psc terminations - g&w electric terminations features • class 1 ... • porcelain insulator...

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G&W ELECTRIC PAGE 1 PSC Terminations FEATURES • Class 1 (outdoor) termination as defined in IEEE 48 standard. • For use on all extruded dielectric cables. • Sizes are available for all shielded cables in voltage classes from 15kV through 46kV. • Conductor sizes through 2000 kcmil aluminum and copper cables. • Porcelain insulator provides maximum resistance to moisture, industrial pollution and seacoast pollution. Porcelain is the most reliable insulator for use where insulator dryband arcing may occur. • The G&W spring loaded elastomer stress control system is the most reliable method to provide continuous mechanical force to the elastomer, thereby compensating for elastomer permanent set. The resulting dielectric interfaces have high dielectric strength, prevent ingress of moisture and accommodate the thermal expansion and contraction of the cable. • The electric stress control cone is a factory made soft elastomer which seals the cable shield against environmental moisture. • The brass top cap has maximum resistance to industrial and seacoast pollution. • O-rings seal the top cap to the porcelain. This is the most reliable and proven seal available in the industry. • Options for external connection to the overhead system: • Eyebolt • Flat pad aerial lug-bus connection • Clamp style aerial lug-bare wire • The termination lower casting makes the cable shield ground connection with no extra parts, straps or soldering. • Galvanized steel mounting brackets are available. PSC termination eyebolt style shown.

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G & W E L E C T R I C P A G E 1

PSC Terminations

Features• Class1(outdoor)terminationasdefinedinIEEE 48standard.

• Foruseonallextrudeddielectriccables.

• Sizesareavailableforallshieldedcablesin voltageclassesfrom15kVthrough46kV.

• Conductorsizesthrough2000kcmilaluminum andcoppercables.

• Porcelaininsulatorprovidesmaximumresistance tomoisture,industrialpollutionandseacoast pollution.Porcelainisthemostreliableinsulator forusewhereinsulatordrybandarcingmayoccur.

• TheG&Wspringloadedelastomerstresscontrol systemisthemostreliablemethodtoprovide continuousmechanicalforcetotheelastomer, therebycompensatingforelastomerpermanent set.Theresultingdielectricinterfaceshavehigh dielectricstrength,preventingressofmoisture andaccommodatethethermalexpansionand contractionofthecable.

• Theelectricstresscontrolconeisafactorymade softelastomerwhichsealsthecableshield againstenvironmentalmoisture.

• Thebrasstopcaphasmaximumresistanceto industrialandseacoastpollution.

• O-ringssealthetopcaptotheporcelain.Thisis themostreliableandprovensealavailableinthe industry.

• Optionsforexternalconnectiontotheoverhead system: •Eyebolt •Flatpadaeriallug-busconnection •Clampstyleaeriallug-barewire

• Theterminationlowercastingmakesthecable shieldgroundconnectionwithnoextraparts, strapsorsoldering.

• Galvanizedsteelmountingbracketsareavailable.

PSC termination eyebolt style shown.

G & W E L E C T R I C P A G E 2

PSC Terminations

Field assemblyEachG&Wterminationiscompletewithfieldassemblyinstructions.Onlynormalhandtoolsarerequired.Thefollowingisasummaryofthefieldassembly.

Porcelain Termination

Housing Catalog No.

BIL (kV)

Cable Conductor (AWG or

kcmil)

Max. & Min. Cable Insul.

O.D. (in.)

Porcelain Dry Arc Distance

(in.)

Porcelain Leakage Distance

(In.)

PorcelainDia. (In.)

Height (In.)

Overall Height

(In.)

Max Dia. (In.)

Weight (Lbs.)

Top Cap Connection

J9280/78 110 6-2/0 .40-1.10 7.38 18 4.38 10.12 14.50 4.69 10.0 Eyebolt

J9280-2/78 110 2-500 .60-1.65 7.75 18 5.25 11.91 17.38 5.81 16.5 ThreadedStud

J9280-3/78 110 500-1000 1.24-2.24 7.00 18 6.06 14.19 19.88 7.50 26.0 ThreadedStud

J9280-4/78 110 1000-2000 1.50-3.00 11.81 18 6.81 19.44 27.19 7.50 46.0 ThreadedStud

J9283-22/78 150 6-2/0 .60-1.65 9.63 24 5.25 12.84 18.31 5.81 17.0 Eyebolt

J9283-2/78 150 2-500 .60-1.65 9.63 24 5.25 14.03 19.50 5.81 17.0 ThreadedStud

J9283-3/78 150 500-1000 1.24-2.23 10.00 24 6.06 17.06 22.75 7.50 27.0 ThreadedStud

J9284-2/78 200 2-500 .60-1.65 12.94 36 7.13 19.81 24.19 7.50 37.0 ThreadedStud

J9284-3/78 200 500-2000 1.24-2.23 14.50 36 7.50 21.44 27.13 7.50 45.0 ThreadedStud

J9284-4 200 1000-2000 1.50-3.00 16.13 36 6.75 23.94 31.69 7.50 57.0 ThreadedStud

Physical Data Bracket Mounted Terminations

G & W E L E C T R I C P A G E 3

PSC Terminations

Ordering inFOrmatiOnTheG&WPSCterminationconsistsofthreebasiccomponents:• Porcelainterminationhousing• Elastomerkit(whichcontainstheelastomerinsulator,stressconeandthecompressionconnector)• Externalconnector(whichconnectstotheoverheadsystem)(Mounting brackets are also available)

Todeterminethethreecatalognumbers,readthefollowingtablesfromlefttoright.

Ordering Information- Porcelain Termination Housing

Voltage Rating Additional Description Porcelain Termination Housing Catalog No.

15kVPSCHSG #2to500kcmilCOND J9280-2/78

15kVPSCHSG 500kcmilto1000kcmilCOND J9280-3/78

15kVPSCHSG 1000kcmilto2000kcmilCOND J9280-4/78

15kVPSCHSG #6to2/0STRCOND J9280/78

25kVPSCHSG #2to500kcmilCOND J9283-2/78

20/35kVPSCHSG #6to2/0STRCOND J9283-22/78

25kVPSCHSG 500kcmilto1000kcmilCOND J9283-3/78

35kVPSCHSG #2to500kcmilCOND J9284-2/78

35kVPSCHSG 500kcmilto1000kcmilCOND J9284-3/78

35kVPSCHSG 1000kcmilto2000kcmilCOND J9284-4

46kVPSCHSG 500kcmilto1000kcmilCOND J9285-3

•Minimumorderquantityforallis1piece.• Standardpackagequantityforallis1piece

G & W E L E C T R I C P A G E 4

PSC TerminationsOrdering inFOrmatiOn- elastOmer Kit

Elastomer Kit

Insulation Voltage Class

BIL (kv)Cable

Conductor Range

Termination Eye Bolt

Connection

Aerial Lug (clamp style) Catalog No.

Aerial Lug (flat pad)

Catalog No.

Porcelain Termination

Housing

Compression Connector Type (within housing)

Elastomer Kit

Catalog No.

15kV 110 6-2/0 AWG Yes No No J9280/78Copper

Bi-MetallicAluminum

80__C__J__80__C__R__80__C__Y__

15kV 110 2 AWG-500 kcmil No 80-108

80-108P80-109

80-162P J9280-2/78 CopperBi-Metallic

80__C__L__80__C__U__

15kV 110 500-1000 kcmil No 80-111

80-161P

80-11080-164P80-163P

J9280-3/78Copper

Bi-Metallic

80__C__P__

80__C__V__

15kV 110 1000-2000 kcmil No 86-33

(4/0-2000) 86-34 J9280-4/78 CopperBi-Metallic

80__C__M__80__C__W__

25kV 150 6-2/0 AWG Yes No No J9283-22/78Copper

Bi-MetallicAluminum

83__C__H__83__C__S__83__C__Z__

25kV 150 2 AWG-500 kcmil No 80-108

80-160P80-109

80-162P J9283-2/78 CopperBi-Metallic

83__C__L__83__C__U__

25kV 150 500-1000 kcmil No 80-111

80-161P80-110

80-164P80-163P

J9283-3/78Copper

Bi-Metallic

83__C__P__

83__C__V__

19.9/34.5kV 150 6-2/0 AWG Yes No No J9283-22/78Copper

Bi-MetallicAluminum

83__C__H__83__C__S__83__C__Z__

34.5kV 200 2 AWG-500 kcmil No 80-108

80-160P80-109

80-162P J9284-2/78 CopperBi-Metallic

84__C__L__84__C__U__

34.5kV 200 500-1000 kcmil No 80-111

80-161P80-110

80-164P80-163P

J9284-3/78Copper

Bi-Metallic

84__C__P__

84__C__V__

34.5kV 200 1000-2000 kcmil No 86-33 (4/0-2000) 86-34 J9284-4 Copper

Bi-Metallic84__C__M__84__C__W__

46kV 250 500-1000 kcmil No 80-111

80-161P

80-11080-164P80-163P

J9285-3Copper

Bi-Metallic

85__C__P__

85__C__V__

Catalog Number Chart

Allconductorsizesintherange6AWGthrough2000kcmilareavailable.Externalconnectorswith“P”suffixaretin-platedaluminum.Allothersarebronze.

G & W E L E C T R I C P A G E 5

PSC TerminationsOrdering inFOrmatiOn- external COnneCtOrsEyeboltAllPSCterminationsrequireaconnectortomakethecontactfromthecableconductortothebarewireover-headsystem.Thoseterminationshavinganeyebolt(2-2/0)useapin-typecompressionconnector.Thisconnectorisavailableincopper,aluminumorbi-metalstyles.Thepinaccommodatesconductor6through2/0.Theeyeboltaccommodatesconductors2through2/0.

Threaded Stud Top CapClampstyleorflatpadaeriallugsareavailableforconductorsizes2through2000kcmil.

Lug Fits Threaded Stud on Terminal

kV Rating

Thread Size of Lug and Terminal

Lug Max. Wire

(kcmil)

Lug Min. Wire

(AWG)

Approx.Net

Weight (Lbs.)

Lug Catalog

No.

No. of Bolt

Holes

Hole Dia. (In.)

Approx. Net

Weight (Lbs.)

Lug Catalog

No.

J9280-2/78 15 3/4-16500 6Solid 2.25 80-108 2 9/16 1 80-109

500 6Solid 1 80-160P 2 9/16 .50 80-162P

J9280-3/78 15 1-14

1000 2Solid 5 80-111 4 9/16 2.50 80-110

1000 2Solid 1.75 80-161P2 9/16 1 80-164P

4 9/16 2 80-163P

J9280-4/78 15 1-1/2-12 2000 4/0Str 7.75 86-33 4 9/16 4.25 86-34

J9283-2/78 25 3/4-16 500 6Solid 2.25 80-108 2 9/16 1 80-109

J9283-3/78 25 1-14

1000 2Solid 5 80-111 4 9/16 2.50 80-110

1000 2Solid 1.75 80-161P2 9/16 1 80-164P

4 9/16 2 80-163P

J9284-2/78 34.5 3/4-16500 6Solid 2.25 80-108 2 9/16 1 80-109

500 2Solid 1 80-160P 2 9/16 .50 80-162P

J9284-3/78 34.5 1-14

1000 2Solid 5 80-111 4 9/16 2.50 80-110

1000 2Solid 1.75 80-161P2 9/16 1 80-164P

4 9/16 2 80-163P

J9284-4 34.5 1-1/2-12 2000 4/0Str 7.75 86-33 4 9/16 4.25 86-34

Material:HighConductivityElectricalBronzewithHighTensileSiliconBronzeHardwareorTinPlatedAluminumasillustratedabove.ForTinPlatedBronze,useabovenumberfollowedby“/87D”.

Aerial Lug- Clamp style Aerial Lug- Flat Pad

The appropriate threaded stud con-nector is included with each elastomer kit. Order clamp style or flat pad aer-ial lug as needed.

2AWG-2000 kcmil

PSC TerminationsOrdering inFOrmatiOn- braCKetsG&Wprovidesterminationmountingbracketsforstructures,polesandcrossarms.Bracketsaregalvanizedsteel.

PSC Termination Bracket Selector Chart J9280/78 J9280-2/78 J9280-3/78 J9280-4/78 J9283-2/78 J9283-22/78 J9283-3/78 J9284-2/78 J9284-3/78 J9284/4

Fig. 1 X X X X

Fig. 2 X X X X

Fig. 3 X X X X X X

Fig. 4 X X X X X X

Fig. 5 X X X X X X

Fig. 6 X X X X X X

G&W Electric Company • 305 W. Crossroads Pkwy • Bolingbrook, IL 60440 USA • 708.388.5010 • Fax 708.388.0755 • gwelec.comCatalog LVT PSC11 • February, 2012