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Page 1: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

PRODUCTS &

SERVICES

Page 2: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD PRODUCTS GKD Industries Ltd. is a Canadian manufacturer specializing in well stimulation, wireline and flow control equipment for the oil and gas industry. Customers choose GKD products because of our:

• Uncompromising commitment to manufacturing a quality product in accordance with stringent industry standards as part of an ISO registered quality system,

• The ability to customize any product application to meet customer requirements in terms of connections, service pressures and service environments, and

• In-depth knowledge of the operation and application of the tooling used by our customers that comes from 35 plus years of serving the oil and gas industry. This allows us to provide the complete tooling, including any spare parts required, to help ensure efficient field operations.

GKD Industries Ltd. is registered with PriceWaterhouseCoopers as having a Quality Management System in accordance with ISO 9001:2000 in relation to: “Products and machining services focused on well stimulation, wireline and flow control equipment for the oil and gas industry”.

In addition to formal registration under ISO, GKD Industries provides equipment users

and well owners comfort that GKD products are designed and manufactured according to stringent industry standards by supplying Certification Packages where appropriate. The Certification Package provides complete traceability of the GKD product from material certification through to the final pressure test, where required, and is referenced to the product by a unique identification number stamped on each part of the assembly.

Documents included in the Certification Package are:

• Assembly drawing

• Copy of ISO Certification

• Certificate of Compliance - which lists all applicable codes and standards

• Material Certificates - for all critical components

• Hydrostatic Test Certificate (where applicable) - which includes test recorder chart

The GKD Industries Quality Assurance Department retains on file for a minimum of seven (7) years the documents contained in the Certification Package together with evidence of 100% dimensional inspection and any third party inspection reports required.

CAUTION: GKD PRODUCTS SHOULD NOT BE WELDED WITHOUT CONSULTING THE FACTORY

Page 3: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

WELL STIMULATION EQUIPMENT CONTENTS

HAMMER UNIONS TREATING IRON – FLOWLINE

Wing Unions Integral Pup Joints

INTEGRAL CONNECTIONS Non-pressure Pup Joints

Crossovers VALVES

Female to EUE Pin Check Valves – Flapper Type

Female to LP Pin Standard Flow

Female to NU Pin Reverse Flow

Male to LP Pin Plug Valves

Male to Female BALL INJECTORS

Male to Male

Female to Female

Bull Plugs

Male Bull Plug

Female Bull Plug

Wyes

Tees

Laterals

Elbows

Crosses

Crosses With Connection For Pressure Recorder

Page 4: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

HAMMER UNIONS GKD WING UNIONS

Page 5: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSOVERS FEMALE TO EUE, LP or NU PIN SWADGES

Page 6: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSOVERS MALE TO LP PIN SWADGES

Page 7: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSOVERS MALE TO FEMALE

Page 8: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSOVERS MALE TO MALE FEMALE TO FEMALE

Page 9: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD MALE & FEMALE BULL PLUGS

Page 10: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD 90o WYES

Page 11: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD TEES

Page 12: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD LATERALS

Page 13: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD 90o ELBOWS FEMALE TO FEMALE MALE TO MALE MALE TO FEMALE

Page 14: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSES

Page 15: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSES WITH CONNECTION FOR PRESSURE RECORDER

Page 16: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD INTEGRAL PUP JOINTS

Page 17: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD NPS PUP JOINTS

Page 18: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CHECK VALVES – FLAPPER TYPE Standard Flow

Page 19: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CHECK VALVES – FLAPPER TYPE Reverse Flow

Page 20: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD PLUG VALVE

WORKING PRESSURE psi 5,000 10,000 15,000

CONNECTIONS ASSEMBLY No. STD SERVICE 2-1502 MxF GPV-2-1502-05-MF GPV-2-1502-10-MF GPV-2-1502-15-MF

Custom connections available by special order. Also available in H2S service specification.

Page 21: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

BALL CAPACITY:

• 200 BALLS (7/8”diameter) and 150 BALLS (1¼” diameter)

PRESSURE CAPACITIES

• 15,000 psi maximum cold working pressure (2” and 3” 1502models) with 22,500 psi test pressure

• H2S SERVICE: 10,000 psi maximum cold working pressure (2”and 3” 1002 models) with 15,000 psi test pressure

• 6,000 psi maximum cold working pressure (2” and 3” 602 models)with 9,000 psi test pressure

• Hydrostatic test certification supplied with all orders

• All GKD BALL INJECTORS function equally as well at lowtemperatures

GKD BALL INJECTORS include:

• Main Body, Wing Nut, Motor Drive, Remote Control, 100 ftRemote Control Cable, 20 ft Power Supply Cable, OperatingService Manual, Carrying Case, Lifting Cap, Carrying Handle, Platform, Hand Crank and Spanner

OPTIONS: 200 ft Remote Control Cable, 50 ft Power Supply Cable Extension and Repair Kit.

GKD BALL INJECTORS

Page 22: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to
Page 23: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

WIRELINE EQUIPMENT CONTENTS

SURFACE EQUIPMENT FOR WIRELINE OPERATIONS

SUBSURFACE EQUIPMENT FOR WIRELINE OPERATIONS

Surface Components String of Wireline Tools

Stuffing Box and Hay Pulley Hydraulic Jars

Lubricator Risers Quick Lock Connections

Blowout Preventers - Manual Knuckle Joints

- Hydraulic

Quick Unions

Crossover Adapters

API Adapters

Wellhead Flange Adapters

Page 24: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD BLOWOUT PREVENTERS, LUBRICATOR RISERS, AND STUFFING BOXES

The components illustrated on this page areutilized in above surface wireline operationsand are available in standard and H2Sservice specification. For safety reasons,welding of GKD products is prohibited. GKD MEASURING LINE STUFFINGBOXES are designed for safe heavy-dutyoperations, with the ability to pack-off solidwireline sizes ranging from 0.062" through0.125". Large 16" diameter sheaves handleheavy lines with less fatigue and breakage. GKD LUBRICATOR RISERS are availablein a variety of standard sizes ranging from 3"through 5" and lengths of 4' through 12'. Thelubricator is used to run the tools once the BOPhas been closed to shut-in the well. Thepressure is released through the bleed-off porton the lubricator. Then the lubricator is brokenat the quick unions. The tool to be run isconnected to the wireline and pulled inside thelubricator. The lubricator is then re-assembled,at the quick unions, the BOP is reopened toallow well pressure, and the tool is run into thewell without pulling the tubing, disturbing thepacking or killing the well. GKD QUICK UNIONS are available in avariety of thread connection sizes and a widerange of pressure ratings. Quick unions are anintegral part of the lubricator. GKD BLOWOUT PREVENTERS, bothhydraulic and manual are available in a fullrange of sizes and working pressure ratings,from 3" through 5" bore size, and 5,000 PSIthrough 10,000 PSI working pressures. TheBOP is coupled to the top of the wellheadconnections or Christmas Tree and allows workto be performed on surface equipment while thewireline is in the well.

Page 25: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD STUFFING BOX

MANUAL

SHEAVE DIAMETER 16" LINE SIZE 0.062"-0.125"

ASSEMBLY No. CONNECTION 5,000 psi WORKING PRESSURE SBM-16-05-000 5 - 4 ACME

H2S SERVICE

10,000 psi WORKING PRESSURE SBM-16-10-000 5 3/4 - 4 ACME HYDRAULIC

SHEAVE DIAMETER 16" LINE SIZE 0.062"-0.125"

ASSEMBLY No. CONNECTION 5,000 psi WORKING PRESSURE SBH-16-05-000 5 - 4 ACME

H2S SERVICE

10,000 psi WORKING PRESSURE SBH-16-10-000 5 3/4 - 4 ACME Custom connections available by special order. Also available in Standard service specification.

Page 26: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD LUBRICATOR RISERS

LUBRICATOR RISERS

SIZE ID 3" 4" 5"

ASSEMBLY No. 5,000 psi WORKING PRESSURE GLS-03-05-000 GLS-04-05-000 GLS-05-05-000

H2S SERVICE

10,000 psi WORKING PRESSURE GLS-03-10-000 GLS-04-10-000 GLS-05-10-000 CONNECTIONS 5 3/4 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME LOWER LUBRICATOR RISERS (WITH 1/2" BLEED-OFF PORTS AND VALVES)

SIZE ID 3" 4" 5" ASSEMBLY No.

5,000 psi WORKING PRESSURE LLS-03-05-000 LLS-04-05-000 LLS-05-05-000 H2S

SERVICE 10,000 psi WORKING PRESSURE LLS-03-10-000 LLS-04-10-000 LLS-05-10-000

CONNECTIONS 5 3/4 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME

Custom sizes and connections available by special order. Also available in Standard service specification.

Page 27: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD BLOWOUT PREVENTERS

MANUAL BOP: 5,000 psi WORKING PRESSURE SIZE ID 3" 4" 5"

ASSEMBLY No. SINGLE BOP-03-05-000-M BOP-04-05-000-M BOP-05-05-000-M

H2S SERVICE

TWIN BOP-03-05-000-MT BOP-04-05-000-MT BOP-05-05-000-MT CONNECTIONS 5 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME HYDRAULIC BOP: 5,000 psi WORKING PRESSURE

SIZE ID 3" 4" 5" ASSEMBLY No.

SINGLE BOP-03-05-000 BOP-04-05-000 BOP-05-05-000 H2S

SERVICE TWIN BOP-03-05-000-T BOP-04-05-000-T BOP-05-05-000-T

CONNECTIONS 5 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME HYDRAULIC BOP: 10,000 psi WORKING PRESSURE

SIZE ID 3" 4" 5"

ASSEMBLY No. SINGLE BOP-03-10-000 BOP-04-10-000 BOP-05-10-000

H2S SERVICE

TWIN BOP-03-10-000-T BOP-04-10-000-T BOP-05-10-000-T CONNECTIONS 5 3/4 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME

Custom sizes and connections available by special order. Also available in Standard service specification.

Page 28: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD QUICK UNIONS

Page 29: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD CROSSOVER ADAPTERS

GKD CROSSOVER ADAPTERS aredesigned to provide a transition betweenotherwise incompatible unions. These components will always be rated not toexceed the lower rated union, both in termsof service and pressure. GKD Industries Ltd. can provideCROSSOVER ADAPTERS for allcommonly used union connections. All GKD CROSSOVER ADAPTERS arecomplete with thread protectors.

GKD CROSSOVER ADAPTER ASSEMBLY

Page 30: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD API ADAPTERS

GKD API ADAPTERS have an API PinThread down and a GKD Quick Union Boxconnection up. GKD Industries Ltd. has the capability toprovide any adapter of this type. Adapters for special applications requiring non-standard lengths, diameters, etc. can also beprovided. All GKD API ADAPTERS are complete withthread protectors.

Page 31: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD WELLHEAD FLANGE ADAPTERS

GKD WELLHEAD FLANGE ADAPTERSare designed to provide a direct connectionbetween the lower lubricator or BOP and thewellhead. GKD WELLHEAD FLANGE ADAPTERSare designed with a GKD QUICK UNIONBOX for the upper connection and an APIflange for the lower connection. GKD Industries Ltd. can provideWELLHEAD FLANGE ADAPTERS for allAPI flanges and commonly used unionconnections.

GKD TREE CAPASSEMBLY

Page 32: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD STRING OF WIRELINE TOOLS

Page 33: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD HYDRAULIC JARS

LOCK PIN

TOP SUB

MANDREL

FILL PLUG SEAL

FILL PLUG

VALVE SEAT BALANCE PISTON

SEAL

VALVE SEAT SEAL

VALVE PLUG SEAL

VALVE PLUG

VALVE PLUG SPRING

INSERT INNER BACKUP RING

INSERT

INSERT INNER SEAL

INSERT SEAL

MIDDLE BODY

BALANCE PISTON

BOTTOM SUB

Page 34: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD QUICKLOCK CONNECTIONS

BOTTOM SUB

LOCKING PIN

SLEEVE

SPRING

TOP SUB

Page 35: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

GKD KNUCKLE JOINTS

BOX

SPRING PIN

BALL

SOCKET

FISHING NECK

Page 36: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to
Page 37: PRODUCTS - GKD Industries Brochure 2004.pdfCustomers choose GKD products because of our: • Uncompromising commitment to ... Flapper Type Female to LP Pin Standard Flow Female to

CUSTOM MACHININGGKD Industries Ltd. provides custom machining services for the oil and gas industry’s leading service companies. We pride ourselves on our ability to manufacture the most intricate pieces to tight tolerances, and our ability to strictly honour the confidential nature of our customers’ products and designs.

One of our strengths is our physical assets: our facility and our equipment. We operate out of modern 21,000 square foot facility located in the Foothills Industrial Park in Calgary, Alberta. We have manual and CNC lathes with swings of up to 32” over bed and bores of up to 9”. Our manual mills and CNC machining centres have complete 4th axis capability. We also have ejector-drilling capability of up to 36” depth and 2 1/2” I.D. together with gun-drilling capability of up to 30” depth and 1 1/16” I.D. A sophisticated Computer Aided Design and Machining (CAD/CAM) System centrally controls our CNC equipment. This modern machining capability is maintained at peak efficiency by a rigorous maintenance schedule and regular capital expenditures.

Our greatest strength, however, is our well-trained and dedicated work force. We strive to train our machinists in-house and actively support the Alberta Apprenticeship Program. At any given time we have a number of apprentices in training to meet our growing need for well-trained machinists. All machinists, including Journeymen, receive constant training and have their tooling

regularly calibrated as part of our ISO Quality System.

While we have excellent all-round machining capability, our expertise is machining downhole and surface equipment for the oil and gas industry in accordance with API standards. We are very familiar with the materials required for the oil and gas industry’s high pressure and difficult service environments, including significant experience machining exotic nickel-base alloys. Because we understand the oil and gas industry, we also understand that the unexpected can happen and a part or tool is required “ASAP” to minimize the economic consequences of a downed rig or a delayed job. Our production team has the training and experience to deal with these situations in a timely manner.

GKD provides custom machining within an ISO 9001:2000 registered Quality Management System. Quality is maintained and verified throughout the manufacturing process, beginning with order acceptance, through in-process and final inspections, and ending with the shipment of a quality product. Our Quality Assurance personnel utilize top quality inspection equipment (including hydrostatic pressure testing equipment), maintained and calibrated in accordance with rigorous standards. We are experienced with the thorough documentation required by today’s oil and gas industry and maintain complete traceability and inspection documentation on file for a minimum of seven years.