protection of exposed expanded plastics stored in racks

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Protection of Exposed Expanded Plastics Stored in Racks Steven Wolin, P.E. Code Consultants, Inc.

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Page 1: Protection of Exposed Expanded Plastics Stored in Racks

Protection of Exposed Expanded Plastics Stored in Racks Steven Wolin, P.E. Code Consultants, Inc.

Page 2: Protection of Exposed Expanded Plastics Stored in Racks

Sprinkler Research Prioritization

• #1 priority in storage and #2 priority overall:

– Protection of Expanded Group A Plastics in Rack Storage

Page 3: Protection of Exposed Expanded Plastics Stored in Racks

NFPA 13

• Figure 17.1.2.1

Page 4: Protection of Exposed Expanded Plastics Stored in Racks

Fire Protection Research Foundation Project Team

Sponsors

• IKEA

• Viking Sprinkler

• Reliable Sprinkler

• Tyco Fire and Building Products

• XL Insurance

• Property Insurance Research Group

• Procter & Gamble

• Target

• Aon Insurance

Technical Panel • Ken Linder, Swiss Re • Rich Pehrson, Rep. International

Fire Marshals Association • Jason Huczek, Southwest Research

Institute • John Denhardt, Strickland Fire

Protection • Steve Wolin, Code Consultants, Inc. • Matt Klaus, NFPA Staff Liaison

Project Contractor

• Underwriters Laboratories

Page 5: Protection of Exposed Expanded Plastics Stored in Racks

www.nfpa.org/foundation Reports

Suppression Applications

Page 6: Protection of Exposed Expanded Plastics Stored in Racks

New NFPA 13 - 2013 ed. - Chapter 21

• Alternative Sprinkler System Designs for Storage

• Requires series of large scale fire tests – High clear/low clear

– Ignition location relative to sprinklers

• Number of sprinklers used in the design must based on the worst-case result obtained in the full-scale fire test series increased by a minimum of 50% – Minimum of 12 sprinklers for standard coverage

– 768 sf minimum operating area

Page 7: Protection of Exposed Expanded Plastics Stored in Racks

New NFPA 13 - 2013 ed. - Chapter 21

• Criteria (Section A21.2) – Number of operated sprinklers

– No sustained combustion at the outer edges of the target arrays

– no sustained combustion at the far end of the main test array

– no sprinklers should operate at the outer edges of the installed sprinkler system

– 1000°F (538°C) maximum 1 minute average steel temperature measured above the fire

Page 8: Protection of Exposed Expanded Plastics Stored in Racks

Approach

• Ceiling only protection

• Vertical barriers to slow horizontal fire spread

• 8 ft aisles

• Large orifice, intermediate temperature sprinklers

• Considered enhanced in-rack sprinkler system

Page 9: Protection of Exposed Expanded Plastics Stored in Racks

Test 1

• 40 ft ceiling with 20 ft storage (high clearance)

• K22.4 intermediate temperature – Would allow the use of k25.2

– 10 ft spacing; 14 inch below deck

• Nominal 50 psi discharge pressure

• Double-row racks, 32 ft long

• Metal vertical barriers at every 16 ft

• Ignited between 2 sprinklers

Page 10: Protection of Exposed Expanded Plastics Stored in Racks

Test 1

Page 11: Protection of Exposed Expanded Plastics Stored in Racks

Test 1: Setup

Page 12: Protection of Exposed Expanded Plastics Stored in Racks

Test 1: Video

Page 13: Protection of Exposed Expanded Plastics Stored in Racks

Test 1: Damage

Page 14: Protection of Exposed Expanded Plastics Stored in Racks

Test 1: Sprinkler Activation (12)

© 2012 Fire Protection Research Foundation

Page 15: Protection of Exposed Expanded Plastics Stored in Racks

Test 2

• 40 ft ceiling with 20 ft storage (high clearance)

• K25.2 intermediate temperature

– 10 ft spacing; 14 inch below deck

• Nominal 60 psi operating pressure

• Double-row racks, 32 ft long

• Metal vertical barriers at every 16 ft

• Ignited between 2 sprinklers

Page 16: Protection of Exposed Expanded Plastics Stored in Racks

Test 2

Page 17: Protection of Exposed Expanded Plastics Stored in Racks

Test 2: Setup

Page 18: Protection of Exposed Expanded Plastics Stored in Racks

Test 2: Video

Page 19: Protection of Exposed Expanded Plastics Stored in Racks

Test 2: Damage

Page 20: Protection of Exposed Expanded Plastics Stored in Racks

Test 2: Damage

Page 21: Protection of Exposed Expanded Plastics Stored in Racks

Test 2: Sprinkler Activation (6)

© 2012 Fire Protection Research Foundation

Page 22: Protection of Exposed Expanded Plastics Stored in Racks

Test 3

• 40 ft ceiling with 35 ft storage (low clearance)

• K25.2 intermediate temperature

– 10 ft spacing; 14 inch below deck

• Nominal 60 psi discharge pressure

• Double-row racks, 56 ft long

• Metal vertical barriers at every 16 ft

• Ignited between 2 sprinklers

Page 23: Protection of Exposed Expanded Plastics Stored in Racks

Test 3

Page 24: Protection of Exposed Expanded Plastics Stored in Racks

Test 3: Setup

Page 25: Protection of Exposed Expanded Plastics Stored in Racks

Test 3: Video

Page 26: Protection of Exposed Expanded Plastics Stored in Racks

Test 3: Damage

Page 27: Protection of Exposed Expanded Plastics Stored in Racks

Test 3: Damage - Target

Page 28: Protection of Exposed Expanded Plastics Stored in Racks

Test 3: Sprinkler Activation (10)

© 2012 Fire Protection Research Foundation

Page 29: Protection of Exposed Expanded Plastics Stored in Racks

Test 5

• 45 ft ceiling with 40 ft storage (low clearance)

• K25.2 intermediate temperature

– 10 ft spacing; 14 inch below deck

• Nominal 60 psi discharge pressure

• Double-row racks, 56 ft long

• Plywood vertical barriers at every 24 ft

• Ignited under 1 sprinkler

Page 30: Protection of Exposed Expanded Plastics Stored in Racks

Test 5

Page 31: Protection of Exposed Expanded Plastics Stored in Racks

Test 5: Setup

Page 32: Protection of Exposed Expanded Plastics Stored in Racks

Test 5: Setup

Page 33: Protection of Exposed Expanded Plastics Stored in Racks

Test 5: Video

Page 34: Protection of Exposed Expanded Plastics Stored in Racks

Test 5: Damage

Page 35: Protection of Exposed Expanded Plastics Stored in Racks

Test 5: Damage - Target

Page 36: Protection of Exposed Expanded Plastics Stored in Racks

Test 5: Sprinkler Activation (18)

© 2012 Fire Protection Research Foundation

Page 37: Protection of Exposed Expanded Plastics Stored in Racks

Test 6

• 40 ft ceiling with 30 ft storage

• K25.2 intermediate temperature

– 10 ft spacing; 14 inch below deck

• Nominal 60 psi discharge pressure

• Double-row racks, 56 ft long

• Plywood vertical barriers at every 16 ft

• Ignited under 1 sprinkler

Page 38: Protection of Exposed Expanded Plastics Stored in Racks

Test 6

Page 39: Protection of Exposed Expanded Plastics Stored in Racks

Test 6: Setup

Page 40: Protection of Exposed Expanded Plastics Stored in Racks

Test 6: Video

Page 41: Protection of Exposed Expanded Plastics Stored in Racks

Test 6: Damage

Page 42: Protection of Exposed Expanded Plastics Stored in Racks

Test 6: Damage - Target

Page 43: Protection of Exposed Expanded Plastics Stored in Racks

Test 6: Sprinkler Activation (6/11)

© 2012 Fire Protection Research Foundation

Page 44: Protection of Exposed Expanded Plastics Stored in Racks

Summary

• Vertical barriers were effective in slowing fire spread

• Limiting factor is fire spread across aisles

• Maximum steel angle temperature at ceiling: 164°F