products for metallographic preparation · • field metallography ... the majority of the products...
TRANSCRIPT
METALLO
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PRODUCTS FORGRAPHIC PREPARATION
Divis ion DRP Ventures Inc .
We would like to welcome the opportunity to introduce our latest catalogue. It provides an increasing range of quality products in sectioning, mounting, grinding and polishing. ANAMET Sales and Technical Services are supported by competent and motivated personnel who continue to make every effort to earn and maintain your trust. ANAMET has a long standing tradition serving their customers with technical assistance and metallographic consumables. It is with pleasure that in May 2004, Anamet acquired the client base of Clemex Technologies for its metallographic consumable market. This gain represents an opportunity to expend Anamet’s presence in Canada and the United States. We thank you for being at the heart of our commitment and look forward to a continued relationship. Our dedication for excellence begins with our commitment in providing you with only the very best. Sincerely, Diane R. Pilley, B. Sc.
ANAMET Division DRP Ventures Inc. 655 Jean-Paul V incent , Sui te 9 , Longueui l , Qc , Canada
J4G 1R3 • Te l : 450.646.1290 • Fax: 450.646 .4309
• E-mai l : anamet@anamet .com • Websi te : www.anamet .com
ORDERING INFORMATION ON THE NEXT PAGE
• SECTIONING • Abrasive Cut-Off Wheels. 1Small Abrasive Cut-Off Wheels. 8Diamond Cut-Off Wheels. 9Wafering Diamond Blades. 10Cubic Boron Nitride. 11Sectioning Accessories. 12
• MOUNTING • Compression Mounting. 13Ambient Mounting. 16Castable Mounting Accessories. 20
• GRINDING • Abrasive Belts. 23Abrasive Rolls. 24Abrasive Strips. 25Abrasive Discs. 26Double Sided Adhesive. 29Magnetic Disc System. 30Diamond Discs. 31Diamond Spot Discs. 32Dressing sticks for Diamond Discs. 32
• POLISHING • Polishing Powders. 33Polishing Suspensions. 34Abrasive Powders. 36Diamond Extenders. 38Diamond Abrasives. 39Diamond Suspensions. 40Diamond Slurries ( Water & Oil ). 41Polishing Cloths. 42
• FIELD METALLOGRAPHY • Sampling. 59Abrasive Discs. 60Polishing Cloths. 61
• HARDNESS TESTING ACCESSORIES • 63
• TROUBLESHOOTING GUIDE • Sectioning . 65Compression Mounting . 66Ambient Mounting . 67Grinding and Polishing. 68
• CONVERSION TABLES • 71
• INDEX BY PRODUCT DESCRIPTION • 72
O R D E R I N G I N F O R M A T I O N
Sales Service.
The majority of the products in our catalogue are in inventory and can be shipped within 24 hours. Rush orders receive special attention and are processed immediately.
Technical Service.
Specialists are available to answer your questions and advise you in selecting the products best suited to your requirements.
Customer Service. ANAMET seeks to improve customer service and products. If, for any reason, you are not satisfied with our service or products, please advise us, so corrective measures can be taken. We are pleased to accept your order by: • Phone: 450.646.1290 • Fax: 450.646.4309 • Mail: A N A M E T 655 Jean-Paul Vincent, Suite 9 Longueuil, Quebec Canada J4G 1R3 • E-mail: [email protected] • Credit Card:
Quantity Discount.
Many items can be discounted when purchased in quantity. Please contact us with your specific requirements. Blanket orders are welcomed.
Minimum Orders. All orders are accepted and therefore we do not have a minimum order requirement.
O R D E R I N G
ANAMET is committed to providing quality products and services to its customers.
Claims. Your order will be filled, checked and packaged with care. Should damages occur please inform the carrier and ANAMET. If the packaged material arrives damaged, please retain the packing carton and packing material for inspection by the carrier (if requested).
Shipments. Unless you request a specific shipping method, our staff will determine the most expedient and efficient means of transportation. Appropriate charges for freight, insurance and forwarding costs will be added to the invoice, unless paid directly by the customer. A handling charge will be added to the invoice when shipping "Hazardous material" and "Controlled temperature products".
Terms and Conditions of Sale. The acceptance of any order is on the understanding that the purchaser agrees to the following terms and conditions of sale:
Prices: Printed prices are subject to change without notice. Quotations : Quotations are subject to confirmation on receipt of order and ANAMET retains the right to amend any accidental errors or omissions on quotations. Delivery : Every effort is made to adhere to delivery dates, no liability can be accepted in the case of non-delivery or delayed delivery. Amendments or Cancellations: Every effort is made to meet customer's individual requirements. Amendment or cancellation of an order or any part of an order is allowed only after acceptance by ANAMET. Terms of Payment: Terms are 30 days with established credit. All accounts are for settlement within 30 days of invoice date.
Important notice to purchaser :
ANAMET is committed to providing quality products and services to its customers.
O R D E R I N G I N F O R M A T I O N
All statements, technical information and/or recommendations contained herein are based on tests we believe to be reliable, but the accuracy or completeness thereof is not guaranteed, and the following is made in lieu of all warranties, expressed or implied. Sellers' and manufacturers' only obligation shall be to replace such quantity of the product proven to be defective. Neither the seller nor manufacturer shall be liable for any injury, loss or damage, direct or consequential, arising from the use or the inability to use the product. Before using, user shall determine the suitability of the product for his intended use, and user assumes all risk and liability whatsoever in connection therein. No statement or recommendation not contained herein shall have any force or effect unless in an agreement signed by officers of seller or manufacturer.
AN• TEL: 450-646-1290 • FAX: 450-64
A "Soft" wheel is used for cutting hard and brittle materiamore rapidly while the bond breaks down. The "Hard " whsuitable for soft and ductile materials. Adequate cooling idamages to the sample. The careful combination of partprevent burns and distortions, yet provide maximum usefpressure to be applied to the abrasive wheel while cutting, estall or break. Cut-off wheels with aluminum oxide as thsamples, alloys and most other metals. Silicon carbide ismetallic materials.
APPLICATIONS
HRC60+, Carburized Steel, Tool Steel
HRC50-65 Hard Steel
HRC45-60, Hard Steel
HRC35-50, Soft or Annealed Steel
HRC30-45, Medium Hard Steel
HRC up to 35
HRC20-35, Soft or Annealed Steel
Ultrathin, Delicate
Hard Non-Ferrous, Glass, Mineral
Med. Non-Ferrous, Uranium, Titanium, Zirconium
Med. Non-Ferrous, Titanium, Zirconium
Soft Non-Ferrous, Aluminum, Brass
Soft Non-Ferrous, Aluminum, Brass
Ferrous, HRC50+
Ferrous, HRC50-
Non-Ferrous
The first step in metallographic sample preparation consists in sectioning a sample from a larger given piece to obtain a representative cross-section. Sectioning a material without causing structural changes defines the perfect cut. Abrasive cut-off wheels are made of abrasive particles bonded with a resin, a resin/rubber or a rubber matrix. They are designed to wear away, continuously exposing sharp new abrasive particles.
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ls. It provides new surfaces of cutting abrasives eel has a slower break down bond rate, which is s required to remove debris and avoid thermal icle type, particle size and wheel hardness helps ul life. Cutting requires a sufficient amount of xcessive pressure will cause the abrasive wheel to e abrasive are generally used for cutting ferrous recommended for non-ferrous and other non-
9" (229mm)
10" (254mm)
12" (305mm)
14" (355mm)
110-9 110-10 110-12 110-14CW09-6010 CW10-6010 CW12-6010 CW14-6010
112-9 112-10 112-12 112-14CW09-3510 CW10-3510 CW12-3510 CW14-3510
116-9 116-10 116-12 116-14CW09-1010 CW10-1010 CW12-1010 CW14-1010
120-9 120-10 120-12 120-14114-9 114-10 114-12 111-9 111-10 111-12 111-14113-9 113-10 113-12 113-14
CW09-Ti10 CW10-Ti10 CW12-Ti10 CW14-Ti10
115-9 115-10 115-12 115-14CW09-NF10 CW10-NF10 CW12-NF10 CW14-NF10
118A-12 118B-12
118C-12
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VERY HARD Stock, HRC 60 and up. RECOMMENDED USE: Carburized Steel, Tool Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail:
PRODUCT NUMBER SIZE THICKNESS 110- 9 9" (229mm) 0.070" (1.8mm) 110-10 10" (254mm) 0.075" (1.9mm) 110-12 12" (305mm) 0.093" (2.3mm) 110-14 14" (355mm) 0.093" (2.3mm)
HARD Stock, HRC 50-65 RECOMMENDED USE: Hard Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE THICKCW09-6010 9" (229mm) 0.070" (CW10-6010 10" (254mm) 0.075" (CW12-6010 12" (305mm) 0.093" (CW14-6010 14" (355mm) 0.093" (
HARD Stock, HRC 45-60 RECOMMENDED USE: Hard Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE 112- 9 9" (229mm) 112-10 10" (254mm) 112-10RE 10" (254mm) 112-12 12" (305mm) 112-12A 12" (305mm) 112-14 14" (355mm)
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NESS COLOR 1.8mm) Yellow 1.9mm) Yellow 2.3mm) Yellow 2.3mm) Yellow
THICKNESS 0.070" (1.8mm) 0.075" (1.9mm) 0.075" (1.9mm) 0.093" (2.3mm) 0.062" (1.5mm) 0.093" (2.3mm)
MET. R INVENTORY.
ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail: an
MEDIUM Stock, HRC 35-50 RECOMMENDED USE: Soft or Annealed Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3 QUANTITY: 10/box
NEW
PRODUCT NUMBER SIZE THICKNECW09-3510 9" (229mm) 0.070" (1.8mCW10-3510 10" (254mm) 0.075" (1.9mCW12-3510 12" (305mm) 0.093" (2.3mCW14-3510 14" (355mm) 0.093" (2.3m
MEDIUM Stock, HRC 30-45
RECOMMENDED USE: Medium Hard Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
MEDIUM Stock, HRC up to 35 RECOMMENDED USE: Medium Hard Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE 116- 9 9" (229mm) 116-10 10" (254mm) 116-12 12" (305mm) 116-14 14" (355mm)
PRODUCT NUMBER SIZE THICKNECW09-1010 9" (229mm) 0.070" (1.8mCW10-1010 10" (254mm) 0.075" (1.9mCW12-1010 12" (305mm) 0.093" (2.3mCW14-1010 14" (355mm) 0.093" (2.3m
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SS COLOR m) Orange m) Orange m) Orange m) Orange
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THICKNESS 0.070" (1.8mm) 0.075" (1.9mm) 0.093" (2.3mm) 0.093" (2.3mm)
SS COLOR m) Red m) Red m) Red
m) Red
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ANAMET
SOFT Stock , HRC 20-35 RECOMMENDED USE: Soft or Annealed Steel ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE 120- 9 9" (229mm) 120-10 10" (254mm) 120-12 12" (305mm) 120-14 14" (355mm)
ULTRATHIN, DELICATE RECOMMENDED USE: Delicate Cutting ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE 114- 9 9" (229mm) 114-10 10" (254mm) 114-12 12" (305mm)
HARD NON-FERROUS RECOMMENDED USE: Glass, Mineral ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: SiC
QUANTITY: 10/box
PRODUCT NUMBER SIZE 111- 9 9" (229mm) 111-10 10" (254mm) 111-12 12" (305mm) 111-14 14" (355mm)
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il:THICKNESS 0.063" (1.6mm) 0.063" (1.6mm) 0.063" (1.6mm) 0.093" (2.3mm)
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THICKNESS 0.032" (0.8mm) 0.032" (0.8mm) 0.045" (1.1mm)
THICKNESS 0.063" (1.6mm) 0.063" (1.6mm) 0.063" (1.6mm)
0.093" (2.3mm)
AMET. R INVENTORY.
MEDIUM NON-FERROUS RECOMMENDED USE: Uranium, Titanium, Zirconium ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: SiC QUANTITY: 10/box
PRODUCT NUMBER SIZE THICKNESS 113- 9 9" (229mm) 0.063" (1.6mm) 113-10 10" (254mm) 0.063" (1.6mm) 113-12 12" (305mm) 0.063" (1.6mm)
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113-14 14" (355mm) 0.093" (2.3mm)
MEDIUM NON-FERROUS RECOMMENDED USE: Titanium, Zirconium ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: SiC QUANTITY: 10/box
NEW
PRODUCT NUMBER SIZE THICKNESS CW09-Ti10 9" (229mm) 0.070" (1.8mm) CW10- Ti10 10" (254mm) 0.075" (1.9mm) CW12- Ti10 12" (305mm) 0.093" (2.3mm) CW14- Ti10 14" (355mm) 0.093" (2.3mm)
SOFT NON-FERROUS
RECOMMENDED USE: Aluminum, Brass ARBOR HOLE: 1.25 inch (32mm) BOND: Rubber ABRASIVE: SiC QUANTITY: 10/box
PRODUCT NUMBER SIZE THICKNESS 115- 9 9" (229mm) 0.063" (1.6mm) 115-10 10" (254mm) 0.063" (1.6mm) 115-12 12" (305mm) 0.063" (1.6mm)
ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail: [email protected]
115-14 14" (355mm) 0.093" (2.3mm)
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• TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail: a
ANAMET
SOFT NON-FERROUS RECOMMENDED USE: Aluminum, Brass ARBOR HOLE: 1.25 inch (32mm) BOND: Resin ABRASIVE: SiC QUANTITY: 10/box
NEW
PRODUCT NUMBER SIZE THICKCW09- NF10 9" (229mm) 0.070" (1CW10- NF10 10" (254mm) 0.075" (1CW12- NF10 12" (305mm) 0.093" (2CW14- NF10 14" (355mm) 0.093" (2
FERROUS, RC50+ RECOMMENDED USE: Super and Ferrous Alloys ARBOR HOLE: 1.38 inch (35mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE 118A- 12 12" (305mm)
FERROUS, RC50- RECOMMENDED USE: Ferrous Alloys below RC50 ARBOR HOLE: 1.38 inch (35mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
PRODUCT NUMBER SIZE 118B-12 12" (305mm)
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[email protected]NESS COLOR .8mm) Green .9mm) Green .3mm) Green .3mm) Green
THICKNESS 0.100" (2.5mm)
THICKNESS 0.100" (2.5mm)
MET. R INVENTORY.
NON-FERROUS RECOMMENDED USE: Non-ferrous Alloys ARBOR HOLE: 1.38 inch (35mm) BOND: Resin-Rubber ABRASIVE: SiC QUANTITY: 10/box
PRODUCT NUMBER SIZE THICKNESS 118C-12 12" (305mm) 0.100" (2.5mm)
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ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail: [email protected]
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SELECTION OF
SMALL ABRASIVE CUT-OFF WHEEL
ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail: an
Blade size Aluminum Oxide
Silicon Carbide
4" x 0.030" x 0.5" 145-4 146-4 5" x 0.030" x 0.5" 145-5 146-5 6" x 0.030" x 0.5" 145-6 146-6 7" x 0.030" x 0.5" 145-7 146-7 7" x 0.060" x 0.5" 147-7 148-7 8" x 0.030" x 0.5" 145-8 146-8
SMALL ABRASIVE CUT-OFF WHEELS ARBOR HOLE: 0.5 inch (12.7mm) BOND: Resin-Rubber ABRASIVE: Al2O3 QUANTITY: 10/box
SMALL ABRASIVE CUT-OFF WHEELS ARBOR HOLE: 0.5 inch (12.7mm) BOND: Rubber ABRASIVE: SiC QUANTITY: 10/box
PRODUCT NUMBER SIZE 146-4 4" (102mm) 146-5 5" (127mm) 146-6 6" (152mm) 146-7 7" (178mm) 146-8 8" (203mm) 148-7 7" (178mm)
PRODUCT NUMBER SIZE 145-4 4" (102mm) 145-5 5" (127mm) 145-6 6" (152mm) 145-7 7" (178mm) 145-8 8" (203mm) 147-7 7" (178mm)
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THICKNESS 0.03" (0.76mm) 0.03" (0.76mm) 0.03" (0.76mm) 0.03" (0.76mm) 0.03" (0.76mm) 0.06" (1.5 mm)
THICKNESS 0.03" (0.76mm) 0.03" (0.76mm) 0.03" (0.76mm) 0.03" (0.76mm) 0.03" (0.76mm) 0.06" (1.5 mm)
MET. R INVENTORY.
SELECTION OF
DIAMOND WHEELS
ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-mail: an
Resin Bond Diamond Concentration
Metal Bond Diamond Concentration Wheel Size
High Low Medium High Low Medium 8" x 0.035" x 1.25" 140R- 8 141R- 8 142R- 8 140M- 8 141M- 8 142M- 810" x 0.050" x 1.25" 140R-10 141R-10 142R-10 140M-10 141M-10 142M-1012" x 0.070" x 1.25" 140R-12 141R-12 142R-12 140M-12 141M-12 142M-12
RESIN BOND ARBOR HOLE: 1.25 inch (32mm) QUANTITY: Each
PRODUCT NUMBER
PRODUCT NUMBER
PRODUCT NUMBER DIAMETE
140R- 8 141R- 8 142R- 8 8" (203mm140R-10 141R-10 142R-10 10" (254mm140R-12 141R-12 142R-12 12" (305mm
METAL BOND ARBOR HOLE: 1.25 inch (32mm) QUANTITY: Each
PRODUCT NUMBER
PRODUCT NUMBER
PRODUCT NUMBER DIAMETE
140M- 8 141M- 8 142M- 8 8" (203mm140M-10 141M-10 142M-10 10" (254m140M-12 141M-12 142M-12 12" (305m
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) 0.035" (1.14mm) ) 0.05" (1.27mm) ) 0.07" (1.78mm)
R THICKNESS
) 0.035" (1.14mm)
m) 0.05" (1.27mm) m) 0.07" (1.78mm)
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• TEL: 450-646-1290 • FAX: 450-646-4309 • E-ma
SELECTION OF
WAFERING DIAMOND WHEELS
Wafering blades made of metal have diamond particles bound along the outside edge of the blade. The diamond blades are available in a resin or a metal bond. For sectioning with a wafering blade, a slow speed and an adequate coolant should be selected. The pressure to the wheel/sample contact point should not be applied with excessive force. To remove any metal debris, it is recommended to dress the wafering blade using a dressing stick. Metal Bond blades are recommended for alumina, ceramics, nitrides, zirconia, electronic packaging and soft metal base alloys. Cubic Boron Nitride blades are designed for ferrous and nickel-based super-alloys.
ANAMET
METAL BOND ARBOR HOLE: 0.5 inch (12.7mm) QUANTITY: Each
PRODUCT NUMBER
PRODUCT NUMBER
PRODUCT NUMBER DIAM
140M-3 141M-3 142M-3 3" ( 140M-4 141M-4 142M-4 4" (1140M-5 141M-5 142M-5 5" (1140M-6 141M-6 142M-6 6" (1140M-7 141M-7 142M-7 7" (1140M-8 141M-8 142M-8 8" (2
Metal Bond Diamond Concentration
CBN BondedBlade size
High Low Medium 3" x 0.006" x 0.5" 140M-3 141M-3 142M-3 144-3 4" x 0.012" x 0.5" 140M-4 141M-4 142M-4 144-4 5" x 0.015" x 0.5" 140M-5 141M-5 142M-5 144-5 6" x 0.020" x 0.5" 140M-6 141M-6 142M-6 144-6 7" x 0.025" x 0.5" 140M-7 141M-7 142M-7 144-7 8" x 0.045" x 0.5" 140M-8 141M-8 142M-8 144-8
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ETER THICKNESS
76mm) 0.006" (0.15mm)02mm) 0.012" (0.30mm)27mm) 0.015" (0.38mm)52mm) 0.020" (0.50mm)78mm) 0.025" (0.60mm)03mm) 0.045" (0.70mm)
NAMET. UR INVENTORY.
ANAMET • TEL: 450-646-1290 • FAX: 450-646-4309 • E-ma
NOTES
CUBIC BORON NITRIDE WHEELS ARBOR HOLE: 0.5 inch (12.7mm) QUANTITY: Each
PRODUCT NUMBER SIZE 144-3 3" ( 76mm) 144-4 4" (102mm) 144-5 5" (127mm) 144-6 6" (152mm) 144-7 7" (178mm)
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THICKNESS 0.006" (0.15mm) 0.012" (0.30mm) 0.015" (0.38mm) 0.020" (0.50mm) 0.025" (0.60mm)
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SECTIONING ACCESSORIES
Dressing Stick
PRODUCT NUMBER PRODUCT DESCRIPTION SIZE UNIT 151 Diamond Dressing Stick, SiC 0.5" x 0.5" x 6" 1 152 Diamond Dressing Stick, Al2O3 0.5" x 0.5" x 6" 1 151- 1 Diamond Dressing Stick, SiC 1" x 1" x 6" 1 152- 1 Diamond Dressing Stick, Al2O3 1" x 1" x 6" 1
Cutting Solutions
There are two recommended cutting solutions for sectioning. Rust/Coolant Inhibitor is used when sectioning samples using large loads at high speeds. The coolant should be directed at the contact point between the section being cut and the abrasive wheel. The flow should be uniform on both sides of the wheel. Cutting oil is used when performing precision sectioning at low speeds.
PRODUCT NUMBER DESCRIPTION METRIC UNIT 150- 32 0.95 L 32 oz. 150-128 Cutting Oil 3.8 L 1 gal. 166- 32 0.95 L 32 oz. 166-128 3.8 L 1 gal. 166-640
Rust/Coolant Inhibitor 19 L 5 gal.
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-646-1290 • FAX: 450-646-4309 • E-mail: anamet@aname
ANAMETCANNOT FIND A SPECIFIC ITEM, CALL ANAMET. CONTINUALLY ADDING PRODUCTS TO OUR INVENTORY
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ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309
Metallographic samples are mounted to protect es of fragile materials and to prepare multiple samples uniform size. Compression mounting is carried out ng a mounting press where the sample and the selected unting media material are inserted in the mounting inder. Heat and pressure are simultaneously applied ring the mounting cycle of the sample.
he different types of mounting media available are thermo
ermoplastic mounting material remains fluid at elevated moling. This resin can be used for fragile materials. Pressulten state. A useful property of the thermoplastic resin ch easier to detect the area of interest.
ermosetting mounting material is wood flour filled with phperature and pressure. The available thermosetting powxies. The phenolic powder in the form of powders or p
e diallyl phthalate is available with mineral or fiberglass filleetter than phenolic powder. The epoxies provide the best
e selection of the type of compression mounting powder tthe media and the sample being mounted. Normally, one wabrasion rate comparable to that of the sample.
Resin Form Type Molding Temperature
Epoxy Powder Thermosetting 300 0F/148 0C
Phenolic Powder
Preforms
Thermosetting 285 0F/140 0C
allyl Phthalate Powder Thermosetting 280 0F/138 0C
hermoplastic Powder Thermoplastic 285 0F/140 0C
echnotherm 3000 Powder Thermosetting 335 0F/170 0C
•E-mail: [email protected]
plastic and thermosetting powders.
lding temperatures and hardens during re can be applied when resin is in the is its transparency once cooled. It is
enolic compound that cures at elevated ders are phenolic, diallyl phthalate and reforms is the more commonly used.
r. The edge retention of the glass filled edge retention with low shrinkage.
o use will depend on the abrasion rate ould choose a mounting medium with
Properties Very hard. Edge retention. Low shrinkage. Resistant to chemical attack. General mounting. Rapid. High shrinkage. Fair edge retention. Not resistant to chemical attack. Good edge retention. Resistant to chemical attack. Low shrinkage. Transparent mounts. Slow cure. Not resistant to chemical attack. Adheres to copper. Electrically conductive. Not resistant to chemical attack.
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PHENOLIC Powders PRODUCT NUMBER COLOR UNIT
199- 5 2.3 kg. / 5 lbs.
ORANGE
200- 5 2.3 kg. / 5 lbs. 200-20 9.1 kg. / 20 lbs. 200-55
RED 25 kg. / 55 lbs.
201- 5 2.3 kg. / 5 lbs. 201-20 9.1 kg. / 20 lbs. 201-55
GREEN 25 kg. / 55 lbs.
202- 5 2.3 kg. / 5 lbs. 202-20 9.1 kg. / 20 lbs. 202-55
BLACK 25 kg. / 55 lbs.
PHENOLIC Preforms
Diameter: 1 inch ( 25 mm )
PRODUCT NUMBER COLOR UNIT
200-1-100 100 200-1-500 500
200-1-1000 RED
1000 201-1-100 100 201-1-500 500
201-1-1000 GREEN
1000 202-1-100 100 202-1-500 500
202-1-1000 BLACK
1000
Diameter: 1.25 inch ( 32 mm ) Diamete200-1.25-100 100 200-1.200-1.25-500 500 200-1.
200-1.25-1000 RED
1000 200-1.201-1.25-100 100 201-1.201-1.25-500 500 201-1.
201-1.25-1000 GREEN
1000 201-1.202-1.25-100 100 202-1.202-1.25-500 500 202-1.
202-1.25-1000 BLACK
1000 202-1.
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r: 1.50 inch ( 38 mm )
50-100 100 50-500 500 50-1000
RED 1000
50-100 100 50-500 500 50-1000
GREEN 1000
50-100 100 50-500 500 50-1000
BLACK 1000
, CALL ANAMET. CTS TO OUR INVENTORY.
ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
Technotherm 3000 is the electrically conductive resin in the Technotherm line. The graphite-filled resin has outstanding electronically conductive properties.
DIALLYL PHTHALATE Powders
SHORT GLASS FIBER MINERAL
PRODUCT NUMBER UNIT
PRODUCT NUMBER
UNIT
203- 1 0.45 kg. / 1 lb. 204- 1 0.45 kg. / 1 lb.
203- 5 2.3 kg. / 5lbs. 204- 5 2.3 kg. / 5lbs.
203-20 9.1 kg. / 20 lbs.
204-20 9.1 kg. / 20 lbs.
EPOXY Powders
PRODUCT NUMBER UNIT
211- 1 0.45 kg. / 1 lb.
211- 5 2.3 kg. / 5lbs.
211-20 9.1 kg. / 20 lbs.
211-50 23 kg. / 50 lbs.
THERMOPLASTIC Powders
PRODUCT NUMBER UNIT
213- 1 0.45 kg. / 1 lb.
213- 5 2.3 kg. / 5lbs.
213-20 9.1 kg. / 20 lbs.
213-50 23 kg. / 50 lbs.
TECHNOTHERM 3000
CONDUCTIVE POWDERS
PRODUCT NUMBER UNIT
231-L 1.0 kg. / 2.2 lbs.
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Ambient mounting
Ambient mounting technique is a suitable method when a specimen may be sensitive to pressure and heat involved in compression mounting. The most common systems for cold mounting materials are Epoxies, Acrylics and Polyesters. These systems are all made of two or three components consisting of resins and hardeners. Epoxies are slow curing and have low shrinkage properties, suitable for ceramic and mineral samples. Acrylics have a short polymerization time and give a clear transparent mount. Polyester resin is fast curing and provides an opaque white mount.
General characteristics
Name of Product Groups Curing time Exothermic Peak Properties
Epoxy Epoxy
24 hrs. 8 hrs. 1 hr.
190 0F / 90 0C
• Cures slowly. • Transparent. • Excellent edge retention. • Excellent abrasion resistance.
Technovit 4000 Polyester 15 min. 230 0F / 110 0C • Cures rapidly. • Opaque. • Excellent edge retention. • Excellent abrasion resistance.
Technovit 4004 Ganymede Acrylic 8 min.
212 0F / 100 0C • Cures rapidly. • Good edge retention. • Clear. • Some shrinkage.
Technovit 4071 Acrylic 5 min. 220 0F / 105 0C • Cures rapidly. • General purpose. • Green translucent.. • Some shrinkage.
Technovit 5000 Acrylic 8 min. 212 0F / 100 0C
• Conductive. • Cures rapidly. • Good edge retention. • Some shrinkage. • Resistant to chemical attack.
Formula 1 Acrylic 9 min. 70 0F / 21 0C • Cures rapidly. • Good edge retention. • Clear. • Some shrinkage.
ANAMET
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EPOXY Systems
EPOXY System, Curing time: 24 hours. PRODUCT DESCRIPTION QUANTITY KIT LIQUID LIQUID
EPOXY , Kit. 1 Kit. 233-L *Hazardous product, extra handling and shipping fee.
TITANIA • EPOXY System, Curing time: 8 hours. PRODUCT
DESCRIPTION QUANTITY KIT LIQUID POWDER
Epoxy resin kit. Liquid,, 32 oz. CM8H-01K Epoxy resin kit. Liquid, 1 gal. CM8H-05K Epoxy resin. Liquid,, 32 oz. CM8H-R032 Epoxy resin. Liquid, 1 gal. CM8H-R01G Epoxy Hardener. 8 oz. CM8H-H008 Epoxy Hardener. 32 oz. CM8H-H032
*Hazardous product, extra handling and shipping fee.
OBERON • EPOXY System, Curing time: 1 hour.
NOTE: May take up to 3 hours to cure.
PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER
Epoxy kit. Liquid,, 32 oz. CM1H-01K Epoxy resin. Liquid, 1 gal. CM1H-R01G Epoxy Hardener. 32 oz. CM1H-H032
*Hazardous product, extra handling and shipping fee.
ACRYLIC Systems
TECHNOVIT 4004 System
PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Powder, 2.0 kg.Li id 1000 l
Technovit 4004, Large Kit.
Liquid, 1000 ml.235-L
Technovit 4004, Powder. 2.0 kg. 235-2000R Technovit 4004, Liquid. 1000 ml. 235-1000H
*Hazardous product, extra handling and shipping fee.
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TECHNOVIT 4071 System
PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER Powder, 2.0 kg.Li id 1000 l
Technovit 4071, Large Kit.
Liquid, 1000 ml.237-L
Technovit 4071, Powder. 2.0 kg. 237-2000R Technovit 4071, Liquid. 1000 ml. 237-1000H
*Hazardous product, extra handling and shipping fee.
*Hazardous product, extra handling and shipping fee.
*Hazardous product, extra handling and shipping fee.
ANAMET
*Hazardous product, extra handling and shipping fee.
TECHNOVIT 5000 SYSTEM, (Conductive) PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER
Technovit 5000, Powder. 1.0 kg. 236-1000R Technovit 5000, Liquid. 500 ml. 236-500H
FORMULA 1
PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWER Powder, 2.3 kg Li id 1 9 L
Formula 1, Large Kit. Liquid 1.9 L 206-L
Formula 1, Powder. 2.3 kg / 5.0 lbs. 206-5P Formula 1, Liquid. 1.9 L/64 oz. 206-2L
GANYMEDE • ACRYLIC System, Curing time: 5 minutes.
CLEAR.
PRODUCT DESCRIPTION QUANTITY KIT LIQUID POWDER
Kit. Liquid, 32 oz. CMJE-01K Liquid. Liquid, 12 oz. CMJE-L012 Liquid. Liquid, 32 oz. CMJE-L032 Liquid. Liquid, 5 gal. CMJE-L5GA
Powder. 1 lb. CMJE-P001 Powder. 5 lbs. CMJE-P005 Powder. 25 lbs. CMJE-P025
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ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
POLYESTER System
TECHNOVIT 4000 SYSTEM PRODUCT DESCRIPTION QUANTITY KIT
Powder, 2.0 kg.Li id I 500 lLiquid I, 1000 ml. Technovit 4000, Large Kit.
Liquid II, 500 ml. 232-L
Technovit 4000, Liquid I. 1000 ml. 232-Liquid I Technovit 4000, Liquid II . 500 ml. 232-Liquid II
*Hazardous product, extra handling and shipping fee. NOTES
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CASTABLE MOUNTING
Accessories
.
PLASTIC COVERS PRODUCT NUMBER DESCRIPTION UNIT 212-1 Plastic Covers, 1 " (25 mm). 50
212-1.25 Plastic Covers, 1.25 " (32 mm). 50 212-1.5 Plastic Covers, 1.5 " (38 mm). 50
PLASTIC MOUNTING CUPS PRODUCT NUMBER DESCRIPTION UNIT 214-1 Mounting Cups, 1 " (25 mm). 10
214-1.25 Mounting Cups, 1.25 " (32 mm). 10 214-1.5 Mounting Cups, 1.5 " (38 mm). 10
GALILEO • 2 PIECES PLASTIC MOLDS for Epoxies PRODUCT NUMBER DESCRIPTION UNIT
CMMC-100 Plastic Mounting Cups, 1 " (25 mm). 1 CMMC-125 Plastic Mounting Cups , 1.25 " (32 mm). 1 CMMC-150 Plastic Mounting Cups , 1.5 " (38 mm). 1 CMMC-200 Plastic Mounting Cups , 2 " (51 mm). 1
DISPOSABLE MOLDS PRODUCT NUMBER DESCRIPTION UNIT
215-1.25 Disposable Molds, 1.25 " (32 mm). 25 215-1.50 Disposable Molds, 1.50 " (38 mm). 25 215-3.00 Disposable Molds, 3.00 " (76 mm). 25
TEAR-OFF PLASTIC MOLDS PRODUCT NUMBER DESCRIPTION UNIT
220-1.25 Tear-off Plastic Molds 50/pk
SILICONE RUBBER MOLDS PRODUCT NUMBER DESCRIPTION UNIT 216-1 Silicone Rubber Molds, 1 " (25 mm). 1
216-1.25 Silicone Rubber Molds, 1.25 " (32 mm). 1 216-1.5 Silicone Rubber Molds, 1.5 " (38 mm). 1 216-2 Silicone Rubber Molds, 2 " (51 mm). 1
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* Also available in quantities of 100 / Pk.
PHENOLIC RING MOLDS* PRODUCT NUMBER DESCRIPTION UNIT 217-1 Ring Molds, Phenolic, 1 " (25 mm) 10
217-1.25 Ring Molds, Phenolic, 1.25 " (32 mm) 10 217-1.5 Ring Molds, Phenolic, 1.5 " (38 mm) 10 217-2 Ring Molds, Phenolic, 2 " (51 mm) 10
SPRAY ADHESIVE PRODUCT NUMBER DESCRIPTION UNIT
217-17 Spray Adhesive. 19 oz.
MOLD RELEASE PRODUCT NUMBER DESCRIPTION UNIT 230-19 Spray Mold Release. 19 oz.
230-WAX Release Wax Powder. 12 oz.
ANTISTICK STEARABLE POWDER PRODUCT NUMBER DESCRIPTION UNIT
231-8 Mold Release. 8 oz
SPECIMEN LACQUER SPRAY PRODUCT NUMBER DESCRIPTION UNIT
240-12 Specimen Lacquer Spray. 12 oz
STIRRING STICKS, PAPER CUPS PRODUCT NUMBER DESCRIPTION UNIT
250-1 Stirring Sticks. 500 252-3 Paper Cups, 3 oz. 100 252-5 Paper Cups, 5 oz. 100
CLEANING SOLUTIONS PRODUCT NUMBER DESCRIPTION UNIT 268-32 Cleaning Solution. 32 oz.
268-128 Cleaning Solution. 128 oz.
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SAMPLE CLIPS PRODUCT NUMBER DESCRIPTION UNIT
270-1 Spring Clips, Metal. 100 270-500 Spring Clips, Metal. 500 270-1000 Spring Clips, Metal. 1000 270-6-100 Spring Clips, Metal, 6mm. 100 270-9-100 Spring Clips, Metal, 9mm. 100 272-100 Spring Clips, Plastic, white. 100 272-500 Spring Clips, Plastic, white. 500 272-1000 Spring Clips, Plastic, white. 1000 272-100C Plastic Colored Clips. 100 272-200C Plastic Colored Clips. 200 272-500C Plastic Colored Clips. 500 272-1000C Plastic Colored Clips. 1000 275-200M Multisample Clips with Support. 200 275-100U Plastic Clips with Support. 100 276-1-100 Multisample Clips, 1mm. 100 276-2-100 Multisample Clips, 2mm. 100 276-3-100 Multisample Clips, 3mm. 100
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ANAMETCANNOT FIND A SPECIFIC ITEM, CALL ANAMET. CONTINUALLY ADDING PRODUCTS TO OUR INVENTORY.
•TEL: 450-646-1290 •FA
ABRASIVE Belts
Abrasive belts are generally used after sample sectioning and previous to mounting to remove scale orburrs. Constructed of X weight cloth, a heavy backing material, the abrasive belts can be used wet or dry. To make the most effective use of the abrasive belts the choice of correct joint is very important. These belts have a special butt splice, reinforced with a strong plastic film to prevent specimen "bump" where the ends meet. Silicon Carbide Abrasive, the most frequently used in a materials laboratory, with a hardness of 9.6, is a brittle mineral used for a wide range of ferrous and non-ferrous metals. Aluminum Oxide Abrasive, hardness 9.4, is also a mineral that is tough and durable. Zirconia-Alumina Abrasive, hardness of 8.5, a very hard alloy mineral of aluminum and zirconium oxide, is very effective for coarse grade stock removal. All the above-mentioned abrasives have very wedge-shaped grains.
SILICON CARBIDE ( WET or DRY )
Dimensions: 4 " x 36 " (102 mm x 914 mm)
PRODUCT NUMBER GRIT UNIT
300-50 50 10 300-80 80 10
300-120 120 10 300-180 180 10 300-240 240 10 300-320 320 10 300-400 400 10 300-600 600 10
PRODUCT NUMBER GRIT UNIT
310-60 60 10 310-80 80 10
310-120 120 10 310-180 180 10 310-240 240 10 310-320 320 10
ALUMINUM OXYDE ( WET or DRY )
Dimensions: 4 " x 36 " (102 mm x 914 mm)
PRODUCT NUMBER GRIT UNIT
321-60 60 5 321-120 120 5 321-180 180 5 321-220 220 5
ZIRCONIA OXYDE ( WET or DRY )
Dimensions: 4 " x 36 " (102 mm x 914 mm)
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ANAMET X: 450-646-4309 •E-mail: [email protected]
PRODUCT NUMBER GRIT UNIT
320-60 60 5 320-120 120 5 320-180 180 5 320-220 220 5
ZIRCONIA - ALUMINIA ( WET or DRY )
Dimensions: 4 " x 36 " (102 mm x 914 mm)
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ABRASIVE Rolls
Abrasive Rolls, Sheets and Strips made of silicon carbide are used for hand grinding. These products are a careful combination of abrasive type, resin system, and backing material designed to meet the specifications of the Metallurgist. These products can be used wet or dry.
SILICON CARBIDE ( WET or DRY )
Dimensions: 3 “ (76 mm)
PRODUCT NUMBER GRIT UNIT
350-120 120 75’ 350-180 180 75’ 350-240 240 75’ 350-320 320 75’ 350-400 400 75’ 350-600 600 75’
PRODUCT NUMBER GRIT UNIT
352-240 240 75’ 352-320 320 75’ 352-400 400 75’ 352-600 600 75’
Dimensions: 3 7/8 " (88 mm)
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ANAMETCANNOT FIND A SPECIFIC ITEM, CALL ANAMET. CONTINUALLY ADDING PRODUCTS TO OUR INVENTORY.
ABRASIVE Strips
SILICON CARBIDE Dimensions: 3" x 11 " (76 mm x 279 mm) WET AND DRY. PSA.
PRODUCT NUMBER GRIT UNIT 365-240 240 100 365-320 320 100 365-400 400 100
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NOTES
365-600 600 100
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ABRASIVE Discs
Coarse grinding removes any deformed surfaces resulting from sectioning and minimizes any new deformations. Abrasive discs such as Silicon Carbide, Aluminum Oxide, Zirconia, Diamond and Micro Mesh discs are used for this process. The selection will depend on the hardness and type of the material. The Aluminum Oxide abrasive discs are recommended for ferrous material. Silicon Carbide abrasive discs are used for non-ferrous and soft steel materials. Water is recommended as a coolant to prevent overheating of the sample and to remove abrasion debris. The metallographic specimen is treated from the coarser to finer grits of abrasive. The abrasive discs are available with either Plain Back or with Pressure Sensitive Adhesive.
SILICON CARBIDE ( WET or DRY )
Diameter: 2” 7/8 (73 mm) PSA C-Weight
PRODUCT NUMBER GRIT UNIT423-60 60 100 423-120 120 100 423-180 180 100 423-240 240 100 423-320 320 100 423-400 400 100 423-600 600 100 423-800 800 100 423-1200 1200 100
PRODUCT NUMBER GRIT UNIT
400- 60 60 100 400- 80 80 100 400-120 120 100 400-180 180 100 400-240 240 100 400-320 320 100 400-400 400 100 400-600 600 100 400-800 800 100
400-1200 1200 100
SILICON CARBIDE
Diameter: 8" (203 mm) Plain Back
PRODUCT NUMBER GRIT UNIT
410- 60 60 100 410- 80 80 100 410-120 120 100 410-180 180 100 410-240 240 100 410-320 320 100 410-400 400 100 410-600 600 100 410-800 800 100
410-1200 1200 100
SILICON CARBIDE ( WET or DRY )
Diameter: 8" (203 mm) PSA C-Weight
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PRODUCT NUMBER GRIT UNIT
409- 60 60 100 409-120 120 100 409-180 180 100 409-240 240 100 409-320 320 100 409-400 400 100 409-600 600 100 409-800 800 100
409-1200 1200 100
SILICON CARBIDE
Diameter: 9" (229 mm) Plain Back
PRODUCT NUMBER GRIT UNIT
419- 60 60 100 419-120 120 100 419-180 180 100 419-240 240 100 419-320 320 100 419-400 400 100 419-600 600 100 419-800 800 100
419-1200 1200 100
SILICON CARBIDE ( WET or DRY )
Diameter: 9" (229 mm) PSA C-Weight
PRODUCT NUMBER GRIT UNIT
403- 60 60 100 403-120 120 100 403-180 180 100 403-240 240 100 403-320 320 100 403-400 400 100 403-600 600 100 403-800 800 100
403-1200 1200 100
SILICON CARBIDE
Diameter: 10" (254 mm) Plain Back
PRODUCT NUMBER GRIT UNIT
413- 60 60 100 413-120 120 100 413-180 180 100 413-240 240 100 413-320 320 100 413-400 400 100 413-600 600 100 413-800 800 100
413-1200 1200 100
SILICON CARBIDE ( WET or DRY )
Diameter: 10" (254 mm) PSA C-Weight
PRODUCT NUMBER GRIT UNIT
402- 60 60 100 402- 80 80 100 402-120 120 100 402-180 180 100 402-240 240 100 402-320 320 100 402-400 400 100 402-600 600 100 402-800 800 100
402-1200 1200 100
SILICON CARBIDE
Diameter: 12" (305 mm) Plain Back
PRODUCT NUMBER GRIT UNIT
412- 60 60 100 412- 80 80 100 412-120 120 100 412-180 180 100 412-240 240 100 412-320 320 100 412-400 400 100 412-600 600 100 412-800 800 100
412-1200 1200 100
SILICON CARBIDE ( WET or DRY )
Diameter: 12" (305 mm) PSA C-Weight
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ANAMET
PRODUCT NUMBER GRIT UNIT
404- 60 60 100 404-120 120 100 404-180 180 100 404-240 240 100 404-320 320 100 404-400 400 100 404-600 600 100
SILICON CARBIDE
Diameter: 14" (356 mm) Plain Back
PRODUCT NUMBER GRIT UNIT
414- 60 60 100 414-120 120 100 414-180 180 100 414-240 240 100 414-320 320 100 414-400 400 100 414-600 600 100
SILICON CARBIDE ( WET or DRY )
Diameter: 14" (356 mm) PSA C-Weight
PRODUCT NUMBER GRIT UNIT
450-120 120 100 450-240 240 100 450-320 320 100 450-400 400 100 450-600 600 100
ALUMINUM Oxyde ( WET or DRY )
Diameter: 8" (203 mm) Plain Back C-Weight
PRODUCT NUMBER GRIT UNIT
452-120 120 100 452-240 240 100 452-320 320 100 452-400 400 100 452-600 600 100
ALUMINUM Oxyde ( WET or DRY )
Diameter: 12" (305 mm) Plain Back C-Weight
PRODUCT NUMBER GRIT UNIT
453- 36 36 1 453- 60 60 1 453- 80 80 1 453-120 120 1 453-180 180 1 453-220 220 1
ZIRCONIUM Oxyde ( WET or DRY )
Diameter: 12" (305 mm) Plain Back Clothing backing
PRODUCT NUMBER GRIT UNIT
455- 36 36 1 455- 60 60 1 455- 80 80 1 455-120 120 1
ZIRCONIUM Oxyde ( WET or DRY )
Diameter: 12" (305 mm) Plain Back Clothing backing
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DOUBLE - SIDED ADHESIVES Discs The double-sided adhesive is a re-usable adhesive to attach non-adhesive abrasive papers to the metal plate. It can also be used between the polishing pads and the wheel to provide an additional barrier. The uniform thickness preserves the flatness of any material applied.
PRODUCT DIAMETER UNIT760- 8 8” (203 mm) 10 760-10 10” (254 mm) 10 760-12 12” (305 mm) 10 760-14 14” (356 mm) 10
PLASTIC CLING
DIN
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TO BE APPLIED ON A REGULAR DISC WHEN USING A DIAMOND LAPPING FILM OR A NOVA SiC MYLAR FILM.
PRODUCT NUMBER DIAMETER UNIT PAPC-200 8” (200 mm) 5 PAPC-250 10” (254 mm) 5 PAPC-300 12” (300 mm) 5
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MAGNETIC DISC System Welcome to the new easy and affordable way to change the polishing unit into a versatile Magnetic Disc System. The PSA Magnetic Support Disc and the FAS-M Metallic Disc is more affordable than a new platen. The Magnetic Support Disc is a PSA magnetic rubber disc available in 8 and 12 inch diameters. All that is required to change the old platen to a versatile magnetic system is to peel the PSA side of the Magnetic Support Disc and apply it to the platen. The Magnetic Support Disc can be used on any conventional system. Once the platen is equipped with the Magnetic Support Disc, place the metallic side of the FAS-M Disc on the rubber surface of the platen. Apply the selective abrasive disc or polishing cloth onto the green side of the FAS-M metal disc. The green plastisized side of the metallic disc will support 1000 changes. The Magnetic Disc System is recommended to metallography lab technicians dealing with the preparation of a wide range of products or having to use a wide array of abrasive discs or polishing cloths.
BLACK HOLE Magnetic foil SELF ADHESIVE MAGNETIC BASE. Transform regular preparation disc in a magnetic disc.
PRODUCT NUMBER DIAMETER UNIT PAMP-008 8” (200 mm) 1 PAMP-010 10” (254 mm) 1 PAMP-012 12” (300 mm) 1
SUPERNOVA
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Polishing pad base plate USE IN CONJUNCTION WITH A PSA CLOTH OR SiC DISC. To be used on a magnetic disc.
PRODUCT NUMBER DIAMETER UNIT PAPP-008 8” (200 mm) 1 PAPP-010 10” (254 mm) 1 PAPP-012 12” (300 mm) 1
•TEL: 450 com
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ANAMETCANNOT FIND A SPECIFIC ITEM, CALL ANAMET. CONTINUALLY ADDING PRODUCTS TO OUR INVENTORY.
NEW
ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
DIAMOND Discs Diamond discs consist of a layer of carefully graded diamonds securely bonded to a 1/16 inch flat metal plate. Two bond types are available, metal bond and resin bond. Metal bond diamond discs consist of diamond particles electroplated to a 1/16 inch flat plate with a nickel bond. This process provides maximum bond strength, an aggressive cutting action and extends disc life. Resin bonded diamond discs use a resin matrix to bond the diamond particles to a flat aluminum backing. This results in a less aggressive cutting action but a finer finish. Both types of diamond discs are intended for ceramics, carbides and carbide alloys, nitrides, zirconia and other hardened metals. Regulating pressure and lubricant flow can control the texture of the finish obtained.
PRODUCT NUMBER MICRONS UNIT
471- 6 6 1 471- 9 9 1 471-15 15 1 471-30 30 1
DIAMOND GRINDING Discs
Diameter: 8" (203 mm) Resin Bond
PRODUCT NUMBER MICRONS UNIT
471- 45 45 1 471- 60 60 1 471-160 160 1 471-300 300 1
DIAMOND GRINDING Discs
Diameter: 8" (203 mm) Resin Bond -- PSA
PRODUCT NUMBER MICRONS UNIT
470- 15 15 1 470- 30 30 1 470- 45 45 1 470- 60 60 1 470-160 160 1
DIAMOND GRINDING Discs
Diameter: 8" (203 mm) Metal Bond -- PSA
PRODUCT NUMBER MICRONS UNIT
476- 15 15 1 476- 30 30 1 476- 45 45 1 476- 60 60 1 476-160 160 1
DIAMOND GRINDING Discs
Diameter: 12" (305 mm) Metal Bond -- PSA
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DIAMOND SPOT Discs Diamond spot discs consist of spot diamond electroplating through a color-coded nylon mesh substrate. This application procedure gives a longer life to the diamond spot disc, providing an aggressive material removal rate. The quality of the sample surface obtained will be dependent on the flatness of the substrate on which it is used. Since the fixed diamonds are much harder than the specimen and mounting material, the diamond spot discs will cut both at the same rate. This characteristic produces specimen edges with distinct sharpness. Diamond spot discs will prove most effective on hard non-ferrous metals, ceramic, carbides, zirconia alloys, cobalt super alloys, high-speed steels and titanium
DIAMOND SPOT Discs
Diameter: 8" (203 mm) Resin Bond -- PSA
PRODUCT NUMBER MICRONS 461-10 10 461-30 30 461-75 75
DIAMOND SP
Diamete
Resin
PRODUCT NU465-10 465-30 465-75
DIAMOND SPOT Discs
Diameter: 8" (203 mm) Metal Bond -- PSA
PRODUCT NUMBER MICRONS 460- 10 10 460- 20 20 460- 40 40 460- 75 75 460-125 125
DIAMOND SP
Diamete
Metal
PRODUCT NU464- 10464- 20464- 40464- 75464-125
DRESSING Sticks for Diamond discs
PRODUCT NUMBER DESCRIPTION 151-1 Diamond Dressing Stick, SiC 1"152-1 Diamond Dressing Stick, Al2O3 1"
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r: 12" (305 mm) Bond -- PSA
MBER MICRONS 10 30 75
OT Discs
r: 12" (305 mm) Bond -- PSA
MBER MICRONS 10 20 40 75 125
SIZE UNIT x 1" x 6" 1 x 1" x 6" 1
.
646-1290 •FAX: 450-646-4309 •E-mail: [email protected] FIND A SPECIFIC ITEM, CALL ANAMET.
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•TEL:
HIGH PURITY AL
Polishing Powders areavailable in either levigated oand crystal structure are tempsized 0.05 micron. The Alph
HIGH PURITY ALUMNON DEAGGLOMERATED F
PRODUCT NUMBER DESCRIP
5501-1 5501-5
AlphaHexago
5503-1 5503-5
AlphaHexago
5505-1 5505-5
GammCub
5509-1 5509-5 Leviga
5550-1 5550-5 Leviga
DEAGGLOMERATED FORM
PRODUCT NUMBER DESCRIP
5601-1 5601-5
Alpha C Hexago
5603-1 5603-5
Alpha C Hexago
5605-1 5605-5
Gamma Cubic
5609-1 5609-5 Levigate
5612-1 5612-5 Levigate
5620-1 5620-5 Levigate
5650-1 5650-5 Levigate
ANAMET 450-646-1290 •FAX: 450-646-4309 •E-mail: ana
UMINA Powder
used in the final polishing step for many materials. Alumina Oxide is r as a high purity synthetic (powder or suspension). The particle size erature dependent. The Gamma type is of low temperature form and is a is of high temperature form and is sized at 1.0 and 0.3 micron.
INA Powder ORM
TION MICRON UNIT METRIC
1 1 lb. 0.45 kg. C, nal 1 5 lbs. 2.30 kg.
0.3 1 lb. 0.45 kg. C, nal 0.3 5 lbs. 2.30 kg.
0.05 1 lb. 0.45 kg.a B, ic 0.05 5 lbs. 2.30 kg.
9 1 lb. 0.45 kg.ted 9 5 lbs. 2.30 kg.5 1 lb. 0.45 kg.ted 5 5 lbs. 2.30 kg.
TION MICRON UNIT METRIC
1 1 lb. 0.45 kg., nal 1 5 lbs. 2.30 kg.
0.3 1 lb. 0.45 kg., nal 0.3 5 lbs. 2.30 kg.
0.05 1 lb. 0.45 kg. B, 0.05 5 lbs. 2.30 kg.
9 1 lb. 0.45 kg.d 9 5 lbs. 2.30 kg.12 1 lb. 0.45 kg.d 12 5 lbs. 2.30 kg.20 1 lb. 0.45 kg.d 20 5 lbs. 2.30 kg.5 1 lb. 0.45 kg.d 5 5 lbs. 2.30 kg.
NG
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ANAMET
HIGH PURITY ALUMINA DEAGGLOMERATED SUSPENSION
PRODUCT NUMBER DESCRIPTION MICRON UNIT METRIC 5601S- 8 1 8 oz. 0.24 l. 5601S-128
Alpha C, Hexagonal 1 1 gal. 3.80 l.
5603S- 8 0.3 8 oz. 0.24 l. 5603S-128
Alpha C, Hexagonal 0.3 1 gal. 3.80 l.
5605S- 8 0.05 8 oz. 0.24 l. 5605S-128
Gamma B, Cubic 0.05 1 gal. 3.80 l.
CERIUM Suspension
PRODUCT NUMBER MICRON UNIT METRIC 5911S- 8 1 8 oz. 0.24 l.
5911S-128 1 1 gal. 3.80 l.
The Cerium suspension is recommended for the final polishing step of soft materials such as copper, aluminum and lead.
COLLOIDAL SILICA Suspension
PRODUCT NUMBER MICRON UNIT METRIC 5904S- 32 0.05 32 oz. 0.95 l.
5904S- 64 0.05 64 oz. 1.90 l.
5904S-128 0.05 1 gal. 3.80 l.
5904S-640 0.05 5 gal. 19.00 l.
Colloidal Silica suspension is composed of a slow crystallizing formula, which is recommended for ceramics, composites, and non-ferrous materials.
STARDUST COLLOIDAL SILICA Suspension
PRODUCT NUMBER MICRON UNIT METRIC FACW- 16 0.02 16 oz. 0.47 l.
FACW- 32 0.02 32 oz. 0.95 l.
FACW-128 0.02 128 oz. 3.80 l.
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NOTES
COLLOIDAL ALUMINA Suspension
PRODUCT NUMBER MICRON UNIT METRIC 5905S- 16 0.05 16 oz. 0.47 l.
5905S- 32 0.05 32 oz. 0.95 l.
5905S- 64 0.05 64 oz. 1.89 l.
5905S-128 0.05 1 gal. 3.80 l.
The mixture of colloidal silica and high purity Alumina suspension is recommended for the final polishing of non-ferrous and ferrous materials.
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ANAMET
ALUMINUM OXIDE Powder
PRODUCT NUMBER MICRON UNIT METRIC 5703- 1 3 1 lb. 0.45 kg.
5703- 5 3 5 lbs. 2.3 kg.
5703-25 3 25 lbs. 11.3 kg.
5705- 1 5 1 lb. 0.45 kg.
5705- 5 5 5 lbs. 2.3 kg.
5705-25 5 25 lbs. 11.3 kg.
5709- 1 9 1 lb. 0.45 kg.
5709- 5 9 5 lbs. 2.3 kg.
5709-25 9 25 lbs. 11.3 kg.
5713- 1 13 1 lb. 0.45 kg.
5713- 5 13 5 lbs. 2.3 kg.
5713-25 13 25 lbs. 11.3 kg.
5715- 1 15 1 lb. 0.45 kg.
5715- 5 15 5 lbs. 2.3 kg.
5715-25 15 25 lbs. 11.3 kg.
5718- 1 18 1 lb. 0.45 kg.
5718- 5 18 5 lbs. 2.3 kg.
5718-25 18 25 lbs. 11.3 kg.
5720- 1 20 1 lb. 0.45 kg.
5720- 5 20 5 lbs. 2.3 kg.
5720-25 20 25 lbs. 11.3 kg.
5723- 1 23 1 lb. 0.45 kg.
5723- 5 23 5 lbs. 2.3 kg.
5723-25 23 25 lbs. 11.3 kg.
5725- 1 25 1 lb. 0.45 kg.
5725- 5 25 5 lbs. 2.3 kg.
5725-25 25 25 lbs. 11.3 kg.
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ALUMINUM OXIDE Powder
PRODUCT NUMBER GRIT UNIT METRIC 57240- 5 240 grit 5 lbs. 2.3 kg. 57240-25 240 grit 25 lbs. 11.3 kg. 57400- 5 400 grit 5 lbs. 2.3 kg. 57400-25 400 grit 25 lbs. 11.3 kg. 57600- 5 600 grit 5 lbs. 2.3 kg. 57600-25 600 grit 25 lbs. 11.3 kg.
SILICON CARBIDE Powder
PRODUCT NUMBER GRIT UNIT METRIC 58060- 1 60 1 lb. 0.45 kg. 58060- 5 60 5 lbs. 2.3 kg. 58060-25 60 25 lbs. 11.3 kg. 58120- 1 120 1 lb. 0.45 kg. 58120- 5 120 5 lbs. 2.3 kg. 58120-25 120 25 lbs. 11.3 kg. 58240- 1 240 1 lb. 0.45 kg. 58240- 5 240 5 lbs. 2.3 kg. 58240-25 240 25 lbs. 11.3 kg. 58320- 1 320 1 lb. 0.45 kg. 58320- 5 320 5 lbs. 2.3 kg. 58320-25 320 25 lbs. 11.3 kg. 58400- 1 400 1 lb. 0.45 kg. 58400- 5 400 5 lbs. 2.3 kg. 58400-25 400 25 lbs. 11.3 kg. 58600- 1 600 1 lb. 0.45 kg. 58600- 5 600 5 lbs. 2.3 kg. 58600-25 600 25 lbs. 11.3 kg. 58800- 1 800 1 lb. 0.45 kg. 58800- 5 800 5 lbs. 2.3 kg. 58800-25 800 25 lbs. 11.3 kg. 581000- 1 1000 1 lb. 0.45 kg. 581000- 5 1000 5 lbs. 2.3 kg. 581000-25 1000 25 lbs. 11.3 kg. 581200- 1 1200 1 lb. 0.45 kg. 581200- 5 1200 5 lbs. 2.3 kg. 581200-25 1200 25 lbs. 11.3 kg.
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DIAMOND Extenders
The diamond extender either, water, oil, alcohol or water/oil base can be applied by squirt or spray. The type of diamond extender to be used, will depend on the material to be polished. The extenders maximize the cutting action of the diamond product and maintain an even dispersion of the diamond abrasive over the entire polishing cloth. An alcohol base extender is recommended for high stock removal rate, requiring a high cooling. A low viscosity extender is used for low cooling and low stock removal. Excessive volume of diamond extender during polishing can result in loss of diamond abrasive.
WATER Base RED
PRODUCT NUMBER UNIT METRIC 542- 16 16 oz. 0.47 l.542- 32 32 oz. 0.95 l.542-128 1 gal. 3.78 l.
OIL Base PINK
PRODUCT NUMBER UNIT METRIC 545- 32 32 oz. 0.95 l.
OIL Base
PRODUCT NUMBER UNIT METRIC 543- 32 32 oz. 0.95 l.543-128 1 gal. 3.78 l.
ALCOHOL Base BLUE
PRODUCT NUMBER UNIT METRIC 544S- 32 32 oz. 0.95 l.544S- 64 64 oz. 1.89 l.544S-128 1 gal. 3.78 l.544S-640 5 gal. 19.00 l.
WATER and OIL Base DEEP BLUE
PRODUCT NUMBER UNIT METRIC 541- 16 16 oz. 0.47 l.541- 32 32 oz. 0.95 l.541-128 1 gal. 3.78 l.
This lubricant has the ability to behave as a carrier in water and oil base diamond suspension.
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DIAMOND Abrasives
Diamond abrasives can be used in the polishing step for all materials. The diamond abrasives of standard, medium and heavy concentration are universally soluble in water and oil.
DIAMOND PASTE Water Soluble
MONOCRYSTALLINE POLYCRYSTALLINE PRODUCT NUMBER MICRON GRAMS PRODUCT
NUMBER MICRON GRAMS
5.1MW*- 5 0.1 5 5.1PW*- 5 0.1 5 5.25MW*- 5 0.25 5 5.25PW*- 5 0.25 5 5.5MW*- 5 0.5 5 5.5PW*- 5 0.5 5 501MW*- 5 1 5 501PW*- 5 1 5 503MW*- 5 3 5
503PW*- 5 3 5 506MW*- 5 6 5 506PW*- 5 6 5 509MW*- 5 9 5 509PW*- 5 9 5 515MW*- 5 15 5 515PW*- 5 15 5 530MW*- 5 30 5 530PW*- 5 30 5 545MW*- 5 45 5 545PW*- 5 45 5 560MW*- 5 60 5 560PW*- 5 60 5 590MW*- 5 90 5
590PW*- 5 90 5 MONOCRYSTALLINE POLYCRYSTALLINE
PRODUCT NUMBER MICRON GRAMS PRODUCT
NUMBER MICRON GRAMS
5.1MW*- 18 0.1 18 5.1PW*- 18 0.1 18 5.25MW*- 18 0.25 18 5.25PW*- 18 0.25 18 5.5MW*- 18 0.5 18 5.5PW*- 18 0.5 18 501MW*- 18 1 18 501PW*- 18 1 18 503MW*- 18 3 18
503PW*- 18 3 18
506MW*- 18 6 18 506PW*- 18 6 18 509MW*- 18 9 18 509PW*- 18 9 18 515MW*- 18 15 18 515PW*- 18 15 18 530MW*- 18 30 18 530PW*- 18 30 18 545MW*- 18 45 18 545PW*- 18 45 18 560MW*- 18 60 18 560PW*- 18 60 18 590MW*- 18 90 18
590PW*- 18 90 18
DIAMOND PASTE Oil Soluble
MONOCRYSTALLINE POLYCRYSTALLINE PRODUCT NUMBER MICRON GRAMS PRODUCT
NUMBER MICRON GRAMS
501-MO*- 25 1 25 501-PO*- 25 1 25 503-MO*- 25 3 25 503-PO*- 25 3 25 506-MO*- 25 6 25 506-PO*- 25 6 25 509-MO*- 25 9 25 509-PO*- 25 9 25 515-MO*- 25 15 25
515-PO*- 25 15 25
530-MO*- 25 30 25 530-PO*- 25 30 25 545-MO*- 25 45 25 545-PO*- 25 45 25
NOTE: When ordering replace the "*" in product number by "M" for medium, "S" for standard, "H" for heavy diamond concentration.
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DIAMOND Suspensions
Polycrystalline and monocrystalline diamond suspensions are used to remove the material while minimizing shallow scratch depth. Polycrystalline diamonds have many facets providing a large number of cutting edges. Monocrystalline diamonds have less diamond facets and are designed for all-purpose polishing.
NOTES
DIAMOND SUSPENSIONS Water Soluble
MONOCRYSTALLINE POLYCRYSTALLINE PRODUCT NUMBER MICRON UNIT
PRODUCT NUMBER MICRON UNIT
5.5-MDS- 8 8 oz. 5.5-PDS- 8 8 oz.5.5-MDS- 16 16 oz. 5.5-PDS- 16 16 oz.5.5-MDS-128
0.5 128 oz. 5.5-PDS-128
0.5 128 oz.
501-MDS- 8 8 oz. 501-PDS- 8 8 oz. 501-MDS- 16 16 oz. 501-PDS-016 16 oz. 501-MDS-128
1 128 oz. 501-PDS-128
1 128 oz.
503-MDS- 8 8 oz. 503-PDS- 8 8 oz. 503-MDS- 16 16 oz. 503-PDS- 16 16 oz. 503-MDS-128
3 128 oz. 503-PDS-128
3 128 oz.
506-MDS- 8 8 oz. 506-PDS- 8 8 oz. 506-MDS- 16 16 oz. 506-PDS- 16 16 oz. 506-MDS-128
6 128 oz. 506-PDS-128
6 128 oz.
509-MDS- 8 8 oz. 509-PDS- 8 8 oz. 509-MDS- 16 16 oz. 509-PDS- 16 16 oz. 509-MDS-128
9 128 oz. 509-PDS-128
9 128 oz.
515-MDS- 8 8 oz. 515-PDS- 8 8 oz. 515-MDS- 16 16 oz. 515-PDS- 16 16 oz. 515-MDS-128
15 128 oz. 515-PDS-128
15 128 oz.
530-MDS- 8 8 oz. 530-PDS- 8 8 oz. 530-MDS- 16 16 oz. 530-PDS- 16 16 oz. 530-MDS-128
30 128 oz. 530-PDS-128
30 128 oz.
545-MDS- 8 8 oz. 545-PDS- 8 8 oz. 545-MDS- 16 16 oz. 545-PDS- 16 16 oz. 545-MDS-128
45 128 oz. 545-PDS-128
45 128 oz.
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DIAMOND SUSPENSIONS Water Soluble
HEAVY CONCENTRATION
POLYCRYSTALLINE PRODUCT NUMBER MICRON UNIT
5.5-HDS- 8 8 oz. 5.5-HDS- 16 16 oz. 5.5-HDS-128
0.5 128 oz.
501-HDS- 8 8 oz. 501-HDS- 16 16 oz. 501-HDS-128
1 128 oz.
503-HDS- 8 8 oz. 503-HDS- 16 16 oz. 503-HDS-128
3 128 oz.
506-HDS- 8 8 oz. 506-HDS- 16 16 oz. 506-HDS-128
6 128 oz.
509-HDS- 8 8 oz. 509-HDS- 16 16 oz. 509-HDS-128
9 128 oz.
515-HDS- 8 8 oz. 515-HDS- 16 16 oz. 515-HDS-128
15 128 oz.
530-HDS- 8 8 oz. 530-HDS- 16 16 oz. 530-HDS-128
30 128 oz.
545-HDS- 8 8 oz. 545-HDS- 16 16 oz. 545-HDS-128
45 128 oz.
DIAMOND SUSPENSION Oil Soluble
MONOCRYSTALLINE POLYCRYSTALLINE PRODUCT NUMBER MICRON UNIT
PRODUCT NUMBER MICRON UNIT
5.5-MO*- 16 0.5 16 oz. 5.5-PO*- 16 0.5 16 oz. 501-MO*- 16 1 16 oz. 501-PO*- 16 1 16 oz. 503-MO*- 16 3 16 oz. 503-PO*- 16 3 16 oz. 506-MO*- 16 6 16 oz. 506-PO*- 16 6 16 oz. 509-MO*- 16 9 16 oz. 509-PO*- 16 9 16 oz. 515-MO*- 16 15 16 oz. 515-PO*- 16 15 16 oz. 530-MO*- 16 30 16 oz. 530-PO*- 16 30 16 oz. 545-MO*- 16 45 16 oz. 545-PO*- 16 45 16 oz.
NOTE: When ordering replace the "*" in product number by "M" for medium, "S" for standard, "H" for heavy diamond concentration.
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POLISHING Cloths
Rough polishing is considered to be the crucial stage in the entire metallographic preparation sequence. The type of cloth and abrasive selected is critical. It is important to keep relief between the different constituents in the sample to a minimum. Using napless cloths, such as nylon, cotton, silk, etc. will minimize the possibility of relief and take full advantage of the cutting edge of the abrasive. The type of cloth selected usually depends on the hardness of the material to polish. Napped cloths are usually used for final polishing. This type of cloth has long fibers and is compressible. The softer phases will have a higher rate of removal than the harder phases. The polishing cloths are available in several diameters with plain back or pressure sensitive adhesive backing. NYLON A synthetic napless cloth with a dense, controlled weave recommended for coarse diamond polishing. Also available with PSA back. Produces and maintains flatness.
PLAIN BACK PRODUCT NUMBER METRIC WHEEL
SIZE UNIT
605-10 254 mm. 8 " 10 605-12 305 mm. 10 " 10 605-14 356 mm. 12 " 10 605-16 406 mm. 14 " 10
PSA PRODUCT NUMBER METRIC WHEEL
SIZE UNIT
606- 2.87 73 mm. 2 7/8 " 25 606- 8 203 mm. 8 " 10 606-10 254 mm. 10 " 10 606-12 305 mm. 12 " 10 606-14 356 mm. 14 " 10 606-16 406 mm. 16 " 10 606-52-40 1312 x1014 mm. 52" x 70" Each.
Note: Most of the polishing cloths offered in this catalogue are available in other disc diameters than those listed in the above tables. They are also available as rolls, strips or sheets. Contact the order desk for prices.
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SILK A steam processed pure Japanese silk with a linear count of 125 threads per inch is recommended for coarse diamond polishing. The weave pattern is more open than nylon.
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
608-10 254 mm. 8 " 10 608-12 305 mm. 10 " 10 608-14 356 mm. 12 " 10 608-16 406 mm. 14 " 10
ALASKA Made of 100% acetate fibers woven to a satin finish. Recommended for use with diamond suspensions. Should not be used when stock removal is required.
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
609-10 254 mm. 8 " 10 609-12 305 mm. 10 " 10 609-14 356 mm. 12 " 10
CANVAS A 10-ounce of canvas duck is recommended for very rough polishing using Alumina 0xide or Silicon Carbide powders. It exhibits a loosely woven pattern with numerous free ends.
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
610-10 254 mm. 8 " 10 610-12 305 mm. 10 " 10 610-14 356 mm. 12 " 10
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SELVIT
A steam processed pure Japanese silk with a linear count of 125 threads per inch is recommended for coarse diamond polishing. The weave pattern is more open than nylon.
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
612-10 254 mm. 8 " 10 612-12 305 mm. 10 " 10 612-14 356 mm. 12 " 10
KITTEN A highly napped, all wool broadcloth recommended for final polishing. Its softness produces high quality surfaces with fine abrasives, but relief can develop. The weave pattern is similar to red felt. Also available with PSA
ack b
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
614-10 254 mm. 8 " 10 614-12 305 mm. 10 " 10 614-14 356 mm. 12 " 10
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
615- 8 254 mm. 8 " 10 615-10 305 mm. 10 " 10 615-12 356 mm. 12 " 10 615-14 406 mm. 14 " 10
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NOTES
COTLAP Cotton cloth with practically no nap. For use with diamond polishing compounds in the rough polishing stages. Can also be used with polishing Alumina.
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
617-10 254 mm. 8 " 10 617-12 305 mm. 10 " 10 617-14 356 mm. 12 " 10
VELVET A high nap synthetic cloth consisting of long, smooth vertical fibers. Recommended for final polishing of soft metals where its softness helps produce deformation free, scratch free surfaces. Good for suspension and skid polishing.
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
618-10 254 mm. 8 " 10 618-12 305 mm. 10 " 10 618-14 356 mm. 12 " 10
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FINAL FINISH I A soft synthetic medium napped velvet cloth. Recommended for use with Colloidal silica, Alumina suspension and Diamond polishing compounds on soft metals. Also available with PSA back
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
620-10 254 mm. 8 " 10 620-12 305 mm. 10 " 10 620-14 356 mm. 12 " 10
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
621- 2.87 73 mm. 2 7/8 " 25 621- 8 203 mm. 8 " 10 621-10 254 mm. 10 " 10 621-12 305 mm. 12 " 10 621-14 356 mm. 14 " 10
ANAMET
FINAL FINISH II A soft synthetic long napped rayon cloth in which fibers are bonded to woven cotton backing. Recommended for use with Colloidal silica, Alumina suspension and Diamond polishing compounds.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
619-10 254 mm. 8 " 10 619-12 305 mm. 10 " 10 619-14 356 mm. 12 " 10
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IMPERIAL A 20-mil rayon flock electrostatically coated onto a 3 mil polyester film. A soft short napped cloth. Recommended for final polishing of most materials using Colloidal Silica
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
631- 2.87 73 mm. 2 7/8 " 25 631- 8 203 mm. 8 " 10 631-10 254 mm. 10 " 10 631-12 305 mm. 12 " 10
BLUE STREAK Medium soft wool cloth for intermediate polishing steps of non-ferrous material.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
636- 2.87 73 mm. 2 7/8 " 25 636- 8 203 mm. 8 " 10 636-10 254 mm. 10 " 10 636-12 305 mm. 12 " 10
DUNE A hard woven material, rayon. Does not have the buffed surface of similar cloths. Recommended for high removal rate for most hard material.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
645- 8 203 mm. 8 " 10 645-10 254 mm. 10 " 10 645-12 305 mm. 12 " 10
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RED FELT A tightly woven 100 % virgin wool colorfast fabric. The pile is plucked rather than sheared. Has increased wear over Billiard cloth. Recommended for general rough polishing for ferrous-based materials using Alumina.
lso available with PSA back A
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
650-10 254 mm. 8 " 10 650-12 305 mm. 10 " 10 650-14 356 mm. 12 " 10
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
651- 2.87 73 mm. 2 7/8 " 25 651- 8 203 mm. 8 " 10 651-10 254 mm. 10 " 10 651-12 305 mm. 12 " 10 651-14 356 mm. 14 " 10
ANAMET
KIWI An acrylic cloth. Recommended for general rough polishing for large sectional pieces using diamond abrasives.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
653- 8 203 mm. 8 " 10 653-10 254 mm. 10 " 10 653-12 305 mm. 12 " 10 653-14 356 mm. 14 " 10
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KOALA An acrylic cloth. Recommended for general rough polishing for large sectional pieces using diamond abrasives.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
654- 8 203 mm. 8 " 10 654-10 254 mm. 10 " 10 654-12 305 mm. 12 " 10 654-14 356 mm. 14 " 10
BILLIARD The finest quality 21 oz., 100 % virgin wool fabric with uniform sheared pile, is recommended for rough polishing with Alumina. Also available with PSA back
PLAIN BACKPRODUCT NUMBER METRIC WHEEL
SIZE UNIT 655-10 254 mm. 8 " 10 655-12 305 mm. 10 " 10 655-14 356 mm. 12 " 10
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
656- 8 203 mm. 8 " 10 656-10 254 mm. 10 " 10 656-12 305 mm. 12 " 10 656-14 356 mm. 14 " 10
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PERFORATED PELLON Hard non-woven perforated cloth. Maximizes removal rate while producing a uniform flat finish.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
659- 2.87 73 mm. 2 7/8 " 25 659- 8 203 mm. 8 " 10 659-10 254 mm. 10 " 10 659-12 305 mm. 12 " 10
PELLON I A chemo textile material. Has a high cutting rate when used with diamond polishing compound. Excellent edge and inclusion retention.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
661- 2.87 73 mm. 2 7/8 " 25 661- 8 203 mm. 8 " 10 661-10 254 mm. 10 " 10 661-12 305 mm. 12 " 10 661-14 356 mm. 14 " 10
VICTOR A very dense synthetic silk cloth with no nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for
olishing most materials. p
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
662- 2.87 73 mm. 2 7/8 " 25 662- 8 203 mm. 8 " 10 662- 10 254 mm. 10 " 10 662- 12 305 mm. 12 " 10
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TECHNOTRON. MM414 (white) A natural silk cloth with practically no nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for
olishing most materials. p
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
663- 2.87 73 mm. 2 7/8 " 10 663- 8 203 mm. 8 " 5 663-10 254 mm. 10 " 5 663-12 305 mm. 12 " 5
TECHNOTRON. MM431 (red) A silk cloth with medium nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing medium to soft
aterials. m
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
664- 2.87 73 mm. 2 7/8 " 10 664- 8 203 mm. 8 " 5 664-10 254 mm. 10 " 5 664-12 305 mm. 12 " 5
TECHNOTRON. MM421 (gold) An acetate silk cloth with medium nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing
edium to soft materials. m
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
665- 2.87 73 mm. 2 7/8 " 10 665- 8 203 mm. 8 " 5 665-10 254 mm. 10 " 5 665-12 305 mm. 12 " 5
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BLACK STAR Polymer with micro pores. Chemical-mechanical polishing. Final polishing of aluminum, copper, titanium and stainless steel. Oxide suspensions. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCBS-008 203 mm. 8 " 10 PCBS-010 254 mm. 10 " 10 PCBS-012 305 mm. 12 " 10 PCBS-M008 203 mm. 8 " 5 PCBS-M010 254 mm. 10 " 5 PCBS-M012 305 mm. 12 " 5
NEW
JAY Hard non-woven textile napless chemotextile cloth. Recommended for hard removal of hard material during the intermediate
olishing stages. p
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
667- 8 203 mm. 8 " 10 667-10 254 mm. 10 " 10 667-12 305 mm. 12 " 10
NEW
ARTIC A synthetic silk cloth with no nap. For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing
edium to hard materials. m
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
669N- 2.87 73 mm. 2 7/8 " 25 669N- 8 203 mm. 8 " 10 669N-10 254 mm. 10 " 10 669N-12 305 mm. 12 " 10
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CAMEO DISCS (gold) For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing soft and non-ferrous materials.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
480-200 200 mm. 8 " 2 480-300 300 mm. 12 " 2
CAMEO DISCS (silver) For use with diamond polishing abrasives in the rough and intermediate stages. Good for polishing medium to very hard materials.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
490-200 200 mm. 8 " 2 490-300 300 mm. 12 " 2
POLARIS Non-woven. Intermediate polishing pad for most materials including ferrous and non-ferrous metals and ceramics. Povides superior edge retention. 9, 6, 3 and 1 micron diamond paste and suspensions. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCPO-008 203 mm. 8 " 10 PCPO-010 254 mm. 10 " 10 PCPO-012 305 mm. 12 " 10 PCPO-M008 203 mm. 8 " 5 PCPO-M010 254 mm. 10 " 5 PCPO-M012 305 mm. 12 " 5
NEW
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ADARA Woven synthetic cloth. Surface finishing of ferrous, non-ferrous and electronic materials. Flat, durable. 9, 6, 3 and 1 micron diamond suspensions. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCAD-008 203 mm. 8 " 10 PCAD-010 254 mm. 10 " 10 PCAD-012 305 mm. 12 " 10 PCAD-M008 203 mm. 8 " 5 PCAD-M010 254 mm. 10 " 5 PCAD-M012 305 mm. 12 " 5
NEPTUNE General purpose, 15-1 micron, Excellent flatness. Very resistant. Intermediate cloth. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCNE-200 200 mm. 8 " 5 PCNE-250 250 mm. 10 " 5 PCNE-300 300 mm. 12 " 5 PCNE-M200 200 mm. 8 " 5 PCNE-M250 250 mm. 10 " 5 PCNE-M300 300 mm. 12 " 5
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-646-1290 •FAX: 450-646-4309 •E-mail: anamet@anamet.
ANAMETCANNOT FIND A SPECIFIC ITEM, CALL ANAMET. CONTINUALLY ADDING PRODUCTS TO OUR INVENTORY.
ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
ARRAKIS High nap. Non-ferrous final polishing pad for most ceramics and polymers where moderately soft polishing action is required. 3 – 0.02 micron. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCAR-008 203 mm. 8 " 10 PCAR-010 254 mm. 10 " 10 PCAR-012 305 mm. 12 " 10 PCAR-M008 203 mm. 8 " 5 PCAR-M010 254 mm. 10 " 5 PCAR-M012 305 mm. 12 " 5
CAPELLA Nylon cloth. Most materials, particularly metals. 15, 9, 6, 3 microns diamond past and suspension. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCCA-008 203 mm. 8 " 10 PCCA-010 254 mm. 10 " 10 PCCA-012 305 mm. 12 " 10 PCCA-M008 203 mm. 8 " 5 PCCA-M010 254 mm. 10 " 5 PCCA-M012 305 mm. 12 " 5
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ALCOR Rugged, tighly woven. Polishing pad for high stock removal, flatness. Reduces overall polishing time.Very efficient Rough polishing. Eliminates most silicon carbide steps. 15, 9, 6 microns diamond. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCAL-008 203 mm. 8 " 10 PCAL-010 254 mm. 10 " 10 PCAL-012 305 mm. 12 " 10 PCAL-M008 203 mm. 8 " 5 PCAL-M010 254 mm. 10 " 5 PCAL-M012 305 mm. 12 " 5
ARCTURUS Short nap. Polishing polymers (plastics), lead/tin solders, electronic and certain type glass. 1 micron paste or suspension, all types of oxide solutions. (M: magnetic).
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCAU-008 203 mm. 8 " 10 PCAU-010 254 mm. 10 " 10 PCAU-012 305 mm. 12 " 10 PCAU-M008 203 mm. 8 " 5 PCAU-M010 254 mm. 10 " 5 PCAU-M012 305 mm. 12 " 5
NEW
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-646-1290 •FAX: 450-646-4309 •E-mail: [email protected] FIND A SPECIFIC ITEM, CALL ANAMET.
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NOTES
ATLAS 320 mesh stainless steel cloth. Excellent for coarse grinding, rough polishing of ceramics, tool steels and other hard materials. 30, 15 microns diamond suspensions.
PSAPRODUCT NUMBER METRIC WHEEL
SIZE UNIT
PCAT-008 203 mm. 8 " 5 PCAT-010 254 mm. 10 " 5 PCAT -012 305 mm. 12 " 5
NEW
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APPL
Fmicro stcan inclua produca ship. preparatField meselected rust musEach arpreviousparticlessequence The useAnalysiseither thThe equor portaspeed dr
REPLI Acetate
REPLI
ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: anamet@a
ICATION Notes
ield metallography describes the practice of performing ructural analysis outside the metallurgical laboratory. It de everything from grain sizing of titanium forging on tion floor all the way to steam boiler failure analysis on Process requirements include all of the specimen ion procedures performed in the metallography lab. tallography begins with the very rough grinding of the area, usually with a 60 grit abrasive. Thick scale and t be removed over an area larger than the ultimate spot. ea worked should be smaller than that worked in the step. This reduces the opportunity of dragging large across the prepared area. After rough grinding, a of fine grinding steps follow.
of an etchant after polishing is often required to bring out the relevant microstructure. and documentation are the final steps in field metallography. This can be achieved with e new silicone rubber methods or the cellulose acetate tape using the replication technique. ipment used in field metallography is very diverse. For rough grinding, right angle grinders ble belt sanders are popular. Fine grinding and polishing can be accomplished with variable ills or “dremel” tools.
CA Tape
base.
PRODUCT NUMBER DESCRIPTION290-1 Clear, 1 MIL, 1 inch x 25 feet roll 290-5 Clear, 5 MIL, 1 inch x 25 feet roll
CA Gun and Accessories
PRODUCT NUMBER DESCRIPTION280-Gun Dispensing Gun for Provil Novo Light C.D.280- Mix Mixing cannula Provil Novo Light C.D. 280-Tip Tip for dispensing Provil Novo Light C.D. 280-Cart Provil Novo light C.D.
n
UNIT 1 1
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NIT 1 1 1 1
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ABRASIVE Discs
SILICON CARBIDE
Diameter: 1 inch ( 25 mm ) PSA
PRODUCT NUMBER GRIT UNIT 441- 60 60 100 441-120 120 100 441-180 180 100 441-240 240 100 441-320 320 100 441-400 400 100 441-600 600 100 441-800 800 100
441-1200 1200 100
Diameter: 1.25 inch ( 32 mm ) PSA Diameter: 2.0 inch ( 51 mm ) PSA 443- 60 60 100 444- 60 60 100 443-120 120 100 444-120 120 100 443-180 180 100 444-180 180 100 443-240 240 100 444-240 240 100 443-320 320 100 444-320 320 100 443-400 400 100 444-400 400 100 443-600 600 100 444-600 600 100 443-800 800 100 444-800 800 100
443-1200 1200 100 444-1200 1200 100
•TEL: 450 com
PSA Disc Holder
PRODUCT NUMBER DESCRIPTION UNIT 441-0.125 1 inch diameter holder with 1/8 in. shaft 1
441-0.25 1 inch diameter holder with 1/4 in. shaft 1 441-2 2 inch diameter holder with 1/4 in. shaft 1
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ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
NOTES
POLISHING Cloths
Diameter: 1 inch ( 25 mm ) PSA
PRODUCT NUMBER TYPE UNIT 606-1 Nylon 25 615-1 Kitten 25 621-1 Final Finish I 25 619-1 Final Finish II 25 631-1 Imperial 25 636-1 Blue Streak 25 651-1 Red Felt 25 661-1 Pellon I 25 663-1 Technotron 10
Diameter: 1.25 inch ( 32 mm ) PSA Diameter: 2.0 inch ( 51 mm ) PSA 606-32 Nylon 25 606-2 Nylon 25 615-32 Kitten 25 615-2 Kitten 25 621-32 Final Finish I 25 621-2 Final Finish I 25 619-32 Final Finish II 25 619-2 Final Finish II 25 631-32 Imperial 25 631-2 Imperial 25 636-32 Blue Streak 25 636-2 Blue Streak 25 651-32 Red Felt 25 651-2 Red Felt 25 661-32 Pellon I 25 661-2 Pellon I 25 663-32 Technotron 10 663-2 Technotron 10
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ARDNESS Accessories
DENTERS
PRODUCT NUMBER
DESCRIPTION SCALE
Diam-C Diamond "C" Diam-A Diamond "A"
900-Ball- 1/16 Ball Penetrator 1/16"900-Ball- 1/8 Ball Penetrator 1/8"900-Ball- 1/4 Ball Penetrator 1/4"900-Ball- 1/2 Ball Penetrator 1/2"
PRODUCT NUMBER
DESCRIPTION SCALE
Ball- 1/16 Balls (6/set) 1/16"Ball- 1/8 Balls (6/set) 1/8"Ball- 1/4 Balls (6/set) 1/4"Ball- 1/2 Balls (6/set) 1/2"
ST Blocks
PRODUCT NUMBER SCALE RANGE
HRA90 HRA 89-92 HRA80 HRA 79-82 HRA70 HRA 69-72 HRB92 HRB 90-95 HRB85 HRB 85-90 HRB60 HRB 60-62 HRB50 HRB 40-59 HRC60 HRC 60-65 HRC40 HRC 40-46 HRC30 HRC 30-40 HRC20 HRC 20-30
PRODUCT NUMBER SCALE RANGE
HR15N-L HR15N Low HR15N-M HR15N Medium HR15N-H HR15N High HR30N-L HR30N Low HR30N-M HR30N Medium HR30N-H HR30N High HR15T-L HR15T Low HR15T-M HR15T Medium HR15T-H HR15T High HR30T-L HR30T Low HR30T-M HR30T Medium HR30T-H HR30T High
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MICRO HARDNESS • TEST Blocks
PRODUCT NUMBER SCALE
100HV Vickers 200HV Vickers 300HV Vickers 400HV Vickers 500HV Vickers 600HV Vickers 700HV Vickers 800HV Vickers
PRODUCT NUMBER SCALE
100HK Knoop 200HK Knoop 300HK Knoop 400HK Knoop 500HK Knoop 600HK Knoop 700HK Knoop 800HK Knoop
NOTES
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ANAMETCANNOT FIND A SPECIFIC ITEM, CALL ANAMET. CONTINUALLY ADDING PRODUCTS TO OUR INVENTORY
ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
SECTIONING
PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS
Frequent wheel breakage.
• Chisel effect. • Loose specimen clamping. • Excessive initial force applied. • Missing blotter.
• Insure coolant is flowing evenly on both sides. • Rigidly clamp specimen. • Reduce applied cutting pressure. • Insert blotter. • Clean flange of surface corrosion.
Short wheel life.
• Wheel wearing down too fast.
• Select harder wheel. • Reduce applied cutting pressure.
Wheel not cutting.
• Slow wheel breakdown.
• Reduce coolant rate. • Choose softer wheel. • Use swaying stroke.
Burning of sample.
• Sample overheating.
• Increase coolant rate. • Reduce applied cutting pressure. • Select softer wheel.
Curved cut.
• Excessive force applied.
• Reduce applied cutting pressure.
Non uniform wheel
wear.
• Flow of coolant not uniform.
• Clean hoses from cutting debris.
Motor stalling.
• Sample being cut is too large.
• Decrease sample size.
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ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
COMPRESSION MOUNTING
PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS
Shrinkage.
• Poor adhesion to sample
surface.
• Decrease molding temperature. • Cool mount before ejecting sample.
Mold cracking.
• Powders absorbed
moisture. • Entrapped gases during
molding. • Sample too large for mold
area. • Samples have sharp
corners.
• Preheat powders. • Release pressure for a moment during flow
stage. • Reduce size of specimen. • Clearance between sample and mold should
be approx. 1/8". Reduce specimen size.
Top die damaged.
• Not enough mounting
media added.
• Add sufficient mounting powder.
Mold blistering.
• Not enough applied
pressure. • Curing time is insufficient.
• Increase pressure. • Increase curing time.
Mounts sticking to
mold cylinder.
• Mold temperature too
high.
• Reduce molding temperature. • Apply releasing agent.
Staining and dull
surfaces.
• Mold temperature too
high.
• Reduce molding temperature.
Unfused mount.
• Molding temperature too
low. • Insufficient curing time.
• Vary pressure applied. Adjust if necessary. • Lengthen curing time.
Cotton ball effect.
• Mounting temperature did
not reach maximum temperature.
• Verify temperature. Adjust if necessary. • Increase curing time.
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AMBIANT MOUNTING
PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS
Air entrapment.
• Agitation of blend between
resin and hardener is too rapid.
• Gently blend the resin and hardener.
Alternative is to use pressure vessel or vacuum system.
Mold cracking.
• The proportion of resin and
hardener is incorrect. • Insuffisant air cure. • Oven curing temperature is
too high.
• The reaction between the resin and
hardener is too exothermic. • Measure accurate proportions of resin and
hardener.
Mounts are soft.
• Incorrect proportion of resin
and hardener were used. • Poor mix between resin and
hardener.
• Increase hardener proportion to resin ratio.• Homogenize more thoroughly the mixture
of resin and hardener.
Mounts sticking to
sample holders.
• Mold temperature too high.
• Apply releasing agent.
Staining and dull surfaces.
• Incorrect proportion of resin
and hardener. • Oxidized hardener.
• Measure accurate proportions of resin and
hardener. • Seal hardener container.
Top of mounts sticky.
• Incorrect proportion of resin
and hardener. • Poor mix between resin and
hardener.
• Measure accurate proportions of resin and
hardener. • Homogenize more thoroughly the mixture
of resin and hardener.
Poor adhesion between resin and specimen.
• Not using the appropriate
medium for mounting specimen.
• Samples were not cleaned prior to mounting sample
• Mounting shrinkage.
• Clean samples thoroughly before mounting
sample. • Use mounting medium that has good
adhesion and no shrinkage.
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•TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
ANAMET
GRINDING and POLISHING
PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS
Scratches.
• Sharp abrasive particles
released from the material being used to grind or polish.
• Contamination of the previous steps in grinding or polishing.
• Repeat step until all scratch lines are uniform.
• Increase the preparation time for the current step. (Not the pressure)
• Verify the cutting edge of the abrasive being used is effective. If necessary change.
• Change polishing cloth. Use a more thorough technique in cleaning between steps.
• Clean samples thoroughly in between each step.
Smearing/Buffing.
• Surface of specimen not
being cut. • pH of alumina suspension is
too high.
• Increase quantity of applied lubricant. • Use a less napped cloth. • Use a coarser grain particle. • Decrease the pH of alumina suspension.
Staining.
• pH of alumina suspension is
alkaline
• Neutralize pH of alumina suspension.
Pull outs.
• Insufficient steps between
grain sizes. • Type of polishing cloth used. • Polishing time is too long or
to short. • Excessive use of lubricant.
• Increase grain size steps. • Use a nap less polishing cloth. • Decrease the polishing time. • Possibly depending on the application, may
have to increase the polishing time. • Reduce quantity of lubricant used. • Moisten cloth with lubricant prior to
applying diamond abrasive.
Rounding of the edges.
• Samples were not mounted. • Incorrect mounting medium
was used. • Polishing times were too
long. • Excess pressure applied to
specimen. • Type of polishing cloth used.
• Mount the samples. • Use mounting medium that has good
adhesion. • Keep polishing time to minimum. • Use shorter and tighter weaved Polishing cloth.
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ANAMET •TEL: 450-646-1290 •FAX: 450-646-4309 •E-mail: [email protected]
GRINDING and POLISHING
PROBLEM PROBABLE CAUSES POSSIBLE SOLUTIONS
Cracks.
• From cutting the specimen. • Clamping of the sample. • Wrong mounting medium
used. • Shrinkage.
• Use appropriate cut-off wheel. • Use protective layer between sample and
clamp from cut-off equipment. • Use cold mounting system with the aid of a
vacuum system or pressure vessel. • Use mounting medium that has the least shrinkage properties.
Porosity.
• Worn out abrasive. • Type of polishing cloth used. • Type of mounting medium.
• Change abrasive discs more often.
Alternative, use diamond discs. • Use a shorter nap polishing cloth. • With cold resin, use vacuum or pressure vessel systems.
Embedded grinding.
• Excess pressure applied to
specimen. • Type of polishing cloth used. • Excessive use of polishing
abrasive. • Lubricant has low viscosity.
• Reduce pressure applied to specimen. • Use a shorter nap cloth. • Decrease the amount of polishing
Grinding, especially for soft metals. • Use a higher viscosity lubricant.
Comet tails.
• Too much pressure. • Too much speed. • Over polishing on worn
grinding cloths. • Use of same orientation
during all polishing steps.
• Reduce pressure applied. • Reduce speed. • Change grinding cloth more frequently. • Change orientation of the sample for every
step.
Scratch lines are long and dull.
• Sharp abrasive particles from
the material being used to grind or polish.
• Contamination of the previous steps in grinding or polishing.
• Repeat step until all scratch lines are
uniform. • Increase the preparation time for the
current step. (Not the pressure). • Verify the cutting edge of the abrasive
being used is effective. • Change polishing cloth. Use a more
thorough cleaning technique between steps.
• Clean samples thoroughly in between each step.
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NOTES
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GRAIN SIZE COMPARISON CHART
CAMI USA
FEPA EUROPEAN (P-GRADE)
AVERAGE PARTICLE SIZE
IN MICRONS
CAMI USA
FEPA EUROPEAN (P-GRADE)
AVERAGE PARTICLE SIZE
IN MICRONS *1200 P4000 5 * * 50 800 P2400 10 * P280 52.5 * P1200 15.3 240 * 53.5
600 * 16 * * 55 * P1000 18.3 * P240 58.5
500 * 19.7 * * 60 * * 20 * P220 65 * P800 21.8 220 * 66
400 * 23.6 180 P180 78 * * 25 150 * 93 * P600 25.75 * P150 97
360 * 28.8 120 * 116 * * 30 * P120 127 * P500 30.2 100 * 141 * P400 35 * P100 156
320 * 36 80 * 192 * * 40 * P80 197 * P360 40.5 * P60 260
280 * 44 60 * 268 * * 45 * P50 326 * P320 46.2 50 * 351
VOLUME
FROM / TO U.S. FLUID OZ.U.S.
PINT U.S.
QUART
LITER
MILLILITER
U.S. FLUID OZ. x 1 x 0.0625 x 0.031251 x 0.0296 x 296 U.S. PINT x 16 x 1 x 0.5 x 0.4732 x 473.2
U.S. QUART x 32 x 2 x 1 x 0.9463 x 946.3 LITER x 33.815 x 2.1134 x 1.0567 x 1 x 1000
MILLILITER x 0.0338 x 0.00211 x 0.00106 x 0.001 x 1
GENERAL CONVERSIONS
1 inch = 25.4 mm = 2.54 cm 1oz. = 28 grs 1 mm = 0.01 cm = 0.039 inch 1 g = 0.035 oz.
1 lb. = 0.45 kg = 454 grs 1 oz. = 29.6 ml. 1 kg = 1000 grs = 2.2 lbs. 1N = 0.22480894 lb.
A Blades Cutting solutions 12 Aluminum Oxide, Cutting oil 12Abrasive belts 23 Diamond 9 Abrasive cut-off wheels 1 Silicon Carbide, Abrasive discs 26 Wafering 10 D Abrasive rolls 24 Blocks, Hardness 63 Abrasive strips 25 Diallyl phtalate powders 15Accessories, Mounting 20 Diamond abrasives 39 Antistick powder 21 C Diamond Cut-Off Wheels 9 Cleaning solutions 21 Diamond discs 31 Clips,Sample 22 Cloths, Polishing 42 Diamond Extenders 38 Lacquer 21 Adara 54 Alcohol 38 Mold Cups, Plastic 20 Alaska 43 Oil 38 Mold Cups, Alcor 56 Water 38 silicon Rubber 20 Arctic 52 Water/Oil 38 Molds, disposible 20 Arcturus 56 Diamond Discs 31 Mold Phenolic Rings 21 Arrakis 55 Metal Bond 31 Mold Release 21 Atlas 57 Resin Bond 31 Molds, Tear-off plastic 20 Billiard 49 Diamond Polishing 39 Paper Cups 21 Black Star 52 Diamond Paste 39 Plastic Covers 20 Blue Streak 47 Diamond Suspension 40 Spray Adhesive 21 Cameo 53 Diamond spot discs 32 Stirring Sticks 21 Canvas 43 Diamond, Accessories, Sectioning 12 Capella 55 wafering Blades 10 Dressing Stick 12 Cotlap 45 Discs Abrasives 26 Cutting Oil 12 Dune 47 Silicon Carbide 26 Rust Inhibitor 12 Final Finish I 46 Aluminum Oxide 28Acrylic systems 17 Final Finish II 46 Zirconium Oxide 28 Technovit 4004 17 Imperial 47 Disk holder 60 Technovit 4071 18 Jay 52 Disposable molds 20 Technovit 5000 18 Kitten 44 Double-Sided Adhesive 29 Formula 1 18 Kiwi 48 Dressing sticks 12 Ganymede 18 Koala 49 Dune 47Adara 54 Neptune 54 Adhesive, Double-Sided 29 Nylon 42 Alaska 43 Pellon I 50 E Alcor 56 Pellon F 50 Alumina powder 33 Perforated 50 Epoxy powders 15Alumina suspension 34 Polaris 53 Epoxy Systems 17Aluminum oxide powder 36 Red Felt 48 Titania 17Ambient mounting 16 Selvit 44 Oberon 17Antistick, Silk 43 Extenders 38stearable powder 21 Techotron M 414 51 Alcohol 38Arcturus 56 Techotron M 431 51 Oil 38Arrakis 55 Techotron M 421 51 Water 38Artic 52 Velvet 45 Water/Oil 38Atlas 57 Victor 50 Cerium suspension 34 Cleaning solutions 21 F B Clips 22 Clings, plastic 29 Field Metallography 59Belts 23 Colloidal, Abrasive Discs 60 Aluminum Oxide 23 silica suspension 34 Disc Holder 60 Silicon Carbide 23 Colloidal, Polishing Cloths 61 Zirconia Alumina 23 alumina suspension 35 Replica gun 59 Zirconia Oxide 23 Compression mounting 13 Replicating Tape 59Billiard 49 Coolant 12 Final Finish I 46Blackhole 30 Cubic boron nitrite wheel 11 Final Finish II 46Blackstar 52 Cut-off wheels 1
G M Capella 55 Cotlap 45Grain Comparison Table 71 Magnetic Discs Support 30 Dune 47Grinding 23 Magnetic foil 30 Final Finish I 46Grinding Diamond Discs 31 Magnetic Rubber Discs 30 Final Finish II 46 Metal Bond 31 Micro hardness 64 Imperial 47 Resin Bond 31 Mounting Accessories 20 Jay 52Grinding Trouble-Shooting 68 Antistick powder 21 Kitten 44 Cleaning solutions 21 Kiwi 48 Clips,Sample 22 Koala 49H Lacquer 21 Neptune 54 Mold Cups, Plastic 20 Nylon 42Hardness accessories 63 Mold Cups, Si.Rubber 20 Pellon I 50 Indenters 63 Molds, disposible 20 Pellon F 50 Test blocks 63 Mold Phenolic Rings 21 Perforated 50 Blocks 63 Mold Release 21 Polaris 53 Micro hardness 64 Molds, Tear-off plastic 20 Red Felt 48Hardness Blocks 64 Paper Cups 21 Selvit 44High purity alumina, Plastic Covers 20 Silk 43powder 33 Spray Adhesive 21 Techotron M 414 51High purity alumina, Stirring Sticks 21 Techotron M 431 51suspension 34 Techotron M 421 51Holder Discs 60 Velvet 45 N Victor 50 Polishing Diamond 39I Neptune 54 Diamond Paste 39 Nylon 42 Diamond Suspension 40Imperial 47 Polishing pad base plate 30Indentors, Hardness 63 Polishing Suspensions 34 O Alumina 34 Cerium 34J Oberon 17 Colloidal Silica 34 Colloidal Alumina 35Jay 52 Diamond 38 P Stardust 34 Polishing, K Paper cups 21 trouble-Shooting 68 Phenolic powders 14 Polyester system 19Kitten 44 Phenolic preforms 14 Technovit 4000 19Kiwi 48 Phenolic ring molds 21 Powders abrasives Koala 49 Plastic clings 29 Aluminum Oxide 36 Plastic covers 20 Silicon Carbide 37 Plastic mounting cups 20 Powders Mounting 13L Polishing 33 Thermoplastic 14 Polishing Cloths 42 Thermosetting 14Lacquer 21 Adara 54 Powders Polishing 33Lubricants, Cutting 12 Alaska 43 Aluminum Oxide 36 Rust Inhibitor 12 Alcor 56 PSA disc holder 60 Cutting Oil 12 Arctic 52 Lubricants, Diamond 38 Arcturus 56 Alcohol 38 Arrakis 55 R Oil 38 Atlas 57 Water 38 Billiard 49 Red felt 48 Water/Oil 38 Black Star 52 Release, Mold 21 Blue Streak 47 Release, Spray mold 21 Cameo 53 Release, Wax powder 21 Canvas 43 Replica tape 59
R (suite) Thermoplastic Powders 15 Thermosetting Powders Ring mold 21 Diallyl Phthalate 15 Rolls, abrasives 24 Epoxy 15 Rust Inhibitor 12 Phenolic 14 Preforms 14 Titania 17 S Trouble-Shooting Sectioning 65 Sample clips 22 Mounting 66 Sectioning 1 Grinding 68 Sectioning, accessories 12 Polishing 68 Dressing Stick 12 Cutting Oil 12 Rust Inhibitor 12 V Sectioning, trouble-Shooting 65 Velvet 45 Selvit 44 Victor 50 Silicon carbide powder 37 Silicon rubber molds 20 Specimen lacquer spray 21 W Spray adhesive 21 Spray mold release 21 Wafering Blades 10 Stardust 34 Wax powder, release 21 Stearable powder 21 Wheels, Stirring sticks 21 cubic boron nitride 11 Supernova 30 Wheels, Diamond Cut-Off 9 Suspensions 34 Alumina 34 Cerium 34 Colloidal Silica 34 Colloidal Alumina 35 Diamond 38 Stardust 34 Systems 17 Epoxy 17 TITANIA 17 OBERON 17 Technovit 4000 19 Technovit 4004 17 Technovit 4071 18 Technovit 5000 18 Formula 1 18 Ganymede 18 T Table Conversion 71 Table, Grain Comparison 71 Tape Replicate 59 Tear-off plastic molds 20 Technotron MM414 51 Technotron MM421 51 Technotron MM431 51 Technovit 4000 19 Technovit 4004 17 Technovit 4071 18 Technovit 5000 18 Test blocks 63