project on tqm in maruti service plant

51
DIVISIONS AND DEPARTMENTS CORPORATE SERVICES DIVISION ADMINISTRATION HUMAN RESOURCE DIVISION WORKSHOP AND BODY SHOP ACCOUNTS INFORMATION TECHNOLOGY DIVISION MARKETING AND SALES SECRETARIATE INSURANCE DIVISION AUTO FINANCE DIVISION EDP (Electronic data processing) TRAINNING AND DEVLOPMENT CELL

Upload: vikash

Post on 16-Nov-2014

5.464 views

Category:

Documents


29 download

TRANSCRIPT

Page 1: project on tqm in maruti service plant

DIVISIONS AND DEPARTMENTS

CORPORATE SERVICES DIVISION

ADMINISTRATION

HUMAN RESOURCE DIVISION

WORKSHOP AND BODY SHOP

ACCOUNTS

INFORMATION TECHNOLOGY DIVISION

MARKETING AND SALES SECRETARIATE

INSURANCE DIVISION

AUTO FINANCE DIVISION

EDP (Electronic data processing)

TRAINNING AND DEVLOPMENT CELL

Page 2: project on tqm in maruti service plant

NEW INITIATIVES IN ROHAN MOTORS LIMITED (one stop shop to meet all your

needs)

In an effort to become a complete car company, Maruti has entered the car insurance business as well. It offers the customer all the advantages of settling insurance claims directly with any of the company’s authorized dealers.

This business provides complete fleet solutions to corporate and institutions. Branded Maruti N2N, this service includes the following: customized car policies, economical car leasing, maintenance, servicing, registration, insurance, emergency assistance, accident management and eventual re-sale of cars.

MARUTI FINANCE

Maruti Finance offers the best finance packages to consumers across the entire Maruti range. The service is being extended across the country in a phased manner.

MARUTI GENUINE ACCESSORIES

A single point of contact,Hassle-free transactions,Emergency Assistance ,Virtually Cashless Repairs Post accident repairs and insurance support at any dealer workshop

MARUTI TRUE VALUE

Maruti has taken its first steps in the pre-owned car business under the brand name of Maruti True Value. Using their technological expertise, network support and the experience they have gained in the last 18 years, the company ensures the customers gets great value and completes the transaction zero hassles.

Page 3: project on tqm in maruti service plant

EXTENDED WARRANTY

4 years or 80,000 kms.

Can be bought anytime during primary warranty, best at time of purchase.

ANYTIME MARUTI

Maruti Suzuki has also set up state-of-the-art call centers (operational in Delhi, Gurgaon, Mumbai, Chennai, Bangalore and Hyderabad) Branded Anytime Maruti, this 24 hour help-line clarifies all doubts and queries regarding Suzuki any time of the day or night.

Page 4: project on tqm in maruti service plant

PRODUCT PROFILE OF ROHAN MOTORS LTD.

ALTO - LET’S GOSThe alto is a great combination of economy, practicality and styling. A runaway success on the roads of Europe, it exemplifies the benchmark in build, quality and reliability in a compact car. This is testified by the 24 hour endurance record set on August 3, 2003 of covering 3082 kms in 24 hours at an average speed of 128 kmph.

BALENO – SURPRISING PERFORMANCEIndia’s true performance sedan is upwardly mobility, redefined. The 13 advanced noise reduction technologies ensure the cabin is quiet and peaceful. The flat torques of 132 Nm allows one to enjoy 94 bhp of refine power. Enjoying a cult following among those who appreciate technology as an art form, the Baleno is a truly awesome performer.

GRAND VITARA XL – 7 - LIVE THE GRAND LIFELive the grand life with the new GRAND VITARA XL –7. This luxurious 7 seater, 4 wheel drive sports utility vehicle comes equipped with a powerful V6 engine, 166 bhp of power and 236 Nm of torque. Which enables you to conquer any terrain with utmost ease? Enjoyed by both the adventurous and successful, the new restyled Grand Vitara XL –7 is now available in India directly imported from Suzuki, Japan.

GYPSY – ADVENTURES UNLIMITED

Be it the wild outdoors or the urban jungle, the Gypsy King glide by with ease. The adventurous streak runs through all the gypsy siblings. This 1300 cc off – road vehicle combines the raw of 80 bhp (at 6000rpm) with superb 4 – wheel drive maneuverability and a rugged frame (it’s available in both soft and hard top versions). It’s useful fifth gear, of course, delivers over drive for on – road cruising.

OMNI – FITS ALL

The Omni is truly India’s Original Multipurpose Vehicle. Today it is available in six avatars – 5 seater, 8 seater, cargo, ambulance, CNG and LPG. It meets diverse needs across different user segments and can double up both as a people carrier and a goods carrier. This faithful workhouse is easy on the pocket, yet tough on the job.

VERSA - THE JOY OF TRAVELLING TOGETHER

Equipped with twin AC, large sliding doors and flexible seating, the Versa encourages families and friends to enjoy long drives and gateways together. In spite of being so spacious, its design allows for easy maneuverability in the city.

MARUTI 800 - CHANGE YOUR LIFEIt has gone beyond being just a car; it has actually changed the lifestyles of countless people, by bringing the joy of motoring to millions across the length and the breadth of the country. Standing testimony to

Page 5: project on tqm in maruti service plant

this claim is the fact that more than 2 millions Maruti 800s have been sold till date. Today, India best selling continues to be the final word on value and economy at the entry-level segment.

WAGON R-INSPIRIED ENGINEERING

The Wagon R’S original tall body design, spaciousness, ergonomically designed interior and flexible seating all set it apart from other cars. It complements the buyers unique personality enables him to live a multi-dimensional life by the sheer excellence of its engineering and its versatility.

ZEN –SURRENDER TO THE NEW ZENIf you are looking for a car with drop – dad looks and unmatched performances, then you need look beyond the Zen. With its new contemporary and aggressive look, the Zen preserves its core values of driver appeal, unmatched reliability and economy. 600000 satisfied customers in India and around the world bear testimony to this fact.

ESTEEM – PERFORMANCE, QUALITY AND FUEL EFFICIENCY

Undoubtedly one of India’s favorite entry – level “C” class vehicles, the esteem is the perfect combination of power, comfort and economy. It’s also the preferred choice of rally drivers across the country for its performance and reliability. The Esteem offers the option of an 85 bhp petrol engine for those who desire power and a 57 bhp diesel for those who value economy. Not surprisingly, it tops its class in quality surveys.

SWIFT- YOU ARE THE FUEL

The hot looks, sexy interiors, the automatic climate control, the air bags, the power steering. …………………Moreover, all so affordable. The wait is over. Swift has entered MUL’s portfolio. What are you waiting for?

A-STAR-STOP @ NOTHING

Powered by state of art 998 cc engine, it’s the best fuel efficient car in its category with, mileage coming around 20km per liter.

SX-4 – MEN ARE BACK

Revolutionary European design, world class “drive by wire” .Most spacious in its class, Steering mounted audio controls; with maximum ground clearance, high on safety with dual airbags.

SWIT DZIRE- THE HEART CAR

A car having everything you desire stunning looks, luxurious interiors, enough power to capture your heart. Just slide in desire and take it for a spin. Its sure steal many of hearts including yours.

Page 6: project on tqm in maruti service plant

Total Quality Management (TQM)

TQM is a set of management practices throughout the organization, geared to ensure the organization consistently meets or exceeds customer requirements. TQM places strong focus on process measurement and controls as means of continuous improvement.

Total quality management (TQM) is a philosophical belief which centers on achieving high performance throughout the organization through a high commitment to excellence. Many businesses today are implementing TQM into their organizations as they strive to achieve better products, services and aim to provide an overall higher dedication to quality.

When an organization dedicates itself to achieving TQM, the process is ongoing. While its true goals are set, once they are reached, new goals are already in place because there is no proverbial "finish line"; TQM prides itself that there is always room for improvement.

The basics of TQM are a framework of values which are deeply ingrained into an organization's culture. It doesn't depend on any particular attribute, but rather a multitude of them. Dedication and cohesiveness within the company is also vital to achieving TQM. In order to succeed, leaders must understand the essentials of TQM and effectively be able to integrate them into their organization's cultural makeup. The core of TQM revolves around people-centric principles.

What are the key attributes which make up total quality management?

*Continuous improvement. To achieve TQM, an organization must commit to ongoing improvement. This includes managers and employees in every capacity across the organization. As part of the philosophical makeup, TQM followers believe there is always room for progress. Additionally they'll continually ask themselves questions such as "Which procedures can be done better or more efficiently?" and if they pinpoint any areas, they'll explore improved methods to get the task done. When everyone in the company accepts a degree of ownership, innovative ideas are developed and ongoing improvements are able to be made with valuable organizational input.

*Focus is on the customer. Customers are the heart of a successful business; without them, there would be no growth or achievement. TQM philosophies accept and understand this notion. The TQM centered company expects all managers and

Page 7: project on tqm in maruti service plant

employees will commit themselves to providing the best customer service possible. If any weaknesses or dissatisfaction arise, TQM stipulates everyone works hard to improve or come up with a solution.

*Integrity. Strong ethics are deeply entwined with TQM principles. Organizations which embrace these concepts tend to make ethically sound decisions and the right choices. As a result, solid business practices result and this adds significantvalue to an organization.

*Teamwork. TQM roots and prides itself with utilizing teamwork. Teams which come together and work well with one another typically bring inventive ideas and strong performances to their jobs. Overall an emphasis on teamwork nurtures a happy work environment and benefits both the internal members of the company and the external community members.

*Training. Since one of the fundamentals of TQM is continuous improvement and growth, TQM believes training to be an important component. Members of the organization are encouraged to participate in training which focuses on communication and interpersonal skills. Good leadership is important for this aspect of TQM because it is the leaders who will be offering the right tools and teaching employees how to use them.

*Leadership. What's interesting about the TQM environment is leadership does not bully employees, but rather provides support and encourages growth. A key part in this approach is to promote an encouraging environment where managers and employees respect one another. It does not believe in engaging in punishment when things don't go right. Instead, leaders who follow TQM philosophies work with their employees to resolve the problem and focus on ways of improvement for the future. They recognize low morale doesn't benefit the employees or the organization, and as a result offer motivation and encouragement. In the TQM workplace, it's highly unlikely you'll find any degrading behavior occurring.

Total quality management is a philosophy which is people centric. In order to achieve TQM, an organization must be dedicated and focused on improvement and commitment. There is really never any "finish line" because they believe there is always room to improve and continuously strive to do better. TQM includes everyone in the organization and requires a committed resolve to work towards the best quality products and services. Total commitment to ongoing high quality is what TQM is all about.

Page 8: project on tqm in maruti service plant
Page 9: project on tqm in maruti service plant

Steps in implementing TQM

1 Obtain CEO Commitment

2 Educate Upper-Level Management

3 Create Steering Committee

4 Outline the Vision Statement, Mission Statement, & Guiding Principles

5 Prepare a Flow Diagram of Company Processes

6 Focus on the Owner/Customer (External) & Surveys

7 Consider the Employee as an Internal Owner/customer

8 Provide a Quality Training Program

9 Establish Quality Improvement Teams

10 Implement Process Improvements

11 Use the Tools of TQM

12 Know the Benefits of TQM

Page 10: project on tqm in maruti service plant

1 Obtain CEO Commitment

a) There is a consistent growth of 8-10% every year .b) To retain 100% customer satisfaction, we have created a

working environment with a dedicated team in sales, service and spares and we also provided infrastructure under one roof.

c) Timely incentive schemes for different models, attractive facilities , satisfactory service, and availability of genuine spares.

d) We take care of CSI and SSI.e) We have annual plan of advertising which is implemented

from the first month of financial year.

2. Educate Upper-Level Management

3. Create Steering Committee

We worked as a steering committee. we visited all the DIVISIONS AND

DEPARTMENTS of company. We studied following DIVISIONS AND DEPARTMENTS:

Page 11: project on tqm in maruti service plant

CORPORATE SERVICES DIVISION

ADMINISTRATION

HUMAN RESOURCE DIVISION

WORKSHOP AND BODY SHOP

ACCOUNTS

INFORMATION TECHNOLOGY DIVISION

MARKETING AND SALES SECRETARIATE

INSURANCE DIVISION

AUTO FINANCE DIVISION

EDP(Electronic data processing)

TRAINNING AND DEVLOPMENT CELL

4. Outline the Vision Statement, Mission Statement, & Guiding Principles

Page 12: project on tqm in maruti service plant

5. Prepare a Flow Diagram of Company Processes

COMPLETE DEALERSHIP INVOLVEMENT:

CUSTOMER APPROCHES

As we can see from the above pictorial, there are several touch points for a customer at a dealership. All touch points have their roles and responsibilities defined. Right from the moment when the guard opens the door of the showroom and the customer walks in, to the time when the customer drives away with the car after the delivery process, the customer interacts with several people in the showroom. It is very

Guard

GM, Sales

GUARD

Customer CareManager, sales

Showroom Lobby Manager

Sales person

Page 13: project on tqm in maruti service plant

important that everybody in the showroom performs to the best of his/her ability in order to make the customer feel completely satisfied with the showroom experience.

PROCESS FLOW

There are three broad processes at a showroom.

Pre-sales Sales Post –sales

All these are inter-related to each other.

The pre-sales process is very important because if a customer has a satisfying experience during this process, it greatly increases the chances of him purchasing the car from your showroom. At this stage, the customer is indecisive as to which car to buy and from where to buy.

.

The pre-sales activities include:

Product Demonstration

Walk in Enquiry Telephonic Enquiry

Test Drive

Page 14: project on tqm in maruti service plant

Cold Calling and Identification of Prospects Creation of Customer Card Acquire Knowledge about MUL ‘s range of cars, competitor cars Knowledge about other allied services like finance, insurance, pre owned cars, extended

warranty etc. Knowledge about accessories, range offered, prices etc. and about preventive maintenance of

the car.THE SALES ACTIVITIES INCLUDE:

Visit the prospects Understanding needs of the prospects Give a proposition to the customer. Create interest and preference for MUL Give a detailed demonstration and test drive Provide clarification to queries and handle objections Follow-up with the customer Secure order from customer Offer allied services like finance, insurance, accessories etc. Advice customer on all matters related to his car.

In case there are too many Sales cases, a special focus is required to serve these customers since ultimately, the customers are also the showroom’s customers and there are suggested ways to handle them.

Pre Delivery Process

The thumb rule says, “ Promise your customers a little less than what you are capable of delivering and deliver a little more than what you promised to your customers.” There are certain procedures such as the sales executive should ensure that the details of his cars planned for delivery should be given to the PDI-in charge on the previous day, he should act as a single point interface to complete all formalities and should be present at the time of delivery and actively take part in the delivery process.

The Delivery Day

This is the time when the dealership has to go an extra mile to ensure a memorable experience for the customer. There are certain prescribed rules such as each dealership should have a Vehicle Delivery schedule board such as the following:

S.No Customer’s Name Vehicle Details/

Chassis No.

Delivery

Time

Salesperson

Name

Status

Page 15: project on tqm in maruti service plant

The Delivery Process & Ceremony

A service advisor is called and all operations as per the Delivery Checklist (such as basic operations, warranty policy & free coupons, feedback forms etc) are explained. A photograph of the customer along with the vehicle is taken and delivered to the customer’s residence. The CCM should do a brief ceremony and hand over the gift/bouquet to the customer. GM/Sales Manager should meet each customer and thank him/her. Customers are generally inquisitive about the engine, AC and fuel economy of the vehicle, Warranty and service policy and tips to maintain their car better. There are formats for the sheets to explain the above queries.

The delivery timing is also important, as there are instances when customers want to take delivery of their car only on a particular auspicious day/time. This causes ‘bunching’ of deliveries and the chances of not being able to provide adequate customer care are high. This affects the SSI score.

The DSE should remember the following points:

Ensure timely delivery of the vehicle. Advise on service and warranty Gives tips on preventive maintenance of the car. Ensure that the entire delivery process is hassle free Make the delivery a memorable experience for the customer. Maintain relationships with the customer

Post Sales Follow UP (PSF)

PSF should be done in order to get first hand feedback from the customer about the experience they had during the sales & delivery process.

Page 16: project on tqm in maruti service plant

Before staring the PSF process, there is a PSF sheet for each customer.

The first PSF is obtained within 72 hours. All dissatisfied customers’ PSF sheets should be flagged with red color flags, customers not contacted with yellow.

Format for Reporting the Post Sales Follow-Up (PSF)

Parameter Value

A Number of cars sold

B Number of customers contacted

C PSF percentage (B/A *100)

D Number of satisfied customers

E Number of Dissatisfied Customers

F Satisfaction % (D/B * 100)

G Number of dissatisfied customers attended & complaints resolved

List down top five reasons for dissatisfaction:

1.

2.

3.

4.

5.

Page 17: project on tqm in maruti service plant

Counter measures taken to address the above reasons of dissatisfaction:

A second PSF call is made 15 days after the delivery with a suggested script.

Feedback Form System

The feedback form system is a very important tool to obtain customer’s feedback on the experience that they had during the purchase of their car. It has a defined format.

There is a lucky draw to get high percentage response.

Customer Complaint Handling System.

Complaints are an opportunity to strengthen relationships with the customers and even enhance their confidence. There are specified some rules to handle them.

Steps to be followed after receiving a customer complaint.

Customer Complaints received by dealer are through

E-mail Internal Feedback Forms Direct Maruti Udyog Limited Telephone PSF Letter Consumer Forum / Legal Notices

CCM should give a control number to all complaints received & record the same in the customer complaints control register.

Page 18: project on tqm in maruti service plant

Review of Customer Care Activities.

The review of customer care activities is done through morning meetings and weekly meetings on customer care. The documents that are necessary during the weekly review are: PSR related, Internal SSI forms related, MUL related and other information related.

CCM should get in touch with the customer on the phone & express regret on the inconvenience faced by the customer

Take immediate action to ensure that the customer complaint is resolved.

Write a letter of apology to the customer

The concerned DSE should visit the customer, hand over the letter and take satisfaction note from the customer.

Send a copy of the letter & the satisfaction note to MUL and also file a copy of the same in Customer complaints Register/File(for complaints received from MARUTI.)

Discuss all customer complaints in the weekly meeting of GM (Sales) on SSI with the entire showroom staff. Necessary counter measures should be taken to ensure that such complaints are not repeated.

Page 19: project on tqm in maruti service plant

Customers for Life

A week after the delivery, the concerned sales person must fix an appointment with the customer and visit him along with the service advisor. He should personally hand over the photographs clicked also the vehicle’s registration certificate and try to become the customer’s car advisor for life and never lose touch with the customer.

Show Room Ambience

The hours of operation, outside and insides of the showroom along with reception, car display area, selling area, customer lounge and delivery area should be taken care of.

Customer Meets

Organizing customer meets helps in improving SSI, helps in introducing the workshop staff to the

customers and in getting referrals and there are guidelines for the same.

Marketing Activities:

Marketing is based on target. Maruti gives the targets, which are equally distributed to the marketing teams. To achieve the targets, different marketing activities are planned and followed. The targets are easily achieved and to encourage the employees different incentive schemes are placed like spot incentive, slab incentives etc.

The following activities are done to achieve the targets:

Road Shows: 2-3 times a month. The marketing personals are involved in the road shows as per the nomination (one from each team but not more than four)

Tele-calling Direct Sales Personal Reference Advertisement Leads from Maruti

Presently as per the targets, efforts are made in different areas of activity to capture the data and to generate the leads. Further efforts are made to convert the leads into prospective customer. This is how effort estimation is done.

Activities Target Leads Actual Sale Conversion Ratio

Page 20: project on tqm in maruti service plant

Road Shows

Tele-calling

Direct Sales

Personal Reference

Advertisement

Corporate Sales

The marketing department is divided into 5 Teams. For all the different marketing teams, one Team Leader is assigned. The team leaders take care of their team’s activities and report to the marketing manager that is further reported to the vice president. The marketing is totally target based and based on targets given by MUL, the task is distributed to different teams.

The customers are handled by the same personnel from the beginning to the end. Spot incentive Schemes etc is placed in the system to motivate the employees. The conversion and Target fulfillment is traced out via the software.

Corporate Sales

The team of four people is actively working for this area. The data is given by Maruti and the rest is generated by self-effort.

Finance Process:

The executive completes all the formalities related to the Finance and verifies the documents. The FI form is filled by the Executive. With the verification checklist the verification is done When the Cheque and other documents are found correct the Disbursal Advice Form is filled

which is tallied by the Accounts Department. To track the verification record, a verification status register is maintained.

Reception and Lobby Manager

The lobby manager takes care of the customers coming to the showroom.

Page 21: project on tqm in maruti service plant

She asks the purpose of their coming and sends them to the concerned executive. Gets the DSA’s forms filled up. Takes care of the car polishing & showroom decorating. Updates the magazines regularly. Records the enquires and distributes them to the concerned persons. Displays car delivery schedule on daily basis. Offers test-drive.

Delivery

The daily delivery schedule is displayed on the board. At the time of delivery the discount detail sheet and delivery checklist is filled to avoid the problems. The barriers in delivery are bank approval and Client’s personal problems.

Customer Care

The customer feedback is taken after 72 hours of the sale. If any problem exists, the marketing personal meets the client directly. The problem is sorted out to make the client satisfied. When the client is satisfied, a letter of satisfaction is got signed by the client.

To trace the satisfactory level of the customers, customer feedback is taken via Customer Feedback Form. If the marks in the customer feedback form are less than 7, an apology letter is sent to the client, the problem is sorted out and the client is treated with a token of gift. When the client is satisfied, a satisfactory note is got signed by the client.

A customer feedback form by the Maruti is also filled.

To maintain relationships with clients: gifts, bouquets and greetings are sent occasionally and schemes are introduced. The source of customer complaints are: Complaints from Maruti, Direct complaint, Compliant from the customer feedback form and via calls. To keep track on them, a customer compliant register is maintained. The complaints are logged-in the register.

Customer Care Manager (CCM)

Page 22: project on tqm in maruti service plant

The CCM takes care of the complaints and initiates corrective and preventive actions. The CCM makes the respective person know about the Complaint and when the problem is solved, the compliant register is updated. The lucky draw system is placed to encourage the customer to give feedback.

The CCM is responsible for the Delivery Ceremony, sends the snaps of the ceremony to the clients, and makes the client know about the feedback form. If the client has any, compliant he can directly meet the director.

Accounts

Reconciliation is done once in 7 days. Sales tax on quarterly basis. Sales (Suppliers Maruti & Accessories) Analysis Daily Basis. A retention period of 45 days is given for payment.

EDP(Electronic Data processing)

In the EDP Department following are managed:

Post Sale Process is managed. Sales Analysis is done. Backup is taken time to time.

HR

The HR manager sets the KRA’s for the managers. She is responsible for the employee details and their training needs. She also monitors the satisfaction level of the employees.

Training

Maruti arranges the training at several intervals. The training is mandatory for all the employees. The training schedule of all employees is maintained by the HR manager.

Page 23: project on tqm in maruti service plant

DMS (DATA MANAGEMENT SOFTWARE)

Today’s market is a customer-oriented one, where the customer is the king. If a person wants to purchase something, he would like to make enquiries at all reachable sources. Now it depends upon the seller that how efficiently he manages these enquiries and makes efforts to convert the same into productive ones. It is very important to keep track of each and every enquiry until and unless it is not converted or closed. It is also important to keep an eye on the marketing team; so that you know what they are doing in market and what response, they are getting from the market.

DMS can keep a record of all enquiries and can generate timely reports whenever required. At the time of enquiry feeding, it will ask for all required details. After collecting all information, it can generate a Performa Invoice/Offer Letter for the customer. DMS not only generates Performa Invoice or allot the enquiries to sales executives, but it will keep record of the enquiry until and unless the enquiry is not converted or closed.

DMS generates several reports that help the management as well as the sales team. It generates reports like enquiry register, booking register, test drive register, visiting register, pending enquiry register, enquiry lost with reason, per day enquiry list, closed enquiry register, conversion ratio, expenses per enquiry, target v/s achievement report (executive wise/overall) and many more that will definitely help Maruti who believe in customer care and 100% conversion of enquiry.

The minimum system specifications for using DMS are:

o Pentium PC (with CD ROM Drive to install the s/w)

o 80 Column DOT MATRIX PRINTER (can be shared within the network)

o Windows 95/98/Me or Windows NT/2000/XP

o 64 MB RAM

o 200 MB free hard disk space

There are several DMS Forms, which are described below:

Page 24: project on tqm in maruti service plant

Model Details

This section is categorized into three options. They are:

Basic Models

As the name itself suggests, the information about all the basic models have to be entered using this form. An important thing is the availability of the color option. That means within each & every basic model, there is an option to allow/disallow the color’s availability. Suppose, if you select the non-metallic option for a particular basic model then you can see only non-metallic colors to select/deselect in the model variant detail form.

Model Variant

To make an entry for a variant model, it is necessary to select its basic model. Now, you have automatically got the information of the colors availability. If it is “Metallic” then there you have two frames (one is price detail & the second is colors detail for the metallic) to specify the information regarding that option. The other frame (which belongs to non-metallic option) is disabled. If you have allowed both color types in the color availability box of the Basic Model Master, then you are free to make entries into the “Metallic” and “Non-Metallic” frames. There are options to enter sale price, booking price, RTO amount, and insurance amount & handling charges.

Page 25: project on tqm in maruti service plant

After this, select (put ticks) the colors from the frames that are available with the model. Only the selected colors will be displayed in the enquiry form with this model.

There is an option - “Active” - to make you free from the burden to select the models from the bunch, in the enquiry form. If you select “No”, then the variant model will not be displayed in the enquiry form, but still it will remain in the database.

Accessories Details

In this form, you can specify the details of the accessories and basic models on which these are applicable. You can specify the rates of the accessories along with the associated model. According to your selection, you will have the list of accessories in the booking form with their sale & purchase price. You can change the price of the accessory in the booking form, which is applicable to that sale only. Please note that the accessories specified here are free and hence their prices will not be added in the vehicle’s cost.

Color Details

In this form, you are having the options to add or modify the model colors. According to your specification of the colors, you will have the list of the colors in the Model Variant Details form (In

Page 26: project on tqm in maruti service plant

Metallic frame you will have the list of the metallic colors and in Non-Metallic frame you will have the list of the Non-Metallic colors).

Executive Details

This form is used to create an executive profile. You can make a new entry as well as change an existing entry. A photograph of the executive can also be scanned into the system and can be saved with the profile. A username and password must be provided if you are making a new entry. This is because DMS considers each executive as a user with the operator level rights. He has to feed his entries and alter them on his own. In some companies, the executives may not be directly using the software. For them, we have provided a User Manager with the help of which you can create a new user with manager level rights.

Financer Details

In the financer master form, we are maintaining all the information related with the finance company. Only the company name & the city in which it is situated have to be entered.

Insurance Details

Here you can maintain the information regarding the insurance companies. Only insurance company name & its working city are necessary to make the alteration in to that form.

Status Details

The status details are one of the most important features of AutoSoft. The status that is being entered defines the exact position of an enquiry. Hence, it is very important to select an appropriate name for the status, so that it can be self-defining. The ‘Close’ field is used to determine whether an enquiry with the given status is active or not. We are providing a list of most commonly used status names and we think that these may fulfill all your needs. However, in case if you want to enter or alter a status you can do it with the Status Details form. Some predefined status is related with report generations are locked from changes. The others can be altered as your requirement.

Area Details

This form can be used to manage various work areas in your dealership. The enquiries can be categorized into various areas, so that in future you can pay more attention on a specific region where your market is strong and maybe you can arrange a camp in that area.

Mode Details

Page 27: project on tqm in maruti service plant

There can be various ways through which an enquiry can be made. These are the enquiry modes, which can be specified using this form. Mode is basically used in the Enquiry Details form to maintain the customer communication with our company.

Training Details

The strength of any organization is its manpower. Each organization would like to have executives who are well trained so that they can be more productive. The vehicle manufacturers conduct several trainings so that they can achieve their goals. In the Training master form, you can enter the information about the training, which have been conducted during a particular time period. We are also maintaining the information regarding the attendance of the executives in a specific training. That is, how many executives out of the given list have attended the training? With the help of these training details we are generating various MIS reports. The details provided here can help the management to find out an efficient person for a special task. Searching facility is also available, so you can find out the total information of a particular training with just one click over there.

Offer Details

In today’s market, each dealer is facing very tough competit ion and to overcome this competit ion, he may have to put on some attract ive offers for the customers to enhance the overal l sales. The Offer Detai ls form is used just to maintain such special offers that are appl icable to various basic models .

Transaction Forms

Mainly there are three dai ly transaction forms avai lable for the users of DMS. They are:

Enquiries Form

Status Updating Form

Bookings Form

Apart from these, a target sett ing option and enquiry al lotment option for the executives is also included in the Dai ly Transaction Section. Let us discuss them in detai l : -

Enquiry Form:

This form can be used to enter the detai ls of a new enquiry as wel l as to update the detai ls of an exist ing enquiry. As being an enquiry tracking system, this form is the

Page 28: project on tqm in maruti service plant

most important input interface. The detai ls furnished here are displayed in the reports related with the customers.

This form consists of some mandatory and non-mandatory f ields. As in the other forms, al l mandatory f ields are marked with a red star. I f the executive is not al lotted, the enquiry wil l be treated as DIRECT ENQUIRY. The user can select the basic model from the l ist and the model variants wi l l be displayed accordingly. Colors can be metal l ic or non-metal l ic , depending on the specif icat ions of the basic model. The colors displayed in the l ist are f i l tered according to the model variant and the metal l ic/non-metal l ic property. The quotation can be printed from the same form. I f the customer is interested in more than one model, he can be given more than one quotation and the detai ls of al l these models wi l l be saved in the database. The user can specify the next meeting date on the enquiry form so that he can get a reminder on the part icular day. To minimize the dupl icate entries, we have made it compulsory to enter at least one address or phone number along with the name of the customer. I f any other entry is found which have the same set of Information, an alert is generated.

Status Updating form:

Page 29: project on tqm in maruti service plant

This form is used to update the status of an exist ing enquiry. The status can be updated via the telemarketing form. Remarks can also be saved along with the status each t ime. The user can direct ly cal l the customer from the system just by c l icking on the Cal l icon. This feature requires that you have a modem instal led with the computer. Also the phone dialer provided in the operating system must be instal led. You can do this by select ing the Add-Remove Programs option from the Control Panel. Select the Windows Setup page from the window. Cl ick Communications -> Phone Dialer. Select instal l . This wi l l instal l the phone dialer.

To update the status of an enquiry, open the form from the menu by select ing ‘Dai ly Processing’ -> ‘Status Updation’ or by c l icking the button given on the toolbar. After this, you can select the desired enquiry shown in the table by c l icking on it and you wil l be taken to a different interface with the help of which you can change the status. Many search options are provided in the form so that you can select the desired enquiry. A l ist of c losed enquir ies can also be displayed in the table by checking the box in the top left corner ( ‘Show Closed Enquiry’) .

After select ing the enquiry from the table, the ‘Enquiry Remarks’ form is displayed. I f you want, you can contact the customer at his contact number using the dial faci l i ty provided in the software itself . You just have to c l ick on the ‘Cal l ’ button next to the phone number to be dialed. After contacting the customer you can select a status from the l ist and enter some remarks in the ‘Remarks Detai l ’ table. A contact mode can also be specif ied along with the remarks.

Booking Form:

I f customers booked with us, you can enter the booking detai ls into the database using this form. The user can feed the f inance, insurance and accessories detai ls so that he can faci l i tate from the data. I f the birth and marriage dates are entered, the entries are saved separately to display reminders. A printed output of the booking form can be obtained by cl icking the Print button.

Page 30: project on tqm in maruti service plant

Enquiry Allotment Form:

This form is very useful for those dealerships in which the enquiries are allotted to different executives in a bulk. All the enquiries are displayed in the table and the user can allot an enquiry to any other executive. He also can change the area of the enquiry. Many details apart from the name of the customer are shown in the table, like model, address etc. so that proper allotment can be made. The existence of this form has eliminated the need of searching each enquiry through the enquiry form and changing the executive/area one by one.

Executive Monthly Targets:

The management can set some targets for its working executives, so that they can be more productive. DMS can help you to set some targets for the executives and generate several reports to find whether the targets were achieved or not along with any deviation. There are two different options to set the targets, which are described below:

Test Drive and Cold Calls Target: With the help of this form, the user can set a target number of test drives and cold calls (enquiries generated by the executive) for each executive for a specific month.

Conversion Target: This option opens the monthly planner for the executives. Using this form the user can set various monthly targets in bookings, accessories, discount, payout percentage etc. These targets can be set separately for each basic model. The targets are set for a single booking. An overall finance target can also be set for each executive. The target achievement reports based on these information’s helps the management to make a judgments about an executive’s performance.

The reports that DMS can generate are:

Executive reports such as action plans, reminders etc Reports for registers such as Enquiry, booking, mode wise, Area wise etc Transaction reports such as per day enquiry, model wise enquiry etc MIS reports such as expenses per enquiry, conversion ratios etc Analysis reports such as Target vs. Achievement Training reports and other general reports

Page 31: project on tqm in maruti service plant

6 . Focus on the Owner/Customer (External) & Surveys

7 . Consider the Employee as an Internal Owner/customer

8 . Provide a Quality Training Program

SALES AND TRAINING DEPARTMENT

Vision

“Equipping MUL and Rohan Motor’s Sales Fraternity with the requisite mindset, knowledge and skills, and enhance the business value of our associates to sustain our position of leadership and build customer loyalty to MUL”

Objectives

To ensure multiple knowledge and skill development of DSEs required selling cars and handling competition

Page 32: project on tqm in maruti service plant

Consultative Selling Approach. Continuous Feedback and Performance monitoring. To employ training as a tool to achieve customer delight and customer loyalty Make DSEs as Car Advisors and be a single window interface with the customer

Organization structure

Functions of the Sales Training Department

The Functions include:

a) Training and Development of dealer Sales Executivesb) Recruitment of Sales Executivesc) III.CD Based E-learning

Training and Development of dealer Sales Executives

1. Development and Updating of Training Modules

The Sales Training Department develops new modules along with training agencies based on market requirements, specific needs identified and feedback received

2. Conducting Training

Annual Training Calendar is fixed based on:

DDVM (MSD)

DPM (DD1) DPM (SAT) DPM (DD2)

FSDMs in RO Executive (SAT) FSDMs in RO

Page 33: project on tqm in maruti service plant

Number of Sales Executives in the sales network Training path requirement of Sales Executives Review of training programs done in the previous year Market Share/ Market situation/Focus areas and new product launches

Training conducted regionally based on fixed monthly calendar. Training Path /Norms for all Dealer Sales persons are as follows:

All Dealer Sales Executives need to attend Induction Training before or within a month of joining the dealership (depending on when the program is scheduled in the region)

After Induction then the Sales executives needs to attend a segment B program. They also should attend ‘ Car Advisor for life Program’ which trains him to be a one point

contact with the customers handling all his car related needs like finance, insurance, extended warranty, MGA etc and how to develop and maintain relationship with customers

After gaining experience, he can attend other courses like segment C etc.

3. Monitoring and feedback:

Monitoring and Evaluation of Sales force is done on a continuous basis. Pre-tests and post-tests are conducted during training. Feedback is taken from participants on trainers and from trainers on participants. Monitoring is also done through tests and audits at the dealerships.

4. Communication:

Sales Training Department sends monthly Newsletter “Creating Winners” to all DSE’s. It is a monthly communication containing articles on various aspects of product knowledge, selling skills, market etc. It is a forum for effective communication of new ideas and strategies. It also provides two-way communication.

An Annual Selling Skill Contest is organized to test the selling skills of the sales executives. It is conducted at regional levels and culminates in an all India level contest.

RECRUITMENT OF SALES EXECUTIVES:

Page 34: project on tqm in maruti service plant

SAT has developed a CD based Test for recruitment as a part of Maruti Recruitment System (MARS). The test checks sales aptitude and reasoning and is a pre- interview shortlist device. It helps dealers recruit the right profile of people for their dealership. The Regional Office will be involved throughout the implementation of the MARS while recruiting Sales Persons. All Sales Executives need to be registered with Maruti after recruitment through extranet. A unique ‘Maruti Suzuki Personal Identification Number (MSPIN) is being issued which the DSEs have to remember and use in all communications like Trainings, reward schemes etc

CD Based E-learning SAT is now looking at reinforcing classroom training through CD and E- learning

modules. This module would help executives refresh and update their knowledge they would have gathered in classroom trainings.

Sales Operation Standards (SOS)

In order to ensure 100% satisfaction of customers during the sales and delivery process, certain basic minimum standards have been laid down, which have been named as “Sales Operation Standards.” These are a set of requirements in terms of infrastructure and workflow processes that should be met at a dealership. By adhering to SOS, Maruti have a much higher chance of ensuring customer satisfaction and hence retention. A satisfied customer is the most valuable asset for any organization since it is this satisfaction which will decide the customer’s future intention of the 3Rs i.e. Recommendation, Revisit, and Repurchase; 3 very important tools which help MUL in increasing their business. Therefore satisfying customers 100% of the time should be an obsession and is achieved by ensuring that the SOS are in place all the time

Page 35: project on tqm in maruti service plant

Team Leader

Manager Sales

Sales ConsultantSales ConsultantLobby Manager-Vineeta

Support staff: Drivers, Peons etc.

Manager DSA Sales Manager Corporate Sales

Sales Consultant Sales Consultant

Delivery Manager

Support staff: Billing, Service Advisor etc.

Manager Accessories-Aamir M. Khan

Accessories sales staff: Counter

Manager MI & Call Centre

MI staff: Field Execs, Telesales

IT Support Staff

Manager HR

GM (Sales)

CEO

CCE

ORGANISATIONAL STRUCTURE:

Manager Loan

Page 36: project on tqm in maruti service plant

9.Establish Quality Improvement Teams

10. Implement Process Improvements

11. Use the Tools of TQM

Page 37: project on tqm in maruti service plant

FISHBONE DIAGRAM (Tools for generating ideas )

Cause and Effect Diagram and Situation Analysis:

From the above diagram we can analyze that the main problems leading to customer dissatisfaction are placed on fish bone diagram. The four attribute as shown above are responsible for their own causes thus known as cause and effect analysis:

Customer himself is responsible for dissatisfaction if he could not explain his faults or becomes impatient. Employees working in the organization are also responsible as can’t understand the customer, may be lacking general knowledge on job or work not completed on given time. Again the working system plays a major role if they are not satisfying the given standard and required machines and tools may not be available, absenteeism of workers can also taken into consideration.

PARETO CHART (Tools to organize data)

Page 38: project on tqm in maruti service plant

Problems Faced Frequency Cumulative Percentage

High price 9 0.30

Employee experience 6 0.50

Poor Service 5 0.66

Equipment Problem 5 0.82

Delivery Time 3 0.92

Billing Problems 2 1.00

High pric

e

Employe

es Ex

perien

ce

Poor Serv

ice

Equipmen

t Pro

blems

Delive

ry Tim

e

Billing p

roblem

s0

1

2

3

4

5

6

7

8

9

10

Series1

Table 1

Page 39: project on tqm in maruti service plant

High pric

e

Employe

es Ex

perien

ce

Poor Serv

ice

Equipmen

t Pro

blems

Delive

ry Tim

e

Billing p

roblem

s0

0.2

0.4

0.6

0.8

1

1.2

Series1Series2

Table 2

Analysis of Pareto chart:

Here we are focusing on critical issues by ranking them in terms of importance and frequency the problems faced by customers as shown here the major problem is the price and according to the priority

the problems are arranged. Standard Unit of Measurement and the Time Period is studied. The time

period studied is to be of a reasonable length of time to collect the data. As shown in table one the problems are arranged in decreasing order so from the graph it is clears that which is a major problem in customer point of view. Then on the second table we are making a line chart where cumulative frequencies of the problem occurrence are shown. On the vertical axis we are taking the cumulative frequency and on the horizontal axis we are taking the problems faced by the customers in Rohan Motors.

Page 40: project on tqm in maruti service plant

CONTROL CHART:

Here control charts are used for measuring the CUSTOMER SATISFACTION INDEX (CSI)

Here Q4 08 CSI TARGETWAS = 803

CSI Factor wise Scores-

795 794772

798 801

800 835 835 838 802 805 806 803 803 803798769

785759

845 845

684

798

799

796800 793800

785809

786

600

650

700

750

800

850

Feb Mar Apr May Jun July Aug Sep oct nov dec

CSI

Act 2007 Tgt 2008Act 2008

Page 41: project on tqm in maruti service plant

ANALYSIS OF THE WEAK AREAS AND ACTION TAKEN:

Weak CSI attributes Observations Measures taken

Page 42: project on tqm in maruti service plant

12. Know the Benefits of TQM