production enhancement - ian spiller.pdfthis document contains information which is confidential to...
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Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Production Enhancement
Weir Oil & Gas Local Entry to Brasil
Presenters
Ian Spiller Vice President Weir Oil & Gas
Graeme Kentley Head of Engineering
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Weir Group PLC
British company headquartered in Glasgow Scotland
Established 1871 – over 140 years expertise
Listed on London Stock Exchange a constituent member of the FTSE100
Weir operates in over 70 countries and employs ~15000 persons
Approx $3.5Bn turnover
A leading manufacturer of pumps, pressure control systems and associated
equipment to the Oil / Gas / Power / Industrial & Mineral markets
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Weir Brasil
Weir do Brasil
Established 1938 trading as ‘Hero’ (75 years)
Manufacturing based in Sao Paulo region (Jundiai)
Manufacture and service pumps, valves and other related products
Service centres in Belo Horizonte Minais Gerais
Espirito Santo
Ananindeua Para
Carajas Para
Macae
Employ ~500
Generating R$ 220m to the Brasil economy
Weir do Brasil currently focussed on the Minerals / Mining market
Expanding into Oil & Gas
Incoming transfer of global skill base
Increase local workforce employment direct and indirect
New service centres planned
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Weir Brasil Objectives
Demonstrate Weir capability today
Develop an appropriate ongoing relationship with today’s audience
Establish the additional work required to further improve the infrastructure
Ultimately become a Petrobras preferred local supplier for pumps, valves and
services
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Enhance Production – How?
Weir – Extensive global experience & knowledge - 140 years
USA, Africa, Middle East, Europe, Asia
Application of knowledge
Significant Improvement to Reliability – Minimise / Eliminate Outage
Integrated Reliability Strategy
Routine Root Cause Analysis
Condition Monitoring
Servicing Weir and NON Weir products
Upgrades – Fit for current purpose / conditions
Material and / or design changes
Realistic and cost effective
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Production Enhancement
Re-Rates – Meeting today's challenges with smart engineering
Understanding our customers goals
Detailed and thorough investigation
Match pump to well conditions
Advantages of re-rating
Same footprint as original pump
Higher performance / Greater efficiency
Increased output (where possible)
Improved reliability
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Examples
Real Life actual examples where Weir expertise has reduced cost and improved
production
Re-Rate
Reliability & Material Upgrade
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Hydraulic Engineering Examples
UKCS - OK7C25 to OK7D26 high flow re-rate
Flow:▲26%
Head:▲2%
Stage Length:▲10mm
Impeller Mods:
No. Vanes: 6 to 5/7
Eye Dia: ▲10mm
Outlet Width: ▲8mm
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Hydraulic Engineering Examples
UKCS - OK7C25 to OK7D26 high flow re-rate
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Hydraulic Engineering Examples
Angola Block 31 FPSO – Sea Water Lift P-VS1-C-1H-54 high flow re-rate
Flow: ▲40%
Head: ▲25%
Impeller Mods:
Impeller Dia: ▲35mm
Eye Dia: ▲40mm
No. Vanes: ► No change
Outlet Width: ► No change
Power: ▲50%
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Hydraulic Engineering Examples
Angola Block 31 FPSO – Sea Water Lift P-VS1-C-1H-54 high flow re-rate
Original Impeller Redesigned Impeller
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Mechanical Design Examples
Weir Bingham FH Type Split Casing Multistage Pump – Major Operator
Alaska
Sand/erosion issues – rotating element replacement every 6 months
Duty not altered
Existing envelope used to extend life
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Mechanical Design Examples
Weir Bingham FH Type Split Casing Multistage Pump
Original Impellers – 12 Months
Upgraded Impellers – 18 Months
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Mechanical Design Examples
Weir Bingham FH Type Split Casing Multistage Pump
Upgrade examples
Original Design Upgraded Design
Impellers Zeron 100
Heavy erosion
Solid Stellite
Shaft Drive Keys Polygon Bore
Casing Wear Ring
Carriers
Individually fitted
Erosion of carrier locations
Adjacent carriers combined
Anti swirl vanes incorporated
Locations to casing reduced
Sealed to casing
Weir Oil & Gas Division
Excellent
Oil & Gas
Solutions
Confidential Information
This document contains information which is confidential to companies forming the Weir Oil & Gas Division.
It should not be disclosed in whole or in part to parties other than the recipient without the express written
permission of Weir Oil & Gas Division authorized personnel.
Weir Capability
Weir saved one client in the North Sea last year over $500,000 by intervening on
an operational pump that would have failed catastrophically,
Weir mission is to run pumps between maintenance NOT run them to failure
North Sea UK – a multi stage cartridge pump was re-engineered to provide an
increase in output of 6%. The client reached payback in 4 days of operation.
We have many similar examples
Weir has a proud proven history
Thank you!
Obrigado!