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PROJECT MANAGEMENT PROCESS ENGINEERING & PSA FRONT END DEFINITION EXECUTION PLANNING FID COST ESTIMATING ENGINEERING MANAGEMENT & QA PROCUREMENT & EXPEDITING MECH. COMPLETION PLANNING COMMISSIONING & MI Rev B May 16 2015

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Page 1: PROJECT MANAGEMENT PROCESS ... - drl …drl-engineering.com/images/site-content/DRL-Capabilities-Onshore... · Project Execution Plan Tender Documents Market Assessment Bidder RFQ

PROJECT MANAGEMENT

PROCESS ENGINEERING & PSA

FRONT END DEFINITION

EXECUTION PLANNING

FID COST ESTIMATING

ENGINEERING MANAGEMENT & QA

PROCUREMENT & EXPEDITING

MECH. COMPLETION PLANNING

COMMISSIONING & MI

Rev B May 16 2015

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DCPM Carthage Gas Planto New Gas Plant Inlet System and Piperack - $25MMo Gas Plant ESD System Upgrade - $3MM

DCPM Raywood Gas Planto PMT for 70 Mmscfd Cryo Gas Plant Expansion - $23MM

DCPM Seeligson Gathering Stationo South Dean Pump Station - $3MM

DCPM Gulf Plains Gas Planto New LPG Loading Rack - $2MMo Dean Pump Upgrades - $4MMo New Control Room - $4MMo DCS Upgrade - $4MM

DCPM Wilcox Gas Planto New Gas Plant Booster Pump - $3MMo Flare Meter Upgrade - $1MMo Amine Flash Tank - $2MM

DCPM Eagle Gas Plant- $15MMo 1,200 MM Cryo Gas Plant & Inlet Slugcatcher - $15MM

DCPM Wildcat, Crosstex & Cimarexo New NGL Interconnects - $3MM Ea.

DCPM Crossroads Gas Planto Thermal Oxidizer Installation - $1MM

DCPM Springhills Gas Planto Inlet Liquid Handling & ESD System Upgrade - $5MM

DCPM Black Lake Pipelineo New NGL Pumping Stations - $3MM

DCPM Laredo Gathering Stationo Flow Diversion Project - $10MM

RECENT GAS PLANT JOBS DCPM LaGloria Gas Plant

o Jalapeno Compressor Station Upgrade - $2MMo Jalapeno Header Modification - $2MMo Amine Cooling Tower Upgrade - $1MMo DCS & ESD System Upgrade -$3.5MM

DCPM Minden Gas Planto New Gas Plant BMS System - $2MM

DCPM Giddings Gas Planto New Amine Contactor - $1MMo Power Systems Upgrade - $3MM

DCPM Three Rivers Gas Planto New Control Room - $4MMo DCS & ESD System Upgrade - $4MM

DCPM Golida Gas Planto New Truck Loading Rack - $25MM

Latexo MMC Installation, VRU Comp. & Elect. Upgrade -$2MM

Arcadiao Piping Relocation & Measurement - $1.5MM

Cardon Repsol -ENIo E&C Manager and P150 PM & Field Leader for 1 x 150

Mmscfd and 1 x 300 Mmscfd JT Gas Plants, associated 23,000 bbl Slugctatcher, Onshore Gathering Systems, Metering and Offshore platforms values at $1500M

Hess Bakken Tioga Cryogenic Gas Plant 2o PM, CM, Commissioning Lead, Inspection leads for

Phases 1 & 2 and Commissioning - $900MM

Hess Hawkeye, Bakken Shaleo PM, Lead engrs, Package Lead for Gathering Station &

Mechanical Refrig. Plant $200M

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DRL responsibilities included PM, Mech. Completion Leader, Commissioning, Planning & DC

For a 250 MMscfd & 60,000 Bbl/D in North Dakota

HESS TIOGA CRYO GAS PLANT 2

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Hawkeye overview – Mech Refrig

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REPSOL – CARDON JT/MEG GAS PLANTS1x150 MMscfd & 1x350 MMscfd

Repsol ENI Cardon 1,200 MMscfd Gas ProjectPunta Fijo, Venezuela

DRL responsibilities included E&C Manager, Gas Plant PM, Mech. Completion, and Field PM and VE.

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Over the past 4 years, DRL has managed 74 projects, totaling $219MM

96% (47 out of 49) of the DRL managed projects in the past (2) years have met or exceeded the online date specified during AFE funding.

90% (45 out of 49) of the DRL managed projects in the past (2) years have come in under the projects AFE.

Only 2 out of 49 projects required a supplement (>110% AFE.)

0% (0 out of 49) projects have exceeded 117% of the AFE.

100% of DRL managed projects meet DCP’s RPs & specs, or have approved deviations to justify the variance.

DCP MIDSTREAM GAS PLANTS – TEXAS

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EAGLEFORD TX–EAGLE 1 INLET SLUGCATCHERDRL Managed the Design End Execution of this 5,000 bbl Slugcatcher in 7 Months

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RAYWOODCRYO GAS PLANT EXPANSION

DRL was the Owner Project Management Team to Execute EPCM delivery of the expansion of the Cryogenic

Gas Plant for DCPM, East Texas

New Control Room

New Control System

New Loading Rack

Add (2) 10 MMscfd Plants

New Inlet & Cond. Stabilizer Unit

Upgrade 60 MMscfd Plant

New NGL Treater

New ICP Racks

New Residue Boosters New TO Unit

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NE CARTHAGE– Inlet Systems

DRL Engineering provided Project Management Team to execute EPCM delivery of new Inlet Receiving Systems for DCPM, East Texas

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EFC ≈ PROJECT STATUS Front End Engineering Complete

Currently Nest Loading I/O

Segregating ESD Functions from the DCS

EFC ≈ PROJECT STATUS Front End Engineering Complete

Currently Nest Loading I/O

Segregating ESD Functions from the DCS

Upgraded from Delta V and Wonderware

Upgrading to New Foxboro EVO & Triconex System

Three Rivers– DCS & ESD UPGRADE

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Complete ≈

PROJECT STATUS

Completed

Complete ≈

PROJECT STATUS

Completed

GULF PLAINS – New Control Room

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EFC ≈

PROJECT STATUS

Developmental Eng.

Estimated Completion Date:

EFC ≈

PROJECT STATUS

Developmental Eng.

Estimated Completion Date:

Three Rivers – New Control Room

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EFC ≈ $1.15MMEFC ≈ $1.15MM

• Completed• Amine Contactor is in Service• DRL replaced a corroded contactor vessel with an in-kind new vessel

with higher efficiency trays.

Project Status:Project Status:

GIDDINGS – Amine Contractor Upgrade

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Wilcox Amine Tower Installation

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Goliad Truck Loading Terminal

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DRL Engineering were the Project Management Team to Execute EPCM of Springhill Compressor Station Liquid Handling Upgrade in North Louisiana

SPRING HILL – Inlet Liquid Handling

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PROJECT MANAGEMENT PROCEDURES

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PROJECT MANAGEMENT

Project Management – key elements:  PODC – PLAN/ ORGANIZE / DIRECT / CONTROL

PLANProject Planning

ORGANIZEProject Organization

DIRECTProject Direction

CONTROLProject Control

PLANProject Planning

ORGANIZEProject Organization

DIRECTProject Direction

CONTROLProject Control

Project Management Services from CONCEPT THROUGH TO OPERATIONS

Assess Feasibility VE Studies Option Select Definition and

Execution

Contracting Strategy

AFE Costing Project Execution

Plan

Tender Documents

Market Assessment

Bidder RFQ CP Planning

Tender Evaluations

Supplier QA Mechanical

Completion QAQC Commissioning

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Risks and Uncertainties

All resources assigned or planned

Contracting Plan

Procurement

FEL 2 Cost and Basis (included in CONST. prices)

Realistic Schedule

QA & Inspection Plan

Safety Management Plan

MOC Plan – single for overall project

Risks and Uncertainties

All resources assigned or planned

Contracting Plan

Procurement

FEL 2 Cost and Basis (included in CONST. prices)

Realistic Schedule

QA & Inspection Plan

Safety Management Plan

MOC Plan – single for overall project

PEP – PROJECT EXECUTION PLAN

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TYPICAL MILESTONE DELIVERABLES

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SANCTION COST CONTROLS

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> Estimates

> Planning

>Tendering

>Controlling Costs

>Invoicing

>Claims

WORK PACKS

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Working Folder Structure for Job Books

Document Control Procedures

Clear Listings of Deliverable Types

E Mail Protocol

Weekly Progress Meetings

Action Register

Reviews – PHA, PFDs, Technical Review, PIDs, Layout…

Working Folder Structure for Job Books

Document Control Procedures

Clear Listings of Deliverable Types

E Mail Protocol

Weekly Progress Meetings

Action Register

Reviews – PHA, PFDs, Technical Review, PIDs, Layout…

PROJECT DIRECTIONS

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PROJECT REPORTING

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SAMPLE SCHEDULE Employee Participation

Process Safety Information

Process Hazards Analysis

Operating Procedures

Training

Contractors

Pre-Startup Review

Mechanical Integrity

Hot Work Permit

Management of Change

Incident Investigation

Emergency Planning & Response

Compliance Audits

Trade Secrets

Employee Participation

Process Safety Information

Process Hazards Analysis

Operating Procedures

Training

Contractors

Pre-Startup Review

Mechanical Integrity

Hot Work Permit

Management of Change

Incident Investigation

Emergency Planning & Response

Compliance Audits

Trade Secrets

List of PSM Guidelines

SITE SAFETY & PSM COMPLIANCE

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Systematic MC Method – per RP1FSC