product overview 02 2014
DESCRIPTION
Our product range includes sensor systems for the determination of geometrical, mechanical and time-dependent measured quantities, together with appropriate signal converters and indicators.TRANSCRIPT
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Measurement and Sensor Systems
The company
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2The company
FSG Your partner for custom
engineered system solutions in the
field of industrial measuring and
automatic control engineering.
Since foundation in 1946 in Berlin the company has
established to one of the leading suppliers in the
range of measuring and sensor systems. The
company develops and produces high-quality
measuring transducers for applications in automation
and safety engineering and receive an incredible
in-house production depth of 90 %.
Over the years, FSG enhanced its linear and angular
transmitter systems with a large variety of user-
friendly system solutions. Systems which determine
measurement data and monitor and control processes
are now available for vir tually any industrial
measurement and control application a range of
high performance and precision equipment for
automation and safety engineering.
Each production step is watched and controlled by
our own quality management according to the
guidelines of DIN EN ISO 9001:2008.
300 staff members are employed in our factories at
Berlin, Kablow and Heppenheim roughly thir ty
percent of them work in development, sales and
quality assurance.
Wind Sensor
with DC-tachometer or
magnetic measuring system for wind speed
up to 50 m/sec and wind direction measuring
with analog or digital control signals
Representations
Signal Indication
analog indicators with
motor-driven potentiometer
rotary magnet system or
LED bar graph displays as flush
mounting instruments
Set-point Adjuster
presetting by hand or
motor driven: flush mounting or surface-
type casing with analog or digital output
Joystick
with ergonomic multifunction grip
with redundant inductive control systems
with analog or digital control signals
Signal Converter
for signal matching and monitoring,
available as
standard series eurocard or
rail mount casing
Pedal Transmitter
with universal, flat ground plate for all pedals
with redundant magnetic control systems
with analog or digital control signals
7
Denmark
Eltech Components A/S
Mr. Morten Wiinberg
Hassellunden 14 | DK-2465 Smorum
Phone 0045-70101410 | Fax 0045-43200777
Finland
Sensonor Oy
Mr. Kari Tanner
Vanattarantie 2 | FI - 37550 Lempl
Phone 00358-207809401 | Fax 00358-32255491
France
ICA Contact
Mr. Pierre Traut
62, rue de la Rpublique | F-67800 Hoenheim
Phone 0033-3902266 83 | Fax 0033-3902266 84
Italy
Kosmometer
Mrs. Viviani
Viale Casiraghi, 34
I-20099 Sesto San Giovanni (Milano)
Phone 0039-022483334 | Fax 0039-022483334
Netherlands
HPR Techniek B.V.
Mr. Adri Barendregt
Stolwijkstraat 33 | NL-3079 DN Rotterdam
Phone 0031-1029287 87 | Fax 0031-1029287 65
www.hpr techniek.nl
abarendregt@hpr techniek.nl
Norway
Elteco A/S
Mr. Svein Holla
Floodmyrveien 24 | N-3946 Porsgrunn
Phone 0047-355620 70 | Fax 0047-355620 99
www.elteco.no | [email protected]
Austria
Schmachtl GmbH
Mr. Jrgen Petschl
Pummererstrae 36 | A-4020 Linz
Phone 0043-73276460 | Fax 0043-732785036
Sweden
Pulsteknik AB
Mr. Anders Reinhold
Lilla Marieholmsgatan 1 - 3 | S-41502 Gteborg
Phone 0046-31707950 | Fax 0046-31258561
www.pulsteknik.se
Switzerland
Dietrich + Blum AG
Mr. Heinz Studer
Hertistr. 31 | CH-8304 Wallisellen
Phone 0041-848300 700 | Fax 0041-848300 701
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Development and production department
At the present time, there is a constant demand by customers for more complex solutions
of automation problems, which have with a short period of development to be ready to
go into production at short notice. Therefore, our development, research and EMC studies
departments are provided with state-of-the-art computer aided instruments and
equipment. There all the required functional testing can practical be carried out and tests
for specifying EMC protective measures can be simulated.
With CAD workstations in the development department and drawing office and with CNC-
machines in the sector of steel construction, production and assembly we are establishing
the preconditions for short-term realization of products, ready to go into serial production.
Automated testing devices are controlling and recording the guaranteed functional
characteristics of every single device before delivery.
3
plastic feeder casting clean room for resistor components
final assembly EMC test laboratory
assembly area SMD-insertion machine
electroplating shop for surface treatment CNC assembly
6
Products
Our product range includes sensor systems for the determination of
geometrical, mechanical and time-dependent measured quantities,
together with appropriate signal converters and indicators. The following
is just a selection of what we are offering we would appreciate your
request for product information.
Our products are generally deliverable with current certificates such as:
Rope Length Transmitter
high precision
analog or
digital measuring systems with ranges
from 500 mm up to 50.000 mm
Tilt Angle Sensors
inductive
magnetic or
MEMS as single axis or dual axis pendulum
system with analog or digital signal output
Camshaft Gear
adaptation gear
limit switches
remote indication systems; degree of
protection IP 65 to IP 68
Protective Casing
adaptation gear
limit switches
remote indication systems; degree of
protection IP 40 to IP 68 and Exd3nG5
Angular Position Transmitter
potentiometric
inductive
magnetic or
optoelectronic, as single gang,
multiple-arrangement or multiturn design
Spring Cable Reel
displacement transducer and
angular position encoder, for the application
range of crane related measuring methods,
measuring lengths up to 60 m
Linear Displacement Transmitter
potentiometric or inductive with measuring
ranges from 5 mm up to 1.000 mm
magnetic tape sensor with analog or digital
signal output up to 5.000 mm
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4Market range and field of activities
Railway vehicles
As one of the most secure systems of transport,
railway requires components for setting and indicating
speed, which have to be unfailing:
redundant potentiometric or coded angular position
transmitters for cruise control and brake control
driver's cab signal indicating devices for the display
of theoretical speed V and actual speed Vth act
Shipbuilding and offshore industries
The complexity of moderns ship's management
requires, together with reducing the deployment of
personnel, an increasing level of automation. Our
product spectrum includes in the field of navigation
and piloting technology among other things.
transducer systems for the determination of
rudder angle or propeller position
corresponding sloped case indicators
signalling devices for cruise control and
rudder angle control
Cranes and excavators
Control and monitoring systems of that application
range result in high demands on accuracy and power
of endurance of all measuring components.
For mobile cranes, we are offering the example safety-
engineering products like
tilt angle transmitters
rope length transmitters
live ring transmitters
cam-operated limit switches
manually actuated and pedal actuated
control transmitters
Energy management facilities
and water-supply and distribution
In this connection, process parameters have to be picked
up, transformed into electrical signals and transmitted to
indicators, controllers and monitoring systems. Among
other things, one makes use of
transducer systems for remote indication of the
position of variable speed drive on valves, weir
gates and sector valves
control room instruments as analog and digital
indicators, set-point adjusters and signal conditioners
Renewable energies
For efficient enhancement of energy generation robust
and precise sensor components are used in wind and
water-power plants.
transducer and inclination systems for measuring and
adjustment of wind-power plants
transducer and inclination systems for setpoint tracing
of solar panels and parabolic mirrors
wind sensors for calculation of wind speed and
wind direction
Hauling plants and hoisting devices
Utmost reliability and operating speed is essential for
measuring and driving systems used on multi-level
shelving racks, assembly lines, working platforms,
suspension railway and also on stage platforms.
High precision length measurement is a precondition for
accurate positioning. Such measurements are carried out
mainly by means of draw wire systems, which provide
analog or digital signal output.
5
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4Market range and field of activities
Railway vehicles
As one of the most secure systems of transport,
railway requires components for setting and indicating
speed, which have to be unfailing:
redundant potentiometric or coded angular position
transmitters for cruise control and brake control
driver's cab signal indicating devices for the display
of theoretical speed V and actual speed Vth act
Shipbuilding and offshore industries
The complexity of moderns ship's management
requires, together with reducing the deployment of
personnel, an increasing level of automation. Our
product spectrum includes in the field of navigation
and piloting technology among other things.
transducer systems for the determination of
rudder angle or propeller position
corresponding sloped case indicators
signalling devices for cruise control and
rudder angle control
Cranes and excavators
Control and monitoring systems of that application
range result in high demands on accuracy and power
of endurance of all measuring components.
For mobile cranes, we are offering the example safety-
engineering products like
tilt angle transmitters
rope length transmitters
live ring transmitters
cam-operated limit switches
manually actuated and pedal actuated
control transmitters
Energy management facilities
and water-supply and distribution
In this connection, process parameters have to be picked
up, transformed into electrical signals and transmitted to
indicators, controllers and monitoring systems. Among
other things, one makes use of
transducer systems for remote indication of the
position of variable speed drive on valves, weir
gates and sector valves
control room instruments as analog and digital
indicators, set-point adjusters and signal conditioners
Renewable energies
For efficient enhancement of energy generation robust
and precise sensor components are used in wind and
water-power plants.
transducer and inclination systems for measuring and
adjustment of wind-power plants
transducer and inclination systems for setpoint tracing
of solar panels and parabolic mirrors
wind sensors for calculation of wind speed and
wind direction
Hauling plants and hoisting devices
Utmost reliability and operating speed is essential for
measuring and driving systems used on multi-level
shelving racks, assembly lines, working platforms,
suspension railway and also on stage platforms.
High precision length measurement is a precondition for
accurate positioning. Such measurements are carried out
mainly by means of draw wire systems, which provide
analog or digital signal output.
5
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Development and production department
At the present time, there is a constant demand by customers for more complex solutions
of automation problems, which have with a short period of development to be ready to
go into production at short notice. Therefore, our development, research and EMC studies
departments are provided with state-of-the-art computer aided instruments and
equipment. There all the required functional testing can practical be carried out and tests
for specifying EMC protective measures can be simulated.
With CAD workstations in the development department and drawing office and with CNC-
machines in the sector of steel construction, production and assembly we are establishing
the preconditions for short-term realization of products, ready to go into serial production.
Automated testing devices are controlling and recording the guaranteed functional
characteristics of every single device before delivery.
3
plastic feeder casting clean room for resistor components
final assembly EMC test laboratory
assembly area SMD-insertion machine
electroplating shop for surface treatment CNC assembly
6
Products
Our product range includes sensor systems for the determination of
geometrical, mechanical and time-dependent measured quantities,
together with appropriate signal converters and indicators. The following
is just a selection of what we are offering we would appreciate your
request for product information.
Our products are generally deliverable with current certificates such as:
Rope Length Transmitter
high precision
analog or
digital measuring systems with ranges
from 500 mm up to 50.000 mm
Tilt Angle Sensors
inductive
magnetic or
MEMS as single axis or dual axis pendulum
system with analog or digital signal output
Camshaft Gear
adaptation gear
limit switches
remote indication systems; degree of
protection IP 65 to IP 68
Protective Casing
adaptation gear
limit switches
remote indication systems; degree of
protection IP 40 to IP 68 and Exd3nG5
Angular Position Transmitter
potentiometric
inductive
magnetic or
optoelectronic, as single gang,
multiple-arrangement or multiturn design
Spring Cable Reel
displacement transducer and
angular position encoder, for the application
range of crane related measuring methods,
measuring lengths up to 60 m
Linear Displacement Transmitter
potentiometric or inductive with measuring
ranges from 5 mm up to 1.000 mm
magnetic tape sensor with analog or digital
signal output up to 5.000 mm
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Wind Sensor
with DC-tachometer or magnetic measuring system for wind speed
up to 50 m/sec and wind direction measuring with analog or digital control signals
Representations
Signal Indication
analog indicators with motor-driven potentiometer rotary magnet system or LED bar graph displays as flush
mounting instruments
Set-point Adjuster
presetting by hand or motor driven: flush mounting or surface-
type casing with analog or digital output
Joystick
with ergonomic multifunction grip with redundant inductive control systems with analog or digital control signals
Signal Converter
for signal matching and monitoring, available as standard series eurocard or rail mount casing
Pedal Transmitter
with universal, flat ground plate for all pedals with redundant magnetic control systems with analog or digital control signals
BelgiumHPR Techniek B.V.Mr. Adri BarendregtStolwijkstraat 33 | NL-3079 DN RotterdamPhone: 0031-102928787 | Fax: 0031-102928765www.hprtechniek.nlE-Mail: [email protected]
FinlandSensonor OyMr. Kari TannerVanattarantie 2 | FL-37550 LemplPhone: 00358-207809401 | Fax: 00358-32255491E-Mail: [email protected]
FranceICA systmes MotionMr. Pierre Traut62, rue de la Rpublique | F-67800 HoenheimPhone: 0033-390226683 | Fax: 0033-390226684E-Mail: [email protected]
ItalyMICROELIT SPAMr. Davide ReverzaniVia Sardegna, 1 | I-20146 MilanoPhone: 0039-024817900 | Fax: 0039-024813594www.microelit.it | E-Mail: [email protected]
NiederlandeHPR Techniek B.V.Mr. Adri BarendregtStolwijkstraat 33 | NL-3079 DN RotterdamPhone: 0031-102928787 | Fax: 0031-102928765www.hprtechniek.nlE-Mail: [email protected]
NorwayElteco A/SMr. Svein HollaFloodmyrveien 24 | N-3946 PorsgrunnPhone: 0047-35562070 | Fax: 0047-35562099www.elteco.no | E-Mail: [email protected]
AustriaSchmachtl GmbHMr. Jrgen PetschlPummererstrae 36 | A-4020 LinzPhone: 0043-73276460 | Fax: 0043-732785036E-Mail: [email protected]
SwedenPulsteknik ABMr. Anders ReinholdLilla Marieholmsgatan 1-3 | S-41502 GteborgPhone: 0046-317079531www.pulsteknik.se | E-Mail: [email protected]
SwitzerlandDietrich & Blum AGMr. Jrg BaumgartnerHertistr. 31 | CH-8304 WallisellenPhone: 0041-848300700 | Fax: 0041-848300701E-Mail: [email protected]
South AfricaMecosa (Pty) LtdMr. Henning Klaus SpringerPO Box 651240 | ZA-2010 BenmorePhone: 0027-112576100 | Fax: 0027-112576123Mobil: 0027-836750325E-Mail: [email protected]
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Precision Rotary Potentiometer
Measurement and Sensor Systems
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Today potentiometric angular position transmitters attain a still
more status with regard to the analogue measuring technique
as far as high-quality measurement tasks are concerned due
to the favourable value for money.
They are mainly used for
Power braking control elements for railway vehicles
as well as ship telegraphs
Rudder and propeller systems for ships
Control drives for systems in the field of energy
management and chemical industry
Lifting gears and slewing mechanisms of cranes
and excavators
Tail vanes for meteorological measurements
As dancer potentiometers for textile and
paper machinery
As well as for measurements in the field of
mechanical, apparatus and medical engineering
Potentiometric transmitters have either a high-resolution
element of conductive plastic or high-resolution gold or
constantan wire with various resistance and angle values.
They are available in various sizes as single-turn or
multiple-turn potentiometers or in a multiple design.
For adjustment of the measuring range almost all series can
be provided with shorted sections, tappings and function
windings.
Some models are available with incorporated signal
converter providing current or voltage outputs in
configuration of 2, 3 or 4 wires.
To ensure reliability in very dirty atmospheres, oil-filled
potentiometers are available.
Moreover, to provide protection for all potentiometers from
mechanical damage, dusty and damp industrial atmospheres
a series of housings with a protection of the types IP 40 to
IP 68 is available; partly to be equipped with gearing and
Iimit switches.
2
Precision Rotary Potentiometer
with resistance, current or voltage output
Application ranges
11
Specifications of protective housings
Series A
Series GS 120
Series G 90
Housing
IP Code
Shaft
Bearing
Bearing friction
Gearing
Weight
Article number
Housing
IP Code
Shaft
Bearing
Bearing friction
Gearing
Weight
Article number
alu, grey coated
IP 40 or IP 65
stainless steel
2 ball bearings
IP 40 = 0,1 Ncm
IP 65 = 1,5 Ncm
1:1 up to 1:10 *
1:1 up to 25:1 *
26:1 up to 125:1 **
approx. 1 kg
3601Z02
alu, grey coated
stainless steel
2 ball bearings
1,5 Ncm
1:1 up to 216:1 *
1:1 up to 1296:1 **
1:1 up to 1:10 ***
ca. 2,5 kg
1892Z
IP 65
Mechanical data
Mechanical data
Housing
IP code
Shaft
Bearing friction
Weight
Article number
alu, grey coated
IP 40 or IP 65
stainless steel
0,8 Ncm
ca. 0,4 1 kg
1708Z03
Mechanical data
Housing suitable for accommodation
of any transmitter size up to
54 mm outside diameter.
Housing suitable for accommodation of any
transmitter size up to 70 mm
outside diameter.
Housing suitable for accommodation
of any potentiometer of type series
PW70 in single design.
5.9
62
Pg9
~1
25
76
42.5
8
16
60
2
30
h6
h6
6
5.3
80
45
Pg9
97
90
107
~28
27
6.5
Tk-
69.5
30
6
20.4
3.5
2
6
32.4
116
17 13
-0.0
12
-0.0
18
h9
145
7/3x120
85
25 25
Tk-
10
Element for pressure compensation244
6
10
12
10
21
Length according to order
54
40
120
160
h6
h9
h9
0.5
* free from backlash, ** low backlash
* free from backlash, ** low backlash
*** free from backlash or low backlash
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Versions and circuit variations
3
Series PW Resistance elements as ring winding with wire winding on an
anodised aluminium anchor ring can be provided with any
circuit, angle and resistance values.
1. Wiper limited by stops
2. Wiper continuous rotation over 360 with reactive winding
3. Wiper continuous rotation over 360 without reactive winding
(sawtooth shape)
4. Any arrangement of shorted sections
5. Any arrangement of tappings
6. 7. 8. Special windings with characteristic curve of the
linear or sin/cos type
9. Two electrically isolated windings on a winding former,
angle 175
Series PW Resistance elements as straight winding with wire winding on a
coated former of copper wire are used in potentiometers of the
multiple-turn or linear type but also in single-turn potentiometers
with active angles up to max. 350.
Wiper limited by stops
Wiper continuous rotation over 360 only for purposes of
putting into operation
Any arrangement of shorted sections
Any arrangement of tappings
1.
2.
4.
5.
Series PK Resistance elements of conductive plastic, imprinted on glass-
fiber reinforced supports. The max. active angle amounts to
355. Smaller angles, tappings and shorted sections on request.
Wiper limited by stops
2 Wiper continuous rotation over 360
Any arrangement of shorted sections
Any arrangement of tappings
Sin/cos characteristic curve
Two electrically isolated windings on a winding former,
angle 175
1.
.
4.
5.
7.
9.
1 2 54
1 2 5 6 7 8 943
91 2 54 7
10
Angular Position Transducers
Type series PW / PK -MU Angular position transducers, equipped with resistance
elements of wire or plastic resistance elements with integrated
R/I or R/V converter for current or voltage output, optional with
a configuration of 2, 3 or 4 wires.
Also available with galvanic isolation between supply and
output signal as far as version with 4 wires is concerned.
All types of transducers are provided with rear trimmer to
match output signal within wide ranges to the respective
angular deflection.
Type series PW / PK 613-MU PW / PK 620-MU PW / PK 1023-MU
0,2 %
2 k
0 - 20 4 - 20 mA
600
18 - 33 V DC
80 mA
max. 1 % / 10 K; typically: 0,5 % /10 K
0,1 %
and
approx.
respectively
0,1 %
Voltage output
Load resistance
Current voltage
Load resistance
Supply voltage
Current consumption
4-wire system galvanically isolated
2-, 3- or 4-wire system
TC
Linearity
0 - 10 2 - 10 V and respectively
Zero point and rise to be
adjusted via trimmer
mA
V
0 %
0 %
50 %
10 %
100 %
100 %
mA
V
PW / PK 613-MU / 620-MU PW / PK 1023-MU
6520
60
TK- 42 / M4
10
24
58
50 f7
h7
50,8
14
45,6
6
47,6
h7
-0,02
Electrical specifications
4-wire system
with galvanic
isolationmA
UB
IA
3- or
4-wire system
mA
UB
IA
2-wire system
mA
UB
IA
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Electrical specifications
4
straight-shaped
9
22,2 mm
IP 30
3 / 6 mm
ball-/sintered bearing
0,03 Ncm
340
340
up to 10 k
5 %
0,5 %
1033
0,5 W
threefold
soldered connection/wire
15g
1114Z70
ring
23
60 mm
IP 65
6 / 10 mm
ball bearing
2,5 Ncm
360
345
up to 20 k
2 %
0,2 %
max. 2321
2,5W
twofold
plug / cable
380 g
5720Z52
11
28 mm
IP 30
6 mm
ball-/sintered bearing
0,04 Ncm
340
340
up to 10 k
5 %
0,5 %
1369
0,5 W
threefold
soldered connection/wire
20 g
1122Z01
straight-shaped
Version wire-wound
Temperature range
Test voltage
Vibration resistance
Shock resistance
Life time
Fastening
Model types PW 609 PW 620
Design
General Data
Resistance element
Material of housing
Synchro size
Diameter of housing
IP code of housing
Diameter of shaft
Shaft bearing
Material of shaft
Adjustment speed max.
Torque
Torque (oil-filling)
max. active angle (
max. stop angle
Value of resistance
Resistance tolerance
Linearity tolerance
Resolution (windings)*
Capacity
Multiple version
Functional winding
Oilfilling
Switches
Connection
Weight **
Article number
0,5)
PW 611 PW 1023
straight-shaped ring
13
36,5 mm
IP 30
6 mm
ball-/sintered bearing
0,05 Ncm
1 Ncm
345 360
345
up to 20 k
5 % 2 %
0,2 %
1851 2100
1 W 2,5 W
sixfold
soldered connection / wire
40 g
1567Z01 1560Z10
PW 613
straight-shaped ring
20
50,8 mm
IP 30
6 mm
ball-/sintered bearing
0,05 Ncm
1 Ncm
350 360
345
up to 20 k
5 % 2 %
0,2 %
3434 max. 2321
1 W 2,5 W
sixfold
soldered connection / wire
70 g
1577Z01 1570Z02
* depend on resistance value and active angle
** single version
-30 C up to +80 C
550 V, 50 Hz, 1 min.
5 - 200 Hz, 10 g
50 g, 6 ms
high life time due to a patent-registered spiral wiper 10 - 100 millions cycles
depend on version: Central fixing, clamp fixing, threaded holes
aluminium, anodised
stainless steel
360 U/min.
PW 70
27,5
7,2
24
6 h7
12 h6
70
50
M4
PW 55
2,5
8
5,95 -0,02
3,2 6 +0,05
46
55
PW 45
6
12
h7
h6
24
27,5
32
45
M4
9
PW 45W 3/10
45
M10x1
20,5
85
46,5
6 h7
PW 70M
L 50 70 90
MI MII MIII MIV MV MVI
110 130 150
6 h7
30 h6
24
L
2
M4
80
50
-
Version
Model types
Design
Resistance element
Material of housing
Synchro size
Diameter of housing
IP code of housing
Diameter of shaft
Shaft bearing
Material of shaft
Adjustment speed
Torque
Torque (oil-filling)
Value of resistance
Resistance tolerance
Linearity tolerance
Resolution (windings)*
Capacity**
Multiple version
Functional winding
Oilfilling
Switches
Connection
Weight
Article number
max. active angle (
max. stop angle
0,5)
straight-shaped
brass / thermoplast
FSG design
45 mm
IP 30
6 mm
sintered bearing
stainless steel
360 U/min.
0,5 Ncm
1080 3600
1080 3600
up to 25 k
5 %
0,1 %
max. 5783 max. 21049
2 W
twofold
soldered connection
100 g 150 g
1302Z10 1300Z10
straight-shaped
thermoplast
45 mm
6 mm
sintered bearing
60 U/min.
0,5 Ncm / 5 Ncm
280 / 345
280 / 345
up to 25 k
5 %
0,5 %
max. 2312
1,5 W
soldered connection
70 g
1511Z07
ring
thermoplast
45 mm
6 mm
sintered bearing
360 U/min.
0,3 Ncm / 3 Ncm
1 Ncm
360
345
up to 20 k
2 %
0,3 %
max. 2321
2,5 W
twofold
soldered-/screwed connection
70 g
1500Z05
straight-shaped
thermoplast
55 mm
Hollow shaft 6 x 6 mm
plastic bush bearing
60 U/min.
0,2 Ncm
350
345
up to 20 k
5 %
0,5 %
1620
1,5 W
stackable
plug Faston
50 g
1573S10
ring
thermoset
70 mm
6 mm
sintered bearing
360 U/min.
0,5 Ncm
1 Ncm
360
350
up to 50 k
2 %
0,15 %
max. 3621
6 W
sixfold
soldered-/screwed connection
140 g
1700Z04
5
Electrical specifications
wire-wound
PW 0045 PW 45 W 3/10 PW 55PW 45 PW 70
* depend on resistance value and active angle
** single version
Designs
8
PW / PK 613 PW / PK 620
PW / PK 609 PW / PK 611
PW / PK 1023
6520
60
TK- 42 / M4
10
24
58
50 f7
h7
PW 0045
6
24
13
M12x0,75
h7
45
32
47.6
6 h7
50.8
6.1
12
.21
4
h7
33.32
6
36.5
12
.2
6.1
14
6
24.6
28
12
.21
4
6.1
h7h7
22.2
19
6
12
6
14
-
Version
Model types
Design
Resistance element
Material of housing
Synchro size
Diameter of housing
IP code of housing
Diameter of shaft
Shaft bearing
Material of shaft
Adjustment speed max.
Torque
Torque (oil-filling)
Value of resistance
Resistance tolerance
Linearity tolerance
Resolution
Capacity
Multiple version
Functional curve
Oilfilling
Switches
Connection
Weight*
Article number
max. active angle (
max. stop angle
0,5)
conductive plastic
aluminium, anodised
13
36,5 mm
IP 30
6 mm
ball-/sintered bearing
stainless steel
1000 U/min.
0,05 Ncm
350 5632
345 5632
1 k up to 10 k
10 %
1,5 % / 0,15 % ** 0,5 %
almost infinite
1 W
sixfold onefold
soldered connection / wire
40 g 120 g
1565Z02 2720Z50
9
22,2 mm
IP 30
3 / 6 mm
ball-/sintered bearing
0,03 Ncm
345
340
20 %
2 % / 0,5 % **
0,5 W
threefold
soldered connection/wire
15 g
1105Z02 / 1125Z01
11
28 mm
IP 30
6 mm
ball-/sintered bearing
0,04 Ncm
345
340
20 %
2 % / 0,2 % **
0,5 W
threefold
soldered connection/wire
20 g
1120Z02
20
50,8 mm
IP 30
6 mm
ball-/sintered bearing
0,05 Ncm
1 Ncm
355
345
10 %
1,5 % / 0,1 % **
1 W
sixfold
soldered connection/wire
70 g
1575Z02
23
60 mm
IP 65
6 / 10 mm
ball bearing
2,5 Ncm
355
345
10 %
1,5 % / 0,1 % **
1 W
twofold
plug / cable
380 g
5710Z52
Electrical specifications
6
conductive plastic
PK 609 PK 613 PK 620PK 611 PK 1023
* single version
** linearised version
Temperature range
Test voltage
Vibration resistance
Shock resistance
Life time
Fastening
General data
-30 C up to +80 C
550 V, 50 Hz, 1 min.
5 - 200 Hz, 10 g
50 g, 6 ms
high life time due to a patent-registered spiral wiper 10 - 100 million cycles
depend on version: Central fixing, clamp fixing, threaded holes
PK 613-G16
7
Potentiometric circuit and its characteristic curves
Standard winding
12
11 13
- U +
u 1
1 -
12
U
Winding with 2 different resistance segments
for buckled characteristic curves
12
11 13
- U +
u 1
1 -
12
U
W1 W2
Shorted section within winding
12
11 13
- U + u 1
1 -
12
U
Center tapping for benchmark
12
10
11 13
- U +
u 1
1 -
12
U+
U-
Wiper continuous rotation, without reactive winding,
nly at beginning and end led out separatelyo
360
u 1
1 -
12
U
11 13
- U +
Sealed sin/cos functional windings with 90 offset wipers
12
1
8a3
12
2
u
2
u
2
8a1
8a2
U
-
+360
U
cos cos sin
sin
Shorted section within winding
12
11
- A
+ U8a2
13
U
-
+
U + +
A -
U1
2
C Sealed winding with 2 opposite tappings
and 2 opposite wipers continuous rotation
12
1
12
2
u
8a1
8a2
U
-
+
360
0
u 1
2 -
12
1
2
U+
U-
D
A B
E F
G H
-
Version
Model types
Design
Resistance element
Material of housing
Synchro size
Diameter of housing
IP code of housing
Diameter of shaft
Shaft bearing
Material of shaft
Adjustment speed max.
Torque
Torque (oil-filling)
Value of resistance
Resistance tolerance
Linearity tolerance
Resolution
Capacity
Multiple version
Functional curve
Oilfilling
Switches
Connection
Weight*
Article number
max. active angle (
max. stop angle
0,5)
conductive plastic
aluminium, anodised
13
36,5 mm
IP 30
6 mm
ball-/sintered bearing
stainless steel
1000 U/min.
0,05 Ncm
350 5632
345 5632
1 k up to 10 k
10 %
1,5 % / 0,15 % ** 0,5 %
almost infinite
1 W
sixfold onefold
soldered connection / wire
40 g 120 g
1565Z02 2720Z50
9
22,2 mm
IP 30
3 / 6 mm
ball-/sintered bearing
0,03 Ncm
345
340
20 %
2 % / 0,5 % **
0,5 W
threefold
soldered connection/wire
15 g
1105Z02 / 1125Z01
11
28 mm
IP 30
6 mm
ball-/sintered bearing
0,04 Ncm
345
340
20 %
2 % / 0,2 % **
0,5 W
threefold
soldered connection/wire
20 g
1120Z02
20
50,8 mm
IP 30
6 mm
ball-/sintered bearing
0,05 Ncm
1 Ncm
355
345
10 %
1,5 % / 0,1 % **
1 W
sixfold
soldered connection/wire
70 g
1575Z02
23
60 mm
IP 65
6 / 10 mm
ball bearing
2,5 Ncm
355
345
10 %
1,5 % / 0,1 % **
1 W
twofold
plug / cable
380 g
5710Z52
Electrical specifications
6
conductive plastic
PK 609 PK 613 PK 620PK 611 PK 1023
* single version
** linearised version
Temperature range
Test voltage
Vibration resistance
Shock resistance
Life time
Fastening
General data
-30 C up to +80 C
550 V, 50 Hz, 1 min.
5 - 200 Hz, 10 g
50 g, 6 ms
high life time due to a patent-registered spiral wiper 10 - 100 million cycles
depend on version: Central fixing, clamp fixing, threaded holes
PK 613-G16
7
Potentiometric circuit and its characteristic curves
Standard winding
12
11 13
- U +
u 1
1 -
12
U
Winding with 2 different resistance segments
for buckled characteristic curves
12
11 13
- U +
u 1
1 -
12
U
W1 W2
Shorted section within winding
12
11 13
- U +
u 1
1 -
12
U
Center tapping for benchmark
12
10
11 13
- U +
u 1
1 -
12
U+
U-
Wiper continuous rotation, without reactive winding,
nly at beginning and end led out separatelyo
360
u 1
1 -
12
U
11 13
- U +
Sealed sin/cos functional windings with 90 offset wipers
12
1
8a3
12
2
u
2
u
2
8a1
8a2
U
-
+360
U
cos cos sin
sin
Shorted section within winding
12
11
- A
+ U8a2
13
U
-
+
U + +
A -
U1
2
C Sealed winding with 2 opposite tappings
and 2 opposite wipers continuous rotation
12
1
12
2
u
8a1
8a2
U
-
+
360
0
u 1
2 -
12
1
2
U+
U-
D
A B
E F
G H
-
Version
Model types
Design
Resistance element
Material of housing
Synchro size
Diameter of housing
IP code of housing
Diameter of shaft
Shaft bearing
Material of shaft
Adjustment speed
Torque
Torque (oil-filling)
Value of resistance
Resistance tolerance
Linearity tolerance
Resolution (windings)*
Capacity**
Multiple version
Functional winding
Oilfilling
Switches
Connection
Weight
Article number
max. active angle (
max. stop angle
0,5)
straight-shaped
brass / thermoplast
FSG design
45 mm
IP 30
6 mm
sintered bearing
stainless steel
360 U/min.
0,5 Ncm
1080 3600
1080 3600
up to 25 k
5 %
0,1 %
max. 5783 max. 21049
2 W
twofold
soldered connection
100 g 150 g
1302Z10 1300Z10
straight-shaped
thermoplast
45 mm
6 mm
sintered bearing
60 U/min.
0,5 Ncm / 5 Ncm
280 / 345
280 / 345
up to 25 k
5 %
0,5 %
max. 2312
1,5 W
soldered connection
70 g
1511Z07
ring
thermoplast
45 mm
6 mm
sintered bearing
360 U/min.
0,3 Ncm / 3 Ncm
1 Ncm
360
345
up to 20 k
2 %
0,3 %
max. 2321
2,5 W
twofold
soldered-/screwed connection
70 g
1500Z05
straight-shaped
thermoplast
55 mm
Hollow shaft 6 x 6 mm
plastic bush bearing
60 U/min.
0,2 Ncm
350
345
up to 20 k
5 %
0,5 %
1620
1,5 W
stackable
plug Faston
50 g
1573S10
ring
thermoset
70 mm
6 mm
sintered bearing
360 U/min.
0,5 Ncm
1 Ncm
360
350
up to 50 k
2 %
0,15 %
max. 3621
6 W
sixfold
soldered-/screwed connection
140 g
1700Z04
5
Electrical specifications
wire-wound
PW 0045 PW 45 W 3/10 PW 55PW 45 PW 70
* depend on resistance value and active angle
** single version
Designs
8
PW / PK 613 PW / PK 620
PW / PK 609 PW / PK 611
PW / PK 1023
6520
60
TK- 42 / M4
10
24
58
50 f7
h7
PW 0045
6
24
13
M12x0,75
h7
45
32
47.6
6 h7
50.8
6.1
12
.21
4
h7
33.32
6
36.5
12
.2
6.1
14
6
24.6
28
12
.21
4
6.1
h7h7
22.2
19
6
12
6
14
-
Electrical specifications
4
straight-shaped
9
22,2 mm
IP 30
3 / 6 mm
ball-/sintered bearing
0,03 Ncm
340
340
up to 10 k
5 %
0,5 %
1033
0,5 W
threefold
soldered connection/wire
15g
1114Z70
ring
23
60 mm
IP 65
6 / 10 mm
ball bearing
2,5 Ncm
360
345
up to 20 k
2 %
0,2 %
max. 2321
2,5W
twofold
plug / cable
380 g
5720Z52
11
28 mm
IP 30
6 mm
ball-/sintered bearing
0,04 Ncm
340
340
up to 10 k
5 %
0,5 %
1369
0,5 W
threefold
soldered connection/wire
20 g
1122Z01
straight-shaped
Version wire-wound
Temperature range
Test voltage
Vibration resistance
Shock resistance
Life time
Fastening
Model types PW 609 PW 620
Design
General Data
Resistance element
Material of housing
Synchro size
Diameter of housing
IP code of housing
Diameter of shaft
Shaft bearing
Material of shaft
Adjustment speed max.
Torque
Torque (oil-filling)
max. active angle (
max. stop angle
Value of resistance
Resistance tolerance
Linearity tolerance
Resolution (windings)*
Capacity
Multiple version
Functional winding
Oilfilling
Switches
Connection
Weight **
Article number
0,5)
PW 611 PW 1023
straight-shaped ring
13
36,5 mm
IP 30
6 mm
ball-/sintered bearing
0,05 Ncm
1 Ncm
345 360
345
up to 20 k
5 % 2 %
0,2 %
1851 2100
1 W 2,5 W
sixfold
soldered connection / wire
40 g
1567Z01 1560Z10
PW 613
straight-shaped ring
20
50,8 mm
IP 30
6 mm
ball-/sintered bearing
0,05 Ncm
1 Ncm
350 360
345
up to 20 k
5 % 2 %
0,2 %
3434 max. 2321
1 W 2,5 W
sixfold
soldered connection / wire
70 g
1577Z01 1570Z02
* depend on resistance value and active angle
** single version
-30 C up to +80 C
550 V, 50 Hz, 1 min.
5 - 200 Hz, 10 g
50 g, 6 ms
high life time due to a patent-registered spiral wiper 10 - 100 millions cycles
depend on version: Central fixing, clamp fixing, threaded holes
aluminium, anodised
stainless steel
360 U/min.
PW 70
27,5
7,2
24
6 h7
12 h6
70
50
M4
PW 55
2,5
8
5,95 -0,02
3,2 6 +0,05
46
55
PW 45
6
12
h7
h6
24
27,5
32
45
M4
9
PW 45W 3/10
45
M10x1
20,5
85
46,5
6 h7
PW 70M
L 50 70 90
MI MII MIII MIV MV MVI
110 130 150
6 h7
30 h6
24
L
2
M4
80
50
-
Versions and circuit variations
3
Series PW Resistance elements as ring winding with wire winding on an
anodised aluminium anchor ring can be provided with any
circuit, angle and resistance values.
1. Wiper limited by stops
2. Wiper continuous rotation over 360 with reactive winding
3. Wiper continuous rotation over 360 without reactive winding
(sawtooth shape)
4. Any arrangement of shorted sections
5. Any arrangement of tappings
6. 7. 8. Special windings with characteristic curve of the
linear or sin/cos type
9. Two electrically isolated windings on a winding former,
angle 175
Series PW Resistance elements as straight winding with wire winding on a
coated former of copper wire are used in potentiometers of the
multiple-turn or linear type but also in single-turn potentiometers
with active angles up to max. 350.
Wiper limited by stops
Wiper continuous rotation over 360 only for purposes of
putting into operation
Any arrangement of shorted sections
Any arrangement of tappings
1.
2.
4.
5.
Series PK Resistance elements of conductive plastic, imprinted on glass-
fiber reinforced supports. The max. active angle amounts to
355. Smaller angles, tappings and shorted sections on request.
Wiper limited by stops
2 Wiper continuous rotation over 360
Any arrangement of shorted sections
Any arrangement of tappings
Sin/cos characteristic curve
Two electrically isolated windings on a winding former,
angle 175
1.
.
4.
5.
7.
9.
1 2 54
1 2 5 6 7 8 943
91 2 54 7
10
Angular Position Transducers
Type series PW / PK -MU Angular position transducers, equipped with resistance
elements of wire or plastic resistance elements with integrated
R/I or R/V converter for current or voltage output, optional with
a configuration of 2, 3 or 4 wires.
Also available with galvanic isolation between supply and
output signal as far as version with 4 wires is concerned.
All types of transducers are provided with rear trimmer to
match output signal within wide ranges to the respective
angular deflection.
Type series PW / PK 613-MU PW / PK 620-MU PW / PK 1023-MU
0,2 %
2 k
0 - 20 4 - 20 mA
600
18 - 33 V DC
80 mA
max. 1 % / 10 K; typically: 0,5 % /10 K
0,1 %
and
approx.
respectively
0,1 %
Voltage output
Load resistance
Current voltage
Load resistance
Supply voltage
Current consumption
4-wire system galvanically isolated
2-, 3- or 4-wire system
TC
Linearity
0 - 10 2 - 10 V and respectively
Zero point and rise to be
adjusted via trimmer
mA
V
0 %
0 %
50 %
10 %
100 %
100 %
mA
V
PW / PK 613-MU / 620-MU PW / PK 1023-MU
6520
60
TK- 42 / M4
10
24
58
50 f7
h7
50,8
14
45,6
6
47,6
h7
-0,02
Electrical specifications
4-wire system
with galvanic
isolationmA
UB
IA
3- or
4-wire system
mA
UB
IA
2-wire system
mA
UB
IA
-
Today potentiometric angular position transmitters attain a still
more status with regard to the analogue measuring technique
as far as high-quality measurement tasks are concerned due
to the favourable value for money.
They are mainly used for
Power braking control elements for railway vehicles
as well as ship telegraphs
Rudder and propeller systems for ships
Control drives for systems in the field of energy
management and chemical industry
Lifting gears and slewing mechanisms of cranes
and excavators
Tail vanes for meteorological measurements
As dancer potentiometers for textile and
paper machinery
As well as for measurements in the field of
mechanical, apparatus and medical engineering
Potentiometric transmitters have either a high-resolution
element of conductive plastic or high-resolution gold or
constantan wire with various resistance and angle values.
They are available in various sizes as single-turn or
multiple-turn potentiometers or in a multiple design.
For adjustment of the measuring range almost all series can
be provided with shorted sections, tappings and function
windings.
Some models are available with incorporated signal
converter providing current or voltage outputs in
configuration of 2, 3 or 4 wires.
To ensure reliability in very dirty atmospheres, oil-filled
potentiometers are available.
Moreover, to provide protection for all potentiometers from
mechanical damage, dusty and damp industrial atmospheres
a series of housings with a protection of the types IP 40 to
IP 68 is available; partly to be equipped with gearing and
Iimit switches.
2
Precision Rotary Potentiometer
with resistance, current or voltage output
Application ranges
11
Specifications of protective housings
Series A
Series GS 120
Series G 90
Housing
IP Code
Shaft
Bearing
Bearing friction
Gearing
Weight
Article number
Housing
IP Code
Shaft
Bearing
Bearing friction
Gearing
Weight
Article number
alu, grey coated
IP 40 or IP 65
stainless steel
2 ball bearings
IP 40 = 0,1 Ncm
IP 65 = 1,5 Ncm
1:1 up to 1:10 *
1:1 up to 25:1 *
26:1 up to 125:1 **
approx. 1 kg
3601Z02
alu, grey coated
stainless steel
2 ball bearings
1,5 Ncm
1:1 up to 216:1 *
1:1 up to 1296:1 **
1:1 up to 1:10 ***
ca. 2,5 kg
1892Z
IP 65
Mechanical data
Mechanical data
Housing
IP code
Shaft
Bearing friction
Weight
Article number
alu, grey coated
IP 40 or IP 65
stainless steel
0,8 Ncm
ca. 0,4 1 kg
1708Z03
Mechanical data
Housing suitable for accommodation
of any transmitter size up to
54 mm outside diameter.
Housing suitable for accommodation of any
transmitter size up to 70 mm
outside diameter.
Housing suitable for accommodation
of any potentiometer of type series
PW70 in single design.
5.9
62
Pg9~
12
5
76
42.5
8
16
60
2
30
h6
h6
6
5.3
80
45
Pg9
97
90
107
~28
27
6.5
Tk-
69.5
30
6
20.4
3.5
2
6
32.4
116
17 13
-0.0
12
-0.0
18
h9
145
7/3x120
85
25 25
Tk-
10
Element for pressure compensation244
6
10
12
10
21
Length according to order
54
40
120
160
h6
h9
h9
0.5
* free from backlash, ** low backlash
* free from backlash, ** low backlash
*** free from backlash or low backlash
-
Angular Position Transducers
Measurement and Sensor Systems
-
For measuring angular positions and converting them into electrical
signals for teletransmission purposes, either potentiometric (see data
sheet precision rotary potentiometer), inductive, magnetic,
incrementally or absolutely coded angular position transducers can
be used according to the particular application.
Inductive angular position transducers of the non-contacting type
are preferably used on measuring points, which are exposed to
extreme vibration or shock or to aggressive atmospheres.
This applies mainly to measurement problems one is confronted with
in energy industry and chemical plants, for instance while measuring
the actual value of the position of variable speed drives, or of
machines in paper-processing and textile industry, while measuring
the position of dancer rollers and very frequently in pendulum
systems for measuring tilt angles on cranes and excavators.
Optoelectronic angular position transducers possess code disks,
whose tracks are digitally scanned.
They are high-resolution measuring systems with low temperature
coefficient, available in a single- or multi-turn version, outputting
analogue or digitally coded signals.
Single-turn transducers are used e. g. in the railway vehicle domain in
connection with master controllers or on cranes as slewing ring
transmitters.
Multi-turn transducers are preferably used together with rope length
measuring systems on hauling plants, bearer cable winches of crane
systems or in the field of machine tool engineering for sensing the
tool position.
Magnetic angular position transducers are extremely robust
measuring systems completely hermetically encapsulated of two-
chamber design with a protection degree of IP 68.
In shaft exit design e. g. they are used to record the angular position
of a permanent magnet mounted on the measuring object.
Transducers of this type are predominately used in commercial
vehicles for sensing the position of steering type axles or the angle
of the articulated arm of excavators.
Transducers with shaft exit also contain a hermetically encapsulated
electronic unit. They are universally used in mechanical engineering
exposed to extreme atmospheres in order to record angular positions.
Signals of the single- or multi-turn version are output either analogue
as current or voltage signals or digital as CAN open configuration.
2
Inductive Magnetic
mA
N
S
C
Optoelectronic
Angular Position Transducers
Application range
Measuring systems
Specifications of protective casing
11
GS 100
GS 120 EEX
GS 150
aluminium,
grey varnished coating
IP 65 (IP 68)
stainless steel
two ball bearings
4 Ncm
1:1 bis 1296:9 *
1:1 bis 1:10 **
ca. 3 8 kg
1802Z02
Mechanical data
Casing
Degree of protection
Shaft material
Bearing
Bearing friction
Gearing
Weight
Article number
Casing
Degree of protection
Shaft material
Bearing
Bearing friction
Gearing
Weight
Article number
aluminium,
grey varnished coating
IP 65 (IP 68)
stainless steel
two ball bearings
1,5 Ncm
1:1 up to 256:1 *
1:10 **
ca. 1,5 kg
1831S10
Mechanical data
Casing
Degree of protection
Protection class
PTB-No.
Shaft material
Bearing
Bearing friction
Gearing
Weight
Article number
aluminium,
grey varnished coating
IP 65
EExdIICT6
PTB 03 ATEX
1062 / 1063X
stainless steel
two ball bearings
1,5 Ncm
on demand
5 kg approximately
1785Z02
Mechanical data
Accepts all sizes of transmitters up to an
outside diameter of 70 mm.
Incorporating switches is possible.
Accepts transmitters size 13 and 20,
servo mount.
70
2xPg11
22.5 22.5
74
Tk-
92Tk-
38
12
24
100
25
10
9
35
5
M6
h9
10
0h6
100
optional
101
Pg16
M8x12
25
40
Tk-
12
21
DIN 6885 A4-10
65 mm - 500 mm approximately
(depends on the components inside)
10
15
5
45
h6
-0.0
06
-0.0
08 3
8 150
M6/28 deeply
10
h7
30
h6
15,23
57,317024
251,3
120
104
120
22
,53
0 75
* backlash compensated or reduced backlash
** backlash compensated
* backlash compensated or reduced backlash
** backlash compensated
-
Specifications of separate components
1. Unilat coupling for shaft diameter
4/6 mm
6/6 mm, 6/8 mm, 6/10mm, 6/12 mm
8/8 mm, 8/10 mm, 8/12 mm
10/10 mm, 10/12 mm
Material: Aluminium or brass/plastic
2. Balg coupling for shaft diameter:
6/6 mm, 6/10 mm
10/10 mm, 10/12 mm
12/12 mm
Material: Brass alloy
3. Drive coupling for shaft diameter:
6/6 mm, 6/8 mm, 6/10 mm, 6/12mm
8/8 mm, 8/10 mm, 8/12 mm
10/10 mm, 10/12 mm
12/12 mm
Material: Aluminium
Other versions on request.
:
10
Couplings
Signal converter
4,5
5,7
37,5
55
61
6,5
110
75
Signal converter
Typ WEVI / K16
Input: signal from transducer series WD
Output: 0 or 4 - 20 mA, R 600L
Supply: 18 - 33 V DC or 230 V AC
Weight: 300 g
Article number: 9242Z03
Signal converter
Typ WEVI EEX / K16
Input: signal from transducer series WD
Output: 0 or 4 - 20 mA, R 600 intrinsically safeL
Supply: 18 - 24 V DC intrinsically safe from NBW
Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2061X
Weight: 300 g
Article number: 9249Z51
Power supply with signal isolation
Typ NBW EEX / K16
Input: 4 - 20 mA intrinsically safe
Output: 4 - 20 mA electrically isolated from input R 600 L
Supply: 230 V AC
Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2050
Weight: 300 g
Article number: 8249Z02
1
2
3
Inductive transducer systems (WD)
are available as models of synchro size 20 (series 620) and
synchro size 23 (series 1023).
They contain a differential inductor designed in form of a ring
winding with a non-contact tapping.
The electrical output signals representing zero and final value
of the mechanical drive shaft angle are available within a broad
range of limits via trimming potentiometers of the incorporated
or separate electronics.
For use in explosive installations, transducer systems as
well as electronic components are available with a degree
of protection EEx and Exd with ATEX approval.
Optoelectronic transducer systems (XI and XA)
are available as models of synchro size 23 in incremental
and absolute coded design.
Incremental systems convert the angle to be measured into
a proportional number of pulses, appearing in two tracks
A and B with an offset of 90 for identification of direction.
Absolutely coded systems are available as single- or multi-turn
encoders.
They contain a gray-coded rotating disk whose 12 concentric
tracks are optically scanned by infrared diodes and phototransistors.
Signals are output parallel via NPN or PNP transistors or analogue
via a digital-to-analogue converter with current output 4 - 20 mA.
All transducers can also be supplied with field bus interface
CAN open standard and in user-specific data format respectively.
Magnetic transducer systems (MH)
are available as models of synchro sizes 9, 13, 20 and 23.
They are fully enclosed in an aluminium casing of two chamber
design and contain a permanent magnet with a high-precision
angular encoder.
Signals are output either analogue, e. g. with 4 - 20 mA,
or digitally coded (CAN open standard).
Output signal of transducers with analogue output can be
programmed via rear keys of transducer to the respective
measuring range.
For safety-relevant applications these systems are also
available in redundant version according to IEC 61508 (SIL).
System versions
3
WD
MH
Xi u. XA
Differential inductor
mA
Coded disk
mA
CAN
Interface
Permanent magnet
CAN
Interface
N S
mA
sin/cos
-
single-turn multi-turn
9
22,2 mm
6 mm
360 1080
1 3
0,5 - 4,5 V
fixed alignment
0,5 % 0,1 %
12 bit
5 V DC
< 80 mA
IP 67
standard wire
100 g
1130Z01 1140Z01
System versions Magnetic systems
Casing material
Shaft material
Shaft bearing
Temperature range
Test voltage
Immunity standard
Emission standard
Shock
Vibration
Current output
Voltage output
Supply voltage
Series MH 609 MH 620 MH 1023
Models
General data
single-turn
special size
60 mm
external magnet
360
1
0 - 10 V
4 - 20 mA
CAN / CANopen
4 - 20 mA / CAN
fixed alignment
0,2 %
14 bit
18 - 33 V DC
< 80 mA
IP 68
plug / cable
400 g
TV
5850Z01
single-turn multi-turn
23
60 mm
6 / 10 mm
360 23040
1 64
0 - 10 V
4 - 20 mA
CAN / CANopen
4 - 20 mA / CAN
keys or CAN-Bus
0,2 %
14 bit
18 - 33 V DC
< 80 mA
IP 68
plug / cable
400 g
5750Z02 5755Z02
single-turn
20
50,8 mm
6 mm
360
1
0 - 10 V
4 - 20 mA
CAN / CANopen
4 - 20 mA / CAN
cable
0,2 %
14 bit
1 x or 2 x 18 - 33 V DC
< 80 mA
IP 67
cable
200 g
2845Z01
single-turn multi-turn
13
36,5 mm
6 mm
360 5760
1 16
0 - 10 V
4 - 20 mA
keys
0,3 %
12 bit 16 bit
18 - 33 V DC
< 80 mA
IP 65
solder-type terminals / cable
100 g
2740Z01 2750Z01
Specifications
alu, anodized, partly vanished, special version: saline-resistant coating HART-COAT
stainless steel
ball bearing
-30C up to +70C, other ranges on request
500 V, 50 Hz, 1 min
EN 61 000-6-2
EN 61 000-6-4
50 g, 6 ms
4 g Sinus 5 - 100 Hz
R 600 3 wire system, 2 and 4 wire system on requestL
R 10 k 4 wire systemL
18 - 33 V DC, other supply on request
4
MH 613 MH 1023 ext
Single-turn / multi-turn
Synchro size
Casing -
Shaft -
Angle of rotation max.
Revolution max.
Voltage output
Current output
Pulse output
Bus output
Redundant electronics
Signal adjustment via
Linearity
Resolution
Supply
Current consumption
IP code of casing up to
Connection
Weight
Approval
Article number
-
8XA 1023
Models
WD 620
6h7
47
,6-0
,02
50
,8
17,414
1,6
WDG 620
6h7
47
,6-0
,02
50,845,614
1,6
6h
6
50
f7
4
5814
65
60
TK- 42 / M4
* also 10 h6
Solder-type
terminals
Solder-type
terminals
Four-wireThree-wire
Wiring
5
Inductive systems
MH 670 WDG 620*MH 4096
Magnetic systems
Terminal connecting plancolor of standard
wire or cable
solder-type
terminals
cable / standard wire
V- or mA
plug
7-poles
V- or mA
plug
5-poles
supply
output
supply
output
supply
CAN-output
Us
0 V
Us
0 V
Us
0 V
Low
High
+
+
+
+
+
1
2
3 4
5
67
1
234
5
6
1
2
4
2
3
5
4
green
brown
yellow
white
5
4
25
24
* series WD also available in intrinsically safe version, see page 10
** only via external electronic, see page 10
2-fold systems
Xi / MH 1023
single-turn
23
60 mm
6 / 10 mm
360
1
4 - 20 mA
max. 3.600 pulses
4 - 20 mA / 3.600 pulses
fixed aligment
0,2 %
14 bit / 720 pulses
2 x 18 - 33 V DC
< 80 mA
IP 68
plug / cable
500 g
5770Z02
single-turn
20
50,8 mm
6 mm
90 360
1
0 - 10 V**
4 - 20 mA
trimmer
0,5 %
18 - 33 V DC
< 60 mA
IP 30
solder-type terminals
60 g 120 g
Atex
9252Z10 9253Z10
single-turn
special construction
70 mm
6 mm
360
1
4 - 20 mA / two-wire
membrane key
0,35
12 bit / 360
18 - 33 V DC
4 - 20 mA
IP 54 (IP 65)
plug
450 g
5550S01
multi-turn
special construction
61,5 mm
10 mm
4096 revolutions
4096
profi-bus / CAN / CANopen
0,3
12 + 12 bit
10 - 30 V DC
IP 68
cable
600 g
5756Z01
XA 1023
single-turn multi-turn
23
60 mm
6 / 10 mm
360 23040
1 64
4 - 20 mA
CANopen
fixed aligment
0,2 %
12 bit 16 bit
18 - 33 V DC
< 80 mA
IP 67
plug / cable
400 g
5740Z02 5730Z02
WD 620*
Single-turn / multi-turn
Synchro size
Casing -
Shaft -
Angle of rotation max.
Revolution max.
Voltage output
Current output
Pulse output
Bus output
Redundant electronics
Signal adjustment via
Linearity
Resolution
Supply
Current consumption
IP code of casing up to
Connection
Weight
Approval
Article number
On request also available in version according to
IEC 61508, SIL (Safety Integrated Level) or
ISO 13849, PL (Performance Level) possible
GL cer tificate
available
on request
System versions
Series
Models
-
Models
6
MH 609 MH 613
6h6
19
,03
-0,0
2
22
,2 -
0,1
14 26
1,6
Standard wires
6h6
33
,32
-0,0
2
36
,5-0
,1
38
1,6
Solder-type
terminals
14 30
MH 620
TK - 38 / M3
PG screwing with
cable outlet
33,414
1,6
6h6
47
,6-0
,02
50
,8
MH 1023
6h6
50
f7
4
6714
65
60
TK- 42 / M4* also 10
h6
7
MH 1023 ext
64
20
70
NS
65
60
40
TK - 70 / M4
6g6
70
f890
10
10
35
66
9.5 4.5
Tk- 80
MH 670
MH 4096 Xi / MR 1023
5.6
20
52.4
63.5 -0.1
20
9-0
.05
18
61
.5
77
19.5
7
15
35
13.5
3
7.5
10
g63
1.7
5g6
6h
6
50
f7
4
5814
65
60
TK- 42 / M4
* also 10 h6
-
Models
6
MH 609 MH 613
6h6
19
,03
-0,0
2
22
,2 -
0,1
14 26
1,6
Standard wires
6h6
33
,32
-0,0
2
36
,5-0
,1
38
1,6
Solder-type
terminals
14 30
MH 620
TK - 38 / M3
PG screwing with
cable outlet
33,414
1,6
6h6
47
,6-0
,02
50
,8
MH 1023
6h6
50
f7
4
6714
65
60
TK- 42 / M4* also 10
h6
7
MH 1023 ext
64
20
70
NS
65
60
40
TK - 70 / M4
6g6
70
f890
10
10
35
66
9.5 4.5
Tk- 80
MH 670
MH 4096 Xi / MR 1023
5.6
20
52.4
63.5 -0.1
20
9-0
.05
18
61
.5
77
19.5
7
15
35
13.5
3
7.5
10
g63
1.7
5g6
6h
6
50
f7
4
5814
65
60
TK- 42 / M4
* also 10 h6
-
8XA 1023
Models
WD 620
6h7
47
,6-0
,02
50
,8
17,414
1,6
WDG 620
6h7
47
,6-0
,02
50,845,614
1,6
6h
6
50
f7
4
5814
65
60
TK- 42 / M4
* also 10 h6
Solder-type
terminals
Solder-type
terminals
Four-wireThree-wire
Wiring
5
Inductive systems
MH 670 WDG 620*MH 4096
Magnetic systems
Terminal connecting plancolor of standard
wire or cable
solder-type
terminals
cable / standard wire
V- or mA
plug
7-poles
V- or mA
plug
5-poles
supply
output
supply
output
supply
CAN-output
Us
0 V
Us
0 V
Us
0 V
Low
High
+
+
+
+
+
1
2
3 4
5
67
1
234
5
6
1
2
4
2
3
5
4
green
brown
yellow
white
5
4
25
24
* series WD also available in intrinsically safe version, see page 10
** only via external electronic, see page 10
2-fold systems
Xi / MH 1023
single-turn
23
60 mm
6 / 10 mm
360
1
4 - 20 mA
max. 3.600 pulses
4 - 20 mA / 3.600 pulses
fixed aligment
0,2 %
14 bit / 720 pulses
2 x 18 - 33 V DC
< 80 mA
IP 68
plug / cable
500 g
5770Z02
single-turn
20
50,8 mm
6 mm
90 360
1
0 - 10 V**
4 - 20 mA
trimmer
0,5 %
18 - 33 V DC
< 60 mA
IP 30
solder-type terminals
60 g 120 g
Atex
9252Z10 9253Z10
single-turn
special construction
70 mm
6 mm
360
1
4 - 20 mA / two-wire
membrane key
0,35
12 bit / 360
18 - 33 V DC
4 - 20 mA
IP 54 (IP 65)
plug
450 g
5550S01
multi-turn
special construction
61,5 mm
10 mm
4096 revolutions
4096
profi-bus / CAN / CANopen
0,3
12 + 12 bit
10 - 30 V DC
IP 68
cable
600 g
5756Z01
XA 1023
single-turn multi-turn
23
60 mm
6 / 10 mm
360 23040
1 64
4 - 20 mA
CANopen
fixed aligment
0,2 %
12 bit 16 bit
18 - 33 V DC
< 80 mA
IP 67
plug / cable
400 g
5740Z02 5730Z02
WD 620*
Single-turn / multi-turn
Synchro size
Casing -
Shaft -
Angle of rotation max.
Revolution max.
Voltage output
Current output
Pulse output
Bus output
Redundant electronics
Signal adjustment via
Linearity
Resolution
Supply
Current consumption
IP code of casing up to
Connection
Weight
Approval
Article number
On request also available in version according to
IEC 61508, SIL (Safety Integrated Level) or
ISO 13849, PL (Performance Level) possible
GL cer tificate
available
on request
System versions
Series
Models
-
single-turn multi-turn
9
22,2 mm
6 mm
360 1080
1 3
0,5 - 4,5 V
fixed alignment
0,5 % 0,1 %
12 bit
5 V DC
< 80 mA
IP 67
standard wire
100 g
1130Z01 1140Z01
System versions Magnetic systems
Casing material
Shaft material
Shaft bearing
Temperature range
Test voltage
Immunity standard
Emission standard
Shock
Vibration
Current output
Voltage output
Supply voltage
Series MH 609 MH 620 MH 1023
Models
General data
single-turn
special size
60 mm
external magnet
360
1
0 - 10 V
4 - 20 mA
CAN / CANopen
4 - 20 mA / CAN
fixed alignment
0,2 %
14 bit
18 - 33 V DC
< 80 mA
IP 68
plug / cable
400 g
TV
5850Z01
single-turn multi-turn
23
60 mm
6 / 10 mm
360 23040
1 64
0 - 10 V
4 - 20 mA
CAN / CANopen
4 - 20 mA / CAN
keys or CAN-Bus
0,2 %
14 bit
18 - 33 V DC
< 80 mA
IP 68
plug / cable
400 g
5750Z02 5755Z02
single-turn
20
50,8 mm
6 mm
360
1
0 - 10 V
4 - 20 mA
CAN / CANopen
4 - 20 mA / CAN
cable
0,2 %
14 bit
1 x or 2 x 18 - 33 V DC
< 80 mA
IP 67
cable
200 g
2845Z01
single-turn multi-turn
13
36,5 mm
6 mm
360 5760
1 16
0 - 10 V
4 - 20 mA
keys
0,3 %
12 bit 16 bit
18 - 33 V DC
< 80 mA
IP 65
solder-type terminals / cable
100 g
2740Z01 2750Z01
Specifications
alu, anodized, partly vanished, special version: saline-resistant coating HART-COAT
stainless steel
ball bearing
-30C up to +70C, other ranges on request
500 V, 50 Hz, 1 min
EN 50 082-2
EN 50 081-1
50 g, 6 ms
4 g Sinus 5 - 100 Hz
R 600 3 wire system, 2 and 4 wire system on requestL
R 10 k 4 wire systemL
18 - 33 V DC, other supply on request
4
MH 613 MH 1023 ext
Single-turn / multi-turn
Synchro size
Casing -
Shaft -
Angle of rotation max.
Revolution max.
Voltage output
Current output
Pulse output
Bus output
Redundant electronics
Signal adjustment via
Linearity
Resolution
Supply
Current consumption
IP code of casing up to
Connection
Weight
Approval
Article number
Examples for special versions
9
Pivot Angle Transducer
suitable for angle measurement at construction machinery
flat and robust design in IP code IP 68
sensor deflection via flange or hinged arm;
without primary shaft
measuring system magnetic, wearless
signal output 4 - 20 mA or CANopen-interface
redundant signal measurement and signal output
conform with SIL2
feedback sensor for pitch propeller
robust design in IP code IP 68
position notation via pointer at backside
measuring system magnetic, wearless
signal output 4 - 20 mA or CANopen-interface
redundant signal measurement and signal output
galvanic isolation between channels as well
as between supply and output
Feedback Sensor
Cam Shaft Gear
with optical position indicator
suitable for position measurements in off-shore range
small and robust design in IP code IP 65
position notation via pointer at backside
measuring system magnetic, wearless
signal output 2 x 4 - 20 mA or 2 x CANopen-interface
galvanic isolation between channels as well as between
supply and supply voltage
high-precision angle measurement at construction
machinery and elevating platform
robust design in IP code IP 68
multiturn transducer with included free of backlash gear
measuring system magnetic, wearless
signal output 4 - 20 mA or
CANopen-interface / CANopen Safety
redundant signal measurement and signal output
conform with SIL2
Sensor for measurement of propeller position
-
Specifications of separate components
1. Unilat coupling for shaft diameter
4/6 mm
6/6 mm, 6/8 mm, 6/10mm, 6/12 mm
8/8 mm, 8/10 mm, 8/12 mm
10/10 mm, 10/12 mm
Material: Aluminium or brass/plastic
2. Balg coupling for shaft diameter:
6/6 mm, 6/10 mm
10/10 mm, 10/12 mm
12/12 mm
Material: Brass alloy
3. Drive coupling for shaft diameter:
6/6 mm, 6/8 mm, 6/10 mm, 6/12mm
8/8 mm, 8/10 mm, 8/12 mm
10/10 mm, 10/12 mm
12/12 mm
Material: Aluminium
Other versions on request.
:
10
Couplings
Signal converter
4,5
5,7
37,5
55
61
6,5
110
75
Signal converter
Typ WEVI / K16
Input: signal from transducer series WD
Output: 0 or 4 - 20 mA, R 600L
Supply: 18 - 33 V DC or 230 V AC
Weight: 300 g
Article number: 9242Z03
Signal converter
Typ WEVI EEX / K16
Input: signal from transducer series WD
Output: 0 or 4 - 20 mA, R 600 intrinsically safeL
Supply: 18 - 24 V DC intrinsically safe from NBW
Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2061X
Weight: 300 g
Article number: 9249Z51
Power supply with signal isolation
Typ NBW EEX / K16
Input: 4 - 20 mA intrinsically safe
Output: 4 - 20 mA electrically isolated from input R 600 L
Supply: 230 V AC
Type of protection: CE0102 EXII(2)G[EExib]IIc; PTB-Nr. 04 ATEX 2050
Weight: 300 g
Article number: 8249Z02
1
2
3
Inductive transducer systems (WD)
are available as models of synchro size 20 (series 620) and
synchro size 23 (series 1023).
They contain a differential inductor designed in form of a ring
winding with a non-contact tapping.
The electrical output signals representing zero and final value
of the mechanical drive shaft angle are available within a broad
range of limits via trimming potentiometers of the incorporated
or separate electronics.
For use in explosive installations, transducer systems as
well as electronic components are available with a degree
of protection EEx and Exd with ATEX approval.
Optoelectronic transducer systems (XI and XA)
are available as models of synchro size 23 in incremental
and absolute coded design.
Incremental systems convert the angle to be measured into
a proportional number of pulses, appearing in two tracks
A and B with an offset of 90 for identification of direction.
Absolutely coded systems are available as single- or multi-turn
encoders.
They contain a gray-coded rotating disk whose 12 concentric
tracks are optically scanned by infrared diodes and phototransistors.
Signals are output parallel via NPN or PNP transistors or analogue
via a digital-to-analogue converter with current output 4 - 20 mA.
All transducers can also be supplied with field bus interface
CAN open standard and in user-specific data format respectively.
Magnetic transducer systems (MH)
are available as models of synchro sizes 9, 13, 20 and 23.
They are fully enclosed in an aluminium casing of two chamber
design and contain a permanent magnet with a high-precision
angular encoder.
Signals are output either analogue, e. g. with 4 - 20 mA,
or digitally coded (CAN open standard).
Output signal of transducers with analogue output can be
programmed via rear keys of transducer to the respective
measuring range.
For safety-relevant applications these systems are also
available in redundant version according to IEC 61508 (SIL).
System versions
3
WD
MH
Xi u. XA
Differential inductor
mA
Coded disk
mA
CAN
Interface
Permanent magnet
CAN
Interface
N S
mA
sin/cos
-
For measuring angular positions and converting them into electrical
signals for teletransmission purposes, either potentiometric (see data
sheet precision rotary potentiometer), inductive, magnetic,
incrementally or absolutely coded angular position transducers can
be used according to the particular application.
Inductive angular position transducers of the non-contacting type
are preferably used on measuring points, which are exposed to
extreme vibration or shock or to aggressive atmospheres.
This applies mainly to measurement problems one is confronted with
in energy industry and chemical plants, for instance while measuring
the actual value of the position of variable speed drives, or of
machines in paper-processing and textile industry, while measuring
the position of dancer rollers and very frequently in pendulum
systems for measuring tilt angles on cranes and excavators.
Optoelectronic angular position transducers possess code disks,
whose tracks are digitally scanned.
They are high-resolution measuring systems with low temperature
coefficient, available in a single- or multi-turn version, outputting
analogue or digitally coded signals.
Single-turn transducers are used e. g. in the railway vehicle domain in
connection with master controllers or on cranes as slewing ring
transmitters.
Multi-turn transducers are preferably used together with rope length
measuring systems on hauling plants, bearer cable winches of crane
systems or in the field of machine tool engineering for sensing the
tool position.
Magnetic angular position transducers are extremely robust
measuring systems completely hermetically encapsulated of two-
chamber design with a protection degree of IP 68.
In shaft exit design e. g. they are used to record the angular position
of a permanent magnet mounted on the measuring object.
Transducers of this type are predominately used in commercial
vehicles for sensing the position of steering type axles or the angle
of the articulated arm of excavators.
Transducers with shaft exit also contain a hermetically encapsulated
electronic unit. They are universally used in mechanical engineering
exposed to extreme atmospheres in order to record angular positions.
Signals of the single- or multi-turn version are output either analogue
as current or voltage signals or digital as CAN open configuration.
2
Inductive Magnetic
mA
N
S
C
Optoelectronic
Angular Position Transducers
Application range
Measuring systems
Specifications of protective casing
11
GS 100
GS 120 EEX
GS 150
aluminium,
grey varnished coating
IP 65 (IP 68)
stainless steel
two ball bearings
4 Ncm
1:1 bis 1296:9 *
1:1 bis 1:10 **
ca. 3 8 kg
1802Z02
Mechanical data
Casing
Degree of protection
Shaft material
Bearing
Bearing friction
Gearing
Weight
Article number
Casing
Degree of protection
Shaft material
Bearing
Bearing friction
Gearing
Weight
Article number
aluminium,
grey varnished coating
IP 65 (IP 68)
stainless steel
two ball bearings
1,5 Ncm
1:1 up to 256:1 *
1:10 **
ca. 1,5 kg
1831S10
Mechanical data
Casing
Degree of protection
Protection class
PTB-No.
Shaft material
Bearing
Bearing friction
Gearing
Weight
Article number
aluminium,
grey varnished coating
IP 65
EExdIICT6
PTB 03 ATEX
1062 / 1063X
stainless steel
two ball bearings
1,5 Ncm
on demand
5 kg approximately
1785Z02
Mechanical data
Accepts all sizes of transmitters up to an
outside diameter of 70 mm.
Incorporating switches is possible.
Accepts transmitters size 13 and 20,
servo mount.
70
2xPg11
22.5 22.5
74
Tk-
92Tk-
38
12
24
100
25
10
9
35
5
M6
h9
10
0h6
100
optional
101
Pg16
M8x12
25
40
Tk-
12
21
DIN 6885 A4-10
65 mm - 500 mm approximately
(depends on the components inside)
10
15
5
45
h6
-0.0
06
-0.0
08 3
8 150
M6/28 deeply
10
h7
30
h6
15,23
57,317024
251,3
120
104
120
22
,53
0 75
* backlash compensated or reduced backlash
** backlash compensated
* backlash compensated or reduced backlash
** backlash compensated
-
Camshaft Gears
Measurement and Sensor Systems
-
2Design varieties
Camshaft Gears
Camshaft Gears are mainly used for end-point monitoring on
driving-mechanisms in crane production, e.g. hoisting
winches, swing and hoisting gear.
If the length or angle to be monitored shall additionally be
output as a continuous electrical signal, a mounting
arrangement of a remote indicating device of the analog or
digital type is optional available.
They contain in a robust protective casing, degree of
protection IP 65 to IP 68, either a backlash compensated gear
or a gear with reduced backlash for matching the input angle
with the switching or transducer angle.
The downstream of the gear located camshaft is ready to
receive cam plates, for the most part two of them, but at
maximum it can be provided with up to 10 cam plates.
Each cam unit contains two semicircular disks, which can be
adjusted against each other by means of a screwdriver via a
worm drive, the switching point position encompassing a
switching angle from about 10 up to 350 at maximum, and
over 360 of the cam shaft.
Sets of break-before-make contacts are used, each comprising
one normally-closed and one normally-open contact. Silver
contact sets are normally used for controlling purposes in
contactor and relay circuits; in control circuits for electronic
semiconductor components only sets of gold contacts are
used.