are order entry items. Contact a Gilbarco representative before placing order. No more than (2) layers of graphics should be applied over a keypad.

1. Manager Panel Assembly 2. Customer Input Keypad (All)

3. Monochrome Softkey Keypad 4. CIM Door Options Keypad


Door Module Electronics (Encore 500) Speaker Assembly

Speaker Assembly


1 Speaker Assembly M01124A001 M01122A001 1

- nut, hex w/ext lock washer - - 4

1. Speaker Assembly M01124A001

Speaker Assembly M01122A001 is obsolete as of April 2002


CRIND Monochrome Display Assembly Door Module Electronics (Encore 500)

CRIND Monochrome Display Assembly

(Fluorescent Backlight Version) (Units built before July 14, 2001)


1 CRIND Monochrome Display Assembly (Fluorescent Backlight Version only)(No longer available)

(see notes 1 and 2)

M00696A001 1

2 Monochrome Heater Bracket Assembly (see note 1) M01083A001 1

3 Gasket, Touchscreen (see note 1) R20682-01 1

1. CRIND Monochrome Display

6. Ballast, Fluorescent Lamp

2. Monochrome Heater Bracket 3. Gasket, Touchscreen 4. Video Display Lens

5. Fluorescent Lamp 7. Monochrome Fan (cable)


Door Module Electronics (Encore 500) CRIND Monochrome Display Assembly

4 Video Display Lens (see note 1 ) M00683B001 1

5 Fluorescent Lamp (see note 1) Q12929-02 1

6 Ballast, Fluorescent Lamp (see note 1) Q13164-07 1

7 Monochrome Fan (cable) (see note 1) M00822B002 1

Notes:1. No longer in production as of July 14, 2001. Contact a Gilbarco representative before ordering.2. A conversion kit to the new display is required. The following conversion kits are available:

• Part number M02098K001 - Encore Monochrome Conversion kit without Display• Part number M02098K002 - Encore Monochrome Conversion kit with Display.



CRIND Monochrome Display Assembly Door Module Electronics (Encore 500)

CRIND Monochrome Display Assembly

(No longer in production.) (Available for spares.)

1. Monochrome Display Assembly(Assembled View)

3. Gasket, Touchscreen 4. Monochrome Display Lens

(Exploded view)Monochrome Assembly

5. Gasket, Display Lens 6. Cover, Monochrome

Monochrome Mounting Bracket (see note 1)

Spacer (see note 1)

Nut (see note 1)

2

Video Jumper“B” Position

Video Jumper“A” Position


Door Module Electronics (Encore 500) CRIND Monochrome Display Assembly


1 CRIND Monochrome Display Assembly (Reference only) (see note 1) M01653A001 - 1

2 Monochrome Display (see notes 2, 3 and 4) (backlight always ON) M02636A001 Note: See previous parts

below

1

- Monochrome Display (Interchangeable, backlight always ON) - Q13908-06 1

Monochrome Display (Interchangeable, backlight always ON) - Q13908-05 1

Monochrome Display (Interchangeable, backlight always ON) - Q13908-03 (see note 5)

Monochrome Display (Interchangeable, backlight always ON) - Q13908-02 (see note 5)

Monochrome Display (Backlight ambient sensitive, OFF in day light, ON at night)

- Q13908-01 (see note 5)

3 Gasket, Touchscreen R20682-01 - 1

4 Monochrome Display Lens (see note 6) M01255B001 - 1

5 Gasket, Display Lens (see note 6) M01360B001 - 1

6 Cover, Monochrome (Reference only) M01649B001 - 1

Not shown:

- Monochrome Single Side Heater Kit (Refer to MDE-4177 Monochrome Display Heater Retrofit kit manual for additional information)

M03063K001 - 1

- Monochrome Dual Side Heater Kit (Refer to MDE-4177 Monochrome Display Heater Retrofit kit manual for additional information)

M03063K002 - 1

Notes:1. Monochrome Mounting bracket M01648A001, nuts, spacers, along with item 2-Monochrome Display and item 5-Gasket Display Lens

are a part of item 1-Monochrome Display Assembly. 2. Do not remove plastic piece off Monochrome Display. This piece is used for Rain Shield “see attached sticker ON display for warning”.3. Monochrome Display M02636A001 is currently in production. This display replaces all. Note: Backlight is “Always ON”.4. The jumper for video source on Encore 500 is in position “A” and for The Advantage and Encore 300 it is in position “B”. 5. Monochrome Displays Q13908-03, Q13908-02 and Q13908-01 are no longer available.6. When replacing item 4-Monochrome Display Lens always use item 5-Gasket Display Lens.


Dual Head Card Reader Door Module Electronics (Encore 500)

Dual Head Card Reader


Card Reader, Dual Head (Reference only) (see notes 1 and 2) M02136B001 Q11489-06(see note 2)

1

1 Card Reader, Gasket (see note 1) N23505-02 - 1

2 Card Reader, Bracket (see note 1) M01180B003 - 1

3 Card Reader, Gasket (see note 1) M00682B001 - 1

Not Shown

4 Cable, ESD Ground (see note 1) (see note 3) - 1

5 - Cleaning Card (Card Reader) (see note 4) Q11482 - 1

Notes:1. Dual Head Card Reader kit M02139K001 include items 1 thru 4. 2. Single Head Card Reader was discontinued in production on January 2002. Use kit M02139K001 to replace old CRIND Card Reader Q11489-06. For more information refer to MDE-4080 Dual Head Card Reader Installation instructions. 3. Refer to Cable Assemblies section (Encore 500) for additional information.4. Refer to the Consumables Parts manual PT-1798 for ordering information.

Single Head CRIND Card Reader device

2

1

see note 23


Door Module Electronics (Encore 500) Dual Head Card Reader

This Page Intentionally Left Blank.


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

5 – Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Note: See MDE-3804 Encore & Eclipse Series Start-Up/Service Manual for cable block diagrams.

Automatic Temperature Compensation (ATC) Option

ATC Cable Illustrations

Cable Description Current Part Previous Part Where Used

LON BUS cable (Refer to LON BUS cable section for illustration) M00489AXXX M00489A001M02235A001

C

M00489AXXX M00489A003M02235A003

C

Power data cable R20128-G2 - C

I.S. Barrier cable R20147-G1 - C

T-Meter/Meter probe cable R20148-G3 - C

Where Used Key

A. Encore 500 onlyB. Encore 500 Ultra-Hi onlyC. Both (Encore 500 & Encore 500 Ultra-Hi)

R20128-G2

R20147-G1


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

R20148-G3


Barcode Scanner Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Barcode Scanner Option

Barcode Scanner Cable Illustrations


LON BUS (Refer to LON BUS cable section) M00489AXXX M00489A005 C

Scanner assembly, cable M01378A001 - C

Where Used Key


M01378A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Base Electronics (Pre November 2004)

Base Electronics (Pre November 2004)


E-Cal Switch cable M00150A001 - C

LON BUS cable (Refer to LON BUS cable section) - - C

Digital Valve coil and cable assembly (out of production with proportional valve 4/28/03)

M00454A002 M00454A001 A

Pump Control to Valve cable M00549A001 - C

Serial Programming cable M00719A001 - C

6-Hose Conduit and cable assembly M01339A002 M01339A001 A

Pulser Assembly with cableNotes: 1 Cable cannot be ordered separately, part of the Pulser assembly.2 M04012B001 replaces T18350-G6 and is backwards compatible with the old pulser and vice versa. 3 Reverse flow detection.

M04012B001 M02651A001 A

Pulser and cable assembly (Note: T18350-G6 is used with Proportional Valve)

M04012B001 T18350-G6M00453A001

A

Power 2-wire STP cable M00635A003 - B

Controller/Valve 6-Hose Blender cable M01694A002 - A

Main DC cable M02279A001 - B

Pulser cable assembly M02337A001 - B

Valve Coil Assembly {Refer to (Valve Coil assembly) in the Hydraulics section for illustration}

M02958A001 - A

Pulser Reverse cable for Extended Reach M02972A001 - A

Ultra-Hi Pulser cable M03755A001 - B

Not Shown:

Lon Bypass plug M00801A001 - A

Where Used Key



Base Electronics (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Base Electronics Cable Illustrations

M00150A001

M00454A002

M00549A001



M00719A001

M01339A002

mainM04012


Base Electronics (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

M00635A003

M01694A002

M02279A001



M02337A001

M02972A001

M03755A001


Base Electronics (Post November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Base Electronics (Post November 2004)


E-Cal Switch cable M00150A001 - C


Digital Valve coil and cable assembly (out of production with proportional valve 4/28/03)

M00454A002 - A

Pump Control to Valve cable M00549A001 - C

Serial Programming cable M00719A001 - C

6-Hose Conduit and cable assembly M01339A002 - A

Pulser Assembly with cableNotes: 1 Cable cannot be ordered separately, part of the Pulser assembly.2 M04012B001 replaces T18350-G6 and is backwards compatible with the old pulser and vice versa. 3 Reverse flow detection.

M04012B001 - A

Pulser and cable assembly (Note: T18350-G6 is used with Proportional Valve)

M04012B001 - A

Controller/Valve 6-Hose Blender cable M01694A002 - A


Pulser cable assembly M02337A001 - B

Valve Coil Assembly {Refer to (Valve Coil assembly) in the Hydraulics section for illustration}

M02958A001 - A

Pulser Reverse cable for Extended Reach M02972A001 - A

Ultra-Hi Pulser cable M03755A001 - B

STP cable M04389A001 - B

Power/GND/Valve cable M04390A001 - B

Not Shown:

Lon Terminator plug M00605A001 - A

Where Used Key



Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Base Electronics (Post November 2004)

Base Electronic Cable Illustrations

M00150A001

M00454A002

M00549A001



M00719A001

M01339A002

M04012B001



M01694A002

M02279A001

M02337A001



M02972A001

M03755A001

M04389A001



M04390A001


Base Electronics Door Assembly (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore

Base Electronics Door Assembly (Pre November 2004)

Base Electronics Door Assembly 1&2 Cable Illustrations



Pump handle cable (No longer used) see note 1 M00497A001 C

Card Reader cable M00501A001 - C

PPU CIM Door (left) M00509A001 - C

PPU CIM Door (center and offset) M00509A004 M00509A002 C

Manager Keypad cable M00515A003 M00515A001 C

CRIND SoftKeys cable M01200A001 - C

PTS/Call/Stop cable M01201A002 M01201A001 C

ESD Ground Card Reader cable M02134A001 - C

Call button, cable M01233A002 M01233A001 -

Cable and Pump handle Q12514-09 Q12514-07M01152A001

C

Grade Select cable Q12514-10 Q12514-08M00628A001

C

Where Used Key

A. Encore 500 onlyB. Encore 500 Ultra-Hi onlyC. Both (Encore 500 & Encore 500 Ultra-Hi)Notes:1. Use only when single hose MPD hose is on left grade 1 or grade select button is on far right.

M00497A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Base Electronics Door Assembly (Pre November

M00501A001

M00509A001

M00509A004


Base Electronics Door Assembly (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore

M00515A003

M01200A001

M01201A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Base Electronics Door Assembly (Pre November

M01233A002

Q12514-09

Q12514-10


Base Electronics Door Assembly (Post November 2004)Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore

Base Electronics Door Assembly (Post November 2004)

Base Electronics Door Assembly Cable Illustrations



Pump handle cable (No longer used) See Note 1 - C

Card Reader cable M04488A001 - C

PPU CIM Door (left) M04547A001 - C

PPU CIM Door (left) (Blend + O) M04547A002 - C

PPU CIM Door (center and offset) M04547A003 - C

Manager Keypad cable M00515A003 - C

CRIND SoftKeys cable M01200A001 - C

PTS/Call/Stop cable M01201A003 - C

ESD Ground Card Reader cable M02134A001 - C

Call button, cable M01233A002 - -

Cable and Pump handle Q12514-09 - C

Grade Select cable Q12514-10 - C

Where Used Key

A. Encore 500 onlyB. Encore 500 Ultra-Hi onlyC. Both (Encore 500 & Encore 500 Ultra-Hi)Notes:1. Use only when single hose MPD hose is on left grade 1 or grade select button is on far right.

M04488A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Base Electronics Door Assembly (Post November

M04547A001

M04547A002

M04547A003


Base Electronics Door Assembly (Post November 2004)Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore

M00515A003

M01200A001

M01201A003


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Base Electronics Door Assembly (Post November

M01233A002

Q12514-09

Q12514-10


Card Reader Heater Option (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Card Reader Heater Option (Pre November 2004)

Card Reader Heater Cable Illustrations


Card reader heater cable M02604A001 - C

AC Adaptor cable (no longer used) - M02606A001 -

Card reader heater cable adapter (no longer used) - M02607A002 -

AC Adaptor card reader heater cable M02606A003 - C

Where Used Key


M02604A001

M02606A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Card Reader Heater Option (Pre November 2004)

M02607A002

M02606A003


Card Reader Heater Option (Post November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Card Reader Heater Option (Post November 2004)




Where Used Key


M02604A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Cash Acceptor Option

Cash Acceptor Option

Cash Acceptor Cable Illustrations


LON BUS (Refer to LON BUS cable section) - - C

Security switch cable M02152A001 - C

Cash acceptor cable M02153A001 - C


Security switch cable M02160A001 - C

Cash Acceptor Line Filter cable M02367A002 - C

Where Used Key


M02152A001

M02153A001

M02154A001


Cash Acceptor Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

M02160A001

M02367A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Electro-Mechanical Totalizer Option

Electro-Mechanical Totalizer Option


LON BUS cable (Refer to LON BUS cable section) M00489AXXX M00489A002M00489A004

C

Where Used Key



LON BUS Cables Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

LON BUS Cables

LON BUS Cable length table and illustration

Cable Description/Location Current Part Previous Part

Pump Control Node to Door NodePump Control Node or Crind Control Note to Door Node

M00489A001 M02235A001

Door Node to Printer to Scanner Pump Control Node to Crind Control Node

M00489A002 M02235A002

Printer to Totalizer Node M00489A003 M02235A003

Note: A004 is used for Eclipse Units ONLY.


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Main Power Supply (M02274A001) (Pre November

Main Power Supply (M02274A001) (Pre November 2004)

Refer to Main Power Supply in Section 3-1 Note: M02274A001 is not forward compatible to M04104A001.

Cable Description Current Part Previous PartEncore 500

Encore 500 Ultra Hi

with Junction Box

without JunctionBox

Backlight Power Cable Main Display M00614A004 - X X - X

Main Conduit and Cable Assembly M00614A005 - X X X Ultra Hi only

X

Power 2 wire/STP Control cable M00635A003 M00635A002 X X X Ultra Hi only

X

Power cable M01591A001 - X X - X

Main Conduit and Cable Assembly M02149A002 - X - - X

Power Supply Adaptor cable (no longer used) - M02159A001 X - X -



Ballast/backlight cable (no longer used) - M02606A003M00630A005M00630A003

X - X X

AC Power cable (For VaporVac or TRIND) M02948A001 M00806A001 X X X Ultra Hi only

X

Varistor cable 115 volts M02951A001 - X X X

Varistor cable 220-240 volts M02951A002 - X X X

Power Terminal cable M02954A001 M00153A001 X X X Ultra Hi only

X

2-Wire Pump and CRIND cable M02993A001 - X X X Ultra Hi only

X

Regulator PCA cable (no longer used) - M00484A001 - - - -

24V Regulator PCA cable (no longer used) - M00486A001 - - - -

Terminal block PCA to valve PCA cable (no longer used)

- M01277A001M00625A001

- - - -

Main AC cable M02338A001 - - X - X

AC Filter cable M02949A001 - X X X Ultra Hi only

X

Main Conduit and Cable assembly M03773A002 - - X X Ultra Hi only

-

Notes1. If card reader is not used, plug cable into valve board.

Where Used KeyA. Encore 500 onlyB. Encore 500 Ultra-Hi onlyC. with Junction Box and ConduitD. without Junction Box and Conduit


Main Power Supply (M02274A001) (Pre November 2004)Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore

Main Power Supply (M02274A001) Cable Illustrations

M00614A004/5

M00630A005

M00635A003



M01591A001

M02149A002

M02159A001

M02159A002



M02159A004

M02606A003

M02948A001

M02951A001

Varistor 3-1WT-2



M02951A002

varistor 3-2WT-3

M02954A001

M02993A001

M02338A001

M02338A001



M02949A001

M03773A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)Main Power Supply (M04104A001) (Post November

Main Power Supply (M04104A001) (Post November 2004)

Refer to Main Power Supply in Section 3-1 Note: M04104A001 is not backward compatible to M02274A001.

Main Power Supply (M04104A001) Cable Illustrations

Cable Description Current Part Previous PartEncore 500

Encore 500 Ultra Hi

with Junction Box

without JunctionBox

Main Conduit and Cable Assembly M04493A002 - X X X Ultra Hi only

X

Power 2 wire/STP Control cable M02993A001 - X X X Ultra Hi only

X

AC Power cable (For VaporVac or TRIND) M04406A001 - X X X Ultra Hi only

X

Varistor cable 115 volts M04388A001 - X X X

Varistor cable 220-240 volts M04388A002 - X X X

2-Wire Pump and CRIND cable M02993A001 - X X X Ultra Hi only

X

Main Conduit and Cable assembly M03773A004 - - X X Ultra Hi only

-

Notes1. If card reader is not used, plug cable into valve board.

Where Used KeyA. Encore 500 onlyB. Encore 500 Ultra-Hi onlyC. with Junction Box and ConduitD. without Junction Box and Conduit

M04493A002


Main Power Supply (M04104A001) (Post November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and

M02993A001

M04406A001

M04388A001

M04388A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)Main Power Supply (M04104A001) (Post November

M02993A001

M03773A004


Master/Combo Option (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Master/Combo Option (Pre November 2004)

Master/Combo Option Illustrations


Main AC cable M02338A001 - B

Valve Intercept cable M04218A001 M02372A001 B

Combo Neutral cable M02384A001 - B

Call Interface cable M02802A001 - B

Where Used Key


M02338A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Master/Combo Option (Pre November 2004)

M04218A001

M02384A001

M02802A001


Master/Combo Option (Post November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Master/Combo Option (Post November 2004)

Note: Parts for this section are subject to change. Contact a Gilbarco Representative before ordering or using part(s).

Master/Combo Option Illustrations


Main AC cable M02338A001 - B

Valve Intercept cable M04218A001 - B

Combo Neutral cable M02384A001 - B

Call Interface cable M02802A001 - B

Where Used Key


M02338A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Master/Combo Option (Post November 2004)

M04218A001

M02384A001

M02802A001


Monochrome “CRIND Device” Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Monochrome “CRIND Device” Option

Monochrome “CRIND Device” Cable Illustrations


2 Wire between CCN and PCN cable M00491A001 - C

LON Bus cable (Refer to LON BUS cable section) - - C

TRIND Gateway to CCN cable (used only with TRIND units) M00515A002 - A

Monochrome Interface to CCN (no longer used) - M00545A001 A

Monochrome PCA to Monochrome display M00553A001 - C

Serial Programming port M00719A001 - C

Monochrome Fan assembly (Obsolete) - M00822B002 A

Lamp Heater monochrome assembly (Obsolete) - M01103A001 A

Backlight cable R20778-G1 - C

RS-232 Cable M02995A001 - C

Where Used Key


M00491A001

M00515A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Monochrome “CRIND Device” Option

M00545A001

M00553A001

M00719A001

R20778-G1


Monochrome “CRIND Device” Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

M02995A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Monochrome Heater Option (Pre November 2004)

Monochrome Heater Option (Pre November 2004)

Monochrome Heater Option Cable Illustration


Monochrome Display cable M03024A001 - C

Where Used Key


M03024A001


Monochrome Heater Option (Post November 2004)Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Monochrome Heater Option (Post November 2004)




Where Used Key


M03024A003


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Monochrome Option

Monochrome Option

Monochrome Option Illustration


Monochrome PCA to cable M00553A001 - A

24 Volt Cable assembly R20778-G1 - A

Where Used Key


M00553A001

R20778-G1


Printer Option (M00317A001) (Pre November 2004)Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Printer Option (M00317A001) (Pre November 2004)

Printer Cable (M00317A001) Illustrations



+24V Printer and Fan Power cable (See Notes 1, 2 and 3) M00517A005 M00517A001 C

Speaker and Cable assembly M00636A001 - C

Capacitor cable (no longer used) - M00484A001 A

Infrared Sensor Printer cable R20771-G1 - A

Where Used Key


Notes:1. Cable M00517A005 is needed with pumps older than serial number En0015xx. 2. This cable is used on Monochrome Display Q13908 or M02636A001. 3. Use Printer cable M00517A005 along with Backlight cable R20778-01.

M00517A005

M00636A001

R20771-G1


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)USB Printer Option (M04119A001) (Post November

USB Printer Option (M04119A001) (Post November 2004)

Printer Cable (M04119A001) Illustrations


USB cable M03695B003 - C

+24V Printer cable (A-side) M04405A001 - C

+24V Printer cable (B-side) M04405A002 - A

Ground cable (Printer to Monochrome Bracket) M04431A001 - A

Ground cable (Monochrome Bracket to CD Module) M04431A002 - A

Where Used Key


M03695B003

M04405A001

M04405A002


USB Printer Option (M04119A001) (Post November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and

M04431A001

M04431A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Programmable Pump Preset (PPP) Option

Programmable Pump Preset (PPP) Option

PPP Cable Illustrations


Customer Miscellaneous cable M00715A001 M01202A001 A

Customer Keypad cable M00715A003 - B

Where Used Key


M00715A001

M00715A003


Pumping Unit Option (Self-contained) (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and

Pumping Unit Option (Self-contained) (Pre November 2004)

Pumping Unit Cable Illustrations


Main conduit cable assembly M01687A005 M01003A007M01003A006

A

Where Used Key


A

M01687A005


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Pumping Unit Option (Self-contained) (Post

Pumping Unit Option (Self-contained) (Post November 2004)



Main conduit cable assembly M04493A004 - A

Where Used Key


A

M04493A004


Pump Stop/Push-to-Start/Call Option (Pre November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and

Pump Stop/Push-to-Start/Call Option (Pre November 2004)

Pump Stop/Push-to-Start/Call Option Cable Illustrations



Customer Miscellaneous cable (no longer used) - M01202A001 -

Call Button cable M01233A002 - C

Call Interface Power cable M02802A001 - C

Keypad to Call Interface cable M02803A001 - C

Where Used Key


M01201A002

M01202A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Pump Stop/Push-to-Start/Call Option (Pre

M01233A002

M02802A001

M02803A001


Pump Stop/Push-to-Start/Call Option (Post November 2004) Cable Assemblies (Encore 500, Encore 500 Ultra Hi and

Pump Stop/Push-to-Start/Call Option (Post November 2004)

Pump Stop/Push-to-Start/Call Option Cable Illustrations



Call Button cable M01233A002 - C

Call Interface Power cable M04687A001 - C

Keypad to Call Interface cable M02803A001 - C

Where Used Key


M01201A003


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Pump Stop/Push-to-Start/Call Option (Post

M01233A002

M04687A001

M02803A001


Smartpad Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Smartpad Option

Smartpad Cable Illustrations


Smartpad cable M00497A002 - C

ADA/VAR/CANC/Help keypad M02248A001 - C

Where Used Key


M00497A002

M02248A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) VaporVac Option

VaporVac Option

VaporVac Cable Illustrations

Cable DescriptionCurrent Part(less vapor valves)

Previous Part(with vapor valves) Where Used

Pump Control Node to Vapor Vac cable M00549A002 M00549A002 A

Vapor Vac valve/Motor Upper Housing control M00830A003 M00830A002 A

Conduit and Cable assembly (Valve and Motor control CD Module) M00845A003 M00845A002 A

Ribbon Cable, 20 con (Reg/Logic) R17995-G4 R17995-G4 A

Ribbon Cable Assembly R19665-G1 R19665-G1 A

Ribbon Cable Assembly, 20 con none R19666-G1 A

Ribbon Cable Assembly, 34 con R19667-G1 R19667-G1 A

Ribbon Cable, 24 con R19672-G1 R19672-G1 A

Multiplex Interface cable R19699-G1 R19699-G1 A

Where Used Key


M00549A002


VaporVac Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

M00830A002

M00830A003



M00845A002

M00845A003


VaporVac Option Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

R17995-G4

R19665-G1



R19666-G1

R19667-G1

R19672-G1

R19699-G1


Encore 550 Smart Meter Cables Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

Encore 550 Smart Meter Cables

Smart Meter Cables

Smart Meter Cable Illustrations

Cable Description Current Part Previous Part

Cable Power/GND/STP Smart Meter M03654A001 -

Cable AC Line Cord Aux Power Supply M03689A001 -

Cable Aux Power Supply +5V M04110A001 -

Cable Flow Detection Blended Metering Encore 500 M04113A001 -

Conduit and Cable Smart Meter Pulser M04114A001 -

Conduit and Cable Assy (4 grade MPD 3+1 Smart Meter) M04114A002 -

Conduit and Cable Smart Meter Pulser Assembly (Extended Reach) M04114A003 -

Cable Flow Detection Straight Grade Metering ENC500 M04115A001 -

Cable Pulser Interface Smart Meter (3 grade MPD and Blenders) M04118A001 -

Cable Pulser Interface Smart Meter (4 grade MPD) M04118A002 -

M03654A001

M03689A001


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Encore 550 Smart Meter Cables

M04110A001

M04113A001

M04114A001

M04114A002


Encore 550 Smart Meter Cables Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550)

M04114A003

M04115A001

M04118A001

M04118A002


Cable Assemblies (Encore 500, Encore 500 Ultra Hi and Encore 550) Encore 550 Smart Meter Cables

This page intentionally left blank.


Main Power Supply (M02274A001) CD Module Electronics (Encore 300 & Encore 300 Ultra Hi)

6 – CD Module Electronics (Encore 300 & Encore 300 Ultra Hi)



Main Power Supply assembly (Encore 300 and Ultra-Hi) (See Note 1) M02274A001 - 1

Fuse, 5 AMP, 250V Q10131-04 - 1

Notes:1. This assembly went into effect on December 2002. This assembly will take the place of Main Power Supply M01608 series.

Main Power Supply(front view)


CD Module Electronics (Encore 300 & Encore 300 Ultra Hi) Main Power Supply (M01608A001)



1 Main Power Supply assembly (See Note 1) M01608A001 - 1

2 Fuse, 5 AMP Q10131-04 - 1

3 Connector plug N21120 - 1

Notes:1. This assembly was replaced by M02274A001. The fuse is the only spare parts item. Use kit M00016A004 to upgrade to new powersupply if spares are required.

1

Main Power Supply(Assembled view)

2

3


Base Electronics Assembly (M01561A001) CD Module Electronics (Encore 300 & Encore 300 Ultra Hi)



Base Electronics Assembly (Reference only) M01561A001 - 1

1a Steering Valve Relay PCA (See Note 1) M01549A001 - 1

1b PCA Grade Select M01564A001 - 1

• Plastic PCB standoff or PCB Locking support, 1/4-inch - - 4

• Plastic PCB spacer or Push spacer, 1/4-inch - - 2

2 Hydraulic Interface PCA M01546A001 - 1

3 PCA Pump Controller M01598A001 - 1

• Plastic PCB standoff, 1/4-inch - - 4

• Plastic PCB spacer, 1/4-inch - - 4

4 E-Cal Cable switch assembly (See Note 2) - - 1

5 E-Cal Switch cover bracket M00158B003 M00158B002 1

Notes:1. This board is used in conjuction with M001546A001 and M001598A001 per 6 hose Blender.2. Refer to Cable Assemblies section (Encore 300) for additional information.

1bSelect Grade PCA (option)


1aSteering Valve PCA(option)

3

PCB supports

2

4

5

Base Electronics (Exploded view)


CD Module Electronics (Encore 300 & Encore 300 Ultra Hi) Base Electronics Assembly (M01561A002, M01561A003)

Base Electronics Assembly (M01561A002, M01561A003)


Base Electronics Assembly (Reference only) (Not shown) M01561A002 - 1


1 Steering Valve Relay PCA M01564A001 - 1


• Plastic PCB spacer or Push spacer, 1/4-inch - - 2

2 Hydraulic Interface PCA M01546A001 - 1



• Plastic PCB spacer, 1/4-inch - - 4



6 Steering Valve Relay PCA (Used on Base Electronics M01561A002) (Not shown) M02097A001 - 1

Notes:1. This board is used in conjuction with M001546A001 and M001598A001 per 6 hose Blender.2. Refer to Cable Assemblies section (Encore 300) for additional information.

1

Base Electronics (Assembled view) 3

PCB supports

2

4

5


PCB supports


Base Electronics Assembly (M01561A004) (Encore 300 Ultra Hi only) CD Module Electronics (Encore 300 & Encore 300

Base Electronics Assembly (M01561A004) (Encore 300 Ultra Hi only)


Base Electronics assembly (Ultra-Hi) (Reference only) M01561A004 - 1

1 PCA Interface T18994-G1 - 1


2 Audio Transducer Q11763-01 - 1

3 Hydraulic Interface cable (not shown) (See Note 1) - - 1





Notes:1. Refer to Cable Assemblies section (Encore 300) for additional information.


1

3

PCB supports

2

5


6


CD Module Electronics (Encore 300 & Encore 300 Ultra Hi) Base Electronics Assembly ( per Proportional Valve)

Base Electronics Assembly ( per Proportional Valve)



- Base Electronics Assembly (Reference only) (Not shown) M03002A002 - 1

Base Electronics Assembly (Reference only) (Not shown) M03002A003 - 1

1 Cable, Controller/Valve Encore 300 (See Note 1) - - 1

2 PCA Valve Controller M02335A001 - 1

3 PCA Grade Select M01564A001 - 1

4 PCA Steering Valve Relay M02097A001 - 1


Notes: 1. Refer to Cable Assemblies section (Encore 300) for additional information.

53

4

1

2

M03002A001 M03002A002 M03002A003


Monochrome and CRIND Regulator Assembly CD Module Electronics (Encore 300 & Encore 300 Ultra Hi)

Monochrome and CRIND Regulator Assembly


Monochrome and CRIND® Regulator Assembly (Reference only) M01554A001 - 1

1 PCA CRIND Regulator T20306-G1 - 1

2 PCB Monochrome Controller Assembly T19501-G2 - 1

• Push spacer, 1/4-inch - - 1

- PCA CRIND Z180 logic board (Not shown) (Reference Only -See Door Module Electronics Encore 300 series)

T17764-G4 - -

• PCB locking support, 1/4-inch - - 10

1

2


PCB supports



CD Module Electronics (Encore 300 & Encore 300 Ultra Hi) Single Line CRIND Power Assembly

Single Line CRIND Power Assembly


Single Line CRIND Power Assembly (Reference only) M02705A001 - 1

1 PCA CRIND Regulator T20306-G1 - 1

2 Transformer T18652-G2 - 1

• nut, hex metric M4 - - 4

1

2

Single Line CRIND (Exploded view)

PCB supports

Single Line CRIND (Assembled view)


VaporVac Module Assembly (M01776A002) CD Module Electronics (Encore 300 & Encore 300 Ultra Hi)



1 VaporVac® Assist Vapor Recover Module Assembly (See Note 1) M01776A002 - 1




5 VaporVac Isolation/Interface PCB assembly M0080 -


• nut, hex metric w/ext lockwasher - - 4



8 Fuse, 7 AMP 250v Q10131-22 - 1


10 Card Cage, plastic T20361-G1 - 1

Notes:1. This assembly is no longer in production. Contact a Gilbarco representative before ordering.



9

8

3

4

2

6

7

1

10

5


CD Module Electronics (Encore 300 & Encore 300 Ultra Hi) VaporVac Module Assembly (M01776A004)



VaporVac® Module Assembly (Reference only) (See Note 1) M01776A004 - 1





• nut, hex metric M4 - - 4

5 Fuse, 7 AMP 250v Q10131-22 - 1


7 Card Cage, plastic T20361-G1 - 1

VaporVac Module(Assembled view) VaporVac Module

(Exploded view)

6

5

2

3

1

4


Main Display PCA Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)

7 – Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)

Main Display PCA


1 PCA Main Display M01515A001 - 1

2 Lamp Q12448-04 - 12

Not Shown:

• Screw, self tapping hex hd, 6-20 - - 4

1

2


Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) PPU Display Module Assemblies (Encore 300 only)

PPU Display Module Assemblies (Encore 300 only)


1 PPU Display Module Assembly (single with switch) M02652A003 M00350A003 1

2 PPU Display Module Assembly (single without switch) M02652A004 M00350A004 1

3 PPU Display Module Assembly (dual with switch) M02652A007 M00350A007 1

4 PPU Display Module Assembly (dual without switch) M02652A008 M00350A008 1

5 Proximity Switch, Magnetic (See Note 1) Q12514-10 Q12514-08 1


- • PCA, Single PPU (See Note 2) M01522A001 - 1

- • PCA, Dual PPU (See Note 3) M01525A001 - 1

Notes:1. Proximity Switch is used on both Encore 300 and 500 series.2. Use PCA M01522A001 with single PPU Display assembly. 3. Use PCA M01525A001 with dual PPU Display assembly.

1. PPU Module (single with grade select button switch)

3. PPU Module (dual with grade select button switch)



Proximity Switch5

6


Satellite In-Use Indicator (Encore 300 Ultra-Hi only) Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)

Satellite In-Use Indicator (Encore 300 Ultra-Hi only)


1 Satellite In-Use Indicator M02652A011 M02652A010M02652A009

1

2 PPU Module bracket M00351B002 - 1

3 PCA, Ultra-Hi Light board M04202A001 M02297A001 1

• screw, pan head, ph hd - 3

• nut, hex w/ext lock washer 4-40 thd - 3

• spacer, hex 4-40 x 1.000 x 4-40 - 3

1

3

2


Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) Printer Module Assembly

Printer Module Assembly


1 Printer Module assembly M00317A003 - 1

Printer paper, High Speed thermal (See Note 1) Q12475-02 - 1

Notes:1. Recommend to use High Speed thermal paper supplied by Fujitsu, NCR and or Wallace. For additional information refer to PT-1798 Consumables list.

1


Totalizer Assembly Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)

Totalizer Assembly


1 Electro-Mechanical Totalizer (See Note 2) M00346A005 - 1

Electro-Mechanical Totalizer M00346A006 - 1

Totalizer Assembly (less Totalizer node PCA) (See Note 1) M00346A102 - 1

2 PCA Totalizer M01621A001 - 1

3 Totalizer Lens M00359A001 - 1

4 Totalizer Electro-Mechanical (See Note 3) M00455A001 - 2-3

5 Gasket, Totalizer M00343B001 - 1

6 Totalizer mount plate assembly M00345A001 - 1

Notes:1. Totalizer Assembly M00346A102 comes without item 2-PCA Totalizer and Stand-offs (not shown).2. Used on Encore 300 and Ultra-Hi units.3. Quantities will vary per assembly.4. Refer to Cable Assemblies section (Encore 300) for additional information.5. Ground wire, washer, ring term and nut are not used on new Totalizers.

1

Totalizer (Assembled view)

2

4

3

5

6

PCA Totalizer

Totalizer (Exploded View)

Ty-wrap

See Note 4 See Note 5


Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) Key Pad Assemblies

Key Pad Assemblies


1 Operator Panel Assembly T17549-G1 - 1

2 Customer Input Keypad M00141B002 M00141A001 1

3 Monochrome Softkey Keypad M01254B002 M01254B001 1

4 CIM Door Options Keypad (See Note 1) (Canada Only) M01109B003 - 1

Not shown:

- Keypad, Start/Call/Stop M01735B001 - 1

1. Operator Panel Assembly 2. Customer Input Keypad (All)

3. Monochrome Softkey Keypad 4. CIM Door Options Keypad


Speaker Assembly Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)

Speaker Assembly


1 Speaker Assembly M01124A001 M01122A001 1

1. Speaker Assembly M01124A001

Speaker Assembly M01122A001 is obsolete as of April 2002


Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) CRIND® Monochrome Display Assembly

CRIND® Monochrome Display Assembly

1. Monochrome Display Assembly

3. Gasket, Touchscreen 4. Video Display Lens

(Exploded view)Monochrome Assembly

7. PCA CRIND

5. Gasket, Display Lens

6. Cover, Monochrome

Monochrome Mounting Bracket (See Note 1)

Spacer (See Note 1)

Nut (See Note 1)

2

Video Jumper“B” Position

Video Jumper“A” Position


CRIND® Monochrome Display Assembly Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)


1 CRIND Monochrome Display Assembly (See Note 1) M01653A001 - 1

2 Monochrome Display (See Notes 2, 3 and 4) (backlight always ON) M02636A001 Note: See previous parts

below

1

- Monochrome Display (Interchangeable, backlight always ON) - Q13908-06 1

Monochrome Display (Interchangeable, backlight always ON) - Q13908-05 1

Monochrome Display (Interchangeable, backlight always ON) - Q13908-03 (See Note 5)

Monochrome Display (Interchangeable, backlight always ON) - Q13908-02 (See Note 5)

Monochrome Display (Backlight ambient sensitive, OFF in day light, ON at night)

- Q13908-01 See Note 5)

3 Gasket, Touchscreen R20682-01 - 1

4 Monochrome Display Lens (See Note 5) M01255B001 - 1

5 Gasket, Display Lens (See Note 5) M01360B001 - 1

6 Cover, Monochrome M01649B001 - 1

7 PCA CRIND Z180 logic board T17764-G4 - 1

Not shown:

- Monochrome Single Side Heater Kit (Refer to MDE-4177 Monochrome Display Heater Retrofit kit manual for additional information)

M03063K001 - 1

- Monochrome Dual Side Heater Kit (Refer to MDE-4177 Monochrome Display Heater Retrofit kit manual for additional information

M03063K002 - 1

Notes:1. Monochrome Mounting bracket, nuts and spacers, along with item 2-Monochrome Display and item 5-Gasket Display Lens are a part of

item 1-Monochrome Display Assembly. 2. Do not remove plastic piece off Monochrome Display. This piece is used for Rain Shield “see attached sticker ON display for warning”.3. Monochrome Display M02636A001 is currently in production. This display is compatible to all and replaces all. Note: Backlight is

“Always ON”.4. The jumper for video source on Encore 500 is in position “A” and for The Advantage and Encore 300 it is in position “B”. 5. Item 4-Monochrome Display Lens should be used together with item 5-Gasket Display Lens.


Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) CRIND® Single Line Assembly

CRIND® Single Line Assembly

2. Single Line Display Board

3. Gasket, 10.4” Display Lens 4. Video Display Lens

6. PCA CRIND

5. Gasket, Display Lens

1. Single Line Mounting Bracket Assembly


CRIND® Single Line Assembly Door Module Electronics (Encore 300 & Encore 300 Ultra Hi)


1 Single Line Mounting Bracket Assembly (Reference only) M02704A001 - 1

2 Single Line Display Board T20379-G4 T20379-G3 1

3 Gasket, 10.4 Display Lens M02539B001 - 1

4 Video Display Lens (See Note 1) M01255B002 - 1

5 Gasket, Display Lens (See Note 1) M01360B001 - 1

6 PCA CRIND Z180 logic board T17764-G3 - 1

Notes:1. Use item 4-Video Display Lens in conjunction with item 5-Gasket Display Lens.


Door Module Electronics (Encore 300 & Encore 300 Ultra Hi) Dual Head Card Reader

Dual Head Card Reader


Card Reader, Dual Head (See Note 1) M02136B001 Q11489-06(See Note 2)

1

1 Card Reader, Gasket (vertical) (See Note 1) N23505-02 - 1

2 Card Reader, Bracket (See Note 1) M01180B003 - 1

3 Card Reader, Gasket (See Note 1) M00682B001 - 1

Not Shown:

4 Cable, ESD Ground Card (See Note 1) (See Note 3) - 1

- Cleaning Card (Card Reader) Q13400 - 1

Notes:1. Dual Head Card Reader kit M02139K001 include items 1 thru 4. 2. Single Head Card Reader was discontinued in production on January 2002. Use kit M02139K001 to replace old CRIND Card Reader Q11489-06. For more information refer to MDE-4080 Dual Head Card Reader Installation instructions. 3. Refer to Cable Assemblies section (Encore 300) for additional information.4. Refer to the Consumables Parts manual PT-1798 for ordering information.

CRIND Card Reader deviceSee Note 2

21

3


Automatic Temperature Control (ATC) Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

8 – Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Note: See MDE-3804 Encore & Eclipse Series Start-Up/Service Manual for cable block diagram.

Automatic Temperature Control (ATC) Option

ATC Cable Illustrations


Reg/Logic cable R17795-G7 -

Ribbon cable 34 R19667-G1 -

Power data cable R20128-G1 -

I.S. Barrier cable R20147-G1 -

T-Meter/Meter Probe cable R20148-G3 -

Main interface cable M01650A001 -

Main interface ATC cable M02009A001 -

ATC Calibration M02638A001 -

R17995-G7

R19667-G1


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Automatic Temperature Control (ATC) Option

R20128-G1

R20147-G1

R20148-G3

M01650A001


Automatic Temperature Control (ATC) Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

M02009A001

M02638A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Barcode Scanner Option

Barcode Scanner Option

Barcode Scanner Cable Illustrations


Scanner board to light board cable M00495A003 - C

AC power cable M00811A001 - C

Barcode scanner cable M01304B001 - C

Scanner cable assembly M01991A001 - C

Scanner power interface cable M02158A001 - C

Input/transer TI/RFID (P3) cable R20206-G11 - C

Power input to transformer cable R20543-G3 - C

Where Used Key

A. Encore 300 onlyB. Ultra-Hi onlyC. Both (Encore 300 & Ultra-Hi)

M00495A003

M00811A001


Barcode Scanner Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

M01304B001

M01991A001

M02158A001

R20206-G11


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Barcode Scanner Option

R20543-G3


Base Electronics Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Base Electronics

Base Electronic Cable Illustrations


E-Cal security switch M00150A001 - C

Grade select cable (no longer used) - M01123A001 -

Call button (no longer used) - M01233A001 -

Interface cable assembly M01650A001 - C

Grade select cable M01693A001 - A

Grade select cable M01695A001 - A


Hydraulic Interface cable M02281A001 - B

Pulser Cable assembly M02337A001 - B

Pulser cable M02651A001 R20462-G4 A

Value/Power Supply (no longer used) - R20593-G1 A

Valve coil assembly {Refer to (Valve Coil assembly) in the Hydraulics section for illustration}

M02958A001 M00454A002 A

Controller/Valve cable M02971A001 - A

Pulser Reverse cable (Extended Reach Option only) M02972A001 - A

Cable Assembly, (Reg/Logic) R17995-G7 - A

Ribbon cable assembly 34 con R19667-G1 - A

Cable Assembly, (Reg/Logic) R17995-G7 - A

Where Used Key


M00150A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Base Electronics

M001123A001

M01233A001

M01650A001

M01693A001



M01695A001

M02279A001

M02281A001



M02971A001

M02972A001

M02337A001



M02338A001

R20462-G4

R20593-G1



M00454A002

R17995-G7

R19667-G1


Card Reader Heater Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Card Reader Heater Option




AC adaptor cable (M02606A003 is not shown) M02606A003 M02606A001 C

Where Used Key


M02604A001

M02606A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Cash Acceptor Option

Cash Acceptor Option

Cash Acceptor Cable Illustrations


AC adaptor cable (No longer used) - M01589A001 A


Security switch interface cable M02160A002 - C

Data and LCR switch cable M02211A001 - C

Cash acceptor filter line M02367A002 - C

Where Used Key


M01589A001


Cash Acceptor Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

M02154A001

M02160A002

M02211A001

M02367A002


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) CRIND Option

CRIND Option

CRIND Cable Illustrations


Main Interface cable M01650A001 - C

CRIND Power cable M01662A001 - C

CRIND Main Interface cable (A-Side) M01668A001 - C

CRIND Main Interface cable (B-Side) M01668A002 - C

Where Used Key


M01650A001

M01662A001


CRIND Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

M01668A001

M01668A002


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Main Access Door Electronics

Main Access Door Electronics

Main Access Door Electronics Cable Illustrations


Customer keypad cable M01555A001 - C

PPU data cable M01585A001 - C

PPU backlight cable M01586A001 - C

PPU data cable (left of CIM door) M01617A001 - A

PPU backlight cable (left of CIM door) M01618A001 - A

5 Button preset M01686A001 - C

Grade select cable (Extender) M00495A002 - A

ESD Ground card cable M02134A001 - C

Where Used KeyA. Encore 300 onlyB. Ultra-Hi onlyC. Both (Encore 300 & Ultra-Hi)

Notes: 1. Cable extenders. 2. Use the following PCAs: M01598A001 and M01564A001 for Grade Select and PPP(Programmable Pump Preset) with options for 4,5,6 grades. Use M01598A001 Pump Controller PCA for 6-hose blender and PPP option without 4,5,6 grade select option.

M01555A001

M01585A001


Main Access Door Electronics Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

M01586A001

M01617A001

M01618A001

M01686A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Main Access Door Electronics

M00495A002

M02134A001


Main Power Supply Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Main Power Supply

Main Power Supply Cable Illustrations


Ground wire (no longer used) - M00672A001 C

AC adaptor cable (no longer used) - M01589A001 C

Power cable M01591A001 - B, E

STP Control cable M01601A001 - B

Transformer (no longer used) - M01607A001 C, E

2-Wire cable M01664A001 - B, E

6-Hose Conduit cable (no longer used) - M01685A001 -

Main Interface cable M01687A003 - D

Controller valve 6-H blender cable (no longer used) - M01694A001 -

Main Conduit and Cable Assembly M02149A002 M01601A001, M01664A001

A

Power Supply cable (no longer used) - R20283-G2 C

Power Supply Adaptor cable M02159A005 - A

Main AC cable M02338A001 - B, E

AC Adaptor Card cable M02606A003 - C, D, E

Varistor cable 115 volts M02951A001 - C, D, E

Varistor cable 220-240 volts M02951A002 - C, D, E

Master Option only

Satellite cable M02371A001 - B, E

Valve Intercept cable M02372A001 - B, E

Main AC Cable M02338A001 - B, E

Master/Combo Option

Combo-Neutral cable M02384A001 - B, E

Combo-Pump Handle cable M02385A001 - B, E

Combo-9 VAC cable M02386A001 - B, E

Where Used KeyA. with Junction Box and ConduitB. without Junction Box and ConduitC. Both (with or without Junction Box and Conduit)D. Pumping Units (Self-Contained)E. Ultra-Hi (Encore Ultra-Hi units)

M00672A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Main Power Supply

M01589A001

M01591A001

M01601A001



M01607A001

M01664A001

M01685A001



M01694A001

M02149A002

M02159A005

M02338A001



M02606A003

R20283-G2

M02951A001

Varistor 3-1WT-2

M02951A002

varistor 3-2WT-3



M02371A001

M02372A001

M02384A001



M02385A001

M02386A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Monochrome “CRIND Device” Option

Monochrome “CRIND Device” Option

Monochrome “CRIND Device” Cable Illustrations


CRIND Cable Assembly M01662A001 - C

Monochrome Power cable 5 volt M01663A001 - C

Cable CRIND Main Interface (to “A” side) M01668A001 - C

Cable CRIND Main Interface (to “B” side) M01668A002 - C


M01662A001

M01663A001

M01668A001


Monochrome “CRIND Device” Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

M01668A002


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Monochrome Heater Option

Monochrome Heater Option





M03024A001


Printer Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Printer

Printer Cable IllustrationsSee “Monochrome “CRIND Device” Cable Illustrations” on page 8-28. for illustration of cables M01668A001 and M01668A002.

See “Single Line CRIND Cable Illustrations” on page 8-37. for illustration of cables M01668A003 and M01668A004.


Printer Controller PCA M01668A001 “A” sideM01668A002 “B” side

- C

Printer Controller PCA (Single Line CRIND “only”) M01668A003 “A” sideM01668A004 “B” side

- C



Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Printer

Pumping Unit (Self-contained) Option



Pump Conduit M01687A003 M01687A002

M01687A003



Pump Stop/Call Option

Pump Stop/Call Cable Illustrations


Call button cable M01233A001 -


Call interface cable M02802A001 -

Keypad to Call interface cable M02803A001 -

M01233A001

M01650A001



M02802A001

M02803A001



Pump Stop/Push-to-Start Option

Pump Stop/Push-to-Start Cable Illustrations


Customer keypad and softkey cable M01555A001 -


Pump stop/push-to-start cable M01963A002 -

Calib switch cable assembly R19527-G1 -

M01555A001

M01650A001



M01963A002

R19527-G1


Single Line CRIND Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Single Line CRIND Option

Single Line CRIND Cable Illustrations


Main Interface cable M01650A001 -

CRIND Main Interface cable (A-side) M01668A003 -

CRIND Main Interface cable (B-side) M01668A004 -

AC Power Cable (single) M02703A001 -

M01650A001

M01668A003


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Single Line CRIND Option

M01668A004

M02703A001


Smartpad Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

Smartpad Option

Smartpad Cable Illustrations


Cable, ESD ground card reader M02134A001 - C

Cable, Smartpad/Softkeys/Card Reader M02244A001 - C


M02134A001

M02244A001


Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) Smartpad Option

TRIND Option

Note: See MDE-3664 TRIND Start-Up/Service/Parts Manual for cable block diagrams.

TRIND Cable Illustrations


TRIND to CRIND M01804A001 - C


M01804A001


VaporVac Option Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi)

VaporVac Option

Cable DescriptionCurrent Part(less vapor valves)

Previous Part(with vapor valves) Where Used

VaporVac Valve/Motor Upper Housing control M00830A003 M00830A001M00830A002

A

Conduit and Cable Assembly none M00845A002 A

Valve/Motor control CD Module M00845A003 M00845A001M00845A002

A

VaporVac cable M01665A001 M01665A001 A

VaporVac Interface cable M01666A001 M01666A001 A

VaporVac 5v Power cable Assembly M01667A001 M01667A001 A

VaporVac Power cable (no longer used) - M02710A001M01764A001

A

VaporVac power cable none M01765A001 A

Ribbon Cable, 20 con (Reg/Logic) R17995-G7 R17995-G7 A

Calib Switch Cable Assembly R19527-G1 R19527-G1 A

Ribbon Cable Assembly, 20 con none R19666-G1 A

Ribbon Cable Assembly, 34 con R19667-G1 R19667-G1 A

Cable Assembly T18186-G1 T18186-G1 A



Cable Assemblies Section (Encore 300 & Encore 300 Ultra-Hi) VaporVac Option

VaporVac Cable Illustrations

M00830A001



M00845A001



M01665A001

M01666A001

M01667A001



M01764A001

M01765A001

R17995-G7



R19527-G1

R19666-G1



R19667-G1

T17928-G2

T18186-G1


C+ Meter Assembly Meter Section

9 – Meter Section

C+ Meter Assembly


1 C+ Meter Assembly (Spare Parts item) T19976-G3S - (See Note 1)

• C+ Meter Master Seal Service Kit Installation {Reference Only} K96618 - (See Note 2)

• Meter Quad Ring Top Seal Replacement Kit {Reference Only} K35222 - (See Note 3)

Notes: 1. C+ Meter is ordered only as an assembly.2. MDE-3892 provides information on how to install K96618 C+ Meter Master Seal Service Kit. Kit provides materials and instructions for complete changeout of all seals as a major rebuild.3. MDE-2188 provides information on how to install K35222 Kit. Kit contains enough top seals to service (10) meters.

Assembled View of C+ Meter

1


Meter Section LC Meter Assembly

LC Meter Assembly


1 LC Meter Assembly (less pulser) “replacement part” M03171A001 T18621-31 (See Notes 1 & 3)

2 LC Meter and Pulser Assembly M03171A002 T18621-01 (See Notes 2 & 3)

Notes: 1. LC Meter is ordered only as an assembly.2. LC Meter and Pulser assembly is ordered only as an assembly. 3. Ultra-Hi Single side Master and Combo has quantity of one per unit. Ultra-Hi Dual side Master has quantity two per unit.

Assembled View of LC Meter1


C+ Meter Assembly with ATC Meter Section

C+ Meter Assembly with ATC

1. M01588A001

2. M01588A002

5

1011

9

6

5

55

109

7

11

3. M01588A003

11

5

108

9

5

4. M01588A004

11

9 10

55

8


Meter Section C+ Meter Assembly with ATC


1 C+ Meter Assembly with ATC (right hand) M01588A001 - (see note 1)

2 C+ Meter Assembly with ATC (left hand) M01588A002 - (see note 1)

3 C+ Meter Assembly with ATC (right hand) M01588A003 - (see note 1)

4 C+ Meter Assembly with ATC (left hand) M01588A004 - (see note 1)

5 • C+ Meter Assembly T19976-G3S - 1

6 • ATC Cylinder cover, left hand (Used on item 1 meter M01588A002) T20696-21 - 1

7 • ATC Cylinder cover, right hand (Used on item 2 meter M01588A001) T20696-20 - 1

8 • ATC Cylinder cover (Used on item 3 meter M01588A003 and item 4 meter M01588A004)

T19287-11 - 1

9 • Thermal Test well Q13130-01 1

10 • RTD Probe Assembly Q13131-02 - 1

11 • Cylinder Cover Gasket K93418 - 1

Notes: 1. C+ Meter is ordered only as an assembly.


Smart Meter Meter Section

Smart Meter

Gasoline Smart Meter with Flow Switch


Smart Meter with Switch Assembly M03529A001 - 1

1 Smart Meter Assembly - Gasoline M02950A001 - 1

2 Flow Switch Assembly without cover M03310A001 - 1

3 • O-ring - - 2

4 • Screw, M8 x 20 - - 2

5 Parflange Clamp M00445B001 - 1

6 • Bolts M8 x 16 - - 2

7 • O-ring - - 1

1

2

3

3

4

5

6

7

6


Meter Section Smart Meter

Diesel Smart Meter with Flow Switch


Smart Meter with Switch Assembly M03529A001 - 1

1 Smart Meter Assembly - Diesel M02950A002 - 1


3 • O-ring - - 2

4 • Screw, M8 x 20 - - 2


6 • Bolts M8 x 16 - - 2

7 • O-ring - - 1

1

2

3

3

4

5

6

7

6


Smart Meter Meter Section

Gasoline Smart Meter with Flow Switch and ATC Option


Smart Meter with Switch Assembly M03529A011

M03529A012 - 1

1 Smart Meter Assembly - Gasoline M02950A001 - 1


3 • O-ring - - 3

4 • Screw, M8 x 20 - - 2


6 • Bolts M8 x 16 - - 2

7 • O-ring - - 1

8 ATC Probe Assembly M04190A001 - 1

9 RTD Probe Assembly Q13131 01 - 1

1

2

8

9

6

5

7

3

4

3

3

6


Meter Section Smart Meter

Diesel Smart Meter with Flow Switch and ATC Option


Smart Meter with Switch Assembly M03529A011

M03529A012 - 1

1 Smart Meter Assembly - Diesel M02950A002 - 1


3 • O-ring - - 3

4 • Screw, M8 x 20 - - 2


6 • Bolts M8 x 16 - - 2

7 • O-ring - - 1

8 ATC Probe Assembly M04190A001 - 1

9 RTD Probe Assembly Q13131 01 - 1

1

2

8

9

6

5

7

3

4

3

3

6


Valve Digital Valve and Coil Section

10 – Digital Valve and Coil Section

Valve


1 Digital Valve Assembly (See note 1) M00246A001 - 1

2 Coil Assembly M00454A002 M00454A001 (See Note 2)

Notes:1. Refer to Digital Valve Repair kit K94444-03 (Rebuild) for additional information.2. Quantities will vary depending upon the style of unit.

1

2


Digital Valve and Coil Section Valve



Lower Hydraulics Hydraulics Section

11 – Hydraulics Section

Lower Hydraulics

C+ Meter and Manifold Assembly

see note 5

10

9

2

6

8

1

3

see note 5

4

see note 4This gasket used on Canadian units onlysee note 5

see note 6

11

7

5

see note 6


Hydraulics Section Lower Hydraulics


1 C+ Meter assembly (see note 1) - -

2 Digital Valve assembly (see note 2) - -

3 Manifold casting lower hydraulics M00159B010 - 1 per assembly

4 Meter check valve assembly (see note 8) N23619-G2 N23612-G1 1 per meter

O-ring (see note 5) - - 2

O-ring (see note 5) - - 2

5 Strainer, filter R19457 - (see note 3)

6 Filter (water alert) R20039 - 1 per manifold

Filter (particulate only) R18189-10 -

7 Gasket K93485 - 1

8 Filter cap with gasket (optional) R18896-G1 - 1 per manifold

9 Collector, fuel K35493 - 1

10 Dispenser Feedline assembly M00302A001 - (see note 7)

• Screw, metric M8 x 20 (see note 6) - - 14

11 • U-bolt, metric M8 (see note 7) - - (see note 3)

- • Nut, metric M8 serrated, flange - (see note 6) - 2 per u-bolt

Notes:1. Refer to Meter section in manual for current part number.2. Refer to Digital Valve section in manual for current part number.3. Quantity varies per assembly.4. Current manifold bracket M00413B001 will be replaced by new bracket M01724B001 effective 10/08/01.5. Use seals and gasket kit K96621-01 (includes seal, gasket, O-rings) to replace seals. Order one kit per manifold assembly.6. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.7. Used on dispensers only. Refer to section 12 for Self-Contained Pumps.8. Use check valve kit K96623-01 (includes check valve, gasket, o-rings and check valve meter) to replace parts.



C+ Meter, Manifold and Proportional Valve


1 Manifold M02226B010 - 1

Manifold (ATC Option) Not Shown M02226B020 - 1

2 Meter Check Valve Assembly (see note 1) N23619-G2 - 1 per meter

3 O-Rings (see note 1) - - 2

4 C+ Meter Assembly (see note 3) - 2

5 Collector, fuel K35493 - 1

6 Filter cap with gasket (optional) R18896-G1 - 1 per manifold

7 Gasket K93485 - 1

8 Strainer, filter R19457 - (see note 4)

9 Filter (water alert) R20039 - 1

Filter (particulate only) R18189-10 - 1

10 Proportional Valve M02227A001 - 2

Notes: 1. Use check valve kit K96623-01 (includes check valve, gasket, o-rings and check valve meter) to replace parts.2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.3. Refer to Meter section in manual for current part number4. Use seals and gasket kit K96621-01 (includes seal, gasket, O-rings) to replace seals. Order one kit per manifold assembly.5. Quantity varies per assembly.

1 3

24

10

see note 2

6

78

9

5

9



Manifold Valve and Filter Assembly - Encore 550


1 Manifold Valve and Filter assembly M03506A001 - 1

2 Manifold (machined) M03404B010 - 3

3 Manifold Seal Plates M03622B001 - 2

4 • O-ring 2.109 x .139 - - 1

5 • Screw M8 x 16 (see note 1) - - 4

6 Proportional Valve M02227A001 - 2

7 • O-ring (reference) .859 x .139 - - 2

8 • O-ring 2.112 x .103 - - 2

9 • Screw m6 x 25 - - 6

10 Filter (water alert) R20039 - 1

11 Strainer, filter R19457 - 1

Notes:-1. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

Assembled View

1

Exploded View 5

34

11

10

4

3

5

6

9

27

8



Valve Coil Assembly


1 Valve Coil Assembly with Conduit M02958A001 - 1 per valve

2 Nut, metric M8 - - 1

1

2



Hydraulic Frame Assembly (Encore 300, 500, Ultra-Hi units)


1 Hydraulic Frame Assembly M01413A001 - 1

2 Hydraulic Frame Assembly (used with Digital Valve) M01413A002 - 1

3 Hydraulic Frame center rail M01416B001 - 1

4 • Screw, metric m8 x 18 (see note 2) - - 8

5 Hydraulic Frame cross rail M01417B001 - 1

6 • Rivet, Pop - - 2

7 Pipe support frame M00406B001 - 1

8 Hydraulic Frame base rail M01414B001 - 2

Notes:1. Parts can not be sold separately.2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1 2

5

3 4

6

8



Hydraulic Frame Assembly (Encore 550)


Hydraulic Frame Assembly (used with Digital Valve) M01413A002 - 1

1 Hydraulic Frame base rail M01414B001 - 2

2 Hydraulic Frame lower column M03424B001 - 2

3 • Nut, metric hex m8 (see note 2) - 8

4 Pipe support frame M00406B001 - 2

5 • Screw, m8 x 18 (see note 2) - 4

6 Stud, metric m4 x 18 Q12887-48 - 4

Notes:1. Parts can not be sold separately.2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1

2

1

4

3

5

6



Hydraulic Frame Assembly (Master Single)

..


Lower Hydraulic Frame (Master Single) (see note 1)

1 Hydraulic Frame rail M01974B001 - 2

2 Bracket, Hydraulic Lne Brace M02394B001 - 1

3 Bracket, Hydraulic Meter Support M01975B001 - 1

- • U-bolt, metric m8 M00703B002 - 1

• Screw, metric m8 x 18 (see note 2) - - 16

• Nut, metric m8 serrated (see note 2) - - 6


Notes:1. All parts listed below are individual parts which can be found under the Lower Hydraulic Frame Assembly. Parts cannot be sold separately.2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

Master Single

A-side

Piping

1

2

3



Hydraulic Frame Assembly (Master Dual)

..


Lower Hydraulic Frame (Master Dual) (see note 1)


2 Bracket, Hydraulic M02394B001 - 2

3 • U-bolt, metric m8 M00703B002 - 2

- • Screw, metric m8 x 18 (see note 2) - - 12

• Nut, metric m8 serrated (see note 2) - - 12


Notes:1. All parts listed below are individual parts which can be found under the Lower Hydraulic Frame Assembly. Parts cannot be sold separately.2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

Master Dual

Piping

1

3

2



Hydraulic Frame Assembly (Master Combo)

.


Lower Hydraulic Frame (Master Combo) (see note 1)


2 Bracket, Hydraulic M02394B001 - 2

3 • U-bolt, metric m8 M00703B002 - 2


- • Nut, metric m8 serrated (see note 2) - - 12


Notes:1. All parts listed below are individual parts which can be found under the Lower Hydraulic Frame Assembly. Parts cannot be soldseparately.2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

Master Combo

A-side

Piping

1

B-side

3

2



Master Combo/Ultra-Hi Lower Hydraulics Pipe (without Filter)


Master Combo/Ultra Hi Lower Hydraulics Pipe without Filter 1 per unit

1 2-Position Valve with Conduit M02321A003 M02321A002 1

2 Nipple, 1-1/4 X 10-9/16 R11494-64 - 1

3 Coupling, Reducer M02135B001 - 1

4 Meter Support Bracket, Encore Ultra Hi M01975B001 - 1

5 Screw, Washer Hd , M8 x 18 - - 1

6 Nipple, 1-1/4 X 5-5/8” NPT R11494-65 R11494-63 2

7 Elbow reducing 2 x 1-1/4 K22473 - 1

8 Bracket, Discharge support M02332B001 - 1

9 • Screw, metric M8 X 20 - - 2

10 • Nut, Metric M8 - - 2

11 • U-Bolt, 5/16-18X2.75 - - 1

12 • Nut, Hex 5/16 - 18 - - 2

13 Nipple, 2 x 16-7/8 LG R11501-39 - 1

14 Union, 2” NPT K22468 - 1

(Assembled view)

4

(Exploded view)

14

1112

1

8

7

2

13

910

3 6

5



Master Combo/Ultra-Hi (with Filter)

.


Master Combo/Ultra Hi Lower Hydraulics Pipe with Filter 1 per unit

1 Filter, Gasoline ( 1-1/4”) , Spin-on High Flow M02264B001 - 1

2 Filter, Adapter housing M02091B010 - 1

3 Bushing, 1-1/4 x 1” reducer Hex HD K02309-22 - 1

4 2-Position Valve with Conduit M02321A003 M02321A002 1

5 Nipple, 1-1/4 X 5-5/8” NPT R11494-65 - 1

6 Meter Support Bracket, Encore Ultra Hi M01975B001 - 1

7 • Screw, M8 x 18 - - 4

8 Nipple, 1-1/4 X 7/8” NPT R11494-66 - 2

9 Elbow reducing K22473 - 1

10 Bracket, Discharge support M02332B001 - 1

11 • Screw, Metric M8 X 20 - - 2

12 • Nut, Metric M8 - - 2

13 • Nut, Hex 5/16 - 18 - - 2

14 • U-Bolt, 5/16-18X2.75 - - 1

15 Nipple, 2 x 16-7/8 LG R11501-39 - 1

16 Union, 2” NPT K22468 - 1

(Assembled view)

(Exploded view)

2

7

63

14

9

15

16

17

4

13

5

1

12 11


Upper Hydraulics Hydraulics Section

Upper Hydraulics

Manifold Angle Castings


1 Manifold angle casting (OPEN) M02087B010 M00160B010 1

2 Manifold angle casting (CLOSED) M02088B010 M00160B010 1

3 Manifold angle casting (BLEND) M02771B010 - 1

2. Manifold Casting (CLOSED)

1. Manifold Casting (OPEN)

3. Manifold Casting (BLEND)


Hydraulics Section Upper Hydraulics

Manifold Angle Casting AssemblyFor units built before April 2002.


1a Manifold angle casting - Open (see note 3) M02087B010 M00160B010 1

1b Manifold angle casting - Closed (see note 3) M02088B010 - 1

1c Manifold angle casting - Blend (see note 3) M02771B010 - 1

2 Gasket, angle casting plug (see note 2) M00613B001 - 1

3 O-ring, .862 x .103 x .103 (see note 2) - - 4

4 clamp, parflange (see note 2) - - 2

5 Screw, M8 x 20 (see note 1) - - 6

6 Screw, metric socket button head (see note 1) - - 2

- Manifold angle casting Gasket (see note 2) M00789B001 - 1

Notes:1. Refer to kit K96620-01 for Metric hardware parts.2. Refer to kit K96621-01 for Seal and Gasket parts.3. The manifold angle casting has been redesigned, eliminating the diverter plate and cover. For Spare part requirements to units

manufactured after February 2002, refer to See “Hydraulics Configurations” on page 15. to determine correct part number.

Manifold Casting (exploded view)

1a1b1c

4

2

3

56

Diverter platesee note 3

Manifold Angle Casting Cover see note 3



Figure 11-1: Hydraulics Configurations

Hyd

raul

ic C

onfig

urat

ions



MultiHose Fixed Blender Manifold Assembly


1 Multi-Hose Fixed Blender Manifold Assembly M00223A001 - 1

2 Valve (see note 1) M00223B001 - 1 per kit

3 Coil assembly (see note 1) M00223B002 - 1 per kit

4 Clamp, parflange M00133B001 - 1

• Screw - - (see note 2)

• O-ring - - (see note 3)

Notes:1. In order to replace valve and coil assembly use kit K96642-01 to replace valve (1 per kit) and kit K96643-01 to replace coil assembly (1 per kit). See MDE-3900 Steering Manifold Valve and Valve Coil Replacement Kits for additional information. 2. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.3. Refer to kit K96621-01 to replace O-rings.

(Assembled view)

1

4

2, 3

disc

see note 2

(Exploded view)



VaporVac Pump Assembly with VaporVac fittings

(VaporVac Pump assembled view)

(VaporVac Pump exploded view)

5

4

2

screw

3 1

VaporVac Motor bracket

VaporVac Support bracket




VaporVac Pump assembly

1 VaporVac pump R19663-G1 - 1

2 Flare fitting, straight 3/4 NPT x 1/2 Q10008-22 - 1

3 Vapor recovery tube (between motors) (2 sided units only) M00390A001 - 1

4 Flare/Male pipe tee 3/4 NPT (2 sided units only) M00708B001 - 1

5 Elbow 3/4 x 90 flare/male K76203 - 1

- Vapor Motor bracket - - 1

Screw, m5 x 10 - - 2

- Vapor Motor bracket support - - 1



One, Three and Four Valve Manifold For units with Vapor Valves.

One Valve manifold

4

flare plug seal

5

6

6

6

4

cable tie

plug location

Four Valve manifold

4

cable tiecable tie

Three Valve manifold

1 2

3




1 Vapor recovery tube (1 valve manifold) M01443A001 - 1



4 • VaporVac bracket (see note 1) - - 1

5 • Flare plug seal (see note 1) - - 1

6 • Screw, M5 x 10 (see note 1) - - 2

Notes:1. Parts not available separately.



Vapor Vac ManifoldFor units less Vapor Valves.

3

2

1

3 grade, Vapor Vac Manifold 4 grade, DSL left Vapor Vac Manifold

4 grade MPD, Vapor Vac Manifold 2 grade MPD Vapor Vac Manifold

3 grade, MPD, Vapor Vac Manifold

7

5

4

6

12

11

9

1015

13

14

19

16

17

18




Vapor Vac manifold assembly, 3 grade MPD, DSL left M02215A001 - 1

1 • Vapor Vac manifold tube M02216B001 - 1

2 • Vapor Vac Hose tubing “A” M02217A001 - 1

3 • Vapor Vac Hose tubing “B” M02218A001 - 1

Vapor Vac manifold assembly, 4 grade MPD, DSL left M02215A002 - 1

4 • Vapor Vac manifold tube M02216B002 -



7 • Vapor Vac Hose tubing “C” M02219A001 - 1

Vapor Vac manifold assembly, 4 grade MPD M02215A003 - 1




11 • Vapor Vac Hose tubing “C” M02219A001 - 1

12 • Vapor Vac Hose tubing “D” M02220A001 - 1

Vapor Vac manifold assembly, 2 grade MPD M02215A004 - 1




Vapor Vac manifold assembly, 3 grade M02215A005 - 1







Hose Outlet Casting and Fitting

1. Hose outlet casting (VaporVac) 2. Hose outlet casting (Balanced)

3. Hose outlet casting (NonVapor) 4. Coaxial Fitting Adapter

5

3/4 - 14 NPT

or

1 11-1/2 NPT




Hose outlet casting

1 Hose outlet casting, VaporVac M00163B010 - 1

2 Hose outlet casting, Balanced M00162B010 - 1

3 Hose outlet casting, Non Vapor 3/4 -14 npt M00164B010 - 1

Hose outlet casting, Non Vapor 1 11-1/2 npt M00164B011 - 1

4 Coaxial Adapter fitting N22963-01 - 1

5 O-ring, 1.956 x 1.720 - - 1

Not Shown:

- O-ring, .11/16 x .13 x .10 (see note 1) (used on Balanced casting item 2 only)

- - 1

- O-ring, .862 x .103 x .10 (see note 1) - - 1

- O-ring, .424 x .103 x .10 (see note 1)(used on VaporVac casting item 1 only)

- - 1

- Screw, metric M8 x 20 (see note 2) - - 4

Notes:1. O-rings may be found in seal and gasket kit K96621-01. 2. Screws may be found in metric kit K96620-01.



Hose Outlet Casting and Fitting (Ultra-Hi only)


Hose outlet casting (Ultra-Hi only)

1 Hose outlet casting (Non Vapor recovery) M00164B012 - 1 per single2 Dual & Combo

Not shown

- O-ring, .862 x .103 x .10 (see note 1) - - 2

Notes:1. O-rings may be found in seal and gasket kit K96621-01.

1. Hose outlet casting (Non Vapor)

1 11-1/2 NPT



Vapor Recovery Tubes Items 1, 2, 3 and 6 are for units with Vapor Valves.

Item 3.

Item 1.

Item 2.

Items 4,5. Item 6.




VaporVac Tubes

1 Vapor recovery tube, short (valve to casting) M00382A001 - (see note 1)

2 Vapor recovery tube M00383A001 - (see note 1)

3 Vapor recovery tube, blender (valve to casting) M00386A001 - (see note 1)

4 Vapor recovery tube (Dispensers) M00388A001 - (see note 1)

5 Vapor recovery tube (Pump) M00388A002 - (see note 1)

6 Vapor valve (solenoid) T17909 - (see note 1)

Notes:1. Quantitiy varies per unit.



Vapor Recovery Tube For units less Vapor Valves.


1 Vapor Vac tubing (Hose to VaporVac Pump) (1 grade) M02173A001 - (see note 1)

2 Vapor Vac extended reach tubing M02221A001 - (see note 1)

3 Flare nut 1/2-inch tube (see note 2) - - 1

4 Parflange sleeve 1/2-inch tubing (see note 2) - - 1

Notes:1. Quantitiy varies per unit. 2. Parts not available separately.

Item 1.

Item 2.

Flare Nut

Parflange sleeve

Parflange sleeve

Flare Nut



Upper Hydraulics Housing Assembly (VaporVac) For units with Vapor Valves.

10, 11

12

8 9

5

4

6

12, 3

7

1 Grade MPDNote: View taken from Gilbarco Engineer Drawing #M00989 Sheet 2, Rev N

15

13

14

2 Grade MPD

17 18

4 Grade MPD

1619




Upper Hydraulics (VaporVac) with Vapor Valves

1 Hose outlet fitting (VaporVac) M00163B010 - 2

2 O-ring, .862 x .103 x .103 (fuel connection) N16891-32 - 4

3 O-ring, .424 x .103 x .103 (vapor connection) N16891-34 - 4

4 Vapor recovery tube, short (valve to casting) M00382A001 - 2

5 Solenoid vapor valve T17909 - 2

6 Flare fitting, straight 1/2 Q10008-21 - 4

7 Single valve vapor inlet line M01443A001 - 2

8 Vapor pump 1 motor with connect R19663-G1 - 2

9 Flare/Male pipe tee, 3/4 NPT M00708B001 - 1

10 Vapor recovery tube (Dispensers) M00388A001 - 1

11 Vapor recovery tube (Pump) M00388A002 - 2


13 Vapor recovery tube, blender (valve to casting) M00386A001 - 1

14 Flare plug seal Q12890-01 - 1

15 Vapor recovery tube (3 valve manifold) M00379A001 - (see note 1)

16 Vapor recovery tube (4 valve manifold) M00381A001 - (see note 1)

17 Vapor inlet line (valve to casting - 4th valve) M00384A001 - (see note 1)

18 Vapor recovery tube (valve to casting) M00383A001 - (see note 1)

19 Elbow fitting 3/4 x 90 flare/male K76203 - 1

Notes:1. Quantity is determined by type of unit.



Upper Hydraulics Housing Assembly (VaporVac) For units with less Vapor Valves.

5

4

6

1

7

1 Grade MPD

2, 3

8, 9

1011

2 Grade MPD

12

4 Grade MPD




Upper Hydraulics (VaporVac) less Vapor Valves

1 Hose outlet fitting (VaporVac) M00163B010 - 2

2 O-ring, .862 x .103 x .103 (fuel connection) N16891-32 - 4

3 O-ring, .424 x .103 x .103 (vapor connection) N16891-34 - 4

4 Vapor recovery tube, short (valve to casting) M00382A001 - 2

5 Single valve vapor inlet line M01443A001 - 2

6 Vapor pump 1 motor with connect R19663-G1 - 2

7 Flare/Male pipe tee, 3/4 NPT M00708B001 - 1

8 Vapor recovery tube (Dispensers) M00388A001 - 1

9 Vapor recovery tube (Pump) M00388A002 - 2


11 Elbow fitting 3/4 x 90 flare/male K76203 - 1

12 Vapor recovery tube, blender (valve to casting) M00386A001 - 1

Notes:1. Quantity is determined by type of unit.



Upper Hydraulics Configurations (Reference Page)For units with Vapor Valves.

Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 2, Rev C

See page 11-29 to view parts shown on 1 Grade, 2 Grade and 4 Grade MPD units



Upper Hydraulics Configurations- (Balance Vapor) (Reference page)

Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 2, Rev C



Upper Hydraulics Configurations- (Reference page) For units with less Vapor Valves (No diesel).

Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 12, Rev J



Upper Hydraulics Configurations- (Reference page) For units with less Vapor Valves (Single sided, No diesel).

Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 13, Rev J



Upper Hydraulics Configurations- (Reference page) For units with less Vapor Valves. (with diesel, left)

Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 14, Rev K



Upper Hydraulics Configurations- (Reference page) For units with less Vapor Valves. (Single sided with diesel, left)

Note: Reference Gilbarco Engineer Drawing #M00989 Sheet 15, Rev K



Upper Hydraulics Configuration- (Reference page)For Ultra-Hi Single and Dual units

Note: Reference Gilbarco Engineering Drawing #M00989 Sheet 16, Rev K


Pumping and Motor Assembly Self-Contained Pump Section

12 – Self-Contained Pump Section

Pumping and Motor Assembly

Item # Description Current Part Previous PartQuantity (See Note 1)

Pumping Module Assembly, 3 ph 60 Hz M01069A105 - -




1 Electric Motor, 1 ph, 3/4HP 220/380v, 50/60 Hz (see Note 2) M01068B101 - 1

Electric Motor, 3 ph, 3/4 HP 110/220-230v, 50/60 Hz (see Note 2) M01068B301 - 1

2 • Screw, M8 x 20 - - 6

3 Pumping unit, 90 lpm 30 psi, standard M00955B207 - 1

4 Belt, 32-inch R06711-39 - 1

5 Pulley, A Belt 2.60 PD R18900-28 - 1

6 Pulley, 4L Belt 3.00 PD for 50 Hz (see Note 2) R18900-32 - 1

Pulley, 4L Belt 3.50 PD for 60 Hz (see Note 2) R18900-39 - 1

7 Pulley, idler M10 bore M01151B101 - 1

8 • Bolt, Hex hd M10 x 45 - - 1

4

7

8

9

5

2

1

3

2

6

12

11

10


Self-Contained Pump Section Pumping and Motor Assembly

9 • Washer, standard 3/8 - 2

10 Bracket, idler M01067B001 - 1

11 • Nut, Metric M10 x 1.5 - - 1

12 • Lockwasher, Metric, M10 - - 1

Notes: 1. All quantities shown are per pumping unit. Self-contained units may include 1 to 4 pumps.2. Pump pulley selection depends on electrical power requirements, e.g. 1 or 3 phase, 50 or 60 HZ.

Item # Description Current Part Previous PartQuantity (See Note 1)


Air Gap and Blanking Plates Air Gap Area Section

13 – Air Gap Area Section

Air Gap and Blanking Plates


1 Manifold Lower Blanking Plate M02960B001 - 1

2 Air Gap Plate M02887B001 - 1

• Screw, metric m8 x 18 (See Note 1) - - 4

Notes: 1. Refer to kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

2

1screws


Air Gap Area Section Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units)

Air Gap Plate with Bracket (Encore 300, 500, Ultra-Hi units)

.


Lower Frame Air Gap Plate M00407B003 - 1

1 Air Gap support bracket M01430B001 - 2

- • Screw, metric m8 x 18 - - 8

Notes:1. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1

1

screws

screws


Air Gap Area Section (Encore 550 - Smart Meter) Air Gap Area Section

Air Gap Area Section (Encore 550 - Smart Meter)

Air Gap and Blanking Plate


1 Air Gap Plate M03120B001 - 1

2 Bracket, Lower panel lock M02975B001 - 1

3 • Screw, metric m8 x 18 (See Note 1) - 8

Not Shown:

- Air Gap Blanking Plate M03658B001 - 1

- • Screw, metric m5 x 10 (See note 1) -

Notes: 1. Refer to kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1

2

3


Air Gap Area Section Lower Pulser Seal

Lower Pulser Seal


1 Lower Pulser Seal Assembly M03023A001 - 1

2 Plate, Lower Pulser Assembly M03015A001 - 1

1

2


Lower Pulser Assembly Air Gap Area Section

Lower Pulser Assembly


1 Lower Pulser Assembly M00977A001 - 1

2 Plate, Lower Pulser Seal M00140A001 - 1

1


Air Gap Area Section Upper Pulser Seal Plates

Upper Pulser Seal Plates


1 Upper Pulser Seal Plate (Encore 300) M02366A001 - 1

2 • Screw, Metric m5 x 10 (See Note 1) - - 6

3 Upper Pulser Seal Plate (Encore 300) M02366A002 - 1

4 • Screw, Metric m5 x 10 (See Note 1) - - 6

Notes: 1. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1

2

3

4


Upper Pulser Seal Plates Air Gap Area Section



Air Gap Area Section Upper Pulser Seal Plates


Weldment CD Housing Frame and Sheathing Section

14 – Frame and Sheathing Section

Weldment CD Housing


1 Weldment CD Housing M02959A001 - 1

2 Upper Manifold Blanking Plate M02961B001 - 1

• Screw, metric m5 x 10 (See Note 1) - - 4

Notes: 1. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1

2


Frame and Sheathing Section CD Module with lower rail - Encore 550 Smart Meter)

CD Module with lower rail - Encore 550 Smart Meter)


1 CD Module Assembly M03122A001 - 1

2 Center Lower C Channel Rail M03488B001 - 1

2

1


Sheathing - Encore 300 and 500 Frame and Sheathing Section

Sheathing - Encore 300 and 500

Note: Different sheathings are color coded. Before ordering sheathing, please specify required color.

Item Number DescriptionPart Number(Current)

Part Number(Previous) Remarks

1 Sheathing, Inner column (Painted Steel) M00586B001 - • Painted galvinized steel(Color Required) (See Note 1)

Sheathing, Inner column (Unpainted Stainless Steel) M00586B002 - (See Note 1)

- • Screw M5 x 12 Machine Phillips Pan Hd Stainless Steel

2 Computer Display Module Top cover M00467B001 - • Painted (Color Required) (See Note 1)

3 1-Piece Outer Column sheathing (Painted Steel) M00588B001 - • Painted • Painted galvinized steel

(Color Required) (See Note 1)

1-Piece Outer Column sheathing (Unpainted Stainless Steel)

M00588B002 - (See Note 1)

- • Screw M5 X 12 Machine Phillips Pan Hd - Stainless Steel

Notes:1. All (SSTL) Stainless Steel parts are noted as such. Customer must specify paint code when ordering.

1

2

3


Frame and Sheathing Section Sheathing - Encore 550

Sheathing - Encore 550

Note: Different sheathings are color coded. Before ordering sheathing, please specify required color.



1 Sheathing, Inner column (Painted Steel) M05414B001 - • Painted galvinized steel(Color Required) (See Note 1)

Sheathing, Inner column (Unpainted Stainless Steel) M05414B002 - (See Note 1)

- • Screw M5 x 12 Machine Phillips Pan Hd Stainless Steel

2 Computer Display Module Top cover M03715B001 - • Painted (Color Required) (See Note 1)

3 1-Piece Outer Column sheathing (Painted Steel) M05415B001 - • Painted • Painted galvinized steel


1-Piece Outer Column sheathing (Unpainted Stainless Steel)

M05415B002 - (See Note 1)

- • Screw M5 X 12 Machine Phillips Pan Hd - Stainless Steel

Note:1. All (SSTL) Stainless Steel parts are noted as such. Customer must specify paint code when ordering.

1

2

3


Upper Housing Frame and Sheathing Section

Upper Housing



1 Upper Housing Top cover (Painted) M00578A001 - • Painted• Painted galvinized steel


2 Upper Housing Bottom plate M00589B001 - • Painted(Color Required) (See Note 1)

• Screw, Metric M5 x 10 - -

• Screw, Metric M5 x 12 - Stainless Steel HD Painted Black

Notes:1. All (SSTL) Stainless Steel parts are noted as such. Customer must specify paint code when ordering.

Upper Housing with Bottom Plate

1

2


Frame and Sheathing Section Smart Meter Mounting Bracket - Encore 550

Smart Meter Mounting Bracket - Encore 550


1 Meter Mounting Bracket M03645B001 - 1

2 • Screw, m8 x 16 - - 2

3 • Nut, Serrated m8 M00414B003 - 2

2,3

1


Panels - Encore 300 and 500 Frame and Sheathing Section

Panels - Encore 300 and 500



1 Panel Lock Assembly w/key K83512-30 - (See Note 1)

2 Lower panel (Painted Steel) M00848B001 - • Painted• Painted galvinized steel

Lower panel (Unpainted Stainless Steel) M00848B002 - -

3 Base Rail cover M00585B001 - Painted (Color Required) (See Note 2)

- Hardware, Sheathing/Top cover M01105A001 - (SSTL, Black) (See Notes 2 and 3)

- • Lifting brackets (Top cover) - -

- • Bolt, Hex Hd, Metric (Top cover) - -

- • Washer, rubber (Top cover) - -

- • Screw, Metric M5 x 10 Phillips Pan Hd - Stainless Steel

- • Screw, Metric M5 x 10 Phillips Pan Hd - Black

- • Screw, M5 X 10 Thd Frm Hx Hd - Black

- • Screw, M5 x 10 Thd Frm Hx Hd - Stainless Steel

- • Rivet, Pop .125Dia x .357 - -

Notes:1. Panel Lock assembly w/Key parts are ordered as an assembly. 2. All (SSTL) Stainless Steel parts are noted as such. Must specify paint code when ordering.3. Sheathing hardware parts are not illustrated. Customer to order parts as required. Parts can be ordered by entering Part Number M01105A001 or M01105A002.

3

2

1


Frame and Sheathing Section Panels - Encore 550

Panels - Encore 550




2 Lower panel (Painted Steel) M00848B001 - • Painted• Painted galvinized steel

Lower panel (Unpainted Stainless Steel) M00848B002 - -

3 Base Rail cover M00585B001 - Painted (Color Required) (See Note 2)

- Hardware, Sheathing/Top cover M01105A001 - (SSTL, Black) (See Notes 2 and 3)

- • Lifting brackets (Top cover) - -

- • Bolt, Hex Hd, Metric (Top cover) - -

- • Washer, rubber (Top cover) - -

- • Screw, Metric M5 x 10 Phillips Pan Hd - Stainless Steel

- • Screw, Metric M5 x 10 Phillips Pan Hd - Black

- • Screw, M5 X 10 Thd Frm Hx Hd - Black

- • Screw, M5 x 10 Thd Frm Hx Hd - Stainless Steel

- • Rivet, Pop .125Dia x .357 - -

Notes:1. Panel Lock assembly w/Key parts are ordered as an assembly. 2. All (SSTL) Stainless Steel parts are noted as such. Must specify paint code when ordering.3. Sheathing hardware parts are not illustrated. Customer to order parts as required. Parts can be ordered by entering Part Number M01105A001 or M01105A002.

3

2

1


Panel Lock Assembly with Key Frame and Sheathing Section

Panel Lock Assembly with Key




- • Nylon, washer - (See Note 1)

• Spring, lock - (See Note 1)

• Cam, lock - (See Note 1)

Notes:1. Panel Lock assembly w/Key parts are ordered as an assembly. Nylon-washer, Spring-lock and Cam-lock can be ordered as order entry items only.

Cut-away of Door(Reference Only)

Cam, lock

Nylon, washer

Spring, lock


Frame and Sheathing Section Panel Lock Assembly with Key

Description of Part Number

Sample of Color Codes

Note: The following table lists a few samples of the color code specifications. Color codes are codes used with a part number shown after the finished painted part. End codes are subject to change. Before ordering painted parts, please specify proper color code. For further help, please contact a Gilbarco Representative at 1-800-800-7498 for proper color code specification.

Color Code Color End Code

AO White 2485

BO Black 2332

CO Gray 2556

EO Gray 2584

FO Cream 2583

etc... - -

Individual Parts are coded as shown

Color Code

Painted Part

Piece Part Number

MOO467B001PBO


Balance and Vapor Ready Tubing Section

15 – Tubing Section

Balance and Vapor Ready

7

4

8

1

6

10

9

3

2

3

2

5a, 5b

11

11

1

6


Tubing Section Balance and Vapor Ready


1 Vapor recovery line (Dispenser units only) M01150A001 - 1

Vapor recovery line (Self Contained units only) (Not Shown) M01150A002 - 1

2 • U-bolt, metric M8 M00703B001 - 1 per outlet

3 • Nut, metric M8 (See Note 1) - - 2 per outlet

4 Upper vapor recovery balanced M01237A001 - 2 per outlet

5a Vapor tube, single hose balanced- discharge, right M01446A001 - 1 per outlet

5b Vapor tube, single hose balanced- discharge, left M01446A002 - 1 per outlet

6 Tee, 1” x 1” x 1” M01161B001 - 1 per outlet

7 Vapor plug plate, balanced M01329B001 - 2 per outlet

8 Vapor plug gasket M00620B001 - 2 per outlet

9 • Screw, (button head) M8 x 20 (See Note 1) M01257B010 - 2 per outlet

10 • Nut, metric M8 serrated (See Note 1) M00414B003 - 2 per outlet

11 Screw, M8 x 20 (See Notes 1 and 2) - - 2 per outlet

Notes: 1. Use metric hardware kit K96620-01 (includes screws, nuts, bolts) to replace fasteners. 2. Screws are used to attach tube to Hose Outlet casting. Hose Outlet casting is not shown. (Refer to Hydraulics Section).


Discharge Tubing Tubing Section

Discharge Tubing

Unit Item # Part Number

Encore (Tubing) 1 M00393A001

2 M00394A001

3 M00395A001

4 M00396A001

5 M00397A001

6 M00398A001

7 M00816A001

8 M00817A001

3

4

56

7

8

2

1

Side 1


Tubing Section Encore 550 - Smart Meter

Encore 550 - Smart Meter

Discharge tubing (Upper offset)


1 Discharge Tube Assembly (Grades 1 thru 4) M03520A001 - 1

2 Discharge Tube Assembly (Grade 2 and 3) M03521A001 - 1

3 • Sleeve, Parflange N23907-01 - 2

4 • Clamp, Parflange 7/8 IN M00445B001 - 1

5 • O-ring .862 X .103 X .103 N16891-32 - 1

6 • Screw, Metric M8 X 16 (See note 1) - - 2

Notes:1. Refer to kit K96620-01 (includes screws, nuts, bolts) to replace fasteners.

1

2


Self Contained Feedline - Encore 550 Smart Meter Tubing Section

Self Contained Feedline - Encore 550 Smart Meter

Pump Feedline

Item # Descriptionf Current Part Previous Part Quantity

1 Self-Contained feedline tube assembly M03653A001 - 1

2 • Manifold Inlet Flange M03655B001 - 1

12


Tubing Section Self Contained Feedline - Encore 550 Smart Meter



ATC Electronics (Encore 500) Options Section (Encore 500 & Encore 300)

16 – Options Section (Encore 500 & Encore 300)

ATC Electronics (Encore 500)


ATC Electronics Assembly (See Note 1) M01948A001 - 1

1 ATC Electronics Mounting Bracket M01947A001 - 1

• Standoff, m3 x 8, self clinching - - 4


2 PCA ATC Node M00068A001 - 1

3 • Screw, metric pan head, m3 x 12 - - 4

Not shown

4 Cable, LON Bus (See Note 2) - 1

Notes:1. ATC Electronics assembly M01948A001 include items 1 thru 4.2. Refer to Cable Assemblies section (Encore 500) for additional information.

2

1

3


Options Section (Encore 500 & Encore 300) ATC Electronics (Encore 300)

ATC Electronics (Encore 300)


ATC Electronics Assembly (See note 1) M01948A002 - 1

1 ATC Electronics Mounting Bracket M01947A001 - 1

- • Standoff, m3 x 8, self clinching - - 4


2 PCA Optimum ATC, Grade 4 T20569-G1 - 1

3 • Screw, metric pan head, m3 x 12 - - 4

Not shown

4 Cable, ATC Main interface (See Note 2) - 1

5 Cable, ATC Calibration (See Note 2) - 1

6 ATC Software kit (See Note 3) - 1

Notes:1. ATC Electronics assembly M01948A002 include items 1 thru 6.2. Refer to Cable Assemblies section (Encore 300) for additional information.3. ATC Software kit current part number is K94160-02.

3

1

2


Bar Code Scanner Assembly (Encore 500) Options Section (Encore 500 & Encore 300)

Bar Code Scanner Assembly (Encore 500)


Barcode Scanner Assembly (See Note 1) M01299A001 - 1

1 Scanner Mounting Bracket M00686A001 - 1

2 • Screw, metric sems m2 x 6 - - 2

3 PCA Barcode Scanner interface M01323A001 - 1


5 Retainer Scanner Lens M01314B001 1

6 Barcode Scanner Engine M01304A001 1

7 Label, Danger (See Note 2) M02994B202 N23954-01 1

8 Barcode Scanner Cable (Not shown) (See Note 3) 1

Notes:1. Barcode Scanner assembly M01299A002 include Items 1 thru 8.2. Attach “Danger label” after assembly is complete.3. See Cable Assemblies section (Encore 500) for additional information.

3

4

1

2

5

6

7


Options Section (Encore 500 & Encore 300) Bar Code Scanner Assembly (Encore 300)

Bar Code Scanner Assembly (Encore 300)


Barcode Scanner Assembly (See Note 1) M01299A002 - 1

1 Scanner Mounting Bracket M00686A001 - 1


3 PCA Barcode Scanner interface M01989A001 - 1


5 Retainer Scanner lens M01314B001 - 1

6 Barcode Scanner engine M01304A001 - 1

7 Label, Danger (See Note 3) M02994B202 N23954-01 1

- Barcode Scanner cable (not shown) (See Note 2) - 1

Notes:1. Barcode Scanner assembly M01299A002 include Items 1 thru 8.2. See Cable Assemblies section (Encore 300) for additional information.3. Attach ‘Danger Label’ after assembly is complete.

3

1

2

4

5

7

6


Cash Acceptor Assembly (Encore 500 & Encore 300) Options Section (Encore 500 & Encore 300)

Cash Acceptor Assembly (Encore 500 & Encore 300)


Cash Acceptor Assembly (Encore 300) (See Note 1) M01271A006 M01271A004 1

- Cash Acceptor Assembly (Encore 500) (Reference only) M01271A005 M01271A001 1

Cash Acceptor Assembly (Encore 300) (Reference only) M01271A006 M01271A002 1

Cash Acceptor Assembly (Encore 500) (Reference only) M01271A005 M01271A003 1

1 Main Bracket note acceptor assembly M01271A003 M01172A002 1

2 Door latch (with micro switch) M01271A006 M01383A001 1

3 Hook, note acceptor lock M01271A005 M01274B002 1

4 Mounting Bracket note acceptor assembly M01174A003 M01174A002 1

5 Note acceptor bracket M01173B001 - 1

6 • Screw, button cap head, (tamper proof) thd 1/4 - 20 - - 2

7 • Spacer, note acceptor M01385B001 - 2

8 • Standard Burr tabulation, 266X.625X.05, 0 K14056 - 2

9 Cash acceptor bezel face gasket M02078B003 - 1

1

3

front view

6, 7, 8

2

back view

59

4


Options Section (Encore 500 & Encore 300) Cash Acceptor Assembly (Encore 500 & Encore 300)

Not shown

10 Note acceptor bezel face gasket M02076B002 - 1

11 Note acceptor (inner) bezel face gasket M02077B002 - 1

12 Filter, power line 2a/115-250 Vac Q10362-02 - 1

13 • Cash Acceptor Line Filter cable (See Note 2) - 1

14 Gasket, Cash acceptor guide M02223B001 - 1

Not Shown:

- Cash Acceptor with 700 Bill Cassette (See Note 3) M01251A001 - 1

Cash Acceptor with 300 Bill Cassette M01251A002 - 1

• Note Acceptor MARS M01251B001 - 1

• Cassette, 700 Bill, LRC M01251B002 - 1

• Cassette, 300 Bill, LRC M01251B003 - 1

• Bill Programming Module ($20 Upgrade) M01251B004 - 1

Notes:1. Cash Acceptor assembly M01271A004 include items 1 thru 14.2. Refer to Cable Assemblies Section Encore 300 & 500.3. Note Acceptor is used on Cash Acceptor assemblies M01271A001, M01271A002, M01271A003 and M01271A004.



Smartpad Assembly (Encore 500 & Encore 300) Options Section (Encore 500 & Encore 300)

Smartpad Assembly (Encore 500 & Encore 300)


1 Smartpad Assembly T20247-01 - 1

Not shown

- Cable, Smartpad (See Note 1) - -

Notes:1. Refer to Cable Assemblies section for additional information.

1. Front View Back View


Options Section (Encore 500 & Encore 300) Encore 300 & 500 Simulator

Encore 300 & 500 Simulator


- Encore 300, Simulator Dispenser (Optimized™ Electronics) ENC 300 SIM - 1

- Encore 500, Simulator Dispenser (Sandpiper™ Electronics) ENC 500 SIM - 1

Notes:1. Gilbarco offers Encore Simulators for both Encore 300 and Encore 500 product lines that allow end users electronic/software testing.2. How to order, contact a Gilbarco Customer Sales and Support Representative for questions and orders.

Encore Simulator - 2 sided


Smart Connect Option Options Section (Encore 500 & Encore 300)

Smart Connect Option

Smart Connect PCB


1 PCA, Smart Connect M03893A001 - 1

2 • Standoffs(Used to attach the PCA to the Mounting bracket) -

- ?

J3301

P3623

P3620 J3433

1

standoff


Options Section (Encore 500 & Encore 300) Smart Connect Option

Smart Connect Cables


1 Cable, USB CRIND Control M03695B005 - 1

2 Cable, CRIND/Pump Control M04203A001 - 1

3 Cable, Work area six feet Q13850-06 - 1

1

3

2


Index

Index

BBase 3-7, 3-8, 5-4, 5-5, 5-9, 5-10, 5-

15, 5-19, 6-3, 6-5, 8-7

CC 9-1, 9-3Cable 5-1, 8-1

DDigital 10-1Door 4-1

EENC 300 SIM 16-8ENC 500 SIM 16-8

HHow 1-1

IIntroduction 1-1

KK02309-22 11-12K14056 16-5K22468 11-11, 11-12K22473 11-11, 11-12K35222 9-1K35493 11-2, 11-3K76203 11-18, 11-30, 11-32K83512 14-7, 14-8, 14-9K93418 9-4K93485 11-2, 11-3K96618 9-1K96620-01 11-2, 11-3, 11-4, 11-6, 11-

7, 11-8, 11-9, 11-10, 11-14, 11-16, 11-24

K96621-01 11-2, 11-3, 11-14, 11-16, 11-24, 11-25

K96623-01 11-2, 11-3K96642-01 11-16K96643-01 11-16

LLon Bus Cable length and illustration 5-

29

PT-1936H Encore® Series Illustrated Parts M

MM00044A001 3-6M00047A001 3-5, 3-6M00050A001 3-6M00053A002 3-6M00056A001 3-8M00059A001 3-7, 3-8M00062A001 4-1M00065A001 4-3M00068A001 16-1M00077A001 4-10M00080A001 3-12, 3-13M00089A002 3-10M00092A001 3-10M00133B001 11-16M00140A001 13-5M00141B002 4-11, 7-6M00143B001 4-11M00147A001 4-11M00150A001 5-4, 5-9, 8-7M00151A002 3-6M00158B003 6-3, 6-4, 6-5M00159B010 11-2M00162B010 11-24M00163B010 11-24, 11-30, 11-32M00164B010 11-24M00164B011 11-24M00164B012 11-25M00223A001 11-16M00223B001 11-16M00223B002 11-16M00246A001 10-1M00302A001 11-2M00317A001 4-9M00317A003 7-4M00318B001 4-9M00325B001 4-9M00325B002 4-8M00329A001 2-11M00329A002 2-11M00329A003 2-11M00329A005 2-11M00329A006 2-11M00329A007 2-11M00329A008 2-11M00329A009 2-11M00343B001 4-10, 7-5M00345A001 7-5M00346A002 4-10M00346A003 4-10M00346A004 4-10M00346A005 7-5

M00346A006 7-5M00346A102 7-5M00351B002 4-6, 7-3M00359A001 4-10, 7-5M00368B001 2-3M00371A003 2-2, 2-4, 2-8M00379A001 11-20, 11-30M00381A001 11-20, 11-30M00382A001 11-27, 11-30, 11-32M00383A001 11-27, 11-30M00384A001 11-30M00386A001 11-27, 11-30, 11-32M00388A001 11-27, 11-30, 11-32M00388A002 11-27, 11-30, 11-32M00390A001 11-18M00393A001 15-3M00394A001 15-3M00395A001 15-3M00396A001 15-3M00397A001 15-3M00398A001 15-3M00406B001 11-6, 11-7M00407B003 13-2M00414B003 14-6, 15-2M00445B001 9-5, 9-6, 9-7, 9-8, 15-4M00454A002 5-4, 5-9, 10-1M00455A001 4-10, 7-5M00458A002 3-6M00459A004 3-8M00461A001 3-12M00467B001 14-3M00487A230 3-6M00488A115 3-6M00488A220 3-6M00488A230 3-6M00488A240 3-6M00489A001 5-29M00489A002 5-29M00489A003 5-29M00489AXXX 5-1, 5-3, 5-28M00491A001 5-43M00495A002 8-18M00495A003 8-4M00497A002 5-59M00501A001 5-15M00509A001 5-15M00509A002 5-15M00515A002 5-43M00515A003 5-15, 5-19M00517A005 5-49M00549A001 5-4, 5-9M00549A002 5-60

anual • July 2005 Page Index-1

Index

M00553A001 5-43, 5-48M00578A001 14-5M00585B001 14-7, 14-8M00586B001 14-3M00586B002 14-3M00588B001 14-3M00588B002 14-3M00589B001 14-5M00605A001 5-9M00610A001 3-10M00613B001 11-14M00614A004 5-30M00614A005 5-30M00620B001 15-2M00635A003 5-4, 5-30M00636A001 5-49M00672A001 8-21M00682B001 4-17, 7-12M00683B001 4-14M00686A001 16-3, 16-4M00696A001 4-13M00703B001 15-2M00703B002 11-8, 11-9, 11-10M00708B001 11-18, 11-30, 11-32M00715A001 5-52M00715A003 5-52M00719A001 5-4, 5-9, 5-43M00789B001 11-14M00801A001 5-4M00811A001 8-4M00816A001 15-3M00817A001 15-3M00822B002 4-14M00830A001 8-41M00830A002 5-60, 8-41M00830A003 5-60, 8-41M00845A001 8-41M00845A002 5-60, 8-41M00845A003 5-60, 8-41M00848B001 14-7, 14-8M00848B002 14-7, 14-8M00856B001 2-12M00903B001 2-12M00910A001 2-12M00911A001 2-12M00955B207 12-1M00977A001 13-5M01047A006 2-10M01047A007 2-10M01067B001 12-2M01068B101 12-1M01068B301 12-1M01069A105 12-1M01069A106 12-1M01069A107 12-1

M01069A108 12-1M01083A001 4-13M01105A001 14-7, 14-8M01109B003 4-11, 7-6M01124A001 4-12, 7-7M01150A001 15-2M01150A002 15-2M01151B101 12-1M01161B001 15-2M01173B001 16-5M01174A003 16-5M01180B003 4-17, 7-12M01200A001 5-15, 5-19M01201A002 5-15, 5-55M01201A003 5-19, 5-57M01208A001 2-2, 2-5, 2-8, 2-9M01208A002 2-9M01208A003 2-9M01208A004 2-9M01208A005 2-9M01208A007 2-9M01208A008 2-9M01208A009 2-9M01208A010 2-9M01208A011 2-9M01208A012 2-9M01208A102 2-9M01208A107 2-9M01208A201 2-9M01208A202 2-9M01208A207 2-9M01208A211 2-9M01209A001 2-7, 2-9M01209A002 2-9M01209A003 2-9M01209A004 2-9M01209A005 2-9M01209A007 2-9M01209A012 2-9M01209A102 2-9M01209A108 2-9M01209A109 2-9M01209A110 2-9M01209A111 2-9M01209A112 2-9M01209AXXX 2-4M01210A001 2-4, 2-9M01210A002 2-9M01210A003 2-9M01210A004 2-9M01210A005 2-9M01210A007 2-9M01210A008 2-9M01210A009 2-9M01210A010 2-9

M01210A011 2-9M01210A012 2-9M01210AXXX 2-2M01211A001 2-9M01211A002 2-9M01211A003 2-9M01211A004 2-9M01211A005 2-9M01211A007 2-9M01211A008 2-9M01211A009 2-9M01211A010 2-9M01211A011 2-9M01211A012 2-9M01211AXXX 2-5, 2-7M01212A001 2-7, 2-9M01212A002 2-9M01212A003 2-9M01212A004 2-9M01212A005 2-9M01212A007 2-9M01212A008 2-9M01212A009 2-9M01212A010 2-9M01212A011 2-9M01212A012 2-9M01212AXXX 2-8M01219A001 2-7M01219AXXX 2-2, 2-4M01220AXXX 2-5, 2-7M01221AXXX 2-8M01233A001 8-33M01233A002 5-15, 5-19, 5-55, 5-57M01237A001 15-2M01251A001 16-6M01251A002 16-6M01251B001 16-6M01251B002 16-6M01251B003 16-6M01251B004 16-6M01254B002 7-6M01255B001 4-16, 7-9M01255B002 7-11M01257B010 15-2M01271A003 16-5M01271A005 16-5M01271A006 16-5M01299A001 16-3M01299A002 16-4M01303A001 4-3M01304A001 16-3, 16-4M01304B001 8-4M01314B001 16-3, 16-4M01323A001 16-3M01329B001 15-2

Page Index-2 PT-1936H Encore® Series Illustrated Parts Manual • July 2005

Index

M01339A001 5-4, 5-9M01360B001 4-16, 7-9, 7-11M01378A001 5-3M01385B001 16-5M01413A001 11-6M01413A002 11-6, 11-7M01414B001 11-6, 11-7M01416B001 11-6M01417B001 11-6M01430B001 13-2M01443A001 11-20, 11-30, 11-32M01446A001 15-2M01446A002 15-2M01515A001 7-1M01522A001 7-2M01525A001 7-2M01554A001 6-7M01555A001 8-18, 8-35M01561A002 6-4M01561A003 6-3, 6-4M01561A004 6-5M01564A001 6-3, 6-4, 6-6M01585A001 8-18M01586A001 8-18M01588A001 9-4M01588A002 9-4M01588A003 9-4M01588A004 9-4M01589A001 8-21M01591A001 5-30, 8-21M01598A001 6-3, 6-4, 6-5, 6-6M01601A001 8-21M01607A001 8-21M01608A001 6-2M01617A001 8-18M01618A001 8-18M01621A001 7-5M01649B001 4-16, 7-9M01650A001 8-1, 8-7, 8-16, 8-33, 8-

35, 8-37M01653A001 4-16, 7-9M01662A001 8-16, 8-28M01663A001 8-28M01664A001 8-21M01665A001 8-41M01666A001 8-41M01667A001 8-41M01668A001 8-16, 8-28, 8-31M01668A002 8-16, 8-28, 8-31M01668A003 8-31, 8-37M01668A004 8-31, 8-37M01685A001 8-21M01686A001 8-18M01687A003 8-21, 8-32M01687A005 5-53

M01693A001 8-7M01694A001 8-21M01694A002 5-4, 5-9M01695A001 8-7M01735B001 4-11, 7-6M01753A001 3-11M01763A001 3-12M01764A001 8-41M01765A001 8-41M01775A001 3-13, 3-14, 6-9, 6-10M01776A001 3-13M01776A002 6-9M01776A003 3-14M01776A004 6-10M01785A001 4-1M01922A001 3-7M01947A001 16-1, 16-2M01948A001 16-1M01948A002 16-2M01963A002 8-35M01974B001 11-8, 11-9, 11-10M01975B001 11-8, 11-11, 11-12M01978B001 2-3M01989A001 16-4M01991A001 8-4M02009A001 8-1M02044A003 3-4M02076B002 16-6M02077B002 16-6M02078B003 16-5M02087B010 11-13, 11-14M02088B010 11-13, 11-14M02091B010 11-12M02097A001 6-4, 6-6M02134A001 5-15, 5-19, 8-18M02135B001 11-11M02136B001 4-17, 7-12M02149A002 5-30, 8-21M02152A001 5-26M02153A001 5-26M02154A001 5-26, 8-14M02158A001 8-4M02159A005 8-21M02160A001 5-26M02160A002 8-14M02173A001 11-28M02211A001 8-14M02215A001 11-22M02215A002 11-22M02215A003 11-22M02215A004 11-22M02215A005 11-22M02216B001 11-22M02216B002 11-22M02216B003 11-22

M02216B004 11-22M02217A001 11-22M02218A001 11-22M02219A001 11-22M02220A001 11-22M02221A001 11-28M02223B001 16-6M02226B010 11-3M02226B020 11-3M02227A001 11-3, 11-4M02248A001 5-59M02264B001 11-12M02274A001 3-5, 6-1M02276A001 3-11M02276A003 3-9M02278A001 3-7M02279A001 5-4, 5-9, 8-7M02281A001 8-7M02321A003 11-11, 11-12M02332B001 11-11, 11-12M02335A001 6-6M02337A001 5-4, 5-9, 8-7M02338A001 5-30, 5-39, 5-41, 8-21M02366A001 13-6M02366A002 13-6M02367A002 5-26, 8-14M02371A001 8-21M02372A001 8-21M02384A001 5-39, 5-41, 8-21M02385A001 8-21M02386A001 8-21M02394B001 11-8, 11-9, 11-10M02539B001 7-11M02604A001 5-23, 5-25, 8-13M02606A003 5-23, 8-13, 8-21M02636A001 4-16, 7-9M02638A001 8-1M02651A001 8-7M02652A001 4-3M02652A002 4-3M02652A003 7-2M02652A004 7-2M02652A005 4-3M02652A006 4-3M02652A007 7-2M02652A008 7-2M02652A011 4-6M02703A001 8-37M02704A001 7-11M02705A001 6-8M02710A001 8-41M02771B010 11-13, 11-14M02774A001 3-5M02801A001 11-22M02802A001 5-39, 5-41, 5-55, 8-33

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page Index-3

Index

M02803A001 5-55, 5-57, 8-33M02887B001 13-1M02948A001 5-30M02949A001 5-30M02950A001 9-5, 9-6, 9-7, 9-8M02951A001 5-30, 8-21M02951A002 5-30, 8-21M02954A001 5-30M02958A001 5-4, 5-9, 8-7, 11-5M02959A001 14-1M02960B001 13-1M02961B001 14-1M02971A001 8-7M02972A001 5-4, 5-9, 8-7M02975B001 13-3M02993A001 5-30, 5-36M02994B202 16-3, 16-4M02995A001 5-43M03002A001 6-6M03002A002 6-6M03002A003 6-6M03015A001 13-4M03023A001 13-4M03024A001 5-46, 8-30M03024A003 5-47M03063K001 4-16, 7-9M03063K002 4-16, 7-9M03120B001 13-3M03122A001 14-2M03171A001 9-2M03171A002 9-2M03310A001 9-5, 9-6, 9-7, 9-8M03404B010 11-4M03424B001 11-7M03488B001 14-2M03506A001 11-4M03520A001 15-4M03521A001 15-4M03529A001 9-5, 9-6M03529A011 9-7, 9-8M03529A012 9-7, 9-8M03534B001 4-8M03622B001 11-4M03645B001 14-6M03653A001 15-5M03655B001 15-5M03658B001 13-3M03695B003 5-50M03715B001 14-4M03755A001 5-4, 5-9M03773A002 5-30M03773A004 5-36M04012B001 5-4, 5-9M04104A001 3-1M04108A001 3-9

M04119A001 4-7M04163B001 3-1M04190A001 9-7, 9-8M04202A001 7-3M04218A001 5-39, 5-41M04220A001 4-7M04326A001 4-2M04329A001 4-4M04332A001 4-4M04388A001 3-1, 5-36M04388A002 3-1, 5-36M04389A001 5-9M04390A001 5-9M04405A001 5-50M04405A002 5-50M04406A001 5-36M04431A001 5-50M04431A002 5-50M04466B001 4-2M04466B003 4-4M04488A001 5-19M04493A002 5-36M04493A004 5-54M04528A001 4-5M04547A001 5-19M04547A002 5-19M04547A003 5-19M04554A001 3-2M04570A001 4-6M04588A001 4-4M04588A002 4-4M04588A003 4-4M04588A004 4-4M04661A001 3-2M04687A001 5-57M04809B002 4-7M04809B004 4-7M05194B001 4-7M05414B001 14-4M05414B002 14-4M05415B001 14-4M05415B002 14-4Main 3-6, 5-30, 6-2, 8-18, 8-21Main Power Supply Cable

Illustrations 5-31, 5-36, 8-21Meter 9-1Monochrome “CRIND” 5-43, 5-46, 5-

47, 5-48, 8-24, 8-30Monochrome “CRIND” Cable

Illustrations 5-1, 5-3, 5-23, 5-24, 5-25, 5-26, 5-43, 5-53, 5-54, 8-28, 8-32

NN16891-32 11-30, 11-32, 15-4

N16891-34 11-30, 11-32N21120 6-2N22963-01 11-24N23505-02 4-17, 7-12N23619-G2 11-2, 11-3N23907-01 15-4

PParts 1-1PPU 4-3, 7-2Printer 5-49, 8-17, 8-29Printer Cable Illustrations 5-49, 5-50, 8-

31Pump Door Node Assembly 4-1

QQ10008-21 11-30Q10008-22 11-18, 11-30, 11-32Q10131-04 3-5, 6-1, 6-2Q10131-22 3-12, 3-13, 3-14, 6-9, 6-10Q10355 3-12Q10362-02 16-6Q11482 4-17Q11763-01 6-5Q11767-01 3-1Q12406-13 2-2Q12406-14 2-2Q12448-04 4-1, 4-3, 7-1Q12475-02 4-9, 7-4Q12514-09 5-15, 5-19Q12514-10 4-3, 4-4, 5-15, 5-19, 7-2Q12542-08 2-2, 2-4, 2-5, 2-7, 2-8Q12674 3-7, 3-8, 3-10Q12674-01 3-7, 3-8, 3-10Q12682-07 3-6Q12887-48 11-7Q12890-01 11-30Q12929 4-14Q13130-01 9-4Q13131 01 9-7, 9-8Q13131-02 9-4Q13164 4-14Q13400 4-9, 7-12

RR06711-39 12-1R11494-64 11-11R11494-65 11-11, 11-12R11494-66 11-12R11501-39 11-11, 11-12R17795-G7 8-1R17995-G4 5-60R17995-G7 8-7, 8-41R18189-10 11-2, 11-3


Index

R18896-G1 11-3R18900-28 12-1R18900-32 12-1R18900-39 12-1R18996-G1 11-2R19457 11-2, 11-3, 11-4R19527-G1 8-35, 8-41R19663-G1 11-18, 11-30, 11-32R19665 5-60R19666 5-60, 8-41R19667 5-60, 8-41R19667-G1 8-1, 8-7R19672 5-60R19699-G1 5-60R20039 11-2, 11-3, 11-4R20128-G1 8-1R20128-G2 5-1R20147 8-1R20147-G1 5-1, 8-1R20148-G3 5-1, 8-1R20206-G11 8-4R20283-G2 8-21R20543-G3 8-4R20682 4-13, 4-16, 7-9R20771-G1 5-49R20778-G1 5-43, 5-48Related 1-2

TT17549-G1 7-6T17764-G4 6-7, 7-9, 7-11T17909 11-27, 11-30T18015 3-12, 3-13, 3-14, 6-9T18018 3-12, 3-13, 3-14, 6-9, 6-10T18162 3-12T18186-G1 8-41T18652-G2 6-8T18994-G1 6-5T19287-11 9-4T19401 3-12, 3-13, 3-14, 6-9, 6-10T19501-G2 6-7T19976-G3S 9-1, 9-4T20247-01 16-7T20306-G1 6-7, 6-8T20361 3-12T20361-05 3-13, 3-14, 6-9, 6-10T20361-G1 6-9, 6-10T20379-G4 7-11T20569-G1 16-2T20696-20 9-4T20696-21 9-4

VValve 10-1

Vapor Vac 5-60, 8-41Vapor Vac Cable Illustrations 5-60, 8-

42VaporVac 3-12, 3-13, 3-14, 6-9, 6-10

WWhen 1-2

PT-1936H Encore® Series Illustrated Parts Manual • July 2005 Page Index-5

Index


© 2005 Gilbarco Inc. 7300 West Friendly Avenue • Post Office Box 22087Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.gilbarco.com • Printed in the U.S.A. PT-1936H Encore® Series Illustrated Parts Manual • July 2005