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PROJECT rigid foam & DIP PRINT decoration TM

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Page 1: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PROJECT

rigid foam & DIP PRINT decoration

TM

Page 2: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

POZZI-AROSIO

POLYURETHANESYSTEMSRESOURCESSUSTAINABLE GROWTH

ECOLOGYQUALITY

INNOVATION

rigid foam & DIP PRINT

Page 3: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

MILESTONES rigid foam & DIP PRINT

2012

the first

12 4

3 5

1950establishment

2016INTER TRADING

6

polyurethanefield

export

1978SAIP certificate

Page 4: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

rigid foam & DIP PRINTPOZZI INDUSTRIES

Pozzi Industries is the synergy of competences in chemical, equipment, research, surfaces and decoration. We can provide high quality solution for a single customer necessity, or organize a synergic multicompany answer to complex requests.

IDEA and its CONCEPT.NOT ONLY a number of Companies but a strong and well defined Group.

Page 5: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

rigid foam & DIP PRINTRIGID FOAMTRADITIONAL PROCESS INMOLD PROCESS

POZZI AROSIO SOLUTION

PUsystems

discover

Page 6: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

rigid foam & DIP PRINTPU SYSTEM

PUsystems

COMPACT PU SYSTEM

INTEGRAL SKIN PU SYSTEM

FLEXIBLE FOAM PU SYSTEM

RIGID FOAM PU SYSTEM

POLYOL ISOCYANATE

Equipment High and Low pressureMolds Epoxy Resin and Silicon RubberRelease agent Spray, WaxInsert Wood, Metal

Page 7: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PUsystems

FLEXIBLE PU SYSTEM

rigid foam & DIP PRINT

Page 8: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

THE PROJECT

rigid foam & DIP PRINT

Page 9: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

CONCEPTIt all begins with an IDEA and its CONCEPT.

rigid foam & DIP PRINT

Page 10: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

to engineerize your idea

SYSTEM DEFINITON & FINAL DRAWS rigid foam & DIP PRINT

Page 11: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

The correct equipment for the correct work and color for coloured pieces.

EQUIPMENT DEFINITIONS rigid foam & DIP PRINT

Page 12: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

MODEL

rigid foam & DIP PRINT

Page 13: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

The modelwill be the positive piece for the moulder

All details will be verified and approved

MODEL DETAILS rigid foam & DIP PRINT

Page 14: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

MOLD

rigid foam & DIP PRINT

Page 15: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

Epoxy resin mold designed to contain high pressure formulate

MOLD rigid foam & DIP PRINT

Page 16: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PU SYSTEMS

rigid foam & DIP PRINT

Page 17: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PU SYSTEMS

Unit Measured Value MethodDensity kg/m3 350 to 500 ISO 845Hardness Shore D 50/60 DIN 53505

PUsystems

COMPACT PU SYSTEM

INTEGRAL SKIN PU SYSTEM

FLEXIBLE FOAM PU SYSTEM

RIGID FOAM PU SYSTEM

POLYOL ISOCYANATE

• Toughness comparable to wood• Stability• Tailored elasticity• Good adherence to surface varnish• Wood grain effect via the mold• Easy processability of the sole surface structure• Excellent resistance to nails and screws

rigid foam & DIP PRINT

Page 18: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PRODUCTION

rigid foam & DIP PRINT

Page 19: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

RELEASE AGENT AND POURING

A special mix of solvents expecially produced go grant the optimal release of final piece.

Polyurethane becomes hard and it’s possible to open the mold.It takes the form of the mold.

The correct choice of Polyurethane System will generate the better result and the optimal characteristics.

Polyurethane is spread into the mould with SAIP equipment.

rigid foam & DIP PRINT

Page 20: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

RAW PIECE rigid foam & DIP PRINT

Page 21: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

RAW PIECE rigid foam & DIP PRINT

Page 22: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

DIP PRINT

rigid foam & DIP PRINT

Page 23: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

DIP PRINT - the system rigid foam & DIP PRINT

Page 24: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

DIP PRINT - production steps

Polyurethane objectsABS objects

Plastic objectsMetallic objects

Glass objectsVarious density wood fibers

BASE COAT ON SUPPORTS

FILM PRINTING TRANSFER FILM REMOVAL DRYINGACTIVATOR

TOP COAT ON DIPPED PIECES

A transparent top coat is applied to protect the

printed surface.

The main process is developed in five steps:

rigid foam & DIP PRINT

Page 25: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

DIP PRINT - production steps

The pattern or design is printed on a water soluble film that it is layed on the water surface in the immersion tank.

The film is floated out onto the water and the product to be decorated is pressed down into the film to effect the transfer.

Having fulfilled its role as the medium for the print transfer, the film is washed away.

Water which has adhered to the product (material) during transfer is dried off.

The film is specially treated to activate the inks. The film is activated by an autonized Patented Activator, release by high pressure guns.

rigid foam & DIP PRINT

Page 26: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

FINAL RESULT

rigid foam & DIP PRINT

Page 27: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PRODUCTS rigid foam & DIP PRINT

Page 28: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PRODUCTS rigid foam & DIP PRINT

Page 29: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PRODUCTS rigid foam & DIP PRINT

Page 30: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PRODUCTION rigid foam & DIP PRINT

Page 31: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

PRODUCTION

4

Stocking Area Packaging StockQuality controlProduction Area:Injection Machine

Molds Stock

Metallic Insert Stock

Production Area:In mold coating

Production Area:Release agent

5

4b

6

9

8 12

4c4d

32

14a

10 11

Raw Material Stock Finishing Area Drying Booth Delivery Area

Production Area:Carousel

rigid foam & DIP PRINT

Page 32: PROJECT rigid foam & DIP PRINT decoration - Pozzi – Arosio · POZZI INDUSTRIES rigid foam & DIP PRINT Pozzi Industries is the synergy of competences in chemical, equipment, research,

WHAT ELSE?

headquartervia Manzoni, 6

22060 Arosio, Como - ITALYtel +39 031 761 313fax +39 031 761 546

[email protected]

CERTIFICATIONS