production optimization, diavaz - general electric...a simple yet comprehensive, real-time view of...

COO - Diavaz

Production Optimization, Diavaz

JOEL VAZQUEZ

AGENDA

Diavaz ChallengeWiFiled-

PROBenefits N. Steps

Diavaz Overview

What is/was the Challenge

Solution: WiField-PRO

Benefits

Next Steps

Diavaz Overview

• Mexican company with over +44 years experience

• Diavaz is a business conglomerate:

• With more than 3,000 employees

• Strong client relationships with Pemex where over 400 projects have

been successfully executed

• Second largest oil and gas producer in Mexico after Pemex,

operating 6 onshore fields. 22000 BPD



Operational Excelence• Operations, Maintenencce ane Production

Engineering of Oild Fields

• >98% uptime with Safety Index

• Reserves increased by 150% in 2 years

Experience in Oil Fiel Prodcution

Services• O&G reservoir studies (yacimientos)

• Design of perforation, repair and finishig of wells

(+300 horizontals wells)

• SAP – Sistemas Artificiales de Production.

(Production Artifital lifting System)

Optimizacion Experience• SAP’s Operation and Maintenence for PEMEX’s

fields and others.

• Compression at ‘boca de pozo’: inyection

’vapor’, gas management at south regios

• Daily well operations (>300 wells) and

substatios since 2007

Maintaining

Off Shore

Natural Gas

DistributionE & P

Midstream

Services

• Tampico

• Poza Rica

• Villahermosa

• Paraiso

• Cd. Del Carmen

• Reynosa

• Monterrey

• Mexico City (HQ)

• Puebla

Second Slide of Diava

•Optional…

• Video of Diavaz

What is/was the Challenge?

What is/was the Challenge?

• To optimize brownfields Pemex requires full scope of

integrated services.

– Artificial Lifting, logistic, installation, pumping unit relocation, operation

supervision, maintenance among others



Production

Performance

Decrease

Operating Cost

Increase Capital

Efficiency & Profitability

• Reduced Investment in Mature Oil Fields

• Agreement based on mutual Risk management

•Operator base line is the Services agreement and bonuses

based on the Production Performance

Solution: WiField-PRO

Value Preposition



Integrated Solution: Integrate GE Digital products and technologies with Diavaz’s Services and

Processes in order to maximized the mature and marginal production oil field thru the well

production optimization

8

Premisses

• Solution based on wells and asset

• Integrated Servicew

• Performence based agreement

• Solution system flexible and

dynamic

• “Ready to deploy”

• Mature and Marginal Fields

• Budgetary Constrais

• Low Oil price per barell

Context

Targets

Increase production per wells

Reduce Unplanned DownTime

Maximimzed efficency of SAP Sistems

WorkflowsMonitoring

WiField-PRO -- Process

Reduction of

UnPlanned

Production

• Early Failure Detections

Reduce

Energy

Consumption

• Intelligence Optimization of Pumping

Optimice

Operational

Cost

• Daily Opperations Simplification

• Reduce of Material and HR used

• Less Services SubContracted



Rod Lift Analytics

Automated Pattern Matching

Rod Stress Analysis

Definir

variables de

Operación (Y)

Establecer

parámetros

Operativos

(x)

Analizar las

variables de

operación

Implementar

acciones de

mejora

Control

estadístico

Producción diaria del

pozo

Producción diferida

Producción diaria del

pozo

Producción total del

periodo

Consumo de

combustible

Carga estructural

máxima

Carga de fluido

% de llenado de

bomba

Velocidad de bombeo

Sobre torque en caja

reductora

Presión de entrada a

la bomba

Torque ascendente y

descendente para verificare

balanceo

Medición variables

mantenimiento predictivo

SAP

Programación recorridos

de supervisión

Comparación alarmas

contra libro de casos

Programa de ordenes

servicio mantenimiento

Acciones de ajuste a

operaciones de SAP

Acciones de

mantenimiento

predictivo

Acciones de mantenimiento

preventivo

Acciones de

mantenimiento

correctivo

Producción total del

periodo

Gráfica de control

producción diaria

Grafica de control

producción diaria del

pozo

Gráfica de control

consumo de combustible

Control de costo de

producción de pozo

Inicio de frecuencia

de fallas por pozo

Reporte hoja de

control

Gráfica control tiempo

medio para reparar

Gráfica de control tiempo

medio entre fallas SAP

Technical Production Management

Maintenance

Production Management

WiField-PRO Diagram Process



What is the proposal?

Techno-

logy

ProcessPeople

IntelliStream

• 24/7 Monitoring

• Asset Optimization (superficial)

• Sensors for Wells

• System for analysis and visualization

• SAP= Production Artificial Lifting

System

Process and Experience

• Best Practices for wells O*M

• Work Process Design and Implementation

• Wells supervision and management

• Predictive Maintenance Implementation

• Decision Making process

• Faster Response time

People Management

• HR optimization

• Training on Best Practices

• Operator and Subcontractor

integrations

• Field trip reduction



IntelliStream Solution .

•Remote Monitoring, Visualization and

Optimization for Upstream producing wells

A simple yet comprehensive, real-time view of your field

operations.

Persona configured situational intelligence across entire

field –not just data

A tool to help you transform from a reactive operation to

a proactive operation



Conditions and Characteristics of the Test

MAx-Mix of Structural weith (30% of the actual)

Fluids “Carga” 500 Lbs

% of pump fieling 60%

Speed Pumping (30% of the expected Speed)

Deslizamiento de Bandas de unidad de bombeo convencional +/- 5%

Sobretorque en Caja Reductora a 456,000 in-lb

Seguimiento diario a Presión de Entrada a la bomba

Torques ascendentes y descendentes para verificación de balanceo



Barrles/Month Hours/Month

Unplanned Production – Montly

Before and After of the test

Results….

Before After

W/o Monitoring, a failure is detected up to 36 hours latter.

With Monotiring, failure detectis is almost inmidiatly



Benefits

Benefits

• Consideraciones para el cálculo:

• Rate: 10%

• Period: 5 años

• Initial Investment: $756K USD

• Price per well: $53 USD/day

• # Wells: 54

VPN – TIR

��Production of 54 well : 1,485 Bls/day

��Estimated Benefit for 54 wells:

�� $153,369 USD/months = $5,028.5 USD/day

��Reduction of Lifting Cost:

��= $5,028 (USD/day) / 1,485 (Bls/día) = 3.4

USD/Bls

Reduction of Lifting Cost = 3.4 USD/Barril

NPV = $ 2,104,511 USD

IRR = 40%

Monthly Total Savings$153,369 USD

US

D

Unplanned Inc. Production Opps. Cost Life Cycle GAS GLP



Next Steps

Take The Next Step

To learn more about this topic, please take the following next steps…

1. Contact Diavaz for more details

2. IntelliStream - Visit Demo

3. Ask your BHGE Digital Commercial Leader or Subject Matter Expert

about the Offering.

Thank You

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