proposed expansion project havingenvironmentclearance.nic.in/writereaddata/online/tor/08... ·...

OF

PROPOSED EXPANSION PROJECT HAVING

Ferro Alloys Plant, Integrated Steel Plant,

Captive Power Plant & Cement Grinding Plant

IN

Village Nabagram, P.O.: Digha, Block: Neturia

Dist. Purulia, West Bengal

FOR

M/M/M/M/ssss Ispat Ispat Ispat Ispat Damodar Private LimitedDamodar Private LimitedDamodar Private LimitedDamodar Private Limited 4444thththth Floor, 37, Shakespeare SaraniFloor, 37, Shakespeare SaraniFloor, 37, Shakespeare SaraniFloor, 37, Shakespeare Sarani

Kolkata, West BengalKolkata, West BengalKolkata, West BengalKolkata, West Bengal; ; ; ; PINPINPINPIN ---- 700017700017700017700017

JANUARY 2017

FORM FORM FORM FORM ---- 1111

Centre For Envotech and Management Consultancy Pvt. Ltd.

AN ISO: 9001: 2008 and BS OSHAS 18001: 2007 certified company,

Empanelled with OCCL, Govt. Of Odisha, OSPCB as Category “A” Consultant Organization,

Accredit ed b y NAB ET, Qual it y Counc i l of Ind ia f or EIA s tud ies

As Category “A” Consultant Organizat ion.

Regd. Off: N5/305, IRC Village, Bhubaneswar, Odisha Tele: 0674 - 2360344,

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Application for Prior Environmental Clearance (EC)

FORM 1

As amended to EIA Notification, 2006 issued vide S.O. 3067(E) on Dt.- 01.12.2009

(I) Basic Information

S.

No.

Item Details

1. Name of the project/s

Expansion Project of M/s Ispat Damodar Pvt.

Ltd. in village- Nabagram, PO. Digha, PS:

Neturia, Dist. Purulia, West Bengal

2. S. No. in the schedule 3(a), 2(b) & 3(b)

3.

Proposed Expansion:

capacity/area/length/tonnage to be

handled/command area/lease

area/number of wells to be drilled

Ferroalloy Plant: 2X7.5 MVA

Sponge Iron Plant: 1X350 TPD

Iron ore Beneficiation Plant & Pelletisation

Plant: 6,00,000 TPA

Captive Power Plant (FBC): 2X20 MW

Steel Melting Shop:

Induction furnace - 2X15 T

Electric Arc Furnace (EAF)- 1X20 T

LRF/Tilting Furnace - 1X20 T

VOD/VID/AOD - 1X20 T

Continuous Caster - 1X6/11 meters

Rolling mill with Preheating Furnace:

2,00,000 TPA

Cement Grinding Plant: 1X1000TPD

Detailed Project configuration is attached as

Annexure-II

4. New/Expansion/Modernization Expansion

5. Existing Capacity/Area etc.

The existing Plant includes;

Ferroalloy Plant: 4X7.5 MVA

Sponge Iron Plant: 2X100 TPD

Captive Power Plant (FBC): 8 MW (4MW

WHRB + 4MW AFBC)

Steel Melting Shop:

Induction furnace - 2X4 T & 1X8 T

Continuous Caster - 1X6/11 meters

The existing plant is located over an area of

15 acres and the proposed expansion will

come over an area of 85 acres. Thus a total

of 103 acres shall be acquired by the entire

project.

6. Category of project i.e. ‘A’ or ‘B’ ‘A’

7. Does it attract the general condition? If

yes, please specify.

Yes, the interstate boundary between West

Bengal & Jharkhand is 3.3km to the NW of

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the Plant area.

8. Does it attract the specific condition? If

yes, please specify. No

9. Location

Latitude:- 230 39’ 00” N

Longitude:- 860 47’ 51”E

Location map is enclosed as Annexure-I

10.

Plot/Survey/Khasra No.

Plot No.- 146 to 155, 157 to 171, 175, 184,

185, 187 to 190,192 to 207, etc.

Khata No.- 201, 79, 82, 95, 1071, 74, 62,

80, 202/1071, 87/1071,etc.

Village Nabagram

Tehsil Neturia

Dist. Purulia

State West Bengal

11. Nearest railway District station/airport

along with distance in kms.

Nearest Railway Station is at Madhukunda

about 10km from the project site in ESE

direction.

Nearest Air port at Andal which is about

75km from the project site. Netaji Subhas

Chandra Bose International Airport at

Kolkata is at a distance of 270km.

The site is accessible by Sarbari – Panchet

Road which connects SH-5 (Purulia to

Asansol via Dishergarh).

12.

Village Panchayats, Zilla Parishad,

Municipal Corporation, Local body

(complete postal addresses with

telephone nos. to be given)

Village- Nabagram

Village Panchayat – Digha, P.O - Digha

P.S – Neturia, Tehsil – Netutia

Zilla Parishad - Purulia

District – Purulia, West Bengal

13. Name of the applicant Mr. Vikas Bansal

14. Registered Address

M/s Ispat Damodar Pvt. Ltd.

4th Floor, 37, Shakespeare Sarani

Kolkata-700017, West Bengal

15.

Address for correspondence:

M/s Ispat Damodar Pvt. Ltd


Kolkata-700017, West Bengal

Name Mr. Vikas Bansal

Designation(Owner/Partner/CEO) Managing Director

Address

M/s Ispat Damodar Pvt. Ltd.


Kolkata, West Bengal

Pin Code 700017

E-mail [email protected]

Telephone No. 033- 40138600

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Tele Fax No. 033- 22870925, 22871416

16.

Details of Alternative Sites examined, if

any. Location of these sites should be

shown on a toposheet.

This is an expansion project and the

proponents have acquisitioned 78 acres of

land for expansion project. Due to

advantage of various existing facilities at the

location, no other site has been considered.

17. Interlinked Projects There is no interlinked project.

18. Whether separate application of

interlinked project has been submitted? No

19. If yes, date of submission Not Applicable

20. If no, reason Not Applicable

21.

Whether the proposal involves

approval/clearance under: if yes, details

of the same and their status to be given.

(a) The forest (Conservation) Act, 1980?

(b) The Wildlife (Protection) Act, 1972?

(c) The C.R.Z Notification, 1991?

No forest land involved in this project.

No CRZ Cases involved

22. Whether there is any Government Order/

Policy relevant/ relating to the site?

Purulia district is categorized under group ‘C’

of incentive scheme of Government of West

Bengal

23. Forest land involved (hectares) No forest land involved in this project

24.

Whether there is any litigation pending

against the project and/or land in which

the project is proposed to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/directions of the Court, if any

and its relevance with the proposed

project.

There is no litigation pending against the

project and/or land in which the project is

proposed.

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(II) Activity

1. Construction, operation or decommissioning of the Project involving actions,

which will cause physical changes in the locality (topography, land use, changes in

water bodies, etc.)

Sl.

No.

Information/Checklist

confirmation

Yes/No

Details thereof (with approximate

quantities /rates, wherever

possible) with source of

information data

1.1 Permanent or temporary change in

land use, land cover or topography

including increase in intensity of

land use (with respect to local land

use plan)

Yes Total 103 acres of land shall be

required for the proposed project. Of

the total land acquired, 78 Acres of

land have already been acquired

including the area of existing plant

and the balance land will be acquired.

Land use pattern- Annexure IV

1.2 Clearance of existing land,

vegetation and buildings?

No No clearance of existing land or

vegetation is required as the land is

already in the possession with the

applicant and the establishment of the

industry is completed.

1.3 Creation of new land uses?

Yes New land use will include the one for

industrial use. Detailed land use plan

for the proposed projects is given in

Annexure-IV

1.4 Pre-construction investigations e.g.

bore houses, soil testing?

Yes The detailed geotechnical

investigation of the proposed site

shall be carried out before the

construction of the project.

Soil testing & geotechnical

investigation had been carried out for

the existing plant facilities.

1.5 Construction works? Yes The project will involve construction

works like site preparation, erection of

building structures & equipments,

roads, boundary walls, fencing etc.

All construction activities will be

confined to the project site.

1.6 Demolition works? No The project does not involve any

demolition work as there is no

existing structure in it.

1.7 Temporary sites used for

construction works or housing of

construction workers?

Yes Temporary covered shed will be made

for storage of building materials. For

construction workers temporary sheds

with required light & water facilities

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will be made. Also for sanitation of

workers toilet & septic tank and soak

pit will be made.

1.8 Above ground buildings, structures

or earthworks including linear

structures, cut and fill or

excavations?

Yes Earthwork, excavation work will be

carried out for foundation work, water

storage tank, which will be stored

inside the premises and will be used in

land filling & development of land,

internal road construction, landscaping

and construction of ash dyke etc.

Super structure will be constructed

above the ground for various plant

facilities.

1.9 Underground works including

mining or Tunneling?

yes Underground works like laying of

underground pipes will be carried out.

No mining or tunneling will be carried

out in the proposed project site.

1.10 Reclamation works? Yes Reclamation work will not be carried

out, but backfilling of low lying area

has been carried out.

1.11 Dredging? No Not Applicable

1.12 Offshore structures? No Not Applicable

1.13 Production and manufacturing

processes?

Yes Details are described in Chapter 3 of

Prefeasibility Report

Annexure II- project configuration

Annexure III- Over-all Process

Flow-sheet

1.14 Facilities for storage of goods or

materials?

Yes Proposed facility will have provision of

storage of Iron Ore fines, coal, Lime

stone, Dolomite, Chromite, Mn Ore

etc which will be suitably stored under

covered sheds whenever necessary.

Covered Sheds will be made for

storage building materials like Cement

and rods. Stone chips /bricks,

concrete slabs will be stored in open

area within the project premises.

1.15 Facilities for treatment or disposal

of solid waste or liquid effluents?

Yes Solid waste management plan

Annexure-V

Water & waste water management

plan Annexure-VI

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1.16 Facilities for long term housing of

operational workers?

No Local people will be engaged during

construction works as well as in

operation. There is no proposal to

provide accommodation for the

employees.

1.17 New road, rail or sea traffic during

construction or operation?

No The site is accessible by Sarbari –

Panchet Road which connects SH-5

(Purulia to Asansol via Dishergarh).

The nearest Railway station

Madhukunda is at a distance of 10 km

from the project site in ESE direction.

The existing feeder road will be used

in construction period. No New road

/rail /sea traffic will be developed, but

the internal road will be developed

during construction & operation phase.

1.18 New road, rail, air water borne or

other transport infrastructure

including new or altered routes and

stations, ports, airports etc?

Yes No New road /rail /sea traffic will be

developed. The existing transport

infrastructure facilities will be used.

1.19 Closure or diversion of existing

transport routes or infrastructure

leading to changes in traffic

movements?

No Existing transport route is already

available. No closure or diversion is

required for traffic movement.

1.20 New or diverted transmission lines

or pipelines?

Yes The project will generate 48 MW of

power. This will be used for internal

power consumption. Any shortage will

be augmented from the DVC grid. HT

power line of DVC passes over the

project site. The nearest sub-station

of DVC is at Panchet at a distance of

7.5 Km from project site. New

transmission lines will be drawn for

augmenting the power requirement.

1.21 Impoundment, damming,

culverting, realignment or other

changes to the hydrology of

watercourses or aquifers?

No No streams, nalla exist in the site.

Therefore, no impoundment,

damming, culverting, realignment or

other changes to the hydrology of

water courses or aquifers will be done.

1.22 Stream crossings? No No stream exists in the proposed site.

1.23 Abstraction or transfers of water

form ground or surface waters?

Yes Surface water will be used. 1909

m3/day water will be required for the

proposed expansion. The plant will

draw water from Panchet Reservoir on

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river Damodar which is at a distance

of 7.5 km from the project site.

1.24 Changes in water bodies or the

land surface affecting drainage or

run-off?

No No water bodies, streams, drainage

exist in the proposed site.

There will be no changes in water

bodies or the land surface.

1.25 Transport of personnel or materials

for construction, operation or

decommissioning?

Yes Raw materials will be transported by

roads through trucks or using railway

sidings. Construction materials such

as Sand, Stone, and Cement etc. will

be procured from local market.

The employees will use the existing

transport system available in the

area.

1.26 Long-term dismantling or

decommissioning or restoration

works?

No There will be no dismantling and

decommissioning activity.

1.27 Ongoing activity during

decommissioning which could have

an impact on the environment?

No No decommissioning activity will be

carried out.

1.28 Influx of people to an area in

either temporarily or permanently?

Yes The company will be providing

permanent & contractual employment

both in construction & operation

phases. There will be no influx of

people on permanent basis.

For works like fabrication & erection

of large structures skilled technicians

may come from outside temporarily.

Also some of the upper level

personnel may come from outside.

1.29 Introduction of alien species? No Green belt development/plantation

shall be mainly confined to project

site and local species shall be given

preference.

1.30 Loss of native species or genetic

diversity?

No No chance of any loss of native

species or genetic diversity as the

proposed site is a barren waste land.

1.31 Any other actions? No No other activities are envisaged.

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2. Use of Natural resources for construction or operation of the Project

(such as land, water, materials or energy, especially any resources which

are non-renewable or in short supply):

Sl.

No.

Information/checklist

confirmation

Yes/No




information data

2.1 Land especially undeveloped or

agricultural land (ha)

Yes 25 acres of land will be required for

the proposed expansion project. 78

Acres of land have already been

acquired. Land use details is described

in Annexure-IV

2.2 Water (expected source &

competing users) unit: KLD

Yes The total water requirement for the

proposed expansion will be 2009 m3

/day. At present the existing plant is

consuming 1019 m3 /day.

The required water will be sourced

from Panchet Reservoir on river

Damodar which is at a distance of 7.5

km from the project site. The

company had originally got an

approval for drawal of 1 MGD of

water. However it was modified on the

request of the company to 0.2 MGD

vide letter no. MD/DVRR/W-6(Part-

VII)/2014/20-26, dt 19.01.2015. The

letter is attached as Annexure – VII.

2.3 Minerals (MT) Yes Raw Material Requirement is attached

as Annexure-VIII.

2.4 Construction material – stone,

aggregates, sand / soil (expected

source – MT)

Yes The Requirement of the building

construction material (Stone, Sand

and Cement) will be met through local

suppliers.

2.5 Forests and timber (source – MT) No Not envisaged.

2.6 Energy including electricity and

fuels

(source, competing users) Unit:

fuel (MT), energy (MW)

Yes 48 MW will be sourced from its own

proposed Captive Power Plant and

balance 29 MW will be drawn from

DVC Grid. Stand by D.G Set of 2 X

1000 KVA will also be kept at the

Plant site to meet the requirement

during emergency.

2.7 Any other natural resources (use

appropriate standard units)

No Not envisaged.

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3. Use, storage, transport, handling or production of substances or materials,

which could be harmful to human health or the environment or raise

concerns about actual or perceived risks to human health:

Sl.

No.


confirmation

Yes/No Details thereof (with approximate



information data

3.1 Use of substances or materials,

which are hazardous (as per MSIHC

rules) to human health or the

environment (flora, fauna, and

water supplies)

Yes LDO and LSHS will be used. These

materials are considered hazardous

as per MSIHC rules.

3.2 Changes in occurrence of disease or

affect disease vectors (e.g. insect or

water borne diseases)

No No such disease is likely to occur

during construction or operation of

the project.

3.3 Affect the welfare of people e.g. by

changing living conditions?

Yes The proposed project will generate

employment (both direct and

indirect) and business to the local

people during construction and

operation phase. There will not be

any displacement of habitants due to

establishment of proposed project.

3.4 Vulnerable groups of people who

could be affected by the project e.g.

hospital patients, children, the

elderly etc.,

No Vulnerable groups of people are not

present in the near Vicinity of the

area.

1) Nearest Village Nabagram is at a

distance of 300m in the SE

direction.

2) Nearest School/ Educational

Institution is at Sarbari; at a

distance of 3km from the project

site in E direction.

3) Nearest hospital is at Hijuli at a

distance of 4km from project site.

3.5 Any other causes

No There will not be other cause for

adverse impact on human or on the

environment.

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4. Production of solid wastes during construction or operation or

decommissioning (MT/month)

Sl.

No


confirmation

Yes/No



possible) with source of information

data

4.1 Spoil, overburden or mine wastes

Yes No mining activity is involved in the

proposed project. Construction waste

will be generated which will be

disposed off suitably without causing

any public nuisance and environmental

contaminations.

4.2 Municipal waste (domestic and or

commercial wastes)

Yes The municipal waste to be generated

within the plant premises shall be

disposed off as per the standard

practices.

Sludge from STP & RWTP will be used

as manure in green belt area.

4.3 Hazardous wastes (as per

Hazardous Waste Management

Rules)

Yes Hazardous

Wastes

Quantity Hazardous

Wastes

Management

DM Plant

Resins

400 Kg

/Annum

Stored in

Drums and

disposal in

Hazardous

waste landfill

as per CPCB

Guidelines.

Used Oil

and Lube

Oils

400 Lt.

/Annum

Collected used

oil will be

stored on

close drums

and will be

disposed to

authorized re-

processors.

Used Oil

Filters

20 No.

/Annum

The used oil-

filters are

considered a

hazardous

waste. The

same will be

disposed in

Hazardous

Wastes Landfill

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Sludge

from

neutralizat

ion Pit

1 TPA The same will

be disposed in

Hazardous

Wastes Landfill

Sludge

from ETP

1 TPA The same will

be disposed in

Hazardous

Wastes Landfill

4.4 Other industrial process wastes Yes Ferroalloy plant:

Sponge Iron Plant:

Beneficiation Plant:

Tailings: 550 TPD

Pellet Plant:

Dust from APC Devices:30 TPD

SMS:

Power Plant:

Ash Generation: 37200 TPA

• Fly ash: 29700 TPA

• Bottom ash: 7500 TPA

Cement Grinding Plant:

4.5 Surplus product Yes Ferro alloys & MS Billets will be Partly

used in the plant and balance will be

sold in the open market

4.6 Sewage sludge or other sludge

from effluent treatment

Yes Sludge to be generated in the sewage

treatment plant will be used as manure

for green belt development.

4.7 Construction or demolition wastes Yes Construction waste will be used in road

construction and low land filling.

4.8 Redundant machinery or

equipment

No Not envisaged.

4.9 Contaminated soils or other

materials

No There will not be any soil contamination

as hazardous waste such as used

paints, used oils, used filters, used

containers and other materials will be

disposed of properly as per Hazardous

Waste Management Rules, 1989 and

amendment thereof.

4.10 Agricultural wastes No No agricultural waste will be generated.

4.11 Other solid wastes Yes No other solid wastes likely to be

generated

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5. Release of pollutants or any hazardous, toxic or noxious substances to air

(Kg/hr)

Sl.

No.


confirmation



possible) with source of information

data

5.1 Emissions from combustion of

fossil fuels from stationary or

mobile sources

Yes Coal will be used as fuel in furnace thus

CO, SO2, & NOx emission will occurs but

adequate pollution control equipments

will be used to maintain these within

the standard.

Use of DG set 2 X 1000 KVA in case of

emergency and movement of vehicles

shall emit gaseous pollutants into the

atmosphere. However Regular

maintenance of vehicles will be done

and adequate stack height will be

provided to the DG set as per norms.

SO2, NOx and particulate matter

emitted will remain within the CPCB

norms.

5.2 Emissions from production

processes

Yes There will be emission from ferroalloy

furnaces, sponge Iron Plant, Pellet Plat,

Induction Furnace, Electric Arc Furnace,

Lale Refining Furnace, VOD/VID/AOD

furnaces, Reheating furnaces. The

exhaust gases containing PM10, PM2.5,

SO2, NO etc from these furnaces will be

let out to atmosphere through bag

filters/ESP and stack of adequate

height. The submerged electric arc

furnaces will be open type which will

help prevent Co in exhaust gases. The

emission of Cement grinding plant will

include PM10 and PM2.5 which be

maintained within permissible limit by

utilizing bag filters. During combustion

of coal there will be an emission which

will occur within a closed roof. The

emission will however be within

permissible limit.

5.3 Emissions from materials

handling including storage or

transport

Yes There will be emission from raw

material storage yards as well as from

Coal storage yard, raw material

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handling, conveying, feeding points,

conveyor transfer points and product

handling etc. Fugitive dust emission will

take place from coal handling, plant ash

handling and coal stock etc. Adequate

dust extraction/suppression system will

be installed at all the location of dust

generation. Water sprinkling system will

be used to control fugitive emission

during handling of coal and coke.

Internal roads will be made black

topped.

5.4 Emissions from construction

activities including plant and

equipment

Yes During transportation and handling of

construction materials, water sprinkling

arrangement will be provided to

suppress fugitive emission.

Gaseous as well as dust emission during

construction activity is anticipated, but

are localized and temporary in nature.

This shall be controlled with suitable

measures.

The exhaust from vehicles as well as

non road construction equipment will be

kept under control by utilizing vehicles

/equipment conforming to BIS

standard.

5.5 Dust or odors from handling of

materials including construction

materials, sewage and waste

Yes Dust is likely to be generated during

excavation, back-filling and hauling

operations along with transportation

activities during the construction phase.

This will be water sprinkled, and

tarpaulin cover will be provided over

stored raw material to reduce the dust

emission.

5.6 Emissions from incineration of

waste

No Not Applicable

5.7 Emissions from burning of waste

in open air (e.g. slash materials,

construction debris)

No Not envisaged

5.8 Emissions from any other

sources

No Not applicable.

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6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Sl.

No.


confirmation

Yes/No


quantities /rates, wherever possible)

with source of information data

6.1 From operation of equipment

e.g. engines, ventilation plant,

crushers

Yes Noise will be generated during

construction, erection, welding,

fabrication and operation of motor,

compressor, DG set etc.

Noise prone activities will be restricted to

day time to the extent possible in order

to have minimum noise impact. There

will be provision of rubber padding/noise

isolators, silencer to modulate the noise

generated from machineries. Personal

Protective Equipments (PPE) such as

earmuffs /plugs will be provided to the

employees those who will be exposed to

noise prone areas.

6.2 From industrial or similar

processes

Yes Noise will be generated during the

process. However measures will be taken

to keep the noise level within the

prescribed standard of 85 dBA in the

workplace.

6.3 From construction or demolition

No There will be generation of noise during

construction which is temporary in nature

and will be within permissible limit. The

effect of noise on nearby habitants will

be insignificant. Further noise prone

activities will be restricted to a possible

extent in order to have minimum noise

impact.

6.4 From blasting or piling No No blasting will be carried out.

6.5 From construction or operational

traffic

Yes Noise during construction and operational

traffic will be minimized by suitable

measures and using vehicles meeting BIS

norms with respect to emission and

vehicles will be regularly maintained.

6.6 From lighting or cooling systems Yes Noise from lighting and cooling system

will be kept within norms.

6.7 From any other sources No For DG set, acoustic enclosure will be

provided to control noise level as per

norms.

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7. Risks of contamination of land or water from releases of pollutants into the

ground or into sewers, surface waters, groundwater, coastal waters or the sea:

Sl.

No.


confirmation




7.1 From handling, storage, use or

spillage of hazardous materials

No Used oil will be given to authorized oil

processors; used resins will be stored in

closed drums. The hazardous waste will be

handled as per the Hazardous waste

(Management & Handling) Rules, 1989 and

Amendments thereof. Therefore, there will

be no chance of contamination of land or

water bodies.

7.2 From discharge of sewage or

other effluents to water or the

land (expected mode and place

of discharge)

No Domestic effluent and Canteen effluent will

be treated and treated effluent shall be

recycled back into the system and will be

reused for plantation.

No effluent shall be discharged outside the

premises. Zero discharge concepts shall be

adopted.

7.3 By deposition of pollutants

emitted to air into the land or

into water

No Adequate APC devices like ESP, bag filter

will be provided to control particulate

matter emission from point sources as well

as from fugitive sources. Point source

emissions of Sponge Iron Plant, Pellet

plant, Ferroalloy plant, SMS, Cement plant

and Power plant will be provided with ESP/

Bag filters. The fugitive emissions from

conveyors, transfer points crusher house

will be provided with dust collection hoods,

ducts and bag filters and chimney for

control of fugitive dust emission. Open

spaces like storage yards, loading and

unloading points will be provided with

water sprinkling arrangement for control of

emission.

7.4 From any other sources No Not envisaged. There is no chance of

contamination from any other source.

7.5 Is there a risk of long term build

up of pollutants in the

environment from these

sources?

No Adequate pollution control measures will

be taken so that there will be no long term

build up of pollutants. Attempt shall be

made to maintain the pollution level well

within the standard stipulated by SPCB

/CPCB.

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8. Risk of accidents during construction or operation of the Project, which

could affect human health or the environment:

Sl.

No.


confirmation




8.1 From explosions, spillages, fires

etc from storage, handling, use

or production of hazardous

substances

Yes Storage of HSD /Furnace Oil during

construction and operation phase. It is

considered as hazardous waste, the

mitigative measures for this will be

covered under Risk assessment & Disaster

Management Plan during EIA Study.

8.2 From any other causes Yes Due to mishandling of machinery/

equipment, electrical fire, fire at storage

yard and falling from height during

construction and operation phase. Every

attempt shall be undertaken on safety

issues to avoid the risks of accident.

8.3 Could the project be affected

by natural disasters causing

environmental damage (e.g.

floods, earthquakes, landslides,

cloudburst etc)?

No The proposed area does not come under

any flood and Seismic zone.

There shall be remote probability to be

affected by earthquake as study area

belongs to Zone- II (as per Seismic

Classification). Hence the area is not

sensitive to any possible earthquake.

9. Factors which should be considered (such as consequential

development) which could lead to environmental effects or the

potential for cumulative impacts with other existing or planned

activities in the locality.

Sl.

No.


confirmation

Yes/No




information data

9.1 Lead to development of supporting

facilities, ancillary development or

development stimulated by the

project which could have impact

on the environment e.g.:

• Supporting infrastructure (roads,

power supply, waste or waste

water treatment, etc.)

• Housing Development

Yes There is scope for Ancillary and

Downstream Industries, which in

turn will increase the commercial

trade and business in the region.

Proposed project will create direct &

indirect employment opportunity to

people and supportive infrastructure

facilities during implementation of

the proposed project which will also

17 | P a g e

• Extractive Industries

• Supply Industries

• Other

enhance the socio-economic status of

people in that area.

9.2 Lead to after-use of the site, which

could have an impact on the

environment

No The proposed expansion project will

continue with the production activity

with adequate Pollution Control

measures.

9.3 Set a precedent for later

developments

Yes • Employment Opportunity

• Socio-economic Development of

the surrounding areas.

• Ancillary industry.

9.4 Have cumulative effects due to

proximity to other existing or

planned projects with similar

effects

No Not applicable

(III) Environmental Sensitivity

Topographical map is given in Annexure- I

Sl.

No.

Areas Name/

Identity

Aerial distance (within 15 km.)

Proposed project location Boundary

1. Areas protected under

international conventions,

national or local legislation for

their ecological, landscape,

cultural or other related value

No There is no protected area under any

International Conventions nor there is any

area under National or Local Legislation for

their ecological, landscape cultural or other

related value.

2. Areas which are important or

sensitive for ecological

reasons - Wetlands,

watercourses or other water

bodies, coastal zone,

biospheres, mountains,

forests

No Water Bodies

1. Damodar River – 3.6 km, N

2. Khudiya River – 5.7 km, N

3. Barkar River – 5.7 km, NNW

4. Uttla River – 3.3 km, W

MOUNTAIN

1. Panchkot Hill – 2.5 km, SW

Forests

1. Panchet R.F. – 2.5 km, SW

2. Muktipur P.F. – 8.3 km, SSW

3. Bheti P.F. – 8.0 km, S

4. Dhurajpur P.F – 9.1 km, S

18 | P a g e

5. Dandihit P.F – 9.5 km, SE

3. Areas used by protected,

important or sensitive species

of flora or fauna for breeding,

nesting, foraging, resting,

over wintering, migration

No The proposed project area is not used by any

protected, important or sensitive species of

flora or fauna for breeding, nesting, foraging

resting, overwinter migration.

4. Inland, coastal, marine or

underground waters

No There is no coast line or marine ecosystem in

the buffer zone.

5. State, National boundaries

Yes The interstate boundary between West Bengal

& Jharkhand is 3.3km to the NW of the Plant

area.

6. Routes or facilities used by

the public for access to

recreation or other tourist,

pilgrim areas.

No No such route is within proposed project area.

7. Defense installations No No defense facility exists within 15 Km from

area/distance from the site.

8. Densely populated or built-up

area

Yes Densely populated area (More than 1500

Population)

Village Name Distance &

Direction

Population

Sarbari 1.3, NE 5007

Digha 1.1, S 2300

Bhamaria 3.9, NE 3425

Murulia 5.4, SE 5929

Ramchandrapur 7.0, SE 2648

Ramkanali 7.5, SW 1811

Brindabanpur 8.8, SW 1828

Dumdumi 8.3, SE 3768

Hijuli 3.3, NE 7917

Bonra 2.6, SE 2051

Baltora 6.1, SE 3206

Begunia 9.2, NE 5962

Kulti 9.5, NE 2110

Shipur 9.2, NE 3822

Dahibari 9.2, NW 1760

Patlabari 8.0, NW 2356

Chanch 7.5, NW 3565

Chirkunda 8.7, N 261893

Shanrmara 6.4, NW 2483

Saltor 1.9, NE 5094

Par Beliya 3.2 NE 5279

Bheti 8.4 SE 1695

19 | P a g e

9. Areas occupied by sensitive

man-made land uses

(hospitals, schools, places of

worship, community facilities)

No Primary Health Center (PHC) along with Child

welfare center is at Alkusha. PHC is also at

Arthumajhirdih & Pahargora villages.

Allopathic dispensary is at Baruipara,

Muradiha, Neturia & Kulti.

Many of the villages have primary education

facility with a Primary School. However,

Senior Secondary School is there in Goaladih,

Muradih, Baltora & Nepura villages.

Chirkunda, Kulti & Alkusa have a senior

secondary school as well as acollege.

Post office is in Sarbari, 3km in the E direction

of the project site. With the expansion of

mobile facility, telecommunication is available

in almost all the villages. Police station at

block head quarter Neturia is providing all

necessary police assistance in the study area.

Weekly market takes place at Neturia, Sarbari

& Alkusha and all facilities are available in

Hijuli, Saltora, PArbeliya & Chirkunda.

10. Areas containing important,

high quality or scarce

resources (ground water

resources, surface resources,

forestry, agriculture,

fisheries, tourism, minerals)

Yes Panchet reservoir on river Damodar at a

distance of 7.5km

11. Areas already subjected to

pollution or environmental

damage. (those where

existing legal environmental

standards are exceeded)

No None

12. Areas susceptible to natural

hazard which could cause the

project to present

environmental problems

(earthquakes, subsidence,

landslides, erosion, flooding

or extreme or adverse

climatic conditions)

No The area is Low risk zone of Seismic intensity

not sensitive to earthquakes, subsidence,

landslides, erosion, flooding or extreme or

adverse climatic conditions

20 | P a g e

(IV) Proposed Terms of Reference for EIA studies

The following terms of reference (TOR) are being proposed for environmental impact

assessment:

Introduction

• Purpose of the report.

• Identification of project & project proponent.

• Brief description of nature, size, location of the project and its importance to the country,

region.

• Scope of the study – details of regulatory scoping carried out (As per Terms of

Reference).

Project Description

• Condensed description of those aspects of the project (based on project feasibility study),

likely to cause environmental effects. Details should be provided to give clear picture of

the following:

• Type of project

• Need for the project

• Location (maps showing general location, specific location, project boundary & project

site layout)

• Size or magnitude of operation (incl. Associated activities required by or for the project

• Proposed schedule for approval and implementation

• Technology and process description

• Project description. Including drawings showing project layout, components of project

etc. Schematic representations of the feasibility drawings which give information

important for EIA purpose

• Description of mitigation measures incorporated into the project to meet environmental

standards, environmental operating conditions, or other EIA requirements (as required by

the scope)

• Assessment of New & untested technology for the risk of technological failure

Description of the Environment

• Study area, period, components & methodology

• Establishment of baseline for valued environmental components, as identified in the

scope

• Base maps of all environmental components

Anticipated Environmental Impacts & Mitigation Measures

• Details of Investigated Environmental impacts due to project location, possible accidents,

project design, anticipated impact during project construction, anticipated impact during

regular operations.

• Measures for minimizing and / or off-setting adverse impacts identified

• Irreversible and Irretrievable commitments of environmental components

• Assessment of significance of impacts (Criteria for determining significance, Assigning

significance)

• Mitigation measures

21 | P a g e

Analysis of Alternatives (Technology & Site)

• In case, the scoping exercise results in need for alternatives:

• Description of each alternative

• Summary of adverse impacts of each alternative

• Mitigation measures proposed for each alternative and

• Selection of alternative

Environmental Monitoring Program

Technical aspects of monitoring: Monitoring methods, monitoring schedule, laboratory set-up,

laboratory staff, budgetary provision, environmental monitoring and monitorin the

effectiveness of mitigation measures.

Additional Studies

• Public Consultation

• Risk assessment

• Disaster Management Plan

• Social Impact Assessment. R&R Action Plans

Project Benefits

• Improvements in the physical infrastructure

• Improvements in the social infrastructure

• Employment potential – skilled; semi-skilled and unskilled

• Other tangible benefits

Environmental Cost Benefit Analysis

• If recommended at the Scoping stage

Environmental Management Plan

• Description of the administrative aspects of ensuring that mitigative measures are

implemented and their effectiveness monitored, after approval of the EIA.

Summary & Conclusion

(This will constitute the summary of the EIA Report)

Overall justification for implementation of the project

• Explanation of how, adverse effects have been mitigated

Disclosure of Consultants engaged

• The names of the Consultants engaged with their brief resume and nature of

Consultancy rendered

ANNEXURE

Annexure No. No. of Pages

Annexure I – Location Map on Toposheet 1 page

Annexure II - Existing and Proposed Expansion Project 1 page

Annexure III – Overall Process Flow Chart 1 page

Annexure IV – Existing & Proposed Land Use 1 page

Annexure V – Solid Waste Management 2 pages

Annexure VI – Water & Waste Water Management 2 pages

Annexure VII – Water Allocation Letter 2 pages

Annexure VIII – Raw Material Requirement 4 pages

Existing and Proposed Expansion Project

Sl.

No.

Facilities

Existing

Capacity

Proposed

Capacity

Ultimate

Capacity

1. Ferro Alloys

(Ferro Chrome/ Ferro Manganese /

Silico Manganese/ Ferro Silicon) (SEAF)

4 x7.5MVA 2x7.5 MVA 6 x 7.5MVA

2. Sponge Iron Plant

60000 TPA

(2x100 TPD)

105000 TPA

(1x350 TPD) 165000 TPA

3. Iron Ore Beneficiation & Pelletisation Plant - 600000 TPA 600000 TPA

4. Captive Power Plant

(WHRB + Dolochar AFBC)

8MW (4MW

WHRB +

4MW AFBC)

40MW

(8MW WHRB +

2X16MW AFBC)

48MW

5. Steel Melting Shop & Continuous Casting

Machine for Billet & Slab :

Induction Furnace

Electric Arc Furnace (EAF)

Laddle Refining & Tilting Furnace (LRF)

VOD/VID/AOD

Continuous Casting Machine (CCM)

2x4T,1X8 T

-

-

-

--

2x15T

1x20T

1x20T

1x20T

1x 6/11 mtrs.

2x4T

1X8 T

2x15T

1x20T

1x20T

1x20T

1x 6/11 mtrs.

6.

Rolling Mill with Preheating Furnace (Coal

gasifier/Pulverized Coal / Oil fired) or

Direct feeding from CCM (Structurals/

Rebar /Round)

- 200000 TPA 200000 TPA

7. Cement Grinding Plant - 1x1000TPD 300000TPA

Iron Ore Fines Coke Fines Bentonite

Lime Stone Washed Coal Dolomite

DoloChar

Iron Ore Conc. Pellets

Coal fines

Fly Ash

Tailings Sponge Iron

Dust Pig Iron Pig Iron

Dust Dust

Mn Ore Oxygen

Ferroalloy

Lime Stone

Dolomite

Slag

Furnace Oil /Producer Gas

Billet/slab

Cement Clinker Gypsum

Fly Ash

Rolled Product Portland Pozzolana Cement

Fig.: Over All Process Flow Chart Showing Components of the Project

Iron Ore

Beneficiation

Plant

Pellet Plant Sponge Iron

Plant

Ferroalloys

Plant

Induction

Furnace

Electric Arc

Furnace

Ladle Refining

Furnace

VOD/VID/AOD

Refining

Continuous Casting Reheating

Furnace

Rolling Mill Cement Grinding

Plant

Existing and Proposed Land use of M/s Ispat Damodar Pvt. Ltd.

Sl.

No.

Item Existing Area

in acres

Proposed

area in Acres

Total Area

in Acres

1 Plant Built Up area 6.00 36.00 42.00

2 Raw Material and Finished

Product-Storage Yard

2.00 10.00 12.00

3 Ash and Solid Waste Disposal 1.00 4.00 5.00

4 Other Ancillary Area -- 2.00 2.00

5 Water Reservoir & Rain water

harvesting

-- 4.00 4.00

6 Internal Roads and Adm. Building 1.0 3.00 4.00

7 Green Belt 5.00 29.00 34.00

Total Land 15.00 85.00 103.00

Solid waste Management/ Disposal Scheme:

Sl.

No.

Description of

Solid Waste

Quantity in TPD Disposal Practice

Existing

EC

Proposed

Expansion

Total

I. Iron Ore Beneficiation Plant

1 Tailings from Iron

ore Beneficiation

Plant

-- 550 TPD 550 TPD Will be removed from tailing

pond and disposed off in

solid waste yard

II Pellet Plant

1 Dust from APC

device

-- 30 30 Will be recycled back to the

process

III DRI Plant

1 Dolo Char 60 105 165 Used in FBC Boiler for power

generation

2 Coal fines 18 31.5 49.5 Used in FBC Boiler

3 Dust from ESP and

Bag filters of DRI

20 35 55 ESP dust used in Fly ash

brick making & Bag filter

dust used in low land filling

4 Kiln Accretion 13.5 24 37.5 Will be used for road

making

IV Induction Furnace

1 Slag 16 30 46 Sold to cement

manufacturers

2 Dust from bag filters 1.6 3 4.6 Sent to pelletisation plant

V Electric Arc Furnace

1 Slag -- 49 49 Filling low lying areas

2 Bag Filter Dust -- 2.8 2.8 Sent to pelletisation plant

VI. Ferroalloy Plant

1 * Slag from ferroalloy plant

Fe-Mn slag 221 110 331 Used as raw material for Si-

Mn

Si-Mn slag 182 91 273 Used as road construction

material

Fe-Si Slag 13 6.5 19.5 Used as road construction

material

Fe-Cr Slag 234 117 351

2 Dust from APC

devices

0.6 0.4 1 Sold to brick manufacturers

VII. Captive Power Plant with WHRB and FBC Boilers

1 Fly Ash 66 282 348 Used in cement making

2 Bottom Ash 9 31 40 Sold to fly ash brick

manufacturers

VIII. Cement Grinding Plant

1 Dust from bag filters -- 15 15 Mixed with the product

2 Sludge from

neutralization pit

1 TPA 1 TPA Impervious Pit

* The ferroalloy furnaces can be inter alia used for manufacture of Fe-Mn, Si-Mn,Fe-Si,

or Fe-Cr. In that case the maximum of the slag produced has been shown.

* All the solid wastes will be subjected to TCLP test to ascertain that they are non-

hazardous before their disposal.

Waste Water Generation/Recycle and Reuse

Sl.

No.

Facility Waste water generation/Recycle/Reuse

1 Iron Ore

Beneficiation

24KLD waste water generated from filter press and hydro-cyclone will

be recycled back to the process with fresh make-up water.

2 DRI Plant There will be no process effluent. Cooling water will be completely

recycled with makeup water in a closed loop. 12 KLD generated from

wet scrubber will be reused for dust suppression.

3 SMS-IF There will be no process effluent. Cooling water will be completely

recycled in closed loop with makeup water. 30 KLD waste water

generated from soft water plant will be taken to guard pond after

treatment in settling pond and reused in dust suppression/ green belt

development.

4 SMS-EAF There will be no process effluent. Cooling water will be completely




development.

5 Ferroalloy

Plant

There will be no process effluent. Cooling water will be completely




development.

6 Rolling Mill 8 KLD effluent will be generated from cooling water blow down

contaminated with oil during cooling of motors/equipment. Same will

be treated in oil separator and taken to guard pond for reuse.

7 Captive Power

Plant

i) Coolling Tower

Blowdown

46 KLD will be taken to guard pond after settling and reused for dust

suppression and green belt development

ii) Boiler Blow don 24 KLD will be taken to guard pond and reused for dust suppression

and green belt development

iii) DM Plant-

regeneration ion

exchangers

24 KLD will be taken to neutralization tank and from there to guard

pond and will be used for dust suppression and green belt

development.

iv) Raw Water

treatment & floor

wash of CPP area

10 KLD-Settling Pond, guard pond and reuse in dust suppression and

green belt development.

8 Clarifier-Back

wash

36 KLD

Clarifier

Underflow

50 KLD

9 Cement

Grinding Plant

No process effluent. Cooling water blow down will be completely

recycled with makeup water. Soft water regeneration of 6 KLD will be

treated in settling tank then reused for dust suppression & green belt

development.

10 Domestic

effluent

72 KLD will be treated in STP and reused for green belt development.

Raw Materials Required, Likely source, Mode of Transportation

Sl.

No.

Raw Material Consumption

in tonnes per

ton of product

Amount

in tonnes

Likely Source Mode of

Transport

Iron Ore Beneficiation Plant (8,25,000 T throughput)

1 Iron Ore Fines 0.8 8,25,000 Mines in Barbil/

Joda of Odisha

By Rail

Pellet Plant(6,00,000 TPA)

1 Iron Ore Concentrate 1.1 6,60,000 Own production --

2 Coke Fines 0.15 (150kg) 9,000 Durgapur Steel

Plant/ Coking

Plant of Durgapur

Project Ltd.

By Road in

covered trucks

3 Bentonite 0.05 (50kg) 3,000 Local Market By Road

4 Limestone 0.15 (150kg) 9,000 Biramitrapur,

Sundargarh,

Odisha

By Road in

covered trucks

Sponge Iron Plant (1,65,000 TPA)

1 Iron Ore/Pellets 1.6 2,64,000 Mines in Barbil/

Joda of Odisha

By Rail /Road in

covered trucks

2 Washed Coal 1.3 2,14,500 Nearby Coal Mines

of ECL and BCCL

By Rail /Road in

covered trucks

3 Dolomite 0.05 (50kg) 8,250 Biramitrapur,

Sundargarh,

Odisha or Mines

in North Bengal

By Rail /Road in

covered trucks

Ferroalloy Plant-Ferro chrome (81,000 TPA)

1. Chromites Ore Hard

Lump

0.32 25,759 Sukinda, Jajpur

dist., Odisha

By rail /road in

covered trucks

2. Chromite Ore

Briquettes

1.9 1,53,900 Own plant --

3. Chromite Ore Friable

Lump

0.13 10,287 Sukinda, Jajpur

dist., Odisha

By rail /road in

covered trucks

4. Quartzite 0.28 22,599 Mines in Bankura

W. Bengal and

Chhatisgarh

By rail /road in

covered trucks

5. Coke 0.5 40,582 Own production --

6. Coal 0.3 23,734 Nearby Coal Mines

of ECL and BCCL

By rail /road in

covered trucks

7. Electrode Paste 0.025 2,025 Maharastra Carbon

Ltd., Graphite

India, Durgapur

By rail /road in

covered trucks

Ferroalloy Plant-Ferro Manganese (1,18,800 TPA)

1. Manganese Ore 2.3 2,72,918 OMC Manganese

mines in Odisha

By Rail /Road

in covered

trucks

2. Dolomite 0.35 41,630 Biramitrapur,

Sundargarh,

Odisha

By Rail /Road

in covered

trucks

3. Low Ash Met Coke 0.6 71,280 Durgapur Steel

Plant /Coking

Plant of Durgapur

Projects Ltd.

By Rail /Road

in covered

trucks

4. Electrode Paste 0.015 1,782 Maharastra Carbon

Ltd., Graphite

India Ltd.,

Durgapur

By Rail /Road

in covered

trucks

Ferroalloy Plant-Ferro Silicon (42,000 TPA)

1. Quartz 0.5 84,000 Mines in Odisha &

Chhatisgarh

By Rail /Road

in covered

trucks

2. Charcoal 1.5 63,000 Local Market By Rail /Road in

covered trucks

3. Iron Scrap 0.35 14,700 Local Rolling Mills

and own

production

By Rail /Road

in covered

trucks

4. Electrode Paste 0.06 2520 Maharastra Carbon

Ltd, Graphite India

Ltd, Durgapur

By Rail /Road

in covered

trucks

5. Cashing Sheet 0.005 210 Steel Plants Of

SAIL/TISCO

By Road

6. MS Rounds 0.027 1,140

Ferroalloy Plant-Silico Manganese (89,100 TPA)

1. Manganese Ore 1.79 1,59,442 Manganese Mines

in Odisha &

Chhatisgarh

By Rail /Road

in covered

trucks

2. Dolomite 0.35 31,185 Mines in Odisha,

Chhatisgarh

By Rail /Road in

covered trucks

3. Fe-Mn Slag 0.6 53,460 Own Production --

4. Low Ash Met coke 0.6 53,460 Imported coal From Australia

by Ship & then

by Rail /Road

5. Electrode Paste 0.025 2228 Maharastra

Carbon Ltd.,

Graphite India

By Rail /Road

in covered

trucks

Ltd., Durgapur

6. Cashing Sheet 0.01 891 Steel Plants Of

SAIL/TISCO

By Road

SMS - Induction Furnace (Annual Production-1,38,000 TPA)

1. Sponge Iron 0.806 1,11,350 In Plant

Production

--

2. Pig Iron /Iron Scrap 0.35 48,300 Local Market By Road in

covered trucks

3. Ferroalloys 0.02 2,760 In plant

production

--

SMS- Electric Arc Furnace (96,000 TPA)

1. Iron Scraps 0.556 53,400 Local Rolling Mills By Road in

covered trucks

2. Sponge Iron 0.456 43,770 --

3. Graphite Electrode 0.009 860 Maharastra

Carbon Ltd.,

Graphite India

Ltd., Durgapur

By Road in

covered trucks

4. Lime 0.071 6,880 Biramitrapur,

Sundergarh,

Odisha

By Road in

covered trucks

5. Coke 0.013 1,260 In plant

production

By Road in

covered trucks

Reheating Furnace/Rolling Mill (2,00,000 TPA)

1. Billets 1.07 2,14,000 In plant

production from

IFs and EAFs

--

2. Furnace Oil

/Pulverised Coal

0.042 8400 KL Local Oil

Terminals

By Road in

Tankers

Cement Grinding Plant (3,00,000 TPA)

1. Cement Clinker 0.6 1,80,000 From

neighbouring

cement units

Rail /Road by

covered trucks

2. Fly Ash 0.35 1,05,000 In plant

generation

--

3. Gypsum 0.05 15,000 IFFCO and PPL,

Paradeep

By Rail /Road in

covered trucks

Captive Power Plant based on WHRB (8 MW)

1. DRI Flue gas 1,05,000

Nm3/hr at

950-10000C

In plant

Production

Duct

2. Water 36 t/hr. Panchet Pipe Line

Reservoir on

river Damodar

Captive Power Plant based on FBC (2 X 16 MW)

3. Dolochar 4,585 In plant

production

--

4. Coal fines 14,850 In plant

production &

purchase from

open market

By Rail /Road

in covered

trucks

5. Coal 1,83,535 From nearby

Coal fields of ECL

and BCCL

By Rail /Road

in covered

truck

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