production manual of kipepeo 1st ed

kipepeo

In this PRODUCTION

MANUAL, it was conceived

made out with reforested

eucalyptus wood. Other

similar materials can be nicely

used.

Kipepeo is a multipurpose bicycle trailer

or handcart.

It aims to help people to act independently from other means of transportation.

If you have and want to share improvements on kipepeo or its manual, send us an e-mail. Suggestions to expand the project can be put on practice and shared as well. So, the only things we ask are: to help us making a good trailer and a comprehensible manual and spreading the manual to many people.

If your friends find necessity for

some drawing that elucidates

better any aspect or assembly

stage that is not clear yet in

these, feel free to e-mail us and

we´ll do our best to make a

clearer drawing. In this sense

you help us to improve

kipepeo´s manual.

There is an attachment in the end made by SheldonBrown.com

which teaches how to mount a bicycle wheel.

Be responsible for the safety of the

person you are carrying on kipepeo.

Feel free to translate it in any language too.

Our e-mail is [email protected] . We intend to push forward

ideas to give people opportunities and happiness, keep the nature beautiful

and diverse and generate income to communities; our postal address is Rua

Luis Augusto, 80 CEP: 02018-080 São Paulo-Brazil. Manual available at

http://issuu.com/julianopappalardo/docs/kipepeo

Enjoy everything around you.

Page

1/57

This concept is being patented

in Brazil and Europe, and can be

freely used and adapted in

African and Asian countries.

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Small Platform without Laterals Configuration

Akipepeo

Juliano Pappalardo

0

Designed by Approved by

2/57Revision Sheet

Date

Ref.

Date Contact

[email protected]/02/2012

1

2

43

This conce

pt is b

eing p

ate

nte

d in B

razil and E

uro

pe, and can b

e fre

ely u

sed a

nd a

dapte

d in A

frican a

nd A

sian countries.

Feed your cr

eativity.

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Small Platform Configuration

Bkipepeo

Juliano Pappalardo

0


3/57Revision Sheet

Date

Ref.

Date Contact


4

2

5

1

3

This concept is being patented in Brazil and Europe, and can be freely used and adapted in African and Asian countries.

Feed your creativity.

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Medium Platform Configuration

Ckipepeo

Juliano Pappalardo

0


4/57Revision Sheet

Date

Ref.

Date Contact


5

1

6

2

3


Feed your creativity ;)

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Large Platform or Ambulance Type 1 Configuration

Dkipepeo

Juliano Pappalardo

0


5/57Revision Sheet

Date

Ref.

Date Contact


5

5

7

23

6

1

This conce

pt is b

eing p

ate

nte

d in B

razil and E

uro

pe,

and can b

e fre

ely u

sed a

nd a

dapte

d in A

frican a

nd A

sian countries.


1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Ambulance Type 2 Configuration

E kipepeo

Juliano Pappalardo

0


6/57Revision Sheet

Date

Ref.

Date Contact


7

5

1

2

3

6

5



1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Ambulance Type 2 (with Handles & w/o Arm) Config.

Fkipepeo

Juliano Pappalardo

0


7/57Revision Sheet

Date

Ref.

Date Contact


5

8

7

5

16



1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Ambulance Type 2 (with Handles & Arm) Config.

Gkipepeo

Juliano Pappalardo

0


8/57Revision Sheet

Date

Ref.

Date Contact


8

5

6

2

3

5

1



1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Box Configuration

Hkipepeo

Juliano Pappalardo

0


9/57Revision Sheet

Date

Ref.

Date Contact


7 5

6

2

4 3

1

5



exactly 4 jerry cans or small objects

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Box (with Handles & w/o Arm) Configuration

Ikipepeo

Juliano Pappalardo

0


10/57Revision Sheet

Date

Ref.

Date Contact


7

8

5 6

1

5

This concept is being patented in Brazil and Europe,

and can be freely used and adapted in African and Asian countries.


1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Box (with Handles & Arm) Configuration

Jkipepeo

Juliano Pappalardo

0


11/57Revision Sheet

Date

Ref.

Date Contact


6 5 7

8

1

3 4

2 5



1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Box with One Child Seat Configuration

Kkipepeo

Juliano Pappalardo

0


12/57Revision Sheet

Date

Ref.

Date Contact


7

95

1

6

43

2 5

This conce

pt is b

eing p

ate

nte

d in B

razil and E

uro

pe,

and can b

e fre

ely u

sed a

nd a

dapte

d in A

frican a

nd A

sian countries.


Be responsible for you child

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Box with Two Child Seats Configuration

Lkipepeo

Juliano Pappalardo

0


13/57Revision Sheet

Date

Ref.

Date Contact


9 5 9

76

2

3 4

5

1

Be responsible for you children



1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Basic Handcart Configuration

Mkipepeo

Juliano Pappalardo

0


14/57Revision Sheet

Date

Ref.

Date Contact


5

1

8

7

5


Feed your creativity.

A

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Main Frame

1kipepeo

Juliano Pappalardo

0


15/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

22/02/2012

A

1.3

2x

1.4

4x

1.2

7x1.1

1.51.5

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Basic Frame

1.1kipepeo

Juliano Pappalardo

0


16/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

1.1.8

1.1.4

1.1.3

1.1.7 1.1.2

1.1.5

1.1.5

1.1.61.1.5

1.1.1 1.1.9

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.1kipepeo

Juliano Pappalardo

0


17/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY

Blue Gum (Eucalyptus) Lath 2"x1"1

1184

100

258 177

249

597

334n7 (4x)

n7 (4x)

699 25

25

50-40

+

!

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.2kipepeo

Juliano Pappalardo

0


18/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY


10024925

597

826

851

516254

30

50-40

+

25

n7 (3x)

!

n7 (5x) 77

B-B

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.3kipepeo

Juliano Pappalardo

0


19/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY


B

B

135 135525

67

25 - 30+

50-40

+

17

Ø (3x)

7Ø

(3x)

7

822

13

n7 (2x)

B-B

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.4kipepeo

Juliano Pappalardo

0


20/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

PARTS LIST

DESCRIPTIONQTY


B

B

7

17

Ø (3x)25 - 3

0+

50-40

+

7Ø

(3x)

525135 135

847

13 67

n7 (2x)

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.5kipepeo

Juliano Pappalardo

0


21/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

PARTS LIST

DESCRIPTIONQTY


161

135

13

25 - 30+

25-40

+

n7 (2x)

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.6kipepeo

Juliano Pappalardo

0


22/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

PARTS LIST

DESCRIPTIONQTY


186

13538

n7 (2x)

25 - 30+

25-30

+

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.7kipepeo

Juliano Pappalardo

0


23/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY


10024925

597

n7 (4x)

648 25

50-40

+

!

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.8kipepeo

Juliano Pappalardo

0


24/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY


"d"

n7 (2x)

765

25 - 30+

50-40

+

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

1.1.9kipepeo

Juliano Pappalardo

0


25/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

12/03/2012

PARTS LIST

DESCRIPTIONQTY


!258 699 177

117

25

1184

n7 (5x)

25

50-40

+

334 249 100

597

n7 (4x)

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Closing Laths

1.2kipepeo

Juliano Pappalardo

0


26/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY

Blue Gum (Eucalyptus) or Pinus or Gravillea Lath 2"x3/8"7

551

10 - 015+

50-2550

+

Note the variability of dimensions applicable.

OR

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

20" Bicycle Wheel

1.3kipepeo

Juliano Pappalardo

0


27/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

Items to get

DescriptionQTYITEM

Bicycle´s Front Hub w/ 36 holes21.3.1

20" tire21.3.2

20" inner tube21.3.3

20" rim w/ 36 holes21.3.4

2mm spoke compatible w/ rim and

hub

721.3.5

Niple721.3.6

1.3.1

1.3.2

1.3.3

1.3.4

1.3.5

1.3.6

Get items and mount 2 wheels, we suggest following wheelbuilding instructions attached.

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Wheel Attachment Piece

1.4 (Wheel Attachment Piece)kipepeo

Juliano Pappalardo

0


28/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

PARTS LIST

DESCRIPTIONQTY

Angle Iron 1.1/4" x 3/16"4

1.1/4"

1.1/4"

3/16"36

22

135

10

17

16

n7 (2x)

100

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Reinforcement

1.5 (Reinforcement)kipepeo

Juliano Pappalardo

0


29/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

PARTS LIST

DESCRIPTIONQTY


19525 - 3

0+

25-30

+

100

126

B view A View

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Arm

2kipepeo

Juliano Pappalardo

0


30/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

B view

A view

2.1

2.3

2.5

2.2

C view

C view

2.4

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.1kipepeo

Juliano Pappalardo

0


31/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

PARTS LIST

DESCRIPTIONQTY


!

Rounded

30

516 254 84

25

50-40

+

911

n7 (3x)

ATTENTION to the position of the chamfer related to the round corner

Drill all 4 holes then make chamfer

186

11

n7

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.2kipepeo

Juliano Pappalardo

0


32/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

PARTS LIST

DESCRIPTIONQTY


!6725

50-40

+

20

n7 (2x)

11

432

n7Drill holes then chamfer

70

333

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.3kipepeo

Juliano Pappalardo

0


33/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

PARTS LIST

DESCRIPTIONQTY


543

43 56 94

474

Make cut here after assembling the Arm (2)

25

15

n7 (4

x)

25 - 30+

50-40

+

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.4kipepeo

Juliano Pappalardo

0


34/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

2.4.12.4.2

2.4.2

1/4" nut

4x

B-B

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.4.1kipepeo

Juliano Pappalardo

0


35/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

06/03/2012

B

B

PARTS LIST

DESCRIPTIONQTY

Steel Round Bar 5/16"1

110

131

25

n7,94 (5/16")

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.4.2kipepeo

Juliano Pappalardo

0


36/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

06/03/2012

PARTS LIST

DESCRIPTIONQTY

Steel Round Bar 5/16"2

n7,94 (5/16")40

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

2.5kipepeo

Juliano Pappalardo

0


37/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

PARTS LIST

DESCRIPTIONQTY

Flat Bar 1"x1/8"1

536

3.2 (1/8")

25,4 (1")

Make these cuts after have assemble all pieces of arm (2)

49 5694

474

13 15

13

13

n7 (3

x)

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Fixed Hitch

3kipepeo

Juliano Pappalardo

0


38/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

3.4

3.2

3.3

3.1

Conect with left side of bicycle rear hub axle

This will prevent slippage

To prevent noises and metal wearing

To easy attachment and de-attachment of trailer.

To Buy ListQty. Fixture

13/8"x2" Hex Bolt

Preferably TEMPERED1 3/8" Wing Nut

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

3.1kipepeo

Juliano Pappalardo

0


39/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

11/03/2012

PARTS LIST

DESCRIPTIONQTY

Angle Iron 1.1/4" x 3/16"=-=

32

41

7n10

n10

Round your way

20

29

16

Round your way5

22

32 (1.1/4")

32 (1.1/4")

31,75 (1.1/4")

5 (3/16")

make sure the 2 holes are alignedbefore welding

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

3.2kipepeo

Juliano Pappalardo

0


40/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

11/03/2012

PARTS LIST

DESCRIPTIONQTY

Piece of Leather (or rubber)1

50 +/-

70

32

n10 (

2x)

3

Preventing noise and metal wearing

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

3.3kipepeo

Juliano Pappalardo

0


41/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

11/03/2012

PARTS LIST

DESCRIPTIONQTY

Piece of Garden Hose (Rubber or Nylon)1

Preventing noise and metal wearing

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

3.4kipepeo

Juliano Pappalardo

0


42/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

11/03/2012

PARTS LIST

DESCRIPTIONQTY

Piece of Inner Tube (or any other Rubber)1

Preventing slippage between hitch and bicycle frame!

n26

n10

1,5

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Reinforcement Piece of Retracted Arm

4kipepeo

Juliano Pappalardo

0


43/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

12/03/2012

PARTS LIST

DESCRIPTIONQTY


To Buy ListQty. Fixture2 1/4"x2.1/2" Hex Bolt 2 1/4" Wing Nut4 M6 Washer

This set of fasteners will always be present with this Reinforcement Piece (4)

Make this chamfer during

assembly with piece 2.2

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Lateral

5kipepeo

Juliano Pappalardo

0


44/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

12/03/2012

PARTS LIST

DESCRIPTIONQTY

Blue Gum (Eucalyptus) Lath 2"x1"=-=

Blue Gum (Eucalyptus) or Pinus or

Gravillea Lath 2"x3/8"

=-=

To Buy List for the 2 setsQty. Fixture8 1/4" x 6" Hex Bolt OR Threaded Bar8 1/4" x 2" Hex Bolt 8 1/4" x 2.1/2" Hex Bolt OR

81/4" x 3.1/2" Hex Bolt (for use with the front (item

6) or rear crossbar (item 7)24 1/4" Nut32 M6 Washer

1/4" x 6" bolts or threaded bar with nuts, to go in place of step 2 of drawing "Assembling 1.1.1 to 1.1.7"

293

258

must b

e

268

2 sets of this are necessary

n7

926

875

50 - 40+

50-40

+

50-40

+

50-40

+

n7 (6x)

88 43

167

Hammer nails at the intersectionson both sides

10 - 012+

10 - 012+

25 - 30+

25 - 30+

5.25.1

2025

25

Drill Ø7mm holes and then counterbore with Ø17mm drill bit 7mm depth

648

Use 2.1/2" or 3.1/2" lenght bolts see "to buy list"

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

5.1kipepeo

Juliano Pappalardo

0


45/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

PARTS LIST

DESCRIPTIONQTY

Blue Gum (Eucalyptus) Lath 2"x1"Make 2

26

71

45

18

26

45

25-30

+

Use dimensions to cut this unusual chamfer


50-40

+

face A face B

Normal view face ANormal view face B

n7 through all

n7 through all

29

41Attention: This is different from 5.2

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

5.2kipepeo

Juliano Pappalardo

0


46/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

02/03/2012

PARTS LIST

DESCRIPTIONQTY

Blue Gum (Eucalyptus) Lath 2"x1"Make 2

face A face B

50-40

+

18

45

26

26

45

71

25-30

+



Attention: This is different from 5.1

n7 through all

29

41

n7 th

rough all

Normal view face A

Normal view face B

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Front Crossbar

6kipepeo

Juliano Pappalardo

0


47/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

14/03/2012

PARTS LIST

DESCRIPTIONQTY




=-=

To Buy ListQty. Fixture4 1/4" x 2.1/2" Hex Bolt4 1/4" Nut8 M6 Washer

470495

50 50

5050

477

510

744

50-40

+

10

177

177

258

258

25

n7 (3x)

76

115

3636

36

637

n7

25Make Chamfer and Hole during first assembly with arm (2)

in configuration C (Medium Platform)

76

25

n7 (3x)

10

nails

nails

nails

nails

nails in allintersections

round corners

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Rear Crossbar

7kipepeo

Juliano Pappalardo

0


48/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

15/03/2012

PARTS LIST

DESCRIPTIONQTY




=-=

To Buy ListQty. Fixture2 1/4" x 2.1/2" Hex Bolt2 1/4" Nut4 M6 Washer

50-40

+

n7 (3x)

n7 (3x)

25

25

258278

258278

673

495

495

10

10

643

50

50 50 50

50

76

76

50 50 1154141

414141

nails

nails

nailsnails

Round Corners

nails in all intersections

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Handle

8kipepeo

Juliano Pappalardo

0


49/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

15/03/2012

8.1

8.2

Attach to lateral (5)

Attach to Rear Crossbar (7)

To Buy ListQty. Fixture4 1/4"x2.1/2" Hex Bolt4 1/4" Wing Nut8 M6 washer

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

8.1kipepeo

Juliano Pappalardo

0


50/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

16/03/2012

PARTS LIST

DESCRIPTIONQTY


270

Round all aroundfor comfort

to the hands

105 25

n7 (2x)

25 - 30+

50-40

+

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

8.2kipepeo

Juliano Pappalardo

0


51/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

16/03/2012

PARTS LIST

DESCRIPTIONQTY


359

32915

n7 (2x)

25-30

+

25 - 30+

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Child Seat

9kipepeo

Juliano Pappalardo

0


52/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

16/03/2012

PARTS LIST

DESCRIPTIONQTY

Blue Gum (Eucalyptus) Board 8"x1"1 or 2

25-30

+200

621

586

n7 (2x

)

113

113

66

66

Use 1/4" Threaded Bar and make 2 pieces

use wing nuts too

To Buy List

Qty.

Fixture

11/4" Threaded Bar (sold

in 1m bars)

41/4" Wing Nut

Attach to laterals (5)

Most Important: Watch out for kids' safety!

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Assembling 1.1.1 to 1.1.7kipepeo

Juliano Pappalardo

0


53/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012795

795

3rd - Adjust all pieces until DIAGONALS are equal.

?

4th - Anotate. This will be the "d" in 1.1.8

2nd step - Tight 4 bolts 1/4 x 4.1/2" washers in both sides remember.

1st step - Tight 4 bolts 1/4 x 4.1/2" washers in both sides remember.

5th - Make sure these 8 holes are aligned, if NOT drill with a slightly larger drill bit

1.1.21.1.7

1.1.4

1.1.3 1.1.61.1.5

1.1.5

1.1.5

To Buy ListQty. Fixture8 1/4" x 4.1/2" bolt16 M6 washer8 1/4" nut

Longer extremity

Shorter Extremity

Extension goes this side!

Bigger piece (1.1.6) goes this side too

1.1.1 1.1.9

Shorter Extremity

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Assembling 1.1.8kipepeo

Juliano Pappalardo

0


54/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

1.1

1.1.4

1.1.3

1.1.8

1st step - Tight 2 bolts 1/4" x 2.1/4", use washers

To Buy ListQty. Fixture2 1/4" x 2.1/4" bolt4 M6 washer2 1/4" nut

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Assembling 1.1 to 1.2kipepeo

Juliano Pappalardo

0


55/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

24/02/2012

To Buy ListQty. Fixture14 Nail

14 nails centered

Its possible to hammer nails in these intersections too

A

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

Assembling 1.3 to 1.5kipepeo

Juliano Pappalardo

0


56/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

01/03/2012

A

1.1

1.51.5

1.11.5

1.4

1st step - Tight 1.4, 1.1 and 1.5 together in both sides using 4

bolts size 1/4" x 3.3/4" and nuts

2nd - Tight 1.4 with 1.1 both sides using 4 bolts 1/4" x 2.3/4" and nuts

W

W

4th - make sure wheels are parallel, these dimensions must be equal, otherwise repeat steps 1 and 2.

1.3

FF

5th-Again make sure wheels are parallel, these dimensions must be equal, otherwise repeat steps 1 and 2.

3rd step - Attach wheels

6th - Place 1/4" 2.1/2" bolt with 1 wingnut and 2 washers they will be necessary to attach the Arm (2) in the future.

To Buy List

Qty.

Fixture

41/4" x

3.3/4" b

olt

41/4" x

2.3/4" b

olt

11/4" x

2.1/2" b

olt

10

M6 w

ash

er

81/4" n

ut

11/4" w

ingnut

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

-=-

Welding 2.4kipepeo

Juliano Pappalardo

0


57/57Revision Sheet

Date

Ref.

Date Contact

[email protected]

is an Open Project

06/03/2012

2.4.1

2.4.2

2.4.2

1/4" nut

4x

71

52

36 25

Weld the 4 nuts and round bars 2.4.2 to piece 2.4.1 positioning them to holes on piece 2.2 and following the dimensions.

production manual of kipepeo 1st ed

Documents

asian countries

ab bc cd dlarge platform

ab bc cd dambulance

comprehensible manual

kipepeos manual

production manual

people opportunities

multipurpose bicycle