product prestn s intl 2 d - cummins power...
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Product Presentation44 kVA 66 kVA 50Hz44 kVA – 66 kVA, 50Hz40 kW – 60 kW, 60Hz
Ganesh Lad25-Dec-11
,
Presenting the latest in our Export offerings :Presenting the latest in our Export offerings :
The S3.8 Engine Series Gensets.The S3.8 Engine Series Gensets.
Designed , Developed & Styled to meet Global market requirements
Designed , Developed & Styled to meet Global market requirementsequ e e s
A leading Product offering with Improved Safety ,Reliability ,Performance and Serviceability
equ e e sA leading Product offering with Improved Safety
,Reliability ,Performance and Serviceability y yy y
1/23/2012 Cummins Confidential2
Agenda
1. Introducing the S3.8 Genset
2. Product Ratingsg
3. Key Product Features
4. Genset in Detail
5. Logistics5. Logistics
6. Ordering
7. Marketing Communication
Evolution…The Road Map Feb-2011Feb 2011
– First Concept build
May-2011 :
We reached out to our We reached out to our Distributors Distributors to make this product togetherto make this product together
y– Gemba Review with 6 Distributors from AP,EMEA and LAO Region
at CPGI FactoryVoices Captured in the Final Design– Voices Captured in the Final Design
Jun- Oct -2011 :– Design revised to incorporate 95% of the distributor suggestionsDesign revised to incorporate 95% of the distributor suggestions
Nov-2011– The Final Product built The new S3.8 engine, already proven The new S3.8 engine, already proven
– Dispatch of Seed units
Dec-2011
in thousands of applications in Asia in thousands of applications in Asia Total shipped S Series Total shipped S Series -- 4390543905
– Limited Production
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Genset Ratings – 3 Phase50 HzGenset Model
Engine Model
3-Phase Ratings Genset controller
Alternator Frame
Ambient Design (Deg.C)Standby Rating Prime Rating
50 Hz
y g50 Hz
kVA(kW)
g50 Hz
kVA(kW)C44 D5 S3.8G4 44(35) 40(32) PSO 500 UC 224C 50C55 D5 S3.8G6 55(44) 50(40) PSO 500 UC 224D 50C66 D5 S3.8G7 66(53) 60(48) PSO 500 UC 224F 50
G t E i 3 Ph R ti G t Alt t A bi t
60 HzGenset Model
Engine Model
3-Phase Ratings Genset controller
Alternator Frame
Ambient Design (Deg.C) Standby Rating
60 HzkVA(kW)
Prime Rating60 Hz
kVA(kW)C40 D6 S3.8 G8 50(40) 45(36) PSO 500 UC 224C 50
C50 D6 S3.8 G9 63(50) 56(45) PSO 500 UC 224D 50
C60 D6 S3.8 G10 75(60) 68(54) PSO 500 UC 224E 50
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•Alternator Frame @ Std Temp Rise 163 /125 S/P.•Oversized alternator option for improved performance & ambient capability
Genset Ratings – 1 Phase
Dedicated Winding Reconnectable Winding
Standby Prime Standby Prime Standby Prime Standby Prime
Genset rating @ 50 Hz (kVA)
Genset rating @ 60 Hz (kW)
Genset rating @ 60 Hz (kW)Genset
Model
Genset rating @ 50 Hz (kVA)
C44 D5 N/A N/A N/A N/A 35.0 31.8 N/A N/AC55 D5 N/A N/A N/A N/A 44.0 40.0 N/A N/AC66 D5 N/A N/A N/A N/A N/A N/A N/A N/AC40D6 N/A N/A 38 0 34 5 N/A N/A 39 0 35 5C40D6 N/A N/A 38.0 34.5 N/A N/A 39.0 35.5C50D6 N/A N/A 49.5 45.0 N/A N/A 48.5 44.1C60D6 N/A N/A 60.0 54.5 N/A N/A 55.0 50.0
•Single Phase Ratings at Unity Power Factor•Standard Genset controller- PSO 500•50 Deg C Ambient Capability
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50 Deg C Ambient Capability
S3.8 CoolPac Ratings
ModelGenset rating@ 60 Hz (kWe)
Standby PrimeStandby PrimeS3.8-G8 40 36
S3.8-G9 50 45
S3 8 G10 60 54S3.8-G10 60 54
S3.8 CoolPac Overview One more entrant to Cummins range of CoolPacOne more entrant to Cummins range of CoolPac
products Proven robustness and reliability. The rugged and reliable Cummins ‘S Series‘The rugged and reliable Cummins S Series
Engines gives you a compact high performance engine design for your generator application
Cooling system :- 55 Deg.C Limiting Ambient Temperature @ 0.5” H2O duct restriction
Medium Duty Air Cleaner (15 g/cfm dust Holding Capacity)
The cooling system and the Air Cleaner are Factory fitted at CPGI
Lube Oil Change Interval of 500 Hours. The S3.8-G8/G9 engines are turbocharged with
jacket water after cooling. The S3.8-G10 engine is turbocharged with jacket water and charge air coolingcooling.
The S3.8 60 Hz radiators have a larger core size with respect the 50 Hz Radiators.
Vital Statistics
• Inline 4 Cylinders • Flywheel Housing SAE 3 /10.• Water Cooled ,Four Stroke• Firing Order : 1 - 3 - 4 – 2• Bore x stroke :97mm x 128 mm
• Compression Ratio 17:1• Direct Injection MICO Pump & Nozzle• Turbocharged (S3.8-G8/9 ) /
T b h d & Aft C l d (S3 8 G10)• Displacement: 3.8 liters
Model Type Length Width Height Weight (dry)K
Turbocharged & After Cooled (S3.8-G10)
mm mm mm Kg
S3.8- G8Shipping 1380 880 1250 560CoolPac 1288 789 1075 456
S3 8 G9Shipping 1380 880 1250 560C lP 1288 89 10 4 6S3.8- G9 CoolPac 1288 789 1075 456
S3.8- G10Shipping 1380 880 1250 571CoolPac 1288 791 1111 467
CoolPac Scope includes:- S3.8 Engine Mechanical governor is supplied a standard Mechanical governor is supplied a standard 55 Deg C Radiator with Coolant recovery bottle Cooling fan (Blower type) Medium Duty Air Cleaner (15gm/cfm) with Service Indicator Fuel and Oil Filters..Fleetguard make 12-Volt Electrical system Battery Charging Alternator
L b Oil P S Hi h C l t T t S & M ti S d S ll Lube Oil Pressure Sensor, High Coolant Temperature Sensor & Magnetic Speed Sensor all with “pig-tail” harnesses supplied as standard.
SAE 3/10” Flywheel Coupling ((Please contact Cummins Generator Technologies for a suitable Flex Plate adapter)
EU Declaration of Incorporation. Parts Manual /Installation Instruction Shipped “Dry” of Coolant and Oil on a Wooden frame, with weather protection.protection. Engines are painted Green. Spare Parts to be supported through Cummins Parts Distribution Centers (PDC’s). Parts Book available on Cummins Quick Serve On-Line (QSOL) website.
The International Specs S3.8
ES Series C Series
•Introduction of :•New 50 Hz Product :- 66 kVA Genset node•New 60 Hz Product: 40/50/60 kW Genset node
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•New 60 Hz Product: 40/50/60 kW Genset node
Comparison-Current ES Vs Intl Spec
Sr Item Old Series International Specs Advantages
1 F l T k C /M l 95 Li /S i l Pl i 150 Li / S l B F l A1 Fuel Tank Cap./Matl 95 Liters/Special Plastic 150 Liters / Steel Better Fuel Autonomy
2 Genset Controller PCC 301 as std PSO 0500as std Improved Controls
3 Cooling Performance 50o C LAT at 0.25” Restriction 55o C LAT at 0.5” Restriction Improved Cooling Performance
4 Noise Enclosed 80 dB(A) @1 meter 77 dB(A) @1 meter Improved Noise Levels
5 Control Panel Alternator Top Mounted Pedestal Design Vibration Isolation of the Controller & CB from Eng & Alt
6 L O change Interval 300 hrs 500 hrs Reduced Opex
7 Single Phase Ratings Not available Available for 60Hz Improved Product Offerings
8 Certifications : CE, Not Available CE Certified Available for Sales in Europe
9 Air Cleaner Normal Duty for 55/66 kVA Med Duty std for all Models Reduced Opex
10 20 Ft Loading Matrix Open/Encl- 8/ 4 Open/Encl- 5 / 4 Reduces Nos for Open
11 40 Ft Loading Matrix Open/Encl- 16 / 10 Open/Encl- 11 / 8 Reduces Nos for O & E
1/23/2012 Cummins Confidential12
Key Product Overview
New generation Control as standard –the PowerCommand
New generation Control as standard –the PowerCommand
Cooling- 50 Deg C LAT at 0.5”resctiction
Cooling- 50 Deg C LAT at 0.5”resctiction
Medium Duty Air Cleaner as a Std
Medium Duty Air Cleaner as a Std
the PowerCommand 0500 the PowerCommand 0500 Recovery Bottle -
Ensures reduced frequency for coolant top up
Recovery Bottle -Ensures reduced frequency for coolant top up
Increased fuel tank capacity – 150L
Increased fuel tank capacity – 150L
1 Phase Dedicated & Reconnectable Alternators as on Option
1 Phase Dedicated & Reconnectable Alternators as on Option
p pp p
International specification at core of design iincorporating CE & EU noise compliance
International specification at core of design iincorporating CE & EU noise compliance
Control Panel-Pedestal Mounted
Control Panel-Pedestal Mounted
(2000/14/EC)(2000/14/EC)
Lube Oil Change Interval- 500 hours Lube Oil Change Interval- 500 hours
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Low Noise Levels - 77 dB(A) at 1m Low Noise Levels - 77 dB(A) at 1m
Enclosures •Sound-attenuated enclosures deliver superior durability, security, and convenience.
•Ease in Installation -Ready-to-install packages. Facilitated by predrilled holes in the base and a single-point lifting eye.
77 db(A) @ 1 meter @ 75% load factor
• Internal Exhaust Silencer System : Enhances generating set safety, aesthetics, and silencer life. An Additional Rain cap fitted to prevent Water Ingress.
•Corrosion Protection – Polyester powder t dcoated
•Excellent Maintenance Access: . •Wide doors on either side to allow
•Safety: • Lockable Doors.
generous access for maintenance.•A large cable entry area allows easy installation with maximum room for cable bending.
• Control panel viewing window, • Access to diesel, oil and battery behind lockable
doors• Emergency stop button fitted on outside of
1/23/2012 Cummins Confidential14
• Emergency stop button fitted on outside of enclosure
Noise Levels db(A) @ 75% Load Factor
7768
6250 Hz
C66 D5 62C66 D5
1 Mtr 7 Mtr 15 Mtr
7166
8171
60 HzC60 D6
1/23/2012 Cummins Confidential15
Product Features
Pedestal Panel -full-height doorImproved Accessibility & Serviceability ,allowing total access to all components
Lube Oil Drain Pump as std scope ofsupply- Makes Oil Change quick ,clean
External Fuel Drains to facilitate easy Fuel drainallowing total access to all components
and wiring. 3P MCCB as a std scope.and easy facilitate easy Fuel drain .
• Control Panel :Electrical requirements comply to AS3000. The neutral always remains connected to earth (does not get disconnected) Assured Protection
A wide fuel fill neck on the base frameallows easy access and fill by theoperator, avoiding spills. The sides ofthe tank acts as a catchment area for all
Pure lead tin ,MaintenanceFree Batteries. No top uprequired
1/23/2012 Cummins Confidential16
get disconnected) . Assured Protection -Max Safety for personnel in case of any adverse conditions
the tank acts as a catchment area for allpotential liquid spills and leaks.
q
Product Features
Side Hinged canopy doors can be fully removed offering unrestricted access to Water Ingress prevented by special Flanged Exhaust Outlet providedremoved offering unrestricted access to all components
g p y pdesign of Louvers
Flanged Exhaust Outlet provided to ease exhaust piping extensions
.Enclosed sets are dispatched withPolyurethane pads fitted on thebase. Hand Pallet Lift Pockets onth id f b f
Positive action door Lock to keep the door Firmly closed when opened- Reduced Damages / Increased Safety
Single Point Lifting eye- Ease in Handling
1/23/2012 Cummins Confidential17
the side of base frame easetransportation and reduce the risk ofdamage during handling
Increased Safety
Th G t i D t ilThe Genset in Detail
Genset ScopeStandard Specs Options
Open Genset with S3 8 Engine/ UC Sound Attenuated Housing (77 dB(A) at 1m at 75% Load factor)
The Genset in Detail
• Open Genset with S3.8 Engine/ UC Frame Alternator ,
• 163/125 S/P Temp rise for 50 /60 Hz• 50 Deg C Ambient Radiator • Fuel tank -In Skid, Single Wall, 150
• Sound Attenuated Housing (77 dB(A) at 1m at 75% Load factor)• Engine
Coolant Heater / Heavy Duty Air Cleaner/ Electronic Governing • Battery Charger • Single-Phase for 50/60Hzg
Liters with Spillage Catchment and external Drains
• Industrial Grade Exhaust Silencer &Exhaust Flexible (supplied in kit)F l/Oil filt M di D t Ai
g Dual Voltage120/240 for 60 Hz
• Control Panel 4P MCCB /Aux Contact/Shunt trip /Earth Fault Relay
• Fuel Tank Sub-Base, 500 Lit F l T k (Si l Ski ith C t h t)• Fuel/Oil filters , Medium Duty Air
cleaner • Battery, Battery Tray and Cables• Lube Oil Drain Valve• Pedestal mounted Panel with Power
500 Liter Fuel Tank (Single Skin with Catchment) Dual Wall , With Secondary Containment /Remote Fuel Filling
• Alternator 1 Phase Reconnectable Alternator for 50 /60 Hz / 1 Phase
Dedicated winding for 60 Hz Start 0500 Genset Controller
• Suitable 3P MCCB with phase barriers • Guarding for all Rotating and Hot
Exhaust partsEl i l i AS3000
g Alternator Heater / Lower temp rise (150/105 ,S/P ,Higher Alt
Frame Permanent Magnet Generator (PMG)
Genset Controller PC 1 1 / A 101• Electrical requirements as per AS3000
• CE Certification for 50 /60 Hz • First Fill of Lube Oil and Anti-Freeze
(50:50)
PC 1,1 / Aux 101 • Silencer
Residential – delivered Loose for Open Sets Warranty
5 years for Standby application / 2 years for Prime application
•Red Highlighted Options will be offered at Launch
Cummins Confidential19
5 years for Standby application / 2 years for Prime application
S 3.8 Engine OverviewThe Genset in Detail
•Our new S3.8 engine, already proven in thousands of applications in Asia
•Total shipped S Series - 43905
• Proven robustness and reliability.
• Designed to be simple and compact.
Vital Statistics
• Reduced number of parts make it easy to
maintain at no extra cost or additional effort.
Vital Statistics Inline 4 Cylinders
Bore x stroke: 97mm x 128 mmBore x stroke: 97mm x 128 mm
Displacement: 3. 85 liters
Compression Ratio 17:1
500 Hrs service intervals 500 Hrs service intervals
S3.8 G4/6/8/9 …Turbocharged
S3.8 G7/G10 ….Turbocharged Charge Air Cooled
UC Series Alternator Overview Manufacturer -Cummins Generator Technologies
The Genset in Detail
• IP-23 class of enclosure Protection as standard.
•Class H Insulation system as standard :-Tickle Impregnation – a special process to ensure uniform Impregnation of resin over the windings resulting in uniform temp rise and higher life
•Two-Third pitch windings avoids excessive harmonics & neutral currents. Clean sinusoidal waveform - Clean power Output
•T Voltage regulation :+/-0 5% Superior Power Input quality
Impregnation of resin over the windings resulting in uniform temp rise and higher life
T Voltage regulation :+/-0.5% .. Superior Power Input quality
•Epoxy gel coated Stator Overhangs :- Reduced risk of Short Circuit of Windings in Damp conditions
•High Quality AVR design ensures low levels of RFI..Reduced g y gelectromagnetic Interferences
•Damper windings improves Stability under Unbalance Loads
•Dynamically balanced rotors with sealed for life, maintenance free ball bearings• PMG-Permanent Magnet Generator as an option
• Retrofit able
Factory fitted option will be available on the pricelist• Factory fitted option will be available on the pricelist
• Provides better short circuit maintenance /motor starting capability
.
Technical Edge of The Genset in Detail
Efficiency is higher as compared to competition. L t i t t h l i b tt t t ti Low transient reactance helps in better motor starting characteristics with lower transient voltage dips (TVD)– TVD on 100% full load at low power factor is 15-16% while p
competition is high as 18-20%.– TVD with PMG is further lower.
Th d bilit f th t bl i 1 5 1500 The over-speed capability of the rotor assembly is 1.5 x 1500 rpm for 2 mins while competition offers 1.25 x 1500 rpm for 2 mins – This is achieved by careful selection of impregnation material,
impregnation and winding process
Technical Edge of The Genset in Detail
Short circuit capability is 300 -350% for 10 seconds while competition offers 250-300% for 3 seconds only.
Low reactance machines also helps in lower voltage distortion while supplying non-linear loads.
Stamford machines up to 675 kVA have a reconnectability feature
C bt i lt f 190V t 480 V– Can obtain voltages from 190V to 480 V .
Same machine is suitable for 50Hz and 60 Hz operationsoperations.– Only one link on AVR to be changed.
•Voltage Range The Genset in Detail
3-Phase 1 Phase
50 Hz Line – Line / Line – Neutral
3-Phase 1 Phase
60 Hz Line – Line / Line – Neutral
3 Phase 1 PhaseReconnectable
380/220 220400/230 230416/240 240
Dedicated / Reconnectable
200 220208 230416/240 240
440/255200/115208/120
208 230220 240230240
Single Phase Ratings are208/120220/127
380400416440
• Single Phase Ratings are at Unity P.F.
• Dual Voltage offered as an option for 1-Ph Ratings
• Alternator Temperature Rise
480
•Standard - 50 /60 Hz - 163°C / 125°C (S/P)•Optional - 50 /60 Hz - 150°C / 105°C (S/P)
The Genset in Detail
PowerStart 0500PowerStart 0500
Genset Control
1/23/2012 Cummins Confidential25
PowerStart 0500 Control SystemThe Genset in Detail
Start/stop control with basic genset metering and protection
PowerStart 0500Governor AVR
Our energy working for you.
PSO 500 Phase voltage and current sensing.
AMF compatible
The Genset in Detail
Configurable cycle cranking
Operates on 12 VDC
Supports NFPA110
Sleep modeSleep mode
InPower compatible
Environmental Protection Customer Input - One discrete customer input,
ti G dactive Ground
Customer Output – One Low Side driver output for driving external relay.
No inbuilt governor and AVR PSO 500 as a std scope of supply
Metering ProtectionEngine Electrical Engine Electrical
• Battery voltage • Line to line voltage • High coolant temp warning /shutdown
• Under / over frequency shutdown y g g g
• Coolant temperature • Line to neutral voltage • Low lube oil pressure warning /shutdown
• High / low AC voltage shutdown
• Lube oil pressure
• Current for three phase
• Fail to start warning • Loss of AC sense shutdown
• Engine run hours• Low/high/ weak battery voltage warning
Benefits PowerStart 0500 has over SDMO’s Nexys and FGW’s LCP1
The Genset in Detail
FGW s LCP1 Customer Interface
– One customer input and output PS0500
– Better aesthetics
– Easier navigation
– Enhanced serviceability – setup without
service tool
Genset Control
LCP1
Genset Control
– Time delay start/stop
Fault IndicationNexys
– Fault code and description on display
AC Metering
– Total KVA
Our energy working for you.
Advantage Cummins ControlsThe Genset in Detail
Designed to meet requirements of low range market
– Simple user friendly interface
– Best feature to size ratio
Cummins has over 100,000 controls in the field and
12 i d i i di it l t lover 12 years experience designing digital controls
History of high MTBF (Mean time between Failure)
Best combination of Reliability and Performance
anywhereanywhere
Our energy working for you.
Product Design -Features1. Weather & Sound Proof canopy2. Reliable Power Source
CPG Proven engineCGT Alternator
3 Easy Handling
4. Easy ServiceabilityLarge double Access DoorsEasy Access to Fuel/Oil/Coolant fill up
5. Design and SafetyExternal Emergency Stop Button3. Easy Handling
Single Point LiftingForklift CapabilitiesFour Point Lift with spreader
External Emergency Stop ButtonLockable Handle DoorsAcoustic Fire Resistant FoamCladding on Hot Exhaust Pipes
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Logistics- Loading Matrix
1/23/2012 Cummins Confidential31
Shipping ConsiderationNos of Sets /Container
GENSET MODEL Open Enclosed
Nos. of Sets /Container
20 Ft 40ft 20 Ft 40ftC44 D5 / C40 D6 5 11 4 8C55 D5 / C50 D6 5 11 4 8C66 D5 / C60 D6 5 11 4 8
Qty specified same for Open and Enclosed Sets
ORDERING PROCESS
1/23/2012 Cummins Confidential33
50 Hz, 3 Phase –Preconfigured Part Nos
12 P fi P t N l d i P Z (PZ) All 3 Ph•12 nos Preconfig Parts Nos released in Power Zone(PZ) ..All 3 Phase•Orders will be accepted through PZ against the above Preconfigured Products set up in PZ.
1/23/2012 Cummins Confidential34
•The Configurable Product will be available to order from April-12 onwards.
60 Hz, 3 Phase –Preconfigured Part Nos
•18 nos Preconfig Parts Nos released in Power Zone(PZ) ,12 * 3 phase & 6* 1 g ( ) , pPhase•Orders will be accepted through PZ against the above Preconfigured Products set up in PZ.
1/23/2012 Cummins Confidential35
•The Configurable Product will be available to order from April-12 onwards.
60 Hz, 1 Phase –Preconfigured Part Nos
•Single phase ,Dual Voltage •Orders will be accepted through PZ against the above Preconfigured Products set up in PZ.
1/23/2012 Cummins Confidential36
•The Configurable Product will be available to order from April-12 onwards.
Product Features:Product Features:
“S” Series Engine in Detailg
37
CYLINDER HEAD
“S3.8” Series Engine –Technical FeaturesCYLINDER HEAD:
•The cylinder head is a one piece deign withtwo valves per cylinder. Integral
intake port• Integrally-cast valve guides and inductionhardened valve seats surfaces- Can bemachined and installed replaceable guidesand inserts
intake port
Water manifold
Exhaustand inserts.
• Interchangeability across S Series
Exhaust manifold
CYLINDER BLOCK :
• Alloy cast Iron with dry cylinders, single piece, fl lflange less.
• Cylinders can be Rebored.
• Main Bearing Supports Between each Cylinder for Maximum Strength and Rigidity Low Weight
38
for Maximum Strength and Rigidity , Low Weight
“S3.8” Series Engine –Technical Features
CRANKSHAFT : •High tensile strength steel forging•High tensile strength steel forging.
•Induction hardened pins and journals for
high fatigue resistance. Dynamically
balanced in all planes.
CAMSHAFT : •Precision Machined .
• Lobes are induction hardened for long life.
39
“S3.8” Series Engine –Technical Features
CONNECTING ROD:
•Drop forged I beam section alloy steelAngle Split
Drop forged, I beam section, alloy steelwith easy engine in-frame overhaulcapability.
•Angle split design to allow for the largestAngle split design to allow for the largestpossible con rod bore for increasedstrength and durability.
PISTON & PISTON PIN:
•3 ring piston design, with full floating piston pinretained by snap rings.
•Aluminum alloy, cam turned and barrel shaped tocompensate for thermal expansion.
40
“S3.8” Series Engine –Technical Features
TURBOCHARGER
. Holset exhaust gas driven Turbocharger.
•Boost’s up appropriate amount of air into cylinder.
•Increased Power , Improved Fuel Economy.
FUEL PUMPFUEL PUMP
•Pump-line-nozzle injection system
•MICO Bosch Inline pump with Mech•MICO –Bosch Inline pump with Mech. Governor.
•High-Pressure Injection Pump.
E f S i bilit Wid S i N t k
41
•Ease of Serviceability . Wide Service Network.
•Spares Availability.
Options
Dual Wall , With Secondary Containment
AUX 101
Electronic Governing
Sound Attenuated Housing
Battery Charger
4P MCCB
PowerCommand 1.1
4P MCCB
Remote Fuel fill
Coolant Heater
A C t t/ Sh t t i /E th F lt L t Ri Alt t
500 Ltr fuel TankPMG
HMI 211PCC 1302Power Command 1.1
H D A C
• Aux Contact/ Shunt trip /Earth Fault Relay
• Alternator Heater• Residential Silencer
• Lower temp Rise Alternators• Single-Phase Alternators ( Dedicated /
Reconnectable Windings)• Extended Warranty
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Residential Silencer Extended Warranty
Obsolescence plan
.
With the introduction of these products, the following Products from CPGI will be discontinued
Plant Model Engine Remarks
PGI ES 43D5 S3 8 G4 Will be replaced by C44 D5 from CPGIPGI ES 43D5 S3.8 G4
PGI ES 55D5 S3.8 G6 Will be replaced by C55 D5 from CPGI
PGI ES 66D5 S3.8 G7 Will be replaced by C66 D5 from CPGI
PGI ES38 D6 S3 8 G4 Will be replaced by C40 D6 from CPGIPGI ES38 D6 S3.8 G4
PGI ES48 D6 S3.8 G6 Will be replaced by C50 D6 from CPGI
PGI ES61 D6 S3.8 G7 Will be replaced by C60 D6 from CPGI
1/23/2012 Cummins Confidential43
Marketing CommunicationsMarketing Communications
Product Presentation
In-depth product presentation Store on CPGK genset database prior to Launch
– Communicate to distribution at launch via full product announcement
Translate into French & SpanishTranslate into French & Spanish– Spanish: translate in-house: – French: translate via external agency:
Field Seed Units
Type Model Engine Region Customer
Genset C66D5 S3.8G7 Africa Matforce
Genset C60D6 S3.8G10 LAO Technicaribe
Genset C66D5 S3.8G7 AP Cummins South Pacific
Genset C66 D5 S3 8G7 ME Cummins Middle East
Field Testing Units:1 Genset each for ME AP LAO and 2 for Africa Region (Total 5 Nos)
Genset C66 D5 S3.8G7 ME Cummins Middle East
Genset C66D5 S3.8G7 Africa ACS Congo
1/23/2012 Cummins Confidential46
•1 Genset each for ME,AP,LAO and 2 for Africa Region (Total – 5 Nos)
Marketing Toolkit
Stored on CPGK genset database Data available to distribution at launch Communicate via Marketing Bulletin Information & collateral in toolkit:
– Spec & Data sheets– Spec & Data sheets– Engine data sheet– Alternator data sheet– Drawings– Controllers– Product PresentationsProduct Presentations– Brochure– Photos
Collateral
Power Solutions update (EMEA) ES d t d– ES range products removed
– New Products data added– Translated into French and Spanishp– Branding updated to new standards
Ratings card– Updated with new product Ranges
Data and Spec sheets
Distributor support To provide distribution with promotional materials
– Web banners– Posters & pull-banners– Promotional goods– Adverts (various sizes & templates)– Key selling messagesKey selling messages– Product press release– Collateral (see previous slide)
Launch communication
Full product announcementC i t d t di t ib t l b ll– Communicated to distributors globally
Press release– Communicated to key PowerGen external media globally y g y– Published communication via Field Marketers in each region
(Asia Pac & LAO)– Translated into French & SpanishTranslated into French & Spanish
Released marketing information on CPGK genset databaseComm nicated to distrib tion ia marketing b lletin– Communicated to distribution via marketing bulletin
Webinar
Webinar Topic :pExpanding our Low and Medium Ranges
Planned with AP / EMEA /LAO Distributors in Q1 12Q1-12
1/23/2012 Cummins Confidential51
Competition
Hz CPGI FGW CAT SDMOC44 D5 P44 1 GEP50 7 J44K
50
60J40UP44-1C40D6
C55 D5 P55 - 1 GEP55 - 3C66 D5 P65 - 1 GEP65-9 J66K
C44 D5 P44-1 GEP50 - 7 J44K
1/23/2012 Cummins Confidential52
60J60U
P55-1P65-1
C50 D6C60 D6
Sound-dB(A) 50Hz, @ 1mtr @75% Load Factor
808182838485
CPGI FGW CAT SDMO
757677787980
707172737475
646566676869
C44 D5 C55 D5 C66 D5CPGI 77 77 77FGW 71 76 77CAT 80 81 81SDMO 74 76
64
1/23/2012 Cummins Confidential53
SDMO 74 76
Sound-dB(A) ,60Hz ,@ 7mtr @75% Load Factor
70
71
72CPGI FGW SDMO
68
69
70
66
67
64
65
40 Kw 50 Kw 60KwCPGI 71 71 71FGW 69.6 67.1 67.7SDMO 67 66
63
1/23/2012 Cummins Confidential54
SDMO 67 66
Loading Matrix- OPEN Sets 15
CPGI FGW CAT SDMO
1011121314 CPGI FGW CAT SDMO
6789
10
23456
20Ft 20Ft 20Ft 40Ft 40Ft 40FtOpen Open Open Open Open Open
012
44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW 44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kWCPGI 5 5 5 11 11 11FGW 6 6 6 12 12 12CAT 6 6 6 12 12 12SDMO 6 6 14 12
1/23/2012 Cummins Confidential55
SDMO 6 6 14 12
13
Loading Matrix- Enclosed Sets
9101112
CPGI FGW CAT SDMO
6789
2345
20Ft 20Ft 20Ft 40Ft 40Ft 40FtEnclosed Enclosed Enclosed Enclosed Enclosed Enclosed
012
Enclosed Enclosed Enclosed Enclosed Enclosed Enclosed44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW 44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW
CPGI 4 4 4 8 8 8FGW 5 6 6 10 12 12CAT 5 6 6 10 12 12
1/23/2012 Cummins Confidential56
SDMO 5 5 11 11
Fuel Autonomy ( Hours)35
25
30
35CPGI FGW CAT SDMO
15
20
25
5
10
15
3/4 3/4 3/4 Full Full Full44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW 44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW
CPGI 20 16 14 15 12 10
0
CPGI 20 16 14 15 12 10FGW 31 25 21 24 19 16CAT 24 25 21 18 19 16SDMO 12 15 9 11
1/23/2012 Cummins Confidential57
Fuel Consumption, Prime,50 Hz, (Liter/hr)
1314151617
CPGI FGW CAT SDMO
89
10111213
345678
3/4 3/4 3/4 Full Full Full44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW 44 kVA/ 40 kW 55 kVA/ 50 kW 66 kVA/ 60 kW
0123
CPGI 7.6 10 11 9.9 13 15FGW 7.1 8 11 11.2 12 14CAT 8.9 9 10 11.8 12 14SDMO 8.4 12 11.2 16
1/23/2012 Cummins Confidential58
Fuel Consumption, Prime ,60 Hz, 75% Load Factor (Liter/hr)
16
14
16
CPGI FGW SDMO
10
12
6
8
2
4
40 Kw 50 Kw 60KwCPGI 8.7 10.7 12.6FGW 8.2 10.4 12SDMO 10.1 14.5
0
1/23/2012 Cummins Confidential59
Foot Prints- Open Set
CPGI FGW SDMO CPG FGW CPG FGW SDMOC44 D5 P44-1 J44K C55 D5 P55 - 1 C66 D5 P65 - 1 J66K
2115*1044*1516 1925x1120x1361 1700x890x1220 2115*1044*1516 1925x1120x1361 2115*1044*1516 1925x1120x1361 1870*994*1360
C44 D5 C55 D5 C66 D5OPEN
1/23/2012 Cummins Confidential60
Foot Prints- Enclosed Set
CPG FGW SDMO CPG FGW CPG FGW SDMOC44 D5 P44-1 J44K C55 D5 P55 - 1 C66 D5 P65 - 1 J66K
2600*1115*1795 2300x1120x1525 2080*960*1420 2600*1115*1795 2300x1120x1525 2600*1115*1795 2300x1120x1525 2344x1060x1900
C66 D5ENCLOSED
C44 D5 C55 D5
1/23/2012 Cummins Confidential61
Price position strategy- StatementPrice position strategy StatementTo be within +/‐5% FGW, CAT and SDMO or established dominant Regional market players ( Himoinsa, Pramac, Gesan )across the range, where we can achieve this within the constraints of our business.
CPG aim to be within this band
Price
8kVA 3300kVA
Summarizing…. A Dependable solution for all your power needs and complying with A Dependable solution for all your power needs and complying with
International standards. Economic, dependable and available-on-demand electric power Ready to use Integrated Power package Ready to use Integrated Power package
– Design of every Element is fully integrated for exceptional Performance– Easy ,Low Cost Installation
P P d t P f Proven Product Performance– Reliable Diesel Engine
Best in Class Genset Controller Reduced Opex
– 500 Hours Lube and Filter Change
Sound Attenuation- 75 db(A)at 1 meter at 75% load factor ( )– Sound levels much below the European Community regulations.
Total Support Package– Cummins service and support network , Largest and most capable in world today is pp , g p y
trained and equipped to handle your every needs
1/23/2012 Cummins Confidential63
Introducing the B Series GensetsIntroducing the B Series Gensets
1/23/2012 Cummins Confidential66