property of american airlines illustrated parts list · cl80-20 detailed parts list. 4-4 page 1....

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Illustrated Parts List

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4-ContentsPage 1

CL80-20 CATERING LIFT TESCO EQUIPMENT LLC

Page

TABLE OF CONTENTS

CHAPTER 4: ILLUSTRATED PARTS LIST

Section 1: IntroductionGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PARTS RETURNED FOR CREDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1RECOMMENDED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Section 2: Vendors ListingGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1METHOD OF LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 3: Explanation of Parts List ColumnsFIGURE AND ITEM NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PART NUMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1CUSTOMER PART NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1NOMENCLATURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1EFFECTIVITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1UNITS PER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 4: CL80-20 Detailed Parts ListFINAL ASSEMBLY, CL80-20 CATERING LIFT UNIT - TYPICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SCISSOR LIFT ASSEMBLY, CL80-20 LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

STABILIZER ASSEMBLY, GSE, 1 SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PLATFORM ASSEMBLY, CATERING, FIXED, STANDARD FULL WIDTH . . . . . . . . . . . . . . . . . . . . . 9

PLATFORM ASSEMBLY, CATERING, FIXED, NARROW SLIDER . . . . . . . . . . . . . . . . . . . . . . . . . . 10

PLATFORM ASSEMBLY, CATERING, 2-WAY PLATFORM (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 11

PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 12

HYDRAULIC POWER MODULE INSTALLATION W/RETURN FILTER. . . . . . . . . . . . . . . . . . . . . . . 14

HYDRAULIC ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

ELECTRICAL INSTALLATION - SWITCHES AND ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

MAIN ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

CAB INSTRUMENT PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

LOWER CONTROL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

UPPER CONTROL ASSEMBLY - STANDARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

UPPER CONTROL ASSEMBLY W/OPTIONAL ENGINE STOP/START . . . . . . . . . . . . . . . . . . . . . . 25

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4-ContentsPage 2

TESCO EQUIPMENT LLC CL80-20 CATERING LIFT

4-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

STABILIZER CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12V HYDRAULIC PUMP CONTROL ASSEMBLY - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

VAN BODY ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

OPTIONAL SPARE PARTS (IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

DECAL INSTALLATION, CL80-20 LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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INTRODUCTION 4-1Page 1


CHAPTER 4: ILLUSTRATED PARTS LIST

Section 1: Introduction

1. GENERAL INFORMATION

1. Chapter 4 includes the parts lists and illustrations for the unit. Parts lists are subdivided by assembly.

2. Vendor Federal CAGE Codes, listed in numerical order in Section 2, are provided for items not modified by Tesco Equipment LLC. Vendors, who have not been assigned a CAGE Code, are listed alphabetically.

3. An explanation of columns assists in using the parts lists.

2. HOW TO ORDER PARTS

Orders will receive prompt attention and errors will be minimized if the customer faxes (954-341-3802)the following information listed below to Tesco. If preferred, orders may also be phoned (954-752-7994)into Tesco. Ask for the Parts Department and have the following information ready.

1. Write order legibly (preferably typewritten).

2. Give the full name, address, and telephone number of the person ordering the parts. Give the full name and address of the person who is to receive the parts.

NOTE: Give the billing address if different from the shipping address.

3. Specify shipping mode; i.e., via Air Freight, Motor Freight, United Parcel Service, Parcel Post, etc.

4. Indicate the quantity of each item required, starting with units of measure (each, feet, etc.) as required.

5. State the Tesco part number, followed by a complete description.

6. If possible, include the serial number of the unit for which parts are required.

7. Include purchase order number as required.

3. PARTS RETURNED FOR CREDIT

1. Before returning any part, permission must be obtained from Tesco Equipment LLC. Give an exact list, description, and part number. Explain why you wish to return the part and what action is desired: repair, credit, or replacement. Include the serial number of the unit from which the parts were removed.

2. If authority is granted transportation charges must be prepaid, the sender’s name must be marked on the outside of the container, and a return order must be enclosed with the returned parts.

3. Only parts purchased from Tesco may be returned for credit consideration.

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ILLUSTRATED PARTS LIST4-1Page 2


4. If a replacement part is desired before returning a defective part, a separate purchase order must accompany this request. When credit is approved, your account will be credited with the proper amount.

4. RECOMMENDED SPARE PARTS LIST

It is suggested that the following parts be kept in stock and available to the maintenance department.

PARTNUMBER DESCRIPTION SUGGESTED

QUANTITY

ELLT10113 LIGHT, Floodlight 1

ELLT10115 LIGHT, Beacon, Flashing (Amber) 1

ELMS10239 SWITCH, 2 Pos MAINT w/1 NC 1

ELMS10250 SWITCH, PB 30mm MOM w/1 NO 1

ELMS10252 SWITCH, PB 30mm MOM w/2 NO 1

ELMS10257 SWITCH, 30mm MOM Red Mushroom w/1 NO 1

ELMS10259 CIRCUIT BREAKER, 10 amps 12V 1

ELMS10260 CIRCUIT BREAKER, 20 amps 1

ELMS10261 CIRCUIT BREAKER, 40 amps 1

ELMS10262 RELAY, PWR DPDT, 10A 8-Pin 1

ELMS10263 RELAY, SPDT 12V 3

ELMS10264 CORROSION INHIBITOR 1

ELMS10265 SWITCH, Pushlock Turn Reset Mushroom 30mm w/1 NC

1

ELMS10271 SWITCH, 30mm 3 Pos Sel Spring Return from Right to Center w/2 NO & 1 NC(Optional Eng. Stop/Start Upper Control)

1

ELMS10317 SWITCH, PB 30mm MOM w/2 NO & 1NC 1

ELSW10082 SWITCH, Lever 1

ELSW10094 SWITCH, Micro Lever 1

ELSW10096 SWITCH, Limit Push Button 1

ELSW10117 SWITCH, 30mm 3 Pos Sel Spring Return Center w/2 NO (Optional 2-Way or 4-Way Platform Control)

1

HYFI10017 FILTER ELEMENT, Return 1

HYMS20040 VALVE, D05 2 Pos./4 Way (Lift) 1

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INTRODUCTION 4-1Page 3


HYMS20041 VALVE, D05 3 Pos./4 Way (Stabilizer) 1

HYMS20042 COIL, D05 12 V DC (Lift & Stabilizer Valve) 1

HYMS20045 GAUGE, 0-3000 PSI 1

HYMS20046 CARTRIDGE, System Relief Valve 1

HYMS20047 CARTRIDGE, Stabilizer Flow Control Valve 1

HYMS20048 CARTRIDGE, Lift Flow Control Valve 1

HYMS20049 CARTRIDGE, Hand Pump Valve 1

HYMS20052 VALVE, Check, Inlet 1

HYMS20071 COIL (Optional 2-Way or 4-Way Platform) 1

HYPS10003 SWITCH, Pressure (Stabilizer) 1

HYRK10022 SEAL KIT, Platform Traversing Cylinder (Optional 2-Way or 4-Way Platform)

1

HYRK10023 SEAL KIT, Stablizer Cylinder, Double Acting 1

HYRK10048A SEAL KIT, Lift Cylinder, Single Acting 1

HYVA10087 VALVE, Check, Double Pilot 1

HYVA10210 VALVE, Lowering 2-Way N/C Sol 1

HYVA10245 CARTRIDGE, Pressure Reducing500-3000 psi

1

HYVA10248 CARTRIDGE, Flow Control (Optional 2-Way or 4-Way Platform)

1

HYVA10250 VALVE (Otional 4-Way Platform) 1

HYVA10251 CARTRIDGE, Pressure Reducing (Optional 2-Way or 4-Way Platform)

1

PARTNUMBER DESCRIPTION SUGGESTED

QUANTITY

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VENDORS LISTING 4-2Page 1


Section 2: Vendors Listing

1. GENERAL INFORMATION

The CAGE Code is a five position code that identifies contractors doing business with the FederalGovernment, NATO member nations, and other foreign governments. The CAGE Code is used tosupport a variety of mechanized systems throughout the government and provides for a standardizedmethod of identifying a given facility at a specific location. The Defense Logistics Information Service(DLIS) has sole responsibility for assigning and maintaining the CAGE Code Master File.

2. METHOD OF LISTING

This list is arranged in numerical sequence by manufacturer's CAGE number.

Vendors, who have not been assigned a CAGE Code, will be listed in alphabetical order.

A. Vendors Listed Alphabetically

Eaton Corporation14615 Lone Oak Rd.Eden Prairie, MN 55344www.aeroquip.com

Parker Hannifin CorporationChelsea Products Division8225 Hack Cross Rd.Olive Branch, Mississippi 38654www.parker.com/chelsea

Prince Manufacturing Corp612 N. Derby LanePO Box 7000North Sioux City, SD 57049-7000www.princehyd.com

Tesco Equipment LLC3661 NW 126th AvenueCoral Springs, Fl. 33065www.tescohilift.com

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B. Vendors Listed By Cage Code

This list is arranged in numerical sequence by the vendor’s assigned CAGE Code. The CAGECodes have been taken from http://www.gidm.dlis.dla.mil/bincs/begin_search.asp.

13445 Core-Hersee Company20 Old Colony Ave.So. Boston, MA 02127-2467

63502 Custom Hoist, Inc.771 Country Rd. 30APO Box 98Hayesville, OH 44838www.customhoists.com

91929 Honeywell International Inc.11 W Spring St.Freeport, IL 61032

1EV30 Georgia Hydraulic Inc.8915 Bright Star Rd.Douglasville, GA 30134-1404

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EXPLANATION OF PARTS LIST COLUMNS 4-3Page 1


Section 3: Explanation of Parts List Columns

1. FIGURE AND ITEM NUMBER

The first column provides a cross reference between the parts listed and the illustrations. To find a viewof the part listed and its visual relationship to the assembly, locate the figure and item number in the list,then refer to the indicated illustration and locate the part by item number. To find a part number anddescription in the parts list, locate the part on an illustration, note the item number, then refer to the partslist and locate the applicable part number and description.

2. PART NUMBER

The second column lists the part number necessary for reordering repair parts. In addition, theNomenclature column contains the Vendor Cage Code and part numbers for all vendor-supplied itemsthat have not been reworked by TESCO Equipment LLC. Standard commercial hardware can beordered from TESCO, from one of our distributors, or directly from the vendor.

3. CUSTOMER PART NUMBER

A column is provided so that individual customers can add their own part numbers.

4. NOMENCLATURE

The fourth column lists the description of each item in the parts list. The identifying noun or key word isthe first word in the nomenclature column. The remainder of this column contains the rest of thedescription to assist in completely identifying the item. Vendor Cage Codes or Vendor names are listedafter the description followed by the part number in parentheses. The vendor code number is precededby the capital “V”.

5. EFFECTIVITY

Effectivity shall indicate the applicability of parts to any given piece of equipment. When an item isapplicable to all units, no effectivity shall be shown.

6. UNITS PER ASSEMBLY

The final column indicates the quantity of each part required to complete the next higher assembly. Theabbreviation REF indicates that a part number is referenced to another list; this practice insures that thequantity shown on the list does not exceed the quantity used on the hi-lift.

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CL80-20 DETAILED PARTS LIST 4-4Page 1


Section 4: CL80-20 Detailed Parts List

1. FINAL ASSEMBLY, CL80-20 CATERING LIFT UNIT Figure 1, Figure 2

2. SCISSOR LIFT ASSEMBLY, CL80-20 LIFT Figure 3, Figure 4

3. STABILIZER ASSEMBLY, GSE, 1 SET Figure 5

4. PLATFORM ASSEMBLY, CATERING, FIXED, STANDARD FULL WIDTH Figure 6

5. PLATFORM ASSEMBLY, CATERING, FIXED, NARROW SLIDER Figure 7

6. PLATFORM ASSEMBLY, CATERING, 2-WAY PLATFORM (OPTIONAL) Figure 8

7. PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL) Figure 9

8. HYDRAULIC POWER MODULE INSTALLATION Figure 10

9. HYDRAULIC ASSEMBLY Figure 11

10. ELECTRICAL INSTALLATON - SWITCHES AND ALARM Figure 12, Figure 13

11. MAIN ELECTRICAL CONTROL BOX ASSEMBLY Figure 14

12. CAB INSTRUMENT PANEL ASSEMBLY Figure 15

13. LOWER CONTROL ASSEMBLY Figure 16

14. UPPER CONTROL ASSEMBLY - STANDARD Figure 17

15. UPPER CONTROL ASSEMBLY W/OPTIONAL ENGINE STOP/START Figure 18

16. 4-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL Figure 19

17. 2-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL Figure 20

18. STABILIZER CONTROL ASSEMBLY Figure 21

19. 12V HYDRAULIC PUMP CONTROL ASSEMBLY - OPTIONAL Figure 22

20. VAN BODY ELECTRICAL INSTALLATION Figure 23

21. OPTIONAL SPARE PARTS (IF EQUIPPED) Figure 24

22. DECAL INSTALLATION, CL80-20 LIFT Figure 25, Figure 26, Figure 27

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Figure 1FINAL ASSEMBLY, CL80-20 CATERING LIFT UNIT - TYPICAL

2

7

4

1

3

5

6

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Figure 2FINAL ASSEMBLY, CL80-20 CATERING LIFT UNIT - TYPICAL

9

VAN BODY W/OPTIONALSHELF SHOWN

VAN BODY W/OPTIONALBENCH SHOWN

10

8

PLATFORM W/OPTIONALSCREEN COVER SHOWN

11

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FINAL ASSEMBLY, CL80-20 CATERING LIFT UNIT - TYPICAL

Figure 1, Figure 2

ITEMNO PART NO. CUSTMER

PART NO. NOMENCLATURE EFF.UNITSPER

ASSY

1 • Customer Option 1- CBAL20077 •• VAN BODY, Catering 21 ft FRP

Aluminum Floor, CL3- CBAL20009 •• VAN BODY, Catering 20 ft FRP

Aluminum Floor, CL32 • Customer Option 1- ASBP11410 •• PLATFORM, Catering, Fixed, Std. Full

Width- ASBP11412 •• PLATFORM, Catering, Fixed, Narrow

Slider- ASBP30302 •• PLATFORM, Catering 4-Way Platform- ASBP30312 •• PLATFORM, Catering 2-Way Platform3 ASLT10010 • SCISSORS LIFT ASSY, 8K CL3 14 ASOR10002 • STABILIZER ASSY, GSE, 1 Set 25 ASBR10000 • STEP, Rear, Heavy Duty 16 WSTP10041 • STEP, Rear 17 • CHASSIS 18 WFRM10009 • FRAME, Platform Opening Weldment 2- FFRM10013 •• FRAME, Platform Opening Grate 19 • SHELF (Optional) 1- WSLF10001 • SHELF WELDMENT, 15 x 60- WSLF10000 • SHELF WELDMENT, 15 x 48

10 • BENCH (Optional) 1- WFRM10014 •• SEAT FRAME 1- TEMS10077 •• SEAT CUSHION 1

11 TEHD10020 • PINTLE HOOK (Optional) 1

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Figure 3SCISSOR LIFT ASSEMBLY, CL80-20 LIFT

ASLT10010

1

3, 12

3, 12

2

4, 5, 6, 7, 12, 13

22

MAINTENANCE PROP

VIEW A

VIEW B

VIEW C

8

9, 11, 12

9, 10, 11, 12

21

14

VIEW A

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Figure 4SCISSOR LIFT ASSEMBLY, CL80-20 LIFT

ASLT10010Figure 3, Figure 4



ASSY

1 WFRM10019 • FRAME, Upper, CL3 12 WFRM10018 • FRAME, Lower, CL3 13 FPIN10012 • PIN, Scissor Front Pivot 1.5 x 7.125” Lg 44 FPIN10013 • PIN, Scissors Center Pivot 2.5 x 8.56” Lg

w/Grease Hole2

5 TEHD50020 • SCREW, Hex Hd Cap 3/8-16 x .75” LgGr. 8

4

6 TEHD50084 • WASHER, Flat Hard 3/8 ZP 47 FPAL10197 • PIN, Retainer Plate Center 28 FPIN10015 • PIN, Lower Scissor Roller 1.5 x 10.85” Lg

w/Grease Hole2

9 AROL10001 • ROLLER, Scissor Lift w/Bushing 410 FPIN10014 • PIN, Upper Scissor Roller 1.5 x 10.85” Lg

w/Grease Hole2

11 FBSH10027 • BUSHING, Bronze Roller 4

VIEW B

1215 15

17 18

16

20 19 12

VIEW C

12 17

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- Not Shown

12 HYFT10141 • GREASE FITTING, 1/5-28 Straight 1613 FBSH10022 • THRUST WASHER, Bronze, Center Pin 214 HYCY10080 • CYLINDER, Single Acting

(V63502 #63-659-77)2

- HYRK10048A •• SEAL KIT (SK-63-400) 115 FPIN10017 • PIN, Cylinder Upper 1.75 x 9” Lg w/

Grease Hole2

16 HYCY11000 • BLEEDER, Cylinder(V63502 #1-MBVA-1)

2

17 TEHD20115 • BEARING, Trunion 418 FBRK10179 • TRUNION BEARING HOUSING, Outer,

Cylinder2

19 FBRK10180 • SPACER, Trunion Bearing Housing 220 FBRK10181 • TRUNION BEARING HOUSING, Inner,

Cylinder2

21 WARM10008 • MAINTENANCE PROP WELDMENT 222 TEHD10017 • PIN, Quick Release, 3/8 x 3 1/2 w/8”

Lanyard2



ASSY

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Figure 5STABILIZER ASSEMBLY, GSE, 1 SET

ASOR10002

- Not Shown



ASSY

1 HYCY10028 • CYLINDER, Double Acting(Prince #PMC-5612)

2

- HYRK10023 •• SEAL KIT (PMCK-5600) 12 WOUT10003 • LEG, Stabilizer, CL3 23 WOUT10004 • PAD, Stabilizer, CL3 24 FPIN10010 • PIN, Foot Pin 1.25 x 9.625 Lg 25 FPIN10009 • PIN, Cylinder Rod 1.25 x 7.46 Lg 26 FPIN10008 • PIN, Stabilizer Pivot 1.5 x 11.56 Lg 27 FPIN10011 • PIN, Cylinder Base 1.25 x 11 Lg 28 WOUT10005 • BASE, Stabilizer, CL3 19 HYVA10087 • VALVE, Check, Double Pilot 2

1

34

56

7

9

2

8

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Figure 6PLATFORM ASSEMBLY, CATERING, FIXED, STANDARD FULL WIDTH

ASBP11410



ASSY

1 WSBP11410 • PLATFORM WELDMENT, Fixed 12 WROL39040 • ROLLER SET, Lower Intergral Slider 43 FBRK15002 •• PLATE, Platfrom Mount 1/2” 14 FPIN94044 •• PIN, Lower Slider 1.25 x 3” Lg 15 HYFT10142 •• GREASE FITTING 3/16 16 FROL13464 • ROLLER ASSY, Lower Integral Slider 87 WDEK13600 • WELDMENT, Deck Aluminum 18 TERB70092 • BUMPER, Rubber, Fixed Platform Front 19 WRAL23012 • HANDRAIL, Extendable, Aluminum 2

10 TERB10302 • BUMPER, Rubber, Extending Handrail 211 TEHD10016 • PIN, Quick Release, 3/8 x 2 1/2 w/8”

Lanyard2

1

2, 3, 4, 5, 6

8

9

11

7

10

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Figure 7PLATFORM ASSEMBLY, CATERING, FIXED, NARROW SLIDER

ASBP11412



ASSY

1 WSBP11411 • PLATFORM WELDMENT, Fixed 48” Door 12 WROL39040 • ROLLER SET, Lower Intergral Slider 43 FBRK15002 •• PLATE, Platfrom Mount 1/2” 14 FPIN94044 •• PIN, Lower Slider 1.25 x 3” Lg 15 HYFT10142 •• GREASE FITTING 3/16 16 FROL13464 • ROLLER ASSY, Lower Integral Slider 47 WDEK13603 • WELDMENT, Deck Aluminum 18 TERB70093 • BUMPER, Rubber, Fixed Platform Front 19 WRAL23012 • HANDRAIL, Extendable Aluminum 2

10 TERB10302 • BUMPER, Rubber, Extending Handrail 211 TEHD10016 • PIN, Quick Release, 3/8 x 2 1/2 w/8”

Lanyard2

1

2, 3, 4, 5, 68

10

9

7

11

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Figure 8PLATFORM ASSEMBLY, CATERING, 2-WAY PLATFORM (OPTIONAL)

ASBP30312



ASSY

1 WDEK50965 • PLATFORM, Main Deck 2-Way 12 WROL39040 •• ROLLER SET, Lower Integral Slider 23 FROL13464 •• ROLLER ASSY, Lower Integral Slider 24 HYFT10142 •• GREASE FITTING 3/16 25 FBRK15001 •• PLATE, Top Roller Set 26 TEHD10234 •• CAM FOLLOWER, Upper Platform 88 WDEK50961 • DECK, Extendable 19 TERB29670 •• BUMPER, Rubber 7 OD x 5 ID x 92” Lg 1

12 WRAL23010 • HANDRAIL, 2-Way Platform 213 FRAL13011 •• PIPE, Handrail, Extendable 114 TERB10302 •• BUMPER, Rubber 2 OD x 1.25 ID x 16” 117 TEHD10016 • PIN, 3/8 x 2 1/2 w/8” Lanyard 218 ELMS10159 • TRACK, Cable Feed Through 2.83 Wide

6 ft 1

19 ELMS10161 • TRACK, Cable Feed Through 2.09 Wide 6 ft

1

2, 3, 4

14

9

17

18

1

12, 13

5, 6

8

19

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Figure 9PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL)

ASBP30302

10

2, 3, 4

14

9

8

5, 6

16

17

18

19

20

17

11

12, 13

15

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PLATFORM ASSEMBLY, CATERING, 4-WAY PLATFORM (OPTIONAL)ASBP30302

Figure 9



ASSY

1 WDEK33204 • PLATFORM, Main Deck 4-Way 12 WROL39040 •• ROLLER SET, Lower Integral Slider 23 FROL13464 •• ROLLER ASSY, Lower Integral Slider 24 HYFT10142 •• GREASE FITTING 3/16 25 FBRK15001 •• PLATE, Top Roller Set 26 TEHD10234 •• CAM FOLLOWER, Upper Platform 87 WDEK33207 • TRAVERSING DECK ASSY 18 WDEK33208 • DECK, Extendable 19 TERB10018 •• BUMPER, Extending Platform, Rubber

7 OD x 5 ID x 48” Lg1

10 WRAL79019 • HANDRAIL, Foldable Left 111 WRAL79018 • HANDRAIL, Foldable Right 112 WRAL13099 • HANDRAIL, Extendable Small, Catering 213 FRAL13299 •• PIPE, Handrail, Extending Platform 114 TERB10314 •• BUMPER, Rubber 2 OD x 1.25 ID x 14”

Lg1

15 WRAL79339 • WELDMENT, Handrail Sliding 216 TEHD10197 •• ROLLER, Steel 1.38 x .38 x .31-18 217 TEHD10016 • PIN, Quick Release, 3/8 x 2 1/2 w/8”

Lanyard2

18 TEHD10017 • PIN, Quick Release, 3/8 x 3 1/2 w/8” Lanyard

2


1


1

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Figure 10HYDRAULIC POWER MODULE INSTALLATION W/RETURN FILTER

TR38N12NAHXN

12

2

10

3

11

9

14

578 6

4

7

VIEW FROM REAR

16

13

17

18

15

1

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HYDRAULIC POWER MODULE INSTALLATION W/RETURN FILTERTR38N12NAHXN

Figure 10

ITEMNO PART NO. VENDOR


ASSY

1 HYMS20043 CF-30 • FILLER CAP, Hydraulic Tank w 50 PSI Bypass

1

2 HYMS20046 RVED LAN • CARTRIDGE, System Relief Valve 13 HYMS20047 NFDD LGN • CARTRIDGE, Stabilizer Flow Control

Valve1

4 HYMS20049 241871 • CARTRIDGE, Handpump Valve 15 HYMA10008 A705 019 DO3 • MANIFOLD, CL2 W/Return Filter

Provision1

6 HYMS20041 RPE4-103Y11/01200E1N2-580

• VALVE, D05 3 Pos./4 Way (Stabilizer) 1

7 HYMS20042 936-4610 • COIL, D05 12VDC (Lift & Stabilizer Valve) 38 HYMS20040 RPE4-102Y51/

01200E1N2-580• VALVE, D05 2 Pos./4 Way (Lift) 1

9 HYVA10245 PRFB-LAN • CARTRIDGE, Pressure Reducing500-3000 psi

1

10 HYMS20048 FDEA LAN • CARTRIDGE, Lift Flow Control Valve 111 HYMS20045 • GAUGE, 0-3000 PSI 112 HYMS20052 VJ3-20-015-S • VALVE, Check, Inlet 113 HYFI10017 LE 25 • FILTER ELEMENT, Return 114 HYMS10187 END 25000 • MOUNTING CAP, Filter Element 115 HYMS20051 1300383 • PUMP, Auxliliary, 12VDC 116 HYMS20050 137-0112 • HANDLE, Handpump 117 HYFI50000 • STRAINER, Tank 118 HYFI20015 G1620-10-A-1 • SIGHT GAUGE 1

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Figure 11HYDRAULIC ASSEMBLY

6

3

8

9

10

5

7

1

TRANSMISSION

7

9

8

10

11

OPTIONAL 2-WAY PLATFORM

OPTIONAL 4-WAY PLATFORM

LIFT CYLINDER

4

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- Not Shown

HYDRAULIC ASSEMBLY

Figure 11



ASSY

1 TEPT20500 • PTO COMPLETE KIT (Chelsea) 1- HYPU10030 •• PUMP, 19 GPM Gear PGP020 ORING 1- •• PTO, 271GAHVP-B3XK 13 ELMS10009 • SOLENOID, Hydraulic PTO, 12 VDC

(Chelsea 379686-1)1

4 HYVA10210 • VALVE, Lowering 2-Way N/C Sol(Eaton SV10-20M8TN-12DG)

2

5 HYCY10035 • CYLINDER, Platform Traversing(1EV30 #GHC251510PP-24/0)

2

- HYRK10022 •• SEAL KIT(1EV30 #GHC2-2510PP-SK)

1

6 HYVA10241 • VALVE ASSY, 4-Way Platform 17 HYVA10250 •• VALVE (Eaton RPE3-043Z11/01200E1

N2 580)2

- HYMS20071 ••• COIL (936-0062-12VDC) 48 HYMS20070 •• SUBPLATE (A508-168-DO3) 19 HYVA10248 •• CARTRIDGE, Flow Control

(NFCC-LCN)1

10 HYVA10251 •• CARTRIDGE, Pressure Reducing (PRDB-LSN)

1

11 HYVA10254 • VALVE ASSY, 2-Way Platform 1

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Figure 12ELECTRICAL INSTALLATION - SWITCHES AND ALARMS

1

75

Up Limit

Body Up2

3

TRANSMISSION4

6

8

PLATFORM EXTEND INHIBIT - OPTIONAL(4-WAY PLATFORM SHOWN)

9

AIRCRAFT CONTACT SENSING BUMPER - OPTIONAL

(FIXED PLATFORM SHOWN)

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Figure 13ELECTRICAL INSTALLATION - SWITCHES AND ALARMS

Figure 12, Figure 13



ASSY

1 ELSW10096 • SWITCH, Limit Push Button(V91929 #BZE6-2RN)

1

2 ELSW10082 • SWITCH, Lever(V91929 #LSA1A)

1

3 HWY48166 • LEVER ARM 14 ELSW10042 • SWITCH, Pressure

(V13445 #8640)1

5 ELSW10094 • SWITCH, Micro Lever(V91929 #DTE6-2RQ2)

1

6 HYPS10003 • SWITCH, Pressure (Stabilizer) 17 ELSW10125 • SWITCH CONTACT ONLY, Push Button

(V91929 #BZ-2RQ-77)1

8 ASBP30308 • 4-Way Platform Limit Sensor Installation 1- ELSW10094 •• SWITCH, Micro Lever

(V91929 #DTE6-2RQ2)1

9 ASBP11413 • Fixed Platform Bumper Sensor Installation 1- ELSW10094 •• SWITCH, Micro Lever

(V91929 #DTE6-2RQ2)1

10 ELAL10001 • ALARM, Down Horn 2

10

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Figure 14MAIN ELECTRICAL CONTROL BOX ASSEMBLY

ELAS10300

1

2

3456

7

8

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MAIN ELECTRICAL CONTROL BOX ASSEMBLYELAS10300

Figure 14



ASSY

1 ELMS10263 655-1-1414686-0 • RELAY, SPDT 12V 102 ELMS10262 RR2PULDC12V • RELAY, PWR DPDT, 10A 8-Pin 63 ELMS10259 30055-10 • CIRCUIT BREAKER, 10 amps 12V 14 ELMS10261 30055-40 • CIRCUIT BREAKER, 40 amps 15 ELMS10260 30055-20 • CIRCUIT BREAKER, 20 amps 16 ELLT10064 • FLASHER 17 ELDI10004 • DIODES 88 ELMS10264 VC2-1 • CORROSION INHIBITOR 1

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Figure 15CAB INSTRUMENT PANEL ASSEMBLY



ASSY

1 ELLT10038 • LENS, Red 12 ELLT10019 • BULB, Light 33 ELLT10039 • SOCKET, Light 34 ELLT10036 • LENS, Amber 15 ELLT10037 • LENS, Green 16 TEDE40002 • DECAL, “Warning: do not move vehicle” 17 TEDE40001 • DECAL, “Lift up Stab. Extend Lift ready” 18 ELMS10151 • HOUR METER 1

8

1, 2, 3 6

7

4, 2, 3 5, 2, 3

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Figure 16LOWER CONTROL ASSEMBLY

ELAS40025



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 32 ELMS10242 NALD-B-127 • PLACARD, “UP” 23 ELMS10241 NALD-B-103 • PLACARD, “DOWN” 14 ELMS10266 BEACON ON OFF • PLACARD, “BEACON OFF ON” 15 ELMS10256 NALD104R • PLACARD, “EMERGENCY STOP” 16 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 37 ELMS10239 ASD201N • SWITCH, 2 Pos MAINT w/1 NC 18 ELMS10265 AVD301NR • SWITCH, Pushlock Turn Reset

Mushroom 30mm w/1 NC1

9 ELMS10249 CF5PB • ENCLOSURE, 5 Hole 1

6

7

8

1, 2

3, 1

4

5

9

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Figure 17UPPER CONTROL ASSEMBLY - STANDARD

ELAS40026



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 32 ELMS10242 NALD-B-127 • PLACARD, “UP” 23 ELMS10241 NALD-B-103 • PLACARD, “DOWN” 14 ELMS10258 NALDENG-B-SPL

ENGINE STOP• PLACARD, “ENGINE STOP” 1

5 ELMS10256 NALD104R • PLACARD, “EMERGENCY STOP” 16 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 37 ELMS10257 ABD310NR • SWITCH, 30mm MOM Red Mushroom

w/1 NO1

8 ELMS10265 AVD301NR • SWITCH, Pushlock Turn Reset Mushroom 30mm w/1 NC

1


1, 2

3, 1

4

5

6

7

8

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Figure 18UPPER CONTROL ASSEMBLY W/OPTIONAL ENGINE STOP/START

ELAS40032



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 32 ELMS10242 NALD-B-127 • PLACARD, “UP” 23 ELMS10241 NALD-B-103 • PLACARD, “DOWN” 14 N/A • PLACARD, “ENGINE OFF ON START” 15 ELMS10256 NALD104R • PLACARD, “EMERGENCY STOP” 16 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 37 ELMS10271 ASD3120N • SWITCH, 30mm 3 Pos Sel Spring

Return from Right to Center w/2 NO & 1 NC

1

8 ELMS10265 AVD301NR • SWITCH, Pushlock Turn Reset Mushroom 30mm w/1 NC

1


6

7

8

1, 2

3, 1

4

5

9

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Figure 194-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL

ELAS40028



ASSY

1 ELMS10240 OC11B • BOOT, Black 30mm 12 ELMS10253 NALDENG-B-SPL

ENABLE• PLACARD, “ENABLE” 1

3 ELMS10254 NALDENG-B-SPLLEFT-O-RIGHT

• PLACARD, “LEFT--RIGHT” 1

4 ELMS10255 NALDENG-B-SPLRET-O-EXT

• PLACARD, “RET-O-EXT” 1

5 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 16 ELSW10117 ASD3320N • SWITCH, 30mm 3 Pos Sel Spring

Return Center w/2 NO2


1, 2 3

6

7

5

4

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Figure 202-WAY PLATFORM CONTROL ASSEMBLY - OPTIONAL

ELAS40074



ASSY


ENABLE• PLACARD, “ENABLE” 1

3 ELMS10255 NALDENG-B-SPLRET-O-EXT

• PLACARD, “RET-O-EXT” 1

4 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 15 ELSW10117 ASD3320N • SWITCH, 30mm 3 Pos Sel Spring

Return Center w/2 NO1


1, 2

5

6

4

3

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Figure 21STABILIZER CONTROL ASSEMBLY

ELAS40005



ASSY


STABILIZER RET• PLACARD, “STABILIZER RETRACT” 1

3 ELMS10243 NALDENG-B-SPLSTABILIZER EX

• PLACARD, “STABILIZER EXTEND” 1

4 ELMS10317 ABD221NB • SWITCH, PB 30mm MOM w/2 NO & 1NC

1

5 ELMS10252 ABD220NB • SWITCH, PB 30mm MOM w/2 NO 16 ELMS10246 CF2PB • ENCLOSURE, 2 Hole 1

1, 2

3, 1

6

4

5

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Figure 2212V HYDRAULIC PUMP CONTROL ASSEMBLY - OPTIONAL

ELAS40031



ASSY


PUMP RUN• PLACARD, “PUMP RUN” 1

3 ELMS10250 ABD210NB • SWITCH, PB 30mm MOM w/1 NO 14 ELMS10245 CF1PB • ENCLOSURE, 1 Hole 15 ELCB10003 • CIRCUIT BREAKER, 150 AMP 1

1, 2 3

4

5

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Figure 23VAN BODY ELECTRICAL INSTALLATION



ASSY

1 ELLT10113 • LIGHT, Floodlight 22 ELLT10115 • LIGHT, Beacon, Flashing (Amber) 13 FBRK10048 • BRACKET, Beacon Mount 14 ELSW10046 • TIMER SWITCH 15 ELLT10010 • REFLECTOR, Red Adhesive 3” Dia. 26 ELLT10012 • REFLECTOR, Amber Adhesive 3” Dia. 27 ELLT20005-1 • LIGHT, Florescent, 20” Lg 12V (Optional) 4

2, 3

VAN FRONT

VAN REAR

4

11

56 7

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Figure 24OPTIONAL SPARE PARTS (IF EQUIPPED)

1

3

5

2

4

OPTIONAL EXTENDED BUMPER W/GUARD SHOWN

6

9

87

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OPTIONAL SPARE PARTS (IF EQUIPPED)

Figure 24



ASSY

1 TEHD10247 • STRAP, Tie Down 16 ft -2 TEHD10089 • TIRE 13 TEMS20010 • JACK, Bottle 20 Ton 14 TEHD10354 • LUG WRENCH, 4 Way 15 WRMP10002 • RAMP, 10” Drop 16 TEXT10001 • FIRE EXTINGUISHER, 10 lb. 17 TEMS10044 • WHEEL CHOKE, Yellow 28 TEHD10524 • BUMPER GUIDE, Orange 3’ 29 TEHD10373 • STRAP, 2” Pull Webbing Door 60” 1

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Figure 25DECAL INSTALLATION, CL80-20 LIFT

BOTH SIDES3

1

2

BOTH SIDESFRONT &REAR

4

5 6BOTH SIDESBOTH SIDES

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7

8

9

10

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11

INSIDE REAR VAN DOOR

17

13 1314

12

1 2

15

16

18BOTH SIDES

13

OPTIONAL 4-WAY PLATFORM SHOWN

OPTIONAL PLATFORM CONTACT DOWN INHIBIT - WARNING DECAL (FIXED PLATFORM SHOWN)

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DECAL INSTALLATION, CL80-20 LIFT

Figure 25 thru Figure 27



ASSY

1 TEDE11326 • CAUTION, Inspect Vehicle 22 TEDE11327 • DANGER, You Must Not Operate 23 TEDE11885 • CAUTION, Stand Clear of Descending

Platform2

4 TEDE11331 • CAUTION, Stand Clear of Outriggers 85 TEDE11483D • Maintenance Safety Prop Operation 26 TEDE11322 • DANGER, Never Work Under Platf. 27 TEDE12277 • Electrical Panel 18 TEDE11532 • Hydraulic Oil Only 19 TEDE21611C • Emergency Override Procedure 1

10 TEDE20016 • Emergency Hi-Lift Lowering 111 TEDE1996A • Mfg By Tesco Equipment LLC 112 TEDE11485 • Maximum Load 10,000 lb 213 TEDE11482 • WARNING, Pinch Point 214 TEDE11501 • CAUTION, Mechanical Pinch Point 115 TEDE40006 • Unit Operation - Std. Eng. Stop Upper

Control1

- TEDE40007 • Unit Operation - Optional Eng. Stop/Start Upper Control

1

16 TEDE50006 • Operating Procedure - Std. Eng. Stop Upper Control

1

- TEDE50007 • Operating Procedure - OptionalEng. Stop/Start Upper Control

1

17 TEDE11985 • DANGER, Do not Open Door 118 TEDE21885 • WARNING, Do not Step on Bumper

(Optional Platform Contact Down Inhibit Switch)

3

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