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  • First name: Decoding and analysis of design

    Hirtea

    Sure name: definition

    Date:

    Razvan 05.05.2013

    CT CMax Cmin Cave

    100.2 10.2 9.8 10

    400.3 40.3 39.7 40

    250.2 25.2 24.8 25

    20 +1

    21

    20

    20.5

    0

    10.1 1.1 0.9 1

    50.1 5.1 4.9 5

    R1.50.5 R2 R1 R1.5

    25 0.2 25.2 24.8 25

    Nature of

    Roughness

    Shape

    Approval link

    Pos. and or.

    Surface Dimensions the surface

    of surface

    tolerance

    To gross

    To other s.

    tolerances

    F1 and C1 Conical 50.1 Ra 1.63.2

    10.1/C1

    plane 10.1

    D1 and F2 Cylindrical 10

    Ra 1.63.2

    250.2/C1

    and plane

    D3 and F3 Cylindrical 22.8

    Ra 1.63.2

    100.2/F4

    and plane

    F4 Plane

    Ra 1.63.2

    400.3/C1

    DB2

    Cylindrical 25 0.2

    Ra 1.63.2

    C2 Plane 0.6

    Ra 1.63.2

    60/D1

    C3 Conical 0.5

    Ra 1.63.2

    60/D3

    A1 Helical M10x1 Ra 1.63.2

    A2 Toroidal

    R1.50.5/F2

    Ra 1.63.2

    A3 Helical and M23x1

    Ra 1.63.2

    straight

    3 1 Shoulder axis C80(X80) 25x41

    A4

    0

    0

  • 3

  • First name: Hirtea List of phases

    Date: 05.05.2013

    Sure name: Razvan Group: 1711 AE

    Assembly: Handle for chuck Number: 100 Mechanic Workshop

    Element: Shoulder axis Material: C80 (XC80)

    Mechanic manufacturing No. pieces: 3 Raw mat: 25x41

    No. Designation of the phase or sub-phase Work place

    Preparation of primary cuts (debits)

    100

    110 cutting the bar 25x41

    Mechanical saw

    111 Cutting Machine FB4 and CB1

    112 Burring and checking the FB4 and CB1

    Turning of the shaft Turning T10

    200

    210 Machining the first dimension

    211 Straightening C1 212 Flange D1 F2 213 Straightening F1 Program

    Rolling C1 PMAXEP11

    214 Rolling A1 No 2010

    215 Machining C1

    216 Chamfering C2 Lathe chuck with 3 jaws 217 Radius A2 218 Threading A1

    220 Machining the second dimension

    Program

    PMAXEP12

    221 Straightening F4 No 2011

    222 Rolling D3

    Straightening F3 Lathe chuck with 3 jaws

    223 Chamfering C3

    224 Clearance Threading A3

    225 Threading A3

    4

  • S.C. AXE I PUNI S.A. OPERATION PLAN Symbol: Reper No.

    3

    M a t e r i a l C80 (XC80) BRAOV

    Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

    23

    State:

    Machining operation: 10

    Laminated Parting

    Name: Section:

    M a c h i n e

    Turning machine 530

    Company: Workplace:

    CEPEL Mechanic manuf.

    Model: Line No.: L.06

    SD 610E Cooling conditions:

    Position Name Nr. device

    No

    . m

    ach

    .

    Dev

    ice D-1 Chuck 315 66.88

    sym

    ul.

    D-2 Jaws 33.7111-392.00

    D-3 Carrige 5 STAS 7628

    D-4

    Flange 11x315

    65.10

    1

    Date Name

    Tim

    e[m

    i

    n]

    base tb

    Designed 05.05.'15 help ta

    Tech. Resp. 05.05.'15 tdt+tdo+ton

    Norm. 05.05.'15 Tp

    Drawn 05.05.'15 . Time cycle NT

    Checked

    Agren. Modi. Date, name Avizul Modi. Date, name

    Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime no. Pos. Denomination No.draw Pos. Denomination

    No.draw

    Pos. Denom.

    No.draw

    n

    V s i

    1. -Fixing the bar in the chuck, centering

    with tail stock

    2. - Rough turning of exterior diameter

    T1 Carbide insert STAS

    C-1 Calliper

    STAS

    25 0.2

    PO: 1/10 - 500 1373

    SCLCR1212F09

    3. - Cut-off turning, length 40 [mm] T2 Carbide insert ISO C-2 Calliper STAS

    R/LF123 1/10 - 150 1373/2

    5

  • S.C. AXE I PUNI S.A. OPERATION PLAN

    Symbol: Reper No. 3

    M a t e r i a l

    C80 (XC80)

    BRAOV

    Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

    23

    State:

    Machining operation:

    20

    A2 Laminated Turning

    A2 Name: Section:

    M a c h i n e

    Turning machine 530

    Company: Workplace:

    CEPEL Mechanic manuf.

    Model: Line No.: L.06

    SD 610E

    C1

    Cooling conditions:

    Position Name Nr. device

    No

    . m

    ach

    .

    D e v i c e

    D-1 Chuck 315 66.88

    sym

    ul.

    D-2 Jaws 33.7111-392.00

    D-3 Carrige 5 STAS 7628

    D-4 Flange 11x315 65.10

    1

    Date Name Tim e[m

    in]

    base tb

    Designed 05.05.'15 help ta

    Tech. Resp. 05.05.'15 tdt+tdo+ton

    Norm. 05.05.'15 Tp

    Drawn 05.05.'15 Time cycle NT

    Checked

    Agren. Modi. Date, name Avizul Modi. Date, name

    Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime no. Pos. Denomination No.drawPos. Denomination No.draw Pos. Denom.

    No.draw n

    Vs i

    1. -Fixing the bar in the chuck, centering

    with tail stock D3

    2. -Straightening C1 T1

    3. - Rough turning of diameter D1 T1 Carbide insert STAS C-1 Calliper STAS

    PO: 1/10 - 500 1373

    SCLCR1212F09

    4. -Finishing turning D1 T1 Carbide insert STAS C-2 Calliper STAS

    PO: 1/10 - 150 1373/2

    SDJCR1212F11

    5. -Radius A2, R1.50.5 Carbide insert STAS

    PO:

    SCLCR1212F09

    6

  • S.C. AXE I PUNI S.A. OPERATION PLAN

    Symbol: Reper No. 3

    M a t e r i a l

    C80 (XC80)

    BRAOV

    Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

    23

    State:

    Machining operation: 20

    Laminated Turning

    Name: Section:

    M a c h i n e

    Turning machine 530

    Company: Workplace:

    CEPEL Mechanic manuf.

    Model: Line No.: L.06

    SD 610E

    Cooling conditions:

    Position Name Nr. device

    No

    . m

    ach

    .

    D e v i c e

    D-1 Chuck 315 66.88

    sym

    ul.

    D-2 Jaws 33.7111-392.00

    D-3 Carrige 5 STAS 7628

    D-4 Flange 11x315 65.10

    1

    Date Name Time[

    min

    ]

    base tb

    Designed 05.05.'15 help ta

    Tech. Resp. tdt+tdo+ton

    Norm. Tp

    D3

    Drawn Time cycle NT

    Checked

    Agren. Modi. Date, name Avizul Modi. Date, name

    Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime

    no. Pos. Denomination No.drawPos. Denomination No.draw Pos. Denom.

    No.draw n Vs i

    1. -Fixing the bar in the chuck D3

    2. - Straightening, centering C1

    3. - Turning conical surface C1, 5 T1 Carbide insert STAS C-1 Calliper STAS

    PO: 1/10 - 500 1373

    SCLCR1212F09

    4. -Chamfering C2, 0.6x60 T1 Carbide insert STAS C-2 Calliper STAS

    PO: 1/10 - 150 1373/2

    SCLCR1212F09

    5. Threading A1, M10x1 T5 Carbide insert

    STAS

    C-1 Calliper

    STAS

    P=1

    PO: NL12-2 1/10 - 500 1373

    7

  • S.C. AXE I PUNI S.A. OPERATION PLAN

    Symbol: Reper No. 3

    M a t e r i a l

    C80 (XC80)

    BRAOV

    Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

    23

    State:

    Machining operation:

    30

    Laminated Turning

    Name: