proportional chopper amplifiersc-/esc-/dsc-2000 · proportional chopper amplifier ... compensating...

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060110_SC2000_e 07.2018 1/ 7 Proportional Chopper Amplifier Table of contents Contents Page Characteristics compact design compensating the temperature-dependent magnetoresistance of the proportio- nal solenoid multi-course potentiometers for adjusting I min , I max and time ramp LED signaling fuse-protected output 2 A or 3 A external voltage or current control SC-/ESC-/DSC-2000 electric amplifier for proportional valves operating voltage 8-35 V DC maximum current 2,6 A Characteristics 1 Technical data 2 Dimensions 3 Operational elements 4 Type code 4 Accessories and additional information 4 Set up 5

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Page 1: Proportional Chopper AmplifierSC-/ESC-/DSC-2000 · Proportional Chopper Amplifier ... compensating the temperature-dependent magnetoresistance of the proportio- ... DATUM DRAWI NG

060110_SC2000_e07.2018

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Proportional Chopper Amplifier

Table of contents Contents Page

Characteristics � compact design

� compensating the temperature-dependent magnetoresistance of the proportio-nal solenoid

� multi-course potentiometers for adjusting Imin, Imax and time ramp

� LED signaling

� fuse-protected output 2 A or 3 A

� external voltage or current control

SC-/ESC-/DSC-2000

electric amplifier for proportional valves

operating voltage 8-35 V DCmaximum current 2,6 A

Characteristics 1Technical data 2Dimensions 3Operational elements 4Type code 4Accessories and additional information 4Set up 5

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060110_SC2000_e | ValveTech

Mechanic Design: amplifier module, amplifier for installation onto moun-ting rails, double amplifier for 2 prop. solenoids for installation onto mounting rails

Ambient temperature: -20 ° C to +60 ° CInstallation position: anyWeight: SC-2000: 0,32 kg

ESC-2000: 0,08 kgDSC-2000: 0,14 kg

Maximum acceleration: 2 G

Technical data

Electric Operating voltage: 8 to 35 V DCNominal voltage (solenoid): 12 V DC, 24 V DCNominal resistance (solenoid):2,5 to 60 ΩMaximum current: 0 to 2,6 A adjustableMinimum current: 0 to 0,6 A adjustableDither frequency: 140 Hz, 85 Hz, 300 HzStand-by current con-sumption:

0,016 A

Ramp generator: 0 to 5 s adjustableProtection class: IP65Fuse: Wickmann microfuse 2 A (max. 3 A)Shifting time: 100 % EDInput signal: 0 to 10 V (0 to 5 V)

0 to 20 mA (external load resistor) 4 to 20 mA (special version)

Deviation: 0,6 % / Ω for temperature fluctuations of the solenoid0,3 % / V for voltage fluctuations

Electromagnetic compa-tibility:

CE conform to EMV standard 2004/108/EGTransient emissions EMA: EN 55 011-1BStability EMB: EN 50 082-2

Proportional Chopper Amplifier

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ValveTech | 060110_SC2000_e

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MATERIAL

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ART.-NR. / PART NO.

FORMATREVISIONREVISION

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MODIF.

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DRAW.

PAGE

MOD. DATE

MOD. NO.AEND.-NR.11.06.2015

Lu. B.

SIZE

DATUM

DRAWING NO.ZEICHN.-NR.

OFVON

MASZSTAB

WEIGHT approx.GEWICHT ca.

BENENNUNG / TITLE

SCALE

SC - 2000 - U

DATEGEZ.

FLUID TEAM Automationstechnik GmbHD-78467 Konstanz

ALLG. TOL. / GEN. TOL.

VERANT.RESP.NAV.NAV.

-

ISO 2768 -

EN ISO 1302

ISO 13715

OBERFLAECHEN / SURFACE

KANTEN / EDGE

x

1:1

39,8

77,4

60

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MATERIAL

V3

REPL. FOR

ART.-NR. / PART NO.

FORMATREVISIONREVISION

GEAEND.

HE4 / 15 23 15ERSATZ FUER

MODIF.

A4

GEPR.CHECK

AEND.-DATUM

BLATT

DRAW.

PAGE

MOD. DATE

MOD. NO.AEND.-NR.11.06.2015

Lu. B.

SIZE

DATUM

DRAWING NO.ZEICHN.-NR.

OFVON

MASZSTAB

WEIGHT approx.GEWICHT ca.

BENENNUNG / TITLE

SCALE

ESC-2000-U

DATEGEZ.

FLUID TEAM Automationstechnik GmbHD-78467 Konstanz

ALLG. TOL. / GEN. TOL.

VERANT.RESP.NAV.NAV.

-

ISO 2768 -

EN ISO 1302

ISO 13715

OBERFLAECHEN / SURFACE

KANTEN / EDGE

x

1:1

anzuwendende Fluid Team Norm:TLV-001 (Sauberkeit/

Reinheit von Bauteilen)AA 05/04 (Expanderbohrung)

- Maße in eckigen Klammern sind Vorbearbeitungsmaße nachDIN 406 Teil 10 und Teil 11

1 2 3 4 5 6

7635

70

Dimensions

HE4/152316

HE4/152315

SC-2000-U

ESC-2000-U

NOTE For the double amplifier DSC-2000-U a second board will be integrated. The dimensions stay the same.

Proportional Chopper Amplifier

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060110_SC2000_e | ValveTech

2000-U - ---

DesignSC Amplifier

ESC Amplifier for mounting rails

DSC Double amplifier for mounting rails

Series Dither frequency140 Hz300 Hz 30085 Hz 85

Ramp time0-5 s0-60 s* 60s

Cable lenght**1,5 m5 m 5M10 m 10M

* only partially available** only option for SC-2000U

Type code

Accessories/spare parts

Part: Article number:Adapter plug DIN EN 175301-803 shape B to shape A 109.0006Replacement fuse 2 A 109.0003Replacement fuse 3,15 A 109.0004

Potentiometer Imax

Potentiometer Imin

Potentiometer Ramp

Fuse Wickmann 2 A / 3 A

LED Voltage supply and fuse

LED initial state

Operational elements

Accessories and additional information

Proportional Chopper Amplifier

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ValveTech | 060110_SC2000_e

weisswhite 8-35 V DC

8-35 V DC

+4,5V Imax

Imin

grüngreengelbyellow

braunbrown

weisswhitegrüngreengelbyellow

braunbrown

zweipunkt

poti ansteuerung

weisswhite 8-35 V DC

0-20 mA

250 Ohm

gelbyellow

braunbrown

+4,5V Imax

Imin

externe Stromansteuerung

weisswhite 8-35 V DC

0-10 V(0-5 V)

gelbyellow

braunbrown

externe Spannungsansteuerung

weisswhite 8-35 V DC

8-35 V DC

+4,5V Imax

Imin

grüngreengelbyellow

braunbrown

weisswhitegrüngreengelbyellow

braunbrown

zweipunkt

poti ansteuerung

weisswhite 8-35 V DC

0-20 mA

250 Ohm

gelbyellow

braunbrown

+4,5V Imax

Imin

externe Stromansteuerung

weisswhite 8-35 V DC

0-10 V(0-5 V)

gelbyellow

braunbrown

externe Spannungsansteuerung

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

250 Ohm

MagnetSolenoid

Potiansteuerung externe Stromansteuerung

externe SpannungsansteuerungZweipunktschaltung

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

250 Ohm

MagnetSolenoid

Potiansteuerung externe Stromansteuerung

externe SpannungsansteuerungZweipunktschaltung

Set upNOTE The chopper amplifier has to be adjusted on-load (with connected prop. solenoid).

Never disconnect the solenoid while the operating current is connected.

To get optimal results and to avoid defects on the chopper amplifier and the valves, adjust the chopper amplifier with the following instructions

Adjust minimum current (Imin) always before maximum current (Imax).

Potentiometer control

Two-point control

► Connect supply voltage (see figure).

► Connect external potentiometer (see figure).

► Switch on hydraulic supply.

► Observe the function of the valve.

► Set external potentiometer to minimum value.

► Adjust the Imin potentiometer so that there is no hydraulic outlet (pressure or volume flow).

► Set external potentiomter to maximum value.

► Adjust the Imax potentiometer so that the desired max. pressure or volume flow is reached.

► The chopper amplifier is adjusted. The desired adjustment range is between the minimum value and the maximum value.

► If there is still a dead range, repeat the basic adjustments (Imin and Imax).

► Adjust the ramp potentiometer to the desired value (0-5s).

► Connect supply voltage (see figure).

► Connect selector switch (min./max. value, see figure).

► Adjust selector switch to minimum value (1 to 4 connected).

► Switch on hydraulic supply.

► Observe the function of the valve.

► Adjust the Imin potentiometer so that there is no hydraulic outlet (pressure or volume flow).

Proportional Chopper Amplifier

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6 / 7

060110_SC2000_e | ValveTech

weisswhite 8-35 V DC

8-35 V DC

+4,5V Imax

Imin

grüngreengelbyellow

braunbrown

weisswhitegrüngreengelbyellow

braunbrown

zweipunkt

poti ansteuerung

weisswhite 8-35 V DC

0-20 mA

250 Ohm

gelbyellow

braunbrown

+4,5V Imax

Imin

externe Stromansteuerung

weisswhite 8-35 V DC

0-10 V(0-5 V)

gelbyellow

braunbrown

externe Spannungsansteuerung

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

250 Ohm

MagnetSolenoid

Potiansteuerung externe Stromansteuerung

externe SpannungsansteuerungZweipunktschaltung

Set upTwo-point control

External current control

0 -20 mA

► Adjust selector switch to maximum value (1 to 3 connected).

► Adjust the Imax potentiometer so that the desired max. pressure or volume flow is reached.

► The chopper amplifier is adjusted. The desired adjustment range is between the minimum value and the maximum value.

► If there is still a dead range, repeat the basic adjustments (Imin and Imax).

► Adjust the ramp potentiometer to the desired value (0-5s).

► Connect load resistor (250 Ω, see figure).

► Connect supply voltage (see figure).

► Connect external current control (see figure).

► Switch on hydraulic supply.

► Observe the function of the valve.

► Adjust external current to approx. 0,05 mA.

► Adjust the Imin potentiometer so that there is no hydraulic outlet (pressure or volume flow).

► Adjust external current to 20 mA.

► Adjust the Imax potentiometer so that the desired max. pressure or volume flow is reached.

► The chopper amplifier is adjusted. The desired adjustment range is between the minimum value and the maximum value.

► If there is still a dead range, repeat the basic adjustments (Imin and Imax).

► Adjust the ramp potentiometer to the desired value (0-5s).

Proportional Chopper Amplifier

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ValveTech | 060110_SC2000_eweisswhite 8-35 V DC

8-35 V DC

+4,5V Imax

Imin

grüngreengelbyellow

braunbrown

weisswhitegrüngreengelbyellow

braunbrown

zweipunkt

poti ansteuerung

weisswhite 8-35 V DC

0-20 mA

250 Ohm

gelbyellow

braunbrown

+4,5V Imax

Imin

externe Stromansteuerung

weisswhite 8-35 V DC

0-10 V(0-5 V)

gelbyellow

braunbrown

externe Spannungsansteuerung

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

-GND

MagnetSolenoid

1 2 3 4 5 6

MagnetSolenoid

1 2 3 4 5 6

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

+8-35 V DC

0-10 V(0-5 V)(SPS)

-GND

250 Ohm

MagnetSolenoid

Potiansteuerung externe Stromansteuerung

externe SpannungsansteuerungZweipunktschaltung

External voltage control

Set up ► Connect supply voltage (see figure).

► Connect external voltage control (5/10 V, see figure).

► Switch on hydraulic supply.

► Observe the function of the valve.

► Adjust external voltage to approx. 0,005 V.

► Adjust the Imin potentiometer so that there is no hydraulic outlet (pressure or volume flow).

► Adjust external voltage to accumulated value (5/10 V).

► Adjust the Imax potentiometer so that the desired max. pressure or volume flow is reached.

► The chopper amplifier is adjusted. The desired adjustment range is between the minimum value and the maximum value.

► If there is still a dead range, repeat the basic adjustments (Imin and Imax).

► Adjust the ramp potentiometer to the desired value (0-5s).

Proportional Chopper Amplifier

[email protected]

All rights reserved

WEBER-HYDRAULIK ValveTech GmbHFelix-Wankel-Str. 4, 78467 KonstanzPhone: +49 7531 9748-0Fax: +49 7531 9748-44