products guide for machine tool - airlane pneumatics · with reliable direct acting, power...
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Processing Machine Processing Jig Carrier Line Pneumatic Components Coolant Control
Products guide formachine tool
1CC-1144A
Coolant Control
Automatic Door / Carrier Device
●Air unit●FRL●Super dryer●Shut-off valve●Pneumatic valve●Pressure switch
●Coolant valve●Coolant check valve●Coolant pressure switch
●Seating confirmation switch●Close contact confirmation switch●Coolant proof cylinder
●Cutting tool broken detecting switch●Solenoid valve for compressed air
●Electric actuator●Rodless cylinder●Stopper cylinder●High speed cylinder●Unit●Hand and chuck
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With insatiable pursuit and reliable technologies, we offer a broad lineup to meet the needs of machine tool as your manufacturing partner.
Machining center
CNC lathe machine
Line for machining
Processing Jig
Processing Tool
Continuing to meet new needs!Air Supply Components
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Coolant Control
Automatic Door / Carrier Device
●Air unit●FRL●Super dryer●Shut-off valve●Pneumatic valve●Pressure switch
●Coolant valve●Coolant check valve●Coolant pressure switch
●Seating confirmation switch●Close contact confirmation switch●Coolant proof cylinder
●Cutting tool broken detecting switch●Solenoid valve for compressed air
●Electric actuator●Rodless cylinder●Stopper cylinder●High speed cylinder●Unit●Hand and chuck
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05
06
06
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With insatiable pursuit and reliable technologies, we offer a broad lineup to meet the needs of machine tool as your manufacturing partner.
Machining center
CNC lathe machine
Line for machining
Processing Jig
Processing Tool
Continuing to meet new needs!Air Supply Components
02
Air Supply Components
A revolution in piping! Hassle free air unit!
High oil-removal performance oil mist filterFRL modular type covers medium range pressure
Air unit
CXU Series
FRL medium pressure type
FM/MM/RM Series
High performance oil mist filter
MX Series
Max. working pressure: 1.6MPaProof pressure: 2.4MPaPort size: (Rc,NPT,G): 1/4, 3/8, 1/2, 3/4, 1
Secondary oil concentration: 0.001mg/m3 or lessFiltration rating: 0.01μmPort size (Rc,NPT,G): 1/8, 1/4, 3/8, 1/2, 3/4, 1
CKD, under the slogan "rendering troublesome piping unnecessary" advocates, through the "CXU" Series air unit, a piping revolution in the machining tool industry. Besides air units, various air pressure devices required for various design of machining tool products are offered in large numbers.Building on a wealth of compressed air management experience, we gave shape customers' ideas about desirable features.
Piping no longer needed! No troublesome piping work! Flexible combination!Modularization of various air instruments that are essential to the actuator drive, and from the filter regulator to the valve. Dramatically reduces conventional design piping layout labor.
Carry out piping layout freelyVertical and horizontal pipes can be arranged freely. Solenoid valves can also be connected directly.Layout is also easy, with significant reductions in piping layout work. (Patent pending)
Change and expand freelyModule joining enables air components to be changed and expanded freely. Removable from the instrument face. Easy maintenance.
CXU connected device
Integrated medium pressure filter, oil mist filter and regulator.Compatible with medium pressure supply needs in overseas markets.Enabled module connection.
10 times the capability of the conventional oil mist filter!Polo silicate micro fiber for quick isolation of oil to prevent pressure loss.Ideal for a variety of applications that require high purification of oil-less air such as laser processing machines and optical positioning devices.
CXU SeriesCXU SeriesCXU SeriesWith the high scalability, guaranteed to flexibly meet your needs in the design of the machining tools.
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Drain separation efficiency 99%!
Solenoid type shut-off valve that can reliably detect the open and closed states
Safety and flexibility of high air pressure valve
A wide range of variations for ease of use
High performance, energy saving, compact regulator
Strong protection from the external environment and easy expand
Pressure sensor with twin display
Easy-to-use unit type dryer
3 port solenoid valve with spool position detection
SNP Series
3, 5 port pilot operated valve
4GA/B1 to 3 Series
Electronic pressure switch with digital display
PPD3 Series
Precision regulator
RP Series, RPE Series
3, 5 port pilot operated valvePlug-in manifold
W4GB2/W4GB4 Series
Digital pressure sensor
PPX Series
Super dryer
SD/SU Series
Drain separator
FX Series
Actuation: NC (normally closed) typeWorking pressure: 0.2MPa~0.7MPaPort size: Rc3/8, Rc1/2, Rc3/4
Applicable cylinder bore size: up to ø100Response time: 12ms±2ms (4G1 Series)
Working pressure: −100kPa to 980kPa (R10 type)
Switch output type: Output 2 point or output 1 point + analog output
Degree of protection: IP65
Set pressure: More than 0.003 MPa (RP1000-8-02)
Repeatability: Within ± 0.5% of full scalePort size: Rc1/4, Rc3/8
Applicable cylinder bore size: up to ø80 (W4GB2), up to ø125 (W4GB4)
Degree of protection: IP65
Pressure range: −0.1MPa to 1.000MPa (R10 type)
Switch output type: Output 2 point or output 1 point + analog output
Outlet air atmospheric pressure dew point: ① -15ºC, ② -20ºC, ③ -40ºC (At 0.7 MPa)Processing air flow rate: ① 75 to 450ℓ/min,
② 125 to 750ℓ/min, ③ 35 to 890ℓ/min
Port size: Rc3/8
Separation efficiency: 99%Applicable compressor capacity: 0.75kW to 37kWPort size (Rc,NPT,G): 1/4, 3/8, 1/2, 3/4, 1
The limit switch can output a valve opening and closing signal.Two safety cut off circuit is available by modular connection with 2 stations.Unitization with FRL unit is also available.
Accident prevention with protective cover. Tool-free manual equipment.Flexible increase/decrease of station No. Service life 60 million cycles and over!Fluorine rubber specification with anti-corrosion, anti-deterioration properties of the packing also available.
Use integrated sensor or sensor separation-type according to your purpose.Source pressure, suction and seating check.Measurement from vacuum to positive pressure possible.Compatible with degree of protection IP65 which can respond in bad environments.
Stable flow rate with small pressure drop! High precision pressure control!
Sensitivity: Within ± 0.2% of full scale *1000 RP within ± 0.1% sensitivity!
RPE Series with greatly reduced air bleed and 70% lowered air consumption is also available.
Upgraded in all performances, including installation space, workability, life, and power consumption.Connector wiring method is used between manifold blocks.
The "current value" and "set value" of the pressure can be displayed simultaneously, the sensor state can be checked "at-a-glance" with the 3-color display. You can select a mode according to your intended use.
Easy piping by simple direct connection to air pressure source without power supply.Features long life with no mechanical moving part for stable supply of dry air.Unit type with an integrated prefilter, etc., is available.
Ideal for the removal of water droplets from pipes!Lightweight and compact.
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Coolant control
Low pressure loss and large flow rate! We offer a variety of variations of "CVS" coolant valves such as those with 2-port, 3-Port and manifold specifications, and items that are ideal for preventing coolant contamination with foreign matter, chips, etc.
Coolant valve module connection!
Foreign matter-resistant coolant check valve
Electronic pressure switch for coolant
Low pressure loss and large flow rate coolant valve
Mechanical pressure switch for coolant
Coolant valve
CVSE2 Series
CVSE3 Series
Mechanical pressure switch for coolant
CPE Series
Module coolant valve
GCVE2 Series
GCVSE2 Series
Coolant check valve
CCH Series
Electronic pressure switch for coolant
CPD Series
Working pressure differential: ① 0 to 0.5Mpa, 0 to 1.0Mpa (Low pressure) ②0 to 1.6Mpa, 0 to 3.0Mpa (Middle pressure) ③ 0 to 7.0Mpa (High pressure)Port size: 10A to 80F
Rated pressure: 0 to 1.0MpaSet pressure: 0.05 to 0.8MpaPort size: Rc1/4Degree of protection: IP65
Working pressure differential: 0 to 0.5Mpa, 0 to 1.0Mpa (Low pressure), 0 to 1.6Mpa (High pressure)Port size: 15A (IN: 20A), 20A (IN: 25A)Valve pitch: 15A: 50mm, 20A: 60mm
Max. working pressure: 7.0MpaProof pressure: 14MpaPort size: 10A, 15A, 20ACranking pressure: 5kpa
Rated pressure: 0 to 7.0MpaSet pressure: 0. to 7.0MpaPort size: Rc1/4Degree of protection: IP65
With reliable direct acting, power consumption can be reduced 50% (CKD comparison).Zero pressure loss target valve flow path shape.Metal seal type valve structure resistant to contamination from cutting powder, grains, etc.Contribute to downsizing of coolant pump and energy saving of coolant system. Custom order up to 20Mpa is available.
Mechanical pressure switch for low pressure applicable for coolant. Diaphragm structure has been adopted for pressure receiving portion.Machining tool coolant pressure and hydraulic/oil pressure of various other industrial machinery can be checked.
Electronic pressure switch applicable for coolant (with digital display).Diaphragm structure has been adopted for pressure receiving portion.Machining tool coolant pressure and hydraulic/oil pressure of various other industrial machinery can be checked.
Coolant valve CVSE Series body to change shape and connect to the module. Up to 5 stations are available. Header space no longer required and space saving. This has a reduction effect on piping arrangement work, and total cost of equipment will be reduced.
Foreign matter-resistant flow path structure.We have adopted a seal structure that reduces O-ring deformation, and resists high pressure (Proof pressure 14.0 MPa).
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Processing jig
Processing tool
Trusted and proven! CKD seating switch "GPS2" Series, and cutting oil special measures structure cylinder "G2, G3" Series enable highly accurate and stable clamp/positioning.
Nips errors/failure in the bud! Highly efficient air blow that prevents workpiece from floating by chips caught in the machinery! Small sized, large air blow valve available. Small-diameter tool damage is stably detected by the air sensor and the machine is stopped immediately.
Large flow rate and low power consumption solenoid valve for the compressed air
Min. detection distance 0.01mm! High precision detection!
Detection of cutting tool breakage of 1mm
Bridge circuit provides stable non-contact detection
Cylinder that resists coolant Cylinder switch that resists coolant
Snug fit in the compressed air
Cutting tool broken detecting switch
TLPS Series
UTLPS Series
Seating confirmation switch
GPS2 Series
UGPS2 Series
Coolant proof cylinder
G2 Series/G3 Series
Cylinder switch for coolant
SW-T2YLH (V) Series
SW-T3YLH (V) Series
2 port direct acting solenoid valve for compressed air
FAB Series
2 port pilot operated solenoid valve for compressed air
EXA Series
GEXA Series
Close contact confirmation switch
HPS Series
UHPS Series
Detection cutting tool diameter: ø0.3 to ø30Cutting edge detecting position: 1 mm and over from endPort size: Rc1/8 (detection port) , Rc1/4 (supply port, pressure gauge port)Degree of protection: IP67 equivalent (connector type) , IP64 equivalent (DIN terminal box)
Detection distance range: ① 0.03 to 0.25mm, ② 0.03 to 0.4mmRepeatability: ±0.01mmPort size: Rc1/8 (detection port), Rc1/4 (supply port, pressure gauge port)Degree of protection: IP67 equivalent (connector type), IP64 equivalent (DIN terminal box))
Applicable degree of protectionG2: Powerful nitrile rubber scraper for coolant
intrusion prevention was adopted.G3: In addition to G2, swelling prevention
fluorine rubber packing was adopted.Degree of protection: IP67Lead wire: Oil resistant vinyl cabtyre cable
Working pressure: 0 to 1.4MPaDegree of protection: IP65 equivalentProof pressure (water): 2.1MPa
(However, only FAB11 • 21 are 1.5 MPa.)
Max. working pressure: 0.7MPaWorking pressure differential: 0.01 to 0.7MPaProof pressure (water): 1.05MPa
Detection distance range: ① 0.01 to 0.2mm, ② 0.02 to 0.3mm, ③ 0.05 to 0.7mmRepeatability: ±0.005mmPort size: Rc1/8 (detection port), Rc1/4 (supply port, pressure gauge port)Degree of protection: IP67 equivalent (connector type) , IP64 equivalent (DIN terminal box)
Non-contact air sensor used to detect broken or chipped drills and taps used in the metal machining line even during rotation. Detection nozzles are special nozzle units tailored to the cutting tool. Detection is possible without the influence of supply pressure fluctuations by adopting the air bridge type.
Air sensor used to check the workpiece seating and the clamp.Air bridge circuit prevents the affect of the fluctuations in the supply pressure. The product can be used in the environment where coolant, etc., splash, due to the degree of protection IP-67 (connector type).
The powerful scraper prevents working oil from entering!Applicable to various cylinders.
Cylinder switch that withstands proximity 2-wire, 3-wire type cooling environment and responds to cutting oil
Direct-acting poppet solenoid valve.5 models with coil width 18 to 40mm.Moving parts in the special structure to prevent wear and long service life.
Flow Rate 450ℓ/min or more (if primary-side pressure at 0.5 MPa), power consumption of 0.6W, large flow rate and low power consumption. Optimization of the materials used ensures compactness and lightness! Easily layout piping due to the body design with push-in fittings.Manifold also supported.
Precision linear needle mechanism enables highly accurate variable-adjustment. Stable detection, unaffected by fluctuation of supply pressure, is possible with the air bridge circuit. Can be supported in the environment where coolant, etc., splash, due to the degree of protection IP-67.
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Automatic door / Carrier device
Pneumatic and electric actuators with guide required for autoloader/palletizer can be selected from wide variations of the products. Hand, fitted to workpiece shape, and chuck with cover, resistant to chips and coolant, provide stable unattended operation. For simple transfer, complete multi-axis units are also available.
Compact and light weight actuatorHigh performance actuator using absolute motor
As easy control as pneumatics!
Electric actuator
KBB Series
Electric driven actuator
ESSD Series
Electric driven actuator
KBZ Series
Max. load capacity: up to 150kg (horizontal)Max. stroke length: 2500mmMax. speed: up to 2000mm/sec (belt axis type)Repeatability: ±0.01mm (Ballscrew type)
Max. load capacity: up to 150kg (horizontal)Max. stroke length: 1500mmMax. speed: up to 2000mm/secRepeatability: ±0.02mmApplicable motor size: 100W, 200W, 400W, 750W
Max. load capacity: up to 30kg (horizontal)Max. stroke length: 700mmMax. speed: up to 600mm/secMax. pressure force: 640NRepeatability: ±0.02mm
Max. load capacity: up to 25kg (vertical)Max. stroke length: 200mmMax. speed: up to 400mm/secRepeatability: from ±0.05mm
Max. load capacity: up to 6kg (horizontal)Max. stroke length: 500mmMax. speed: up to 800mm/secRepeatability: ±0.02mm
2 to 4 axis enables various combinations. Absolute specifications adopted to eliminate need for encoder origin return. There are 9 types of ballscrew and 7 types of the timing belt for axis. The motor installation position can be selected from one of the four directions for each axis.
New electric actuators that are easy to use as pneumatic components! Operates with the same sequence as a solenoid valve that control cylinders. Cylinder switches can also be mounted to detect position.
Compact, high output servo motor.Slider/table/rod type available (three types)Can be combined with KBB axis.
Motorless actuator
Easy operation with light indication
Electric actuator
ETS Series
Electric actuator
ERL2 Series
Supporting various servo motor manufacturers, familiar motors can be mounted.Diverse range of variations available.
With the controller common on all models and installation of actuator automatic recognition, flexible combination of actuator and controller is available.
Rodless cylinder with dust-proof coverRodless cylinder full cowling type
SRL3-J Series
Bore size: ø25, ø32, ø40, ø50, ø63Max. stroke length: to 3000mmMax. working pressure: 0.7MPa
Rodless cylinder with metal cover that is resistant to bad environments.Safe even in places that take metal powder, cutting oil, etc. directly.
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Able to withstand high loads and is space-saving
Ideal for door opening/closing!
Powerfully absorbs shocks
Absorber-integrated stopper cylinder
High speed operation, high energy absorption
Stopper cylinder
STK Series
High energy absorption cylinder
HCM Series
Guided cylinder powerful guide rod type
STG-K Series
Stopper cylinder
STA2 Series
High speed cylinder
HCA Series
Bore size: ø20, ø32, ø40, ø50Stroke length: 10mm, 15mm, 20mm
(ø20, ø32) 20mm, 25mm, 30mm
(ø40, ø50)
Bore size: ø20, ø25, ø32, ø40, ø50, ø63
Max. stroke length: up to 700mm (ø20, ø25, ø32) up to 1000mm (ø40, ø50, ø63)Working piston speed: 50 to 2000mm/s
Bore size: ø32, ø50Stroke length: 5 to 200mm
Bore size: ø50Stroke length: 30mm
Bore size: ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
Max. stroke length: up to 700mm (ø20, ø25, ø32) up to 1000mm (ø40, ø50, ø63, ø80, ø100)Working piston speed: 50 to 3000mm/s
This lateral load resistant square shaped space saving cylinder is optimum for applications such as lateral load is applied. Choose from three types: round rod type, chamfered type ,and roller type.
High speed driving, high energy absorption are available.Compared with the conventional cylinder , features approximately 5 times the shock absorbing capacity.Ideal for use in medium speed range with heavy load.
Load resistant, impact resistant series.Ideal for stoppage of workpiece with strong impact.
With the adoption of the adjustable shock absorber, you can adjust in accordance with workpiece weight and conveyor speed.Replacing the shock absorber alone is possible.Resin or steel is selectable as the roller materials.
High speed cylinder.compatible with piston speed of 3000mm/sEven with high speed sliding, the excellent new materials adopted are durable enough.
2-action pneumatic robot Small size and high retention lock unit
Assembly as if assembling plastic modelNew handling system
NHS Series
Hybrid robot
HR Series
Linear guide lock
LML Series
X-axis cylinder bore size: ø20, ø32, ø40X-axis max. load capacity/max. stroke: 50kg/2000mmX-axis slider speed: 100 up to 1000mm/sZ-axis cylinder bore size: ø20, ø25, ø32, ø40, ø50Z-axis max. load capacity/max. stroke: 33kg/600mmZ-axis speed: 50 to 300mm/s
〈2-action pneumatic robot〉Max. load capacity: 5kgStroke length: 50 to 300mm (X-axis), 25 to 150mm (Z-axis)Max. speed: 300mm/s〈Single axis unit〉Max. load capacity: 65kgStroke length: 50 to 300mm (Basic body shape),
350 to 600mm (Long body shape)Max. speed: 500mm/s
Rail width: 15/20/25/30/35mmResponse guide manufacturer: THK/Nippon ThompsonHolding force: 300 to 1150N
Small object parts transfer kit which offers compact design with flexible combination. X-axis, Z-axis, and attachment are appropriately selected according to the use.Selection, design manhours, assembling manhours and control manhours can be reduced.
Pick & place unit that basically consists of the horizontal drive R-axis and vertical drive Z-axis.Position detection switch, shock absorber and speed control valve are provided as standard.Position locking mechanism can be installed according to applications.
Due to the same height as the linear guide blocks, optimal free space use possible.Ideal for retention and fall prevention during linear guide stoppage.Also available with a scraper as dust-proof measures.
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Automatic door / Carrier device
Small wide parallel hand
HMF Series
Bearing parallel hand
HEP Series
3-way jaw bearing chuck
CKG Series
Thin chuck
CKS Series
Cross roller parallel hand
HKP Series
Thin type parallel hand with rubber cover
HLAG/HLBG Series
3-way jaw long stroke chuck
CK Series
Ultra long stroke chuck
CKJ Series
Parallel hand
HAP Series
Thin parallel hand
HLA/HLB Series
3-way jaw thin chuck
CKA Series
High gripping force powerful chuck
CKH2 Series
Operational stroke length: Standard 30, 40, 50, 70, 100mmLong 60, 80, 100, 120, 160, 200mmGripping force (Indication)*: 30 to 400N
Operational stroke length: 24, 36, 40, 50, 60mmGripping force (Indication)*: 80 to 1000N
Operational stroke length: 24, 30, 36, 40, 60mmGripping force (Indication)*: 150 to 900N
Operational stroke length: HLAG 15, 20, 25mm HLBG 13, 18, 23mmGripping force (Indication)*: 20 to 70N
Operational stroke length: 8mmGripping force (Indication)*: 10 to 100N
Operational stroke length: HLA 15, 20, 25mm HLB 13, 18, 23mmGripping force (Indication)*: 20 to 70N
Operational stroke length: 5, 6, 7, 9, 20, 25, 30, 38mmGripping force (Indication)*: 5 to 700N
Operational stroke length: 6, 8, 10, 12mmGripping force (Indication)*: 250 to 1500N
Operational stroke length: 20, 40mmGripping force (Indication)*: 10 to 100N
Operational stroke length: Standard 80, 130mmShort 40, 65mmGripping force (Indication)*: 30 to 1500N
Operational stroke length: 6, 8, 11, 16mmGripping force (Indication)*: 10 to 200N
Operational stroke length: 10, 12, 16, 20, 28, 32mmGripping force (Indication)*: 10 to 400N
■ Parallel hand
■ Chuck
* Supply pressure 0.5 MPa, general jaws length gripping force range.
Extensive variation allows for application to various workpiece shape
Supporting handling with wide variation such as thin, light weight, wide stroke length and high precision type, etc.Hand and chuck Series with ultimate easy operating
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Global service network
CKD CORPORATION EUROPE BRANCH
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TAIWAN CKD CORPORATION
CKD CORPORATION
M-CKD PRECISION SDN.BHD.
CKD THAI CORPORATION LTD.CKD VIETNAM ENGINEERING CO., LTD.
CKD (SHANGHAI) CORPORATION
CKD KOREA CORPORATION
CKD builds customers trusts through its global network.
In order to deliver optimal products, technology and services promptly from a customer's standpoint, we are promoting development of our foreign and domestic bases, and building customers trusts. In particular, in the overseas bases, we have established offices in major regions of Asia, Europe, North America and we have been building closer relationships with customers of various regions of the world.
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TAIWAN CKD CORPORATION
CKD UK OFFICE
CKD EUROPE BRANCH
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M-CKD PRECISION SDN.BHD.
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CKD CORPORATIONINDIA LIAISON OFFICE(BANGALORE,DELHI)
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●Specifications are subject to change without notice.
The goods and their replicas, or the technology and software in this catalog are subject to complementary export regulations by Foreign Exchange and Foreign Trade Law of Japan.If the goods and their replicas, or the technology and software in this catalog are to be exported, laws require the exporter to make sure they will never be used for the development or the manufacture of weapons for mass destruction.
2015.3.DBCCKD Corporation 2015 All copy rights reserved.
Website http://www.ckd.co.jp/
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