project management process ... - drl...
TRANSCRIPT
PROJECT MANAGEMENT
PROCESS ENGINEERING & PSA
FRONT END DEFINITION
EXECUTION PLANNING
FID COST ESTIMATING
ENGINEERING MANAGEMENT & QA
PROCUREMENT & EXPEDITING
MECH. COMPLETION PLANNING
COMMISSIONING & MI
Rev B May 16 2015
DCPM Carthage Gas Planto New Gas Plant Inlet System and Piperack - $25MMo Gas Plant ESD System Upgrade - $3MM
DCPM Raywood Gas Planto PMT for 70 Mmscfd Cryo Gas Plant Expansion - $23MM
DCPM Seeligson Gathering Stationo South Dean Pump Station - $3MM
DCPM Gulf Plains Gas Planto New LPG Loading Rack - $2MMo Dean Pump Upgrades - $4MMo New Control Room - $4MMo DCS Upgrade - $4MM
DCPM Wilcox Gas Planto New Gas Plant Booster Pump - $3MMo Flare Meter Upgrade - $1MMo Amine Flash Tank - $2MM
DCPM Eagle Gas Plant- $15MMo 1,200 MM Cryo Gas Plant & Inlet Slugcatcher - $15MM
DCPM Wildcat, Crosstex & Cimarexo New NGL Interconnects - $3MM Ea.
DCPM Crossroads Gas Planto Thermal Oxidizer Installation - $1MM
DCPM Springhills Gas Planto Inlet Liquid Handling & ESD System Upgrade - $5MM
DCPM Black Lake Pipelineo New NGL Pumping Stations - $3MM
DCPM Laredo Gathering Stationo Flow Diversion Project - $10MM
RECENT GAS PLANT JOBS DCPM LaGloria Gas Plant
o Jalapeno Compressor Station Upgrade - $2MMo Jalapeno Header Modification - $2MMo Amine Cooling Tower Upgrade - $1MMo DCS & ESD System Upgrade -$3.5MM
DCPM Minden Gas Planto New Gas Plant BMS System - $2MM
DCPM Giddings Gas Planto New Amine Contactor - $1MMo Power Systems Upgrade - $3MM
DCPM Three Rivers Gas Planto New Control Room - $4MMo DCS & ESD System Upgrade - $4MM
DCPM Golida Gas Planto New Truck Loading Rack - $25MM
Latexo MMC Installation, VRU Comp. & Elect. Upgrade -$2MM
Arcadiao Piping Relocation & Measurement - $1.5MM
Cardon Repsol -ENIo E&C Manager and P150 PM & Field Leader for 1 x 150
Mmscfd and 1 x 300 Mmscfd JT Gas Plants, associated 23,000 bbl Slugctatcher, Onshore Gathering Systems, Metering and Offshore platforms values at $1500M
Hess Bakken Tioga Cryogenic Gas Plant 2o PM, CM, Commissioning Lead, Inspection leads for
Phases 1 & 2 and Commissioning - $900MM
Hess Hawkeye, Bakken Shaleo PM, Lead engrs, Package Lead for Gathering Station &
Mechanical Refrig. Plant $200M
DRL responsibilities included PM, Mech. Completion Leader, Commissioning, Planning & DC
For a 250 MMscfd & 60,000 Bbl/D in North Dakota
HESS TIOGA CRYO GAS PLANT 2
Hawkeye overview – Mech Refrig
REPSOL – CARDON JT/MEG GAS PLANTS1x150 MMscfd & 1x350 MMscfd
Repsol ENI Cardon 1,200 MMscfd Gas ProjectPunta Fijo, Venezuela
DRL responsibilities included E&C Manager, Gas Plant PM, Mech. Completion, and Field PM and VE.
Over the past 4 years, DRL has managed 74 projects, totaling $219MM
96% (47 out of 49) of the DRL managed projects in the past (2) years have met or exceeded the online date specified during AFE funding.
90% (45 out of 49) of the DRL managed projects in the past (2) years have come in under the projects AFE.
Only 2 out of 49 projects required a supplement (>110% AFE.)
0% (0 out of 49) projects have exceeded 117% of the AFE.
100% of DRL managed projects meet DCP’s RPs & specs, or have approved deviations to justify the variance.
DCP MIDSTREAM GAS PLANTS – TEXAS
EAGLEFORD TX–EAGLE 1 INLET SLUGCATCHERDRL Managed the Design End Execution of this 5,000 bbl Slugcatcher in 7 Months
RAYWOODCRYO GAS PLANT EXPANSION
DRL was the Owner Project Management Team to Execute EPCM delivery of the expansion of the Cryogenic
Gas Plant for DCPM, East Texas
New Control Room
New Control System
New Loading Rack
Add (2) 10 MMscfd Plants
New Inlet & Cond. Stabilizer Unit
Upgrade 60 MMscfd Plant
New NGL Treater
New ICP Racks
New Residue Boosters New TO Unit
NE CARTHAGE– Inlet Systems
DRL Engineering provided Project Management Team to execute EPCM delivery of new Inlet Receiving Systems for DCPM, East Texas
EFC ≈ PROJECT STATUS Front End Engineering Complete
Currently Nest Loading I/O
Segregating ESD Functions from the DCS
EFC ≈ PROJECT STATUS Front End Engineering Complete
Currently Nest Loading I/O
Segregating ESD Functions from the DCS
Upgraded from Delta V and Wonderware
Upgrading to New Foxboro EVO & Triconex System
Three Rivers– DCS & ESD UPGRADE
Complete ≈
PROJECT STATUS
Completed
Complete ≈
PROJECT STATUS
Completed
GULF PLAINS – New Control Room
EFC ≈
PROJECT STATUS
Developmental Eng.
Estimated Completion Date:
EFC ≈
PROJECT STATUS
Developmental Eng.
Estimated Completion Date:
Three Rivers – New Control Room
EFC ≈ $1.15MMEFC ≈ $1.15MM
• Completed• Amine Contactor is in Service• DRL replaced a corroded contactor vessel with an in-kind new vessel
with higher efficiency trays.
Project Status:Project Status:
GIDDINGS – Amine Contractor Upgrade
Wilcox Amine Tower Installation
Goliad Truck Loading Terminal
DRL Engineering were the Project Management Team to Execute EPCM of Springhill Compressor Station Liquid Handling Upgrade in North Louisiana
SPRING HILL – Inlet Liquid Handling
PROJECT MANAGEMENT PROCEDURES
PROJECT MANAGEMENT
Project Management – key elements: PODC – PLAN/ ORGANIZE / DIRECT / CONTROL
PLANProject Planning
ORGANIZEProject Organization
DIRECTProject Direction
CONTROLProject Control
PLANProject Planning
ORGANIZEProject Organization
DIRECTProject Direction
CONTROLProject Control
Project Management Services from CONCEPT THROUGH TO OPERATIONS
Assess Feasibility VE Studies Option Select Definition and
Execution
Contracting Strategy
AFE Costing Project Execution
Plan
Tender Documents
Market Assessment
Bidder RFQ CP Planning
Tender Evaluations
Supplier QA Mechanical
Completion QAQC Commissioning
Risks and Uncertainties
All resources assigned or planned
Contracting Plan
Procurement
FEL 2 Cost and Basis (included in CONST. prices)
Realistic Schedule
QA & Inspection Plan
Safety Management Plan
MOC Plan – single for overall project
Risks and Uncertainties
All resources assigned or planned
Contracting Plan
Procurement
FEL 2 Cost and Basis (included in CONST. prices)
Realistic Schedule
QA & Inspection Plan
Safety Management Plan
MOC Plan – single for overall project
PEP – PROJECT EXECUTION PLAN
TYPICAL MILESTONE DELIVERABLES
SANCTION COST CONTROLS
> Estimates
> Planning
>Tendering
>Controlling Costs
>Invoicing
>Claims
WORK PACKS
Working Folder Structure for Job Books
Document Control Procedures
Clear Listings of Deliverable Types
E Mail Protocol
Weekly Progress Meetings
Action Register
Reviews – PHA, PFDs, Technical Review, PIDs, Layout…
Working Folder Structure for Job Books
Document Control Procedures
Clear Listings of Deliverable Types
E Mail Protocol
Weekly Progress Meetings
Action Register
Reviews – PHA, PFDs, Technical Review, PIDs, Layout…
PROJECT DIRECTIONS
PROJECT REPORTING
SAMPLE SCHEDULE Employee Participation
Process Safety Information
Process Hazards Analysis
Operating Procedures
Training
Contractors
Pre-Startup Review
Mechanical Integrity
Hot Work Permit
Management of Change
Incident Investigation
Emergency Planning & Response
Compliance Audits
Trade Secrets
Employee Participation
Process Safety Information
Process Hazards Analysis
Operating Procedures
Training
Contractors
Pre-Startup Review
Mechanical Integrity
Hot Work Permit
Management of Change
Incident Investigation
Emergency Planning & Response
Compliance Audits
Trade Secrets
List of PSM Guidelines
SITE SAFETY & PSM COMPLIANCE
Systematic MC Method – per RP1FSC