production automation specialists · pdf filethrough to cartons of pet food to plastic ......

company profile

production automation specialists

www.rmlengineering.com

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rml Engineering are industry leaders in process and production line automation solutions, with special emphasis on end of line packing and materials handling. Our head office located in Hamilton, New Zealand house our main research & development, sales, engineering, manufacturing and administration activities. rml also has offices in Australia and India to provide in country sales, engineering and service support to our customers in these markets. With over 30 years experience we have delivered and supported automation solutions to some of the world’s leading global brands and enabled many local companies to enjoy large productivity and quality improvements.

Welcome to rml

rml has an exceptional international reputation for transforming manufacturing operations, enabling them to compete in the global market.

Our team, consisting of expert engineers, technicians, project managers and support staff enjoy finding innovative solutions to the challenges presented to us by our customers. We take pride in delivering reliable, high quality solutions that exceed our customers expectations.

rml Engineering - New Zealand


Our sales team will provide you with one point of contact for rml. Behind the scenes, staff from each of these teams work closely together to deliver your solution.

This could range from the project management of production line relocations and process optimization studies, to the supply of our own or third party machines, installation, training and after sales support.

rml Engineering is made up of five individual companies, each with a team of highly skilled profess-ionals who possess the skills, knowledge and experience required to make your project a success.

The rml EngineeringGroup of companies

Across the rml Engineering group of companies we can deliver a range of services that can meet almost any need, these include:

• Plant optimization studies

• Production line and factory layout design

• Project management

• Risk assessment of existing installations by TUV certified CMSE engineers and resulting remedies if required

• Product packaging, packing, conveying and palletizing equipment

• Integration with existing machines or IT systems

• Installation and commissioning

• Documentation

• Training

• After sales service and support

Workshop testing of the p255i robotic case packer

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rml have a team of dedicated Project Managers to ensure that all of our machines are built within customer specifications, and delivered on time. These engineers become your first point of contact from time of sale to time of completion.

rml Projects provide full line services, where more than a single machine is required. We have a team of Mechanical and Process Engineers, skilled in the turnkey supply of production and packing room machinery, for domestic and international customers.

project management

Our project management capabilities include;

• Production simulation modelling

• New factory design and installation

• New Production line design and installation/ integration

• Capacity increase of existing production lines

• Relocation of existing production lines.

Wayne Mills - rml Engineering - project management General Manager

Bulk filler


Industry Experience

Liquid Handling and Filling

Dairy liquids

Edible fats and oils

Carbonated and still beverages

Agricultural Chemicals

CIP systems

IBC filling systems

Packing and Palletising

Dairy solids

Bulk Foods

Snack Foods

Food Powders

Mineral Powders

Beverage process line

Carbonated beverage plant Cartoning p225 wrap around case packer

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machineryrml Engineering - machinery specializes in the manufacture of quality erecting, packing and closing equipment for end-of-line manufacturing plants.

Additionally, rml Engineering can source via our agency and or strategic partner alliances, ensuring we can always meet the total equipment needs for your project.

erecting

Tray, case or carton erecting equipment to erect almost anything from simple RSC cartons through to complex tri-post corner horticulture trays.

packing

Packing equipment designed to pack a wide variety of different styles of product into trays, cases or cartons. These include designs for bottles, cans, blocks, bars, sachets and bags, powders and liquids. If you can make it we can pack it!

closing

Closing equipment designed to close anything from paper bagged bread through to cartons of pet food to plastic returnable containers. High speed or low speed, we are sure to have a solution to meet your needs.

special purpose

Special purpose machinery designed specifically for a customers individual requirements.

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p710 cartoner - undergoing workshop adjustments


Whether you require a simple carton gluer or a sophisticated vision guided robotic packing solution, rml Engineering - machinery solutions are designed with quality and performance in mind. We take pride in our ability to be flexible towards design amendments or installation preferences required by our clients.

p275 shelf ready tray packer - supplied to Nestle

c600 gusseted bread bag closer - supplied to Goodman Fielder

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rml Engineering - automation

With considerable experience in developing machinery control systems for multiple machine applications, rml Engineering - automation has developed an automation framework to allow fast integration of machinery automation.

We are able to solve automation projects with flexibility by applying our knowledge of servo systems, robotics, pneumatics, mechanical devices and sensors. With controls based on common PLC’s, human machine interfaces, IPC’s and PC’s we can provide connectivity to existing systems.

Customized robotic solutions for your application.

Vision guided, conveyor tracking specialist grippers, tool changing at high speeds, rml Automation has cost effective, safe and flexible robotic solutions for your project.

Partnered with egemin

automation

Aron May - rml Engineering - automation - General Manager


s202 robotic tile loading

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rml Engineering - design

rml design will work with you to understand your requirements, formulating your ideas to transform them into a customized solution, using the latest tools and technology.

Our highly skilled design team incorporates;

Capacity to work on all sizes and intricacies of projects

Work within our clients specifications, customizing solutions which fully meet your needs, timing and budget

We have 8 solid works stations - 3D CAD

We are supported by a strong workshop and automation division

design

e025 rsc case erector

rml hawk robot pick head

e025 rsc case erector


Our capabilities include;

Ground up design

Machinery automation specialists

Plant layouts

Machine modifications

Turnkey packing line for packing cream cheese

Staff that have been certified as:CMSE® - Certified MachinerySafety Experts.

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egemin guided vehicles

rml Engineering are in partnership with Egemin Automation to provide Egv’s (Egemin guided vehicles) and warehouse automation in New Zealand and Australia.

egemin guided vehicles

Egemin E’gv systems are controlled and navigated using software code which is designed, developed, owned and supported by Egemin.

(Egemin Navigation System On Robot) is Egemin’s state-of-the-art multi mode navigation system for automated guided vehicles.

(Egemin Transport Intelligent Control Centre) is Egemins cutting edge traffic control software designed for controlling E’gv trucks in real time.

Egemin uses off the shelf IPC technology onboard its vehicles.

Egemin E’gv at Fonterra milk powder plant


rml Engineering - Australia

australia

Transforming and supporting Australian manufacturing lines.

rml Engineering have been established in Australia since 2003, having been born into the New Zealand Dairy industry almost 30 years ago. In this time rml have completed significant projects in a large number of Australian manufacturing companies.

We are dedicated to the Australian market with rml engineers based permanently in Australia and through alliances with local engineering firms.

rml Engineering projects within the Australian market incorporate;

Process improvement engineering

Turnkey lines

Liquid filling

Erecting

Case packing

Cartoning

Palletising

Conveying

Service and support

Safety consulting

OVER 70% of Australian

customers are repeat customers.

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lists

s110 ‘Fruit for Yonks’ winder

s310 vial preparation module

s100 RSC blank labeler

p255i packer magazine c198 RSC glue closer

RML_profile brochure_v13.indd 14 23/3/09 2:51:13 PM


Sensor adjustment on a carton closer Nordson hot melt glue system p710 horizontal cartoner

s501 RPC re-folder line

p255i robotic case packer e807 octi box erector

McKenzie bread closed using rml technology



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s110 ‘Fruit for Yonks’ winder

s310 vial preparation module

s100 RSC blank labeler

p255i packer magazine c198 RSC glue closer



Sensor adjustment on a carton closer Nordson hot melt glue system p710 horizontal cartoner

s501 RPC re-folder line

p255i robotic case packer e807 octi box erector

McKenzie bread closed using rml technology


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Australiarml Engineering

160 South Gippsland Highway

Dandenong

South Vic 3175

PO Box 4040

Australia

Tel +61 3 9554 3111

Fax +61 3 9793 7022

[email protected]

New Zealandrml Engineering66 Norris Avenue

Te Rapa

Hamilton 3200

PO Box 20414

Hamilton 3241

New Zealand

Tel +64 7 849 3215

Fax +64 7 849 6157

[email protected]

production automation specialists · pdf filethrough to cartons of pet food to plastic ......

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