products - gkd industries brochure 2004.pdfcustomers choose gkd products because of our: •...
TRANSCRIPT
PRODUCTS &
SERVICES
GKD PRODUCTS GKD Industries Ltd. is a Canadian manufacturer specializing in well stimulation, wireline and flow control equipment for the oil and gas industry. Customers choose GKD products because of our:
• Uncompromising commitment to manufacturing a quality product in accordance with stringent industry standards as part of an ISO registered quality system,
• The ability to customize any product application to meet customer requirements in terms of connections, service pressures and service environments, and
• In-depth knowledge of the operation and application of the tooling used by our customers that comes from 35 plus years of serving the oil and gas industry. This allows us to provide the complete tooling, including any spare parts required, to help ensure efficient field operations.
GKD Industries Ltd. is registered with PriceWaterhouseCoopers as having a Quality Management System in accordance with ISO 9001:2000 in relation to: “Products and machining services focused on well stimulation, wireline and flow control equipment for the oil and gas industry”.
In addition to formal registration under ISO, GKD Industries provides equipment users
and well owners comfort that GKD products are designed and manufactured according to stringent industry standards by supplying Certification Packages where appropriate. The Certification Package provides complete traceability of the GKD product from material certification through to the final pressure test, where required, and is referenced to the product by a unique identification number stamped on each part of the assembly.
Documents included in the Certification Package are:
• Assembly drawing
• Copy of ISO Certification
• Certificate of Compliance - which lists all applicable codes and standards
• Material Certificates - for all critical components
• Hydrostatic Test Certificate (where applicable) - which includes test recorder chart
The GKD Industries Quality Assurance Department retains on file for a minimum of seven (7) years the documents contained in the Certification Package together with evidence of 100% dimensional inspection and any third party inspection reports required.
CAUTION: GKD PRODUCTS SHOULD NOT BE WELDED WITHOUT CONSULTING THE FACTORY
WELL STIMULATION EQUIPMENT CONTENTS
HAMMER UNIONS TREATING IRON – FLOWLINE
Wing Unions Integral Pup Joints
INTEGRAL CONNECTIONS Non-pressure Pup Joints
Crossovers VALVES
Female to EUE Pin Check Valves – Flapper Type
Female to LP Pin Standard Flow
Female to NU Pin Reverse Flow
Male to LP Pin Plug Valves
Male to Female BALL INJECTORS
Male to Male
Female to Female
Bull Plugs
Male Bull Plug
Female Bull Plug
Wyes
Tees
Laterals
Elbows
Crosses
Crosses With Connection For Pressure Recorder
HAMMER UNIONS GKD WING UNIONS
GKD CROSSOVERS FEMALE TO EUE, LP or NU PIN SWADGES
GKD CROSSOVERS MALE TO LP PIN SWADGES
GKD CROSSOVERS MALE TO FEMALE
GKD CROSSOVERS MALE TO MALE FEMALE TO FEMALE
GKD MALE & FEMALE BULL PLUGS
GKD 90o WYES
GKD TEES
GKD LATERALS
GKD 90o ELBOWS FEMALE TO FEMALE MALE TO MALE MALE TO FEMALE
GKD CROSSES
GKD CROSSES WITH CONNECTION FOR PRESSURE RECORDER
GKD INTEGRAL PUP JOINTS
GKD NPS PUP JOINTS
GKD CHECK VALVES – FLAPPER TYPE Standard Flow
GKD CHECK VALVES – FLAPPER TYPE Reverse Flow
GKD PLUG VALVE
WORKING PRESSURE psi 5,000 10,000 15,000
CONNECTIONS ASSEMBLY No. STD SERVICE 2-1502 MxF GPV-2-1502-05-MF GPV-2-1502-10-MF GPV-2-1502-15-MF
Custom connections available by special order. Also available in H2S service specification.
BALL CAPACITY:
• 200 BALLS (7/8”diameter) and 150 BALLS (1¼” diameter)
PRESSURE CAPACITIES
• 15,000 psi maximum cold working pressure (2” and 3” 1502models) with 22,500 psi test pressure
• H2S SERVICE: 10,000 psi maximum cold working pressure (2”and 3” 1002 models) with 15,000 psi test pressure
• 6,000 psi maximum cold working pressure (2” and 3” 602 models)with 9,000 psi test pressure
• Hydrostatic test certification supplied with all orders
• All GKD BALL INJECTORS function equally as well at lowtemperatures
GKD BALL INJECTORS include:
• Main Body, Wing Nut, Motor Drive, Remote Control, 100 ftRemote Control Cable, 20 ft Power Supply Cable, OperatingService Manual, Carrying Case, Lifting Cap, Carrying Handle, Platform, Hand Crank and Spanner
OPTIONS: 200 ft Remote Control Cable, 50 ft Power Supply Cable Extension and Repair Kit.
GKD BALL INJECTORS
WIRELINE EQUIPMENT CONTENTS
SURFACE EQUIPMENT FOR WIRELINE OPERATIONS
SUBSURFACE EQUIPMENT FOR WIRELINE OPERATIONS
Surface Components String of Wireline Tools
Stuffing Box and Hay Pulley Hydraulic Jars
Lubricator Risers Quick Lock Connections
Blowout Preventers - Manual Knuckle Joints
- Hydraulic
Quick Unions
Crossover Adapters
API Adapters
Wellhead Flange Adapters
GKD BLOWOUT PREVENTERS, LUBRICATOR RISERS, AND STUFFING BOXES
The components illustrated on this page areutilized in above surface wireline operationsand are available in standard and H2Sservice specification. For safety reasons,welding of GKD products is prohibited. GKD MEASURING LINE STUFFINGBOXES are designed for safe heavy-dutyoperations, with the ability to pack-off solidwireline sizes ranging from 0.062" through0.125". Large 16" diameter sheaves handleheavy lines with less fatigue and breakage. GKD LUBRICATOR RISERS are availablein a variety of standard sizes ranging from 3"through 5" and lengths of 4' through 12'. Thelubricator is used to run the tools once the BOPhas been closed to shut-in the well. Thepressure is released through the bleed-off porton the lubricator. Then the lubricator is brokenat the quick unions. The tool to be run isconnected to the wireline and pulled inside thelubricator. The lubricator is then re-assembled,at the quick unions, the BOP is reopened toallow well pressure, and the tool is run into thewell without pulling the tubing, disturbing thepacking or killing the well. GKD QUICK UNIONS are available in avariety of thread connection sizes and a widerange of pressure ratings. Quick unions are anintegral part of the lubricator. GKD BLOWOUT PREVENTERS, bothhydraulic and manual are available in a fullrange of sizes and working pressure ratings,from 3" through 5" bore size, and 5,000 PSIthrough 10,000 PSI working pressures. TheBOP is coupled to the top of the wellheadconnections or Christmas Tree and allows workto be performed on surface equipment while thewireline is in the well.
GKD STUFFING BOX
MANUAL
SHEAVE DIAMETER 16" LINE SIZE 0.062"-0.125"
ASSEMBLY No. CONNECTION 5,000 psi WORKING PRESSURE SBM-16-05-000 5 - 4 ACME
H2S SERVICE
10,000 psi WORKING PRESSURE SBM-16-10-000 5 3/4 - 4 ACME HYDRAULIC
SHEAVE DIAMETER 16" LINE SIZE 0.062"-0.125"
ASSEMBLY No. CONNECTION 5,000 psi WORKING PRESSURE SBH-16-05-000 5 - 4 ACME
H2S SERVICE
10,000 psi WORKING PRESSURE SBH-16-10-000 5 3/4 - 4 ACME Custom connections available by special order. Also available in Standard service specification.
GKD LUBRICATOR RISERS
LUBRICATOR RISERS
SIZE ID 3" 4" 5"
ASSEMBLY No. 5,000 psi WORKING PRESSURE GLS-03-05-000 GLS-04-05-000 GLS-05-05-000
H2S SERVICE
10,000 psi WORKING PRESSURE GLS-03-10-000 GLS-04-10-000 GLS-05-10-000 CONNECTIONS 5 3/4 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME LOWER LUBRICATOR RISERS (WITH 1/2" BLEED-OFF PORTS AND VALVES)
SIZE ID 3" 4" 5" ASSEMBLY No.
5,000 psi WORKING PRESSURE LLS-03-05-000 LLS-04-05-000 LLS-05-05-000 H2S
SERVICE 10,000 psi WORKING PRESSURE LLS-03-10-000 LLS-04-10-000 LLS-05-10-000
CONNECTIONS 5 3/4 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME
Custom sizes and connections available by special order. Also available in Standard service specification.
GKD BLOWOUT PREVENTERS
MANUAL BOP: 5,000 psi WORKING PRESSURE SIZE ID 3" 4" 5"
ASSEMBLY No. SINGLE BOP-03-05-000-M BOP-04-05-000-M BOP-05-05-000-M
H2S SERVICE
TWIN BOP-03-05-000-MT BOP-04-05-000-MT BOP-05-05-000-MT CONNECTIONS 5 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME HYDRAULIC BOP: 5,000 psi WORKING PRESSURE
SIZE ID 3" 4" 5" ASSEMBLY No.
SINGLE BOP-03-05-000 BOP-04-05-000 BOP-05-05-000 H2S
SERVICE TWIN BOP-03-05-000-T BOP-04-05-000-T BOP-05-05-000-T
CONNECTIONS 5 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME HYDRAULIC BOP: 10,000 psi WORKING PRESSURE
SIZE ID 3" 4" 5"
ASSEMBLY No. SINGLE BOP-03-10-000 BOP-04-10-000 BOP-05-10-000
H2S SERVICE
TWIN BOP-03-10-000-T BOP-04-10-000-T BOP-05-10-000-T CONNECTIONS 5 3/4 - 4 ACME 8 3/8 - 4 ACME 9 - 4 ACME
Custom sizes and connections available by special order. Also available in Standard service specification.
GKD QUICK UNIONS
GKD CROSSOVER ADAPTERS
GKD CROSSOVER ADAPTERS aredesigned to provide a transition betweenotherwise incompatible unions. These components will always be rated not toexceed the lower rated union, both in termsof service and pressure. GKD Industries Ltd. can provideCROSSOVER ADAPTERS for allcommonly used union connections. All GKD CROSSOVER ADAPTERS arecomplete with thread protectors.
GKD CROSSOVER ADAPTER ASSEMBLY
GKD API ADAPTERS
GKD API ADAPTERS have an API PinThread down and a GKD Quick Union Boxconnection up. GKD Industries Ltd. has the capability toprovide any adapter of this type. Adapters for special applications requiring non-standard lengths, diameters, etc. can also beprovided. All GKD API ADAPTERS are complete withthread protectors.
GKD WELLHEAD FLANGE ADAPTERS
GKD WELLHEAD FLANGE ADAPTERSare designed to provide a direct connectionbetween the lower lubricator or BOP and thewellhead. GKD WELLHEAD FLANGE ADAPTERSare designed with a GKD QUICK UNIONBOX for the upper connection and an APIflange for the lower connection. GKD Industries Ltd. can provideWELLHEAD FLANGE ADAPTERS for allAPI flanges and commonly used unionconnections.
GKD TREE CAPASSEMBLY
GKD STRING OF WIRELINE TOOLS
GKD HYDRAULIC JARS
LOCK PIN
TOP SUB
MANDREL
FILL PLUG SEAL
FILL PLUG
VALVE SEAT BALANCE PISTON
SEAL
VALVE SEAT SEAL
VALVE PLUG SEAL
VALVE PLUG
VALVE PLUG SPRING
INSERT INNER BACKUP RING
INSERT
INSERT INNER SEAL
INSERT SEAL
MIDDLE BODY
BALANCE PISTON
BOTTOM SUB
GKD QUICKLOCK CONNECTIONS
BOTTOM SUB
LOCKING PIN
SLEEVE
SPRING
TOP SUB
GKD KNUCKLE JOINTS
BOX
SPRING PIN
BALL
SOCKET
FISHING NECK
CUSTOM MACHININGGKD Industries Ltd. provides custom machining services for the oil and gas industry’s leading service companies. We pride ourselves on our ability to manufacture the most intricate pieces to tight tolerances, and our ability to strictly honour the confidential nature of our customers’ products and designs.
One of our strengths is our physical assets: our facility and our equipment. We operate out of modern 21,000 square foot facility located in the Foothills Industrial Park in Calgary, Alberta. We have manual and CNC lathes with swings of up to 32” over bed and bores of up to 9”. Our manual mills and CNC machining centres have complete 4th axis capability. We also have ejector-drilling capability of up to 36” depth and 2 1/2” I.D. together with gun-drilling capability of up to 30” depth and 1 1/16” I.D. A sophisticated Computer Aided Design and Machining (CAD/CAM) System centrally controls our CNC equipment. This modern machining capability is maintained at peak efficiency by a rigorous maintenance schedule and regular capital expenditures.
Our greatest strength, however, is our well-trained and dedicated work force. We strive to train our machinists in-house and actively support the Alberta Apprenticeship Program. At any given time we have a number of apprentices in training to meet our growing need for well-trained machinists. All machinists, including Journeymen, receive constant training and have their tooling
regularly calibrated as part of our ISO Quality System.
While we have excellent all-round machining capability, our expertise is machining downhole and surface equipment for the oil and gas industry in accordance with API standards. We are very familiar with the materials required for the oil and gas industry’s high pressure and difficult service environments, including significant experience machining exotic nickel-base alloys. Because we understand the oil and gas industry, we also understand that the unexpected can happen and a part or tool is required “ASAP” to minimize the economic consequences of a downed rig or a delayed job. Our production team has the training and experience to deal with these situations in a timely manner.
GKD provides custom machining within an ISO 9001:2000 registered Quality Management System. Quality is maintained and verified throughout the manufacturing process, beginning with order acceptance, through in-process and final inspections, and ending with the shipment of a quality product. Our Quality Assurance personnel utilize top quality inspection equipment (including hydrostatic pressure testing equipment), maintained and calibrated in accordance with rigorous standards. We are experienced with the thorough documentation required by today’s oil and gas industry and maintain complete traceability and inspection documentation on file for a minimum of seven years.