product overview - kyntronics · 2019-12-06 · product overview rev 4.18 1 ... kyntronics...
TRANSCRIPT
Product Overview
Rev 4.18
1
▪ Our business culture is customer focused, with an innovative design team, utilizing
Lean Six Sigma concepts with a continuous improvement conviction.
▪ AS9100D, ISO9001:2015 Certified Quality System
▪ Kyntronics & Midwest Precision are located near Cleveland Ohio.
Our mission is to help customers solve Motion Control problems more effectively, using
proven technologies in innovative ways.
2
▪ Kyntronics specializes in Actuation Solutions across many industries including
Medical, Aerospace & Industrial.
▪ The Kyntronics team has extensive Motion Control experience with Electrical, Software
and Mechanical Engineers on staff.
▪ Our sister company - Midwest Precision manufactures components for Kyntronics and
other industries including Aerospace, Medical, Defense, Energy and Industrial.
Standard Actuator OfferingEMA (Electro-Mechanical Actuation)• 40-1200 lbf (linear)• 5-2400 in-lbs (rotary)• Smart Actuation (integrated electronics)
• Ideal for OEMs• Lighter Weight• Easy Manual Release• Motor / Brake• Accurate Position Control
3
EHA (Electro-Hydraulic Actuation)• 800 – 59,000 lbf (linear)• High Efficiency• Smart Actuation (integrated electronics)
• Accurate Position Control• No Brake to Hold Position• IP65 Rated• High Shock Load Capable• Field Bus Connectivity
Modularity
4
EMA Overview
Manual Release
Internal Brake
Servo Motor
Position Feedback
Ball or ACME Screw
Integrated Electronics
Translating screw or fixed screw with translating nut or rotary models available
Custom programming & coordinated motion
Electro-Mechanical (EMA) - offering
• Ideal for OEMs• Custom Programming• Coordinated Motion• Integration• Accurate Positioning
Linear Products
Rotary Products
5
EMA Controls Overview
❖ Auto Addressing – No Unique Resistors & No Terminating Resistors
❖ Simple Harness – easy assembly❖ Two Connectors❖ Low Cost❖ Less weight, less labor
❖ Auto loading, No PC required❖ Simple USB Interface❖ Scalable and Expandable
+ Power
❖ 2-Wire System, Power and Network Communications Combined
½ the weight ½ the connector size, ½ the complexity…
6
Electronic Offering
IOM(I/O Module)
• PowerlineCommunication
• (8) Digital O/Ps• (6) Digital I/Ps• (1) Analog I/P• (1) RS485 (isolated)• (1) RS485 (std)• (2) 28Vdc O/P• (1) 12Vdc O/P• Modbus• USB Interface• 3-segment BITE
Display
SCM(System Control Module)
• PowerlineCommunication
• Capable of running any Brush or Brushless motor
• 12-36Vdc• 8amp Peak• Feedback control• Brake Interface• Solenoid Control
ACM(Actuator Control Module)
• These modules can be used together along with any Actuator in any multiple combinations to provide a complete system.
• DO160 Aerospace Qualified
• Simple – robust – cost effective connectors minimizing harness costs
• 2 wire Powerline Interface (Communication over the DC Power)
• PowerlineCommunication
• (8) Digital O/Ps• (6) Digital I/Ps• (1) Analog I/P• (1) RS485 (isolated)• (1) RS485 (std)• (2) 28Vdc O/P• (1) 12Vdc O/P• Modbus
7
8
EHA Overview
Electro-Hydraulic (EHA) – Std offering• All-Inclusive Solution
• Actuator, Motor, Drive & Software• On-Demand Power• Simplified Design• Very Efficient
• No Brake• Extensive Controls / Interface• Accurate Positioning• Modular
9
Continuous Duty @ 230Vac Peak @ 230Vac
Series Force-Lbf (N)Avg-In/s (mm/s) Force-Lbf (N) Avg-In/s (mm/s)
Speed
E3C10-36 1,674 (7,447) 45.6 (1,159) 2,356 (10,481) 45.6 (1,159)
E3C15-36 3,767 (16,757) 17.0 (431) 4,944 (21,993) 17.0 (431)
E3C20-36 6,697 (29,789) 10.1 (256) 8,790 (39,099) 10.1 (256)
E3C25-36 10,464 (46,546) 6.7 (171) 13,734 (61,091) 6.7 (171)
E3C32-36 17,684 (78,662) 3.6 (92) 23,210 (103,245) 3.6 (92)
E3C40-36 26,788 (119,157) 2.5 (64) 35,159 (156,394) 2.5 (64)
E3C50-36 41,856 (186,183) 1.8 (45) 54,936 (244,366) 1.8 (45)
E3C60-36 60,272 (268,104) 1.2 (29) 79,107 (351,887) 1.2 (29)
Force
E3C10-23 2,356 (10,481) 14.8 (375) 2,356 (10,481) 32.0 (813)
E3C15-23 5,301 (23,582) 5.5 (140) 5,301 (23,582) 17.0 (431)
E3C20-23 9,425 (41,924) 3.3 (83) 9,425 (41,924) 10.1 (256)
E3C25-23 14,726 (65,505) 2.2 (55) 14,726 (65,505) 6.7 (171)
E3C32-23 24,887 (110,704) 1.2 (30) 24,887 (110,704) 3.6 (92)
E3C40-23 37,699 (167,694) 0.8 (21) 37,699 (167,694) 2.5 (64)
E3C50-23 58,905 (262,022) 0.6 (15) 58,905 (262,022) 1.8 (45)
E3C60-23 84,823 (377,312) 0.4 (10) 79,107 (351,887) 1.2 (29)
Electro-Hydraulic (EHA) – Modularity
10
>340 Million Combinations
All Attached Remote DriveRemote Drive & Power
Unit SeparatedRemote Drive & Power
Unit Combined
Remote DriveAll AttachedRemote Drive & Power
Unit CombinedRemote Drive & Power
Unit Separated
Electro-Hydraulic (EHA) – Configurations
11
All AttachedRemote Drive & Power
Unit CombinedRemote Drive
Remote Drive & Power Unit Separated
All AttachedRemote Drive & Power
Unit CombinedRemote Drive
Remote Drive & Power Unit Separated
Kyntronics Supplied:
Motor Supplied by Customer:
Drive Supplied by Customer:
Motor & Drive Supplied by Customer:
Electro-Hydraulic (EHA) - Rotary
• Integral Manifold with Controls • (pump, motor, drive, feedback)
• No piping - - Just wires• Stand-Alone Manifold Available• Interface plates to many Parker & Moog
actuators• Very Efficient• Lockable without a brake• Extensive Controls / Interface
• Ethernet, CanBus, Serial• Position Feedback as required
• Accurate Positioning
12
High Speed-High Force Press / Clamp• Multi-Cylinder design • High Speed - - up to 45in/sec• High Load - - 50tons (or higher) – for <2sec• Single Pump & Motor• Coordinated Motion• Position and Force Control• Servo Drive with integral motion control• Versatile Control
• Fieldbus• I/O (Selectable indexes)• Analog (0-10vdc or 4-20ma)
13
Actuation Technology
14
Actuation Technology - ChallengesElectro-Mechanical Central Hydraulic Pneumatic
Larger package sizeContinuous running pump -inefficient
Costly infrastructure & running pump
Requires a brake to hold position
Expensive to accurately control
Difficult to control
Back driving the screw under load
Leaky connectors / hoses & fittings – infrastructure
Leaky connectors / hoses & fittings – infrastructure
Susceptible to contaminants Slow response Bang-Bang operation
Gearing / metal-metal / screw inefficiencies
Difficult to coordinate multiple cylinders
Limited Force
Backlash Costly installation Dirty Air
Many pieces Many pieces Energy inefficient
Noisy Noisy Noisy
Shock & Vibration Fieldbus Connectivity Fieldbus Connectivity
15
Feature ComparisonKyntronics
EHAElectro-
MechanicalCentral
Hydraulic Pneumatic
High Energy Efficiency x
Compact – High Force Density x x
Quiet x
Modular Design – Scalable x x x
Total Inclusive “Drop-in” Solution x x
Brushless Servo Control - Precise & Repeatable x x
Holds Position without a Brake x x x
Integral Force Feedback x x
Environmentally tough x x x
Durable, Long Life x x
Fieldbus Integration (CAN, Ethernet etc) x x
No Maintenance x
Capable of withstanding high Shock Loads x x
16
The EHA offers many advantages over other actuation technologies
Kyntronics EHA / Exlar ComparisonKYN Exlar
Higher Energy Efficient x
Compact – High Force Density x x
Quieter x
Modular Design – Scalable x
Flexible Integration x x
Holds position without a brake x
Integral force feedback x
Environmentally tough x
Durable, Long Life x
Network Integration (CAN, Ethernet etc) x x
Stand-Alone Package x x
Capable of withstanding high Shock Loads x
Maintenance Free x
IP65 rated while moving x
17
EHA Advantages
18
Self-Contained Hydraulic Solution• No Hoses
• Drop in solution
– Connect Power & I/O (or Network)
• Configurable as needed
– Setup at the factory to meet your needs
• Integrated Feedback
– Position / Force
19
Efficient Actuation• The EHA does not require any metal to metal contact. A very
quiet solution…
• Mechanical actuators utilize several stages of steel gears rubbing together along with the inefficient use of ACME, ball, or roller screws.
• Taking advantage of the EHA’s efficient power conversion, Kyntronics provides a product that utilizes a smaller motor leading to a smaller package which equates to a compact, lighter & more cost effective solution.
• Energy efficient – only uses power on demand
20
EMA: Motor x Gear1 x Gear 2 x Gear 3 … x Bearings x ACME Screw
EHA: Motor x Pump x Manifold-Valves
> 50% Efficiency Advantage
Compact & Powerful
1" 1.25" 1.5" 1.75" 2" 2.25" 2.5" 2.75" 3" 3.25"
lbf @ 3000 2,356 3,682 5,301 7,216 9,425 11,928 14,726 17,819 21,206 24,887
0
5,000
10,000
15,000
20,000
25,000
30,000
Forc
e (
lbf)
Cylinder Diameter (in)
𝐴 = 𝜋𝑟2
𝐹 = 𝐴 ∗ 𝑃𝑆𝐼
Exponential force with small increases in cylinder size.
e.g. from 2.5” to 3.25” (30% inc) the force increases (69%)
On-board Pressure Sensor Provides Force Feedback
More Force with Less Space
21
Efficiency + a Force Advantage
Precise & Holds Position• Brushless Servo Accuracy
• Internally Controlled, Precise, Repeatable Motion Control
• Relief valves (which can act as a force-limiter as desired)
• Position and Pressure (Force) Feedback
• Locks in position after stopping (No Brake Required)
• Withstands High Shock Loads
22
EHA Controls and Software
23
Standard Enclosure Option with laptop programming software
Sub plate option for mounting in customer’s control panel
Complete EHA with drive amplifier and motion controller - Sub plate version
EHA Servo Drive and Motion Control Components
EHA Advantages - summary• Cost effective – no hydraulic infrastructure• All-in-One Solution• Energy Efficiency
– Smaller motor & drive – more compact
• High-Shock & Vibration Capability• No Brake Required• No Back-Drive or Backlash• No Maintenance• Precise Control• Drop in – Simple to connect and setup
– Connectivity (Ethernet, CanBus etc)
• Environmentally Tough – IP65
24
OEM – Customization
25
From Simple to Complex Applications
Simple actuator lift, powerful &
compact
Metal fab / bendingPress / Clamp
Hydraulic controlled military doors & hatches
Quiet, smooth coordinated
motion
Sophisticated, synchronized
motion. Aircraft interface &
coordination.
26
OEM Differentiating Solutions
27
▪ Custom EHA or EMA
▪ Complete Integrated Solutionso Hardware & Software
▪ Work closely with the OEM to develop the optimal solutiono Develop specs & schedule
• Stretcher• Knee Machine• Imaging
Machine• Aircraft Seating
• Medical Chair• MRI Table Lift• Industrial Lift• Automotive
Factory Door
“From my experience, it was one of the best moves we ever made, I cannot imagine
having a better partner than Kyntronics.” Paul Ewing, CEO – Halley Orthopedics
Differentiating Solution Examples
Applications
28
Central Hydraulic System vs. EHA
Central Infrastructure System29
Metal Bending – Press / Clamping Applications
Kyntronics Advantages:- High force & quick cycle times- Fieldbus communications to the master PLC- Accurate positioning- Accurate force control- Holds position / clamps (without a brake)
30
Forestry Applications
Kyntronics Advantages:- Impact resistant (high shock)- Accurate positioning- Faster cycle times- Fieldbus connectivity- Force limiter (like a clutch) to avoid excess
loading on the actuator (Relief Valves)
31
• Lumber processing• Fence Guides • Cut-to-length• Saw Positioning• Automation
Typical Linear Applications
Kyntronics Advantages:- Smooth, Quiet Motion- High Load Capacity- Integrated Controls: Preset Positions, Speeds & Accelerations- Networkable
Lift Table for Medical Imaging Company
32
Surgical Imaging Machine
Kyntronics Advantages:- Smooth, Quiet Motion- High Load Capacity- Custom loads & mounting- Coordinated motion of 8 positions- Integrated Controls: Preset Positions, Speeds & Accelerations- Networkable
33
EMA with Integrated Load Cell
Central Systems34
Kyntronics Advantages:- Integrated Load Cell into the smart EMA- Closed loop tension control- Coordinated communications between stations- HMI for setpoint and feedback monitoring
Knee Therapy Machine
Kyntronics Advantages:- Smooth, Quiet Motion- Reduced complexity & weight by 10x- Custom Actuator with special anti over-travel gear- Integrated Controls: Preset Positions, Speeds & Accelerations- Modbus interface with HMI
35
Lift Actuation Solutions
Medical StretcherApplication
Table Lift Application
36
Coordinated movement with each table leg:- Lifts unbalanced loads and avoids jamming
11” 26”
Clamping / Force Control – Q-Point Robotics
37
EHA Assembly
4 Complete EHA
Systems ready for
shipment
EHA Complete SystemKyntronics Advantages:
- Replaced an HPU (more eff)- Added Ethernet comms- Increased product test quality
38
Large Wire Bending / Force Control
Kyntronics Advantages:- Replaced the HPU – drop in solution
- Quieter & more efficient- Accurate Force Control, better product quality- Increased load capacity & faster cycle times- Less maintenance
39
Navy Hexapod Application
Material testing
Multiple modes, with one actuator design• 2in/sec at 900lbf• 0.5in/min at 4200lbf
A Single EHA Provides:• 240x speed change• 4.7x load change
Tools
40
41
EHA Controller: Index / Sequence Setup
• Ability to setup & save desired indexes
• Ability to select indexes to create a sequence
• Ability to jog to position• Ability to setup force and
position modes
Product Configurator & Pricing
OEM42
Videos
• Easily configure your product
• Auto generated P/N• Provides pricing / quote
information• Works off-line• Syncs when you are
connected
43
Increasing Sales – Minimize Time
1. Draw system diagram2. Select pump3. Select motor4. Select appropriate hose sizes5. Select appropriate hose lengths6. Select appropriate connectors7. Select necessary control valves8. Decide on space / layout9. Decide on mounting10. Conduit runs / wiring11. Etc…12. Quote
Inquiry from the Customer… Identify Needs: (Force / Speed / Control…)
Existing Methodology
1. Open Configurator2. Select Options3. Quote
Using Kyntronics
% wins increase – time is minimized
Summary
44
Kyntronics – Who We Are…
45
• We are Solution Oriented
• We are Passionately Customer Focused
• We are Actuation and Motion Control
Experts
• We have a Continuous Improvement Culture
• We are Manufacturing & Quality Focused – OTD driven – Innovative