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PRODUCT GUIDE Electronic edition – Power generation applications

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Page 1: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

PRODUCT GUIDEElectronic edition – Power generation applications

Page 2: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

The interactive simulator provides a taste of the new InteliVision 8, with demo and preview options illustrating screen information and function.

simulator

OnlInE

Page 3: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT, InteliMainsNT and InteliDrive

controllers. It is designed as a simple, easy to use Plug and Play solution, which also features our

unique TRENDS monitoring as a standard feature.

It is the first colour display in the Power Generation field.

More info on page 54.

www.comap.cz/intelivision8

Page 4: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

The InteliDrive Mobile is a highly flexible sophisticated mobile electronic controller, which features outstanding control, monitoring and protection for diesel and gas engines as well as driven technology.

The new controller offers range of specific functions suitable for mobile applications as hydraulic system control, communication with sensors and operational devices control.

Most commonly, these tailored applications meet the specific control requirements of mobile hydraulics, engine driven compressors and pumps.

InteliDrive® Mobile

SwITChED OnTO InnOvaTIOn

InteliCompact nT

InteliCompactNT models are new integrated

controllers for gen-sets operating in both

standby and parallel modes. Functionality,

optimized for ease of use, installation and

configuration, includes built-in synchronizer

and digital isochronous load sharer.

… more on page 14

more on page 40

Page 5: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

SwITChED OnTO InnOvaTIOn

The new InteliATSNT controllers are

designed to monitor the incoming AC

mains supply (1 or 3 phases) for under

voltage, over voltage, under frequency,

over frequency and voltage unbalance.

… more on page 8

InteliaTS nT

Page 6: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

wElCOME TO OUR PRODUCT GUIDE

Following the positive feedback from our first Product Guide we have updated the second issue

with more information on an ever-growing range of control products.

In the meantime, our design and development teams have worked very hard to create exciting new

control solutions to meet customers’ application needs – all of which are

detailed in the new guide.

We hope you find it just as useful and practical as before. Inside you will

find technical information, product features and functions, alongside

customer feedback on how the products have performed in the

field. Hearing what you think is very important to us, so if you would like

to share you experience of using our products please let us know by

emailing your story to [email protected]

Overall, it offers a comprehensive guide to our entire range of products

and accessories. I hope you find it both helpful and invaluable.

Regards Libor Mertl – Managing Director

Power Generation Controllers 7

aTS controllers 8

Gen-set controllers 10

Generator controllers 28

Drive Power Controllers 33

Engine controllers 34

Off-road machinery controllers 40

associated Control Products 43

accessories 44

PC tools 58

Mains protections 62

Electronic potentiometers 64

applications 65

Power generation applications 66

Drive power applications 80

about Comap 91

COnTEnT

ObsahPower Generation Controllers 7InteliATSNT 8

InteliATSNT 8

InteliLiteNT MRS 10InteliLiteNT MRS 10InteliLiteNT AMF 12InteliLiteNT AMF 12InteliCompactNT SPtM 14InteliCompactNT SPtM 14InteliCompactNT MINT 16InteliCompactNT MINT 16MainsCompactNT 18

MainsCompactNT 18

InteliGenNT 20

InteliGenNT 20

InteliSysNT 22

InteliSysNT 22

InteliMainsNT 24

InteliMainsNT 24

IG-NTC 400Hz LT GC 26IG-NTC 400Hz LT GC 26InteliGenNT GeCon 28InteliGenNT GeCon 28Drive Power Controllers 33InteliDrive Lite 34InteliDrive Lite 34InteliDrive DCU Industrial 36InteliDrive DCU Industrial 36InteliDrive DCU Marine 38InteliDrive DCU Marine 38InteliDrive Mobile 40InteliDrive Mobile 40Associated Control Products 43I-AOUT8 44ID-RPU 44I-AOUT8 44ID-RPU 44ID-SCM 45ID-SCM1 45ID-SCM 45ID-SCM1 45IG-IOM 46IGL-RA15 46IG-IOM 46IGL-RA15 46IGS-PTM 47IGS-PTM 47IL-NT ext.mod. 48IS-AIN8 48IL-NT AOUT8 / ANALOG OUTPUTS FOR PWM GAUGES MODULE 48IS-AIN8 48IS-BIN16/8 49NT-Converter 49IS-BIN16/8 49NT-Converter 49IB-Lite 50I-CR 50IB-Lite 50I-CR 50ID-COM 51IG-IB 51ID-COM 51IG-IB 51I-LB+ 52IL-NT com. mod. 52I-LB+ 52I-CB 53I-RD-CAN 53I-CB 53I-RD-CAN 53InteliVision 8 54InteliVision 8 54IG-Display LT GC 56IS-Display 56IG-Display LT GC 56IS-Display 56Kits 57Additional mod. 57StarterKit 57MultiKit 57DriveMonitor 58InteliMonitor 58DriveMonitor 58InteliMonitor 58InteliSupervisor 59WinScope 59InteliSupervisor 59WinScope 59DriveConfig 60GenConfig 60DriveConfig 60GenConfig 60LiteEdit 61LiteEdit 61MainsPro 62MainsPro 62InteliPro 63InteliPro 63EP250 64EP300 64EP250 64EP300 64Applications 65Open / delayed transition – auto/manual transfer 66Primemoversystem–remotemonitoringviaGSM 67Standbysystem–remotemonitoringviaGSM 68Standbysystemwithsoftreturn–remotemonitoringandcontrolviaInternet 69Multiplegensetsinparalleltogrid–remotemonitoringandcontrolviaInternet 70Rental sets 71Complexinstallation–multiplegrids 72Standbysystemwithloadshedding–advanceddisplays 74Multiple loads – several mains supplies 75Combinedheatandpower(CHP)–cogeneration 76Shippowermanagementsystem 78Irrigationpumpsystem 80Hydraulicofshearingmachine 81Gas compressor 82Shuntinglocomotive 83Ship control system 84Wheel loader 86Forwarder 87Crusher 88About ComAp 91

Page 7: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

This section demonstrates the flexibility and capability of ComAp power generation control solutions by illustrating a wide range of applications including single gen-sets, multiple sets operating in parallel and complex CHP (cogeneration) applications. Each example shows how ComAp control products integrate seamlessly to deliver a complete and effective control and monitoring package for both typical and complex power applications.

Power generation applications 66

ComAp drive power control products are suitable for a wide range of diesel engine powered plant and equipment. The following applications are just a small selection to demonstrate the versatility of ComAp drive power products and accessories for use in this demanding market.

Drive power applications 80

applications

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Page 8: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

A p p l i c A t i o n s / A U t o M A t i c t R A n s F E R s W i t c H

MAINS

IA-NT

IL-NT MRS 10

Start/Stop

Ready to load

Transfer demand

ENGINE ROOM

MARKET

OFFICE

SUPERMARKET

Open / delayed transition – auto/manual transfer

z Stand-by gen-set. InteliATSNT continuously monitors mains supply for under voltage, over voltage, under frequency, over frequency and voltage unbalance. In the case of mains failure it sends a remote start command to the standby gen-set.

z InteliATSNT waits for “Ready To Load” signal or standby gen-set voltage – configurable - and switches load to the standby generator.

z After the mains returns the InteliATSNT switches load back to mains and sends remote stop command to the standby gen-set.

z Different delay intervals can be set for individual changeover phases. z The changeover can take place also on explicit demand, not only after mains failure. z ATS function works with backup battery or in reduced mode without backup battery.

z 1× InteliATSNT STD z 1× arbitrary gen-set controller (e.g. InteliLiteNT MRS 10) or key start box

Description:

Scope of supply:

66

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A p p l i c A t i o n s / s i n G l E G E n s E t

IL-NT MRS 16

GSM MODEM

LIGHTHOUSE

J1939

SERVICE PROVIDER

GSM MODEM#IL-NT:AL=(!Fls

Oil Pressure,!Wrn

Fuel Level)

#IL-NT:AL=(!Fls

Oil Pressure,!Wrn

Fuel Level)

Prime mover system – remote monitoring via GSM

z Manual and remote start of gen-set with electronic engine. InteliLiteNT MRS 16 starts, controls and monitors the gen-set and controls the circuit breaker to supply the load.

z Service provider can monitor and control gen-set operation remotely via GSM modem.

z Controller sends active SMS or Emails upon alarm event. z Generator is protected by built in over/under voltage and

frequency protections and IDMT overcurrent protection. z Controller communicates with engine management unit by CAN

J1939 bus. Engine values and alarms are visible on graphical LCD screen in plain language – no need to learn cryptic flashing or numeric error codes.

z 1× InteliLiteNT MRS 16 z 1× IL-NT RS232 z 1× GSM modem (not delivered by ComAp)

Description:

Scope of supply:

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Page 10: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

A p p l i c A t i o n s / s i n G l E G E n s E t

IL-NT AMF 25

GSM MODEM

MAINS

TV

TRANSMITTER J1939

SERVICE PROVIDER

GSM MODEM#IL-NT:AL=(!Fls

Oil Pressure,!Wrn

Fuel Level)

#IL-NT:AL=(!Fls

Oil Pressure,!Wrn

Fuel Level)

Standby system – remote monitoring via GSM

z Stand-by gen-set with electronic engine. InteliLiteNT AMF 25 continuously monitors a mains supply and automatically starts an engine and switches load to a standby generator set in case of mains failure.

z Service provider can monitor gen-set operation remotely via GSM modem.

z Generator is protected by built in over/under voltage and frequency protections and IDMT overcurrent protection.

z Controller communicates with engine management unit by CAN J1939 bus. Engine values and alarms are visible on graphical LCD screen in plain language – no need to learn cryptic flashing or numeric error codes.

z 1× InteliLiteNT AMF 25 z 1× IL-NT RS232 z 1× GSM modem (not delivered by ComAp)

Scope of supply:

Description:

68

Page 11: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

IGL-RA15

IC-NT SPtM

SERVICE

PROVIDER

FIREWALL

INTERNET

ENGINE ROOM

MAINS

DISTRIBUTION POINT

SURGERY

IB-Lite

A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

Standby system with soft return – remote monitoring and control via Internet

z Stand-by emergency gen-set accomplishes power supply to essential load during power drop. z Controller automatically starts the gen-set in case of mains failure and switches load to generator.

When mains returns, it synchronizes the generator back, softly unloads it and stops the engine. z Generator automatically synchronizes to mains in Test mode. Test mode can be used to check the

gen-set condition and to provide uninterrupted power supply in case of expected mains failure. z Status of the gen-set is displayed in the distribution point. z InteliMonitor is used for remote monitoring and control. z History file with performance log stored in InteliCompactNT SPtM allows easy backtracking and

problem solving. z Seamless communication with engine’s electronic injection control unit, all important values and

alarms are visible on screen of InteliCompactNT and stored to the history file in plain language.

z 1× InteliCompactNT SPtM z 1× IG-AVRi z 1× IG-AVRi-TRANS/LV z 1× IB-Lite

Scope of supply:

Description:

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Page 12: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

REMOTE

CONTROL ROOM

IG-IB

FIREWALL

INTERNET

MC-NT

MAINS

CAN

2

LOAD

IC-NT MINT

IC-NT MINT

IC-NT MINT

LOCAL

CONTROL ROOM

Multiple gensets in parallel to grid – remote monitoring and control via Internet

z Fully automatic system reduces electric energy bill by keeping the mains power below high tariff level during peak hours. z At the same time it accomplishes emergency standby power in case of mains failure. z Remote control and monitoring uses available factory LAN for connection between a Power house and a Control room. z InteliMonitor is used for remote monitoring and control. z Wide range of engine and generator protections, including vector-shift protection. z Automatic forward and reverse synchronization with soft load ramp-up and ramp-down during changeover. z Active and reactive load import/export control and load-sharing. z Automatic optimization of number of running sets according to load. z Peak loping controlled by built in Scheduler, engines automatically run during peak period. z History file with performance log stored in InteliCompactNT MINT allows easy backtracking and problem solving. z Seamless communication with engine’s electronic injection control unit, all important values and alarms are visible on

screen of InteliCompactNT and stored to the history file in plain language.

z 3× InteliCompactNT MINT z 3× IG-AVRi z 3× IG-AVRi-TRANS/LV

z 1× MainsCompactNT

z 1× IG-IB z 1× IG-IB3 dongle

Description:

Scope of supply:

70

Page 13: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

Rental sets

IG-NT

IM-NT

IG-NT

IG-NT

LOAD

z Containerized rental gen-sets can be used for maintenance of power lines without interruption of power delivery to end consumer.

z Gen-sets are connected one-by-one to mains at the consumer’s end and manually loaded. Power line is then manually disconnected and consumer is powered from generators running in parallel.

z The group of gen-sets is reverse synchronized to mains after finalization of maintenance on power line. InteliMainsNT keeps generators and mains in synchronism enabling manual reconnection to power line.

z InteliMainsNT is built in a small shock proof suitcase. z Interconnection of containers is done by color coded not-interchangeable connectors. z Each gen-set can be used in Stand-by, Single parallel to mains and Multiple parallel modes according to the

position of Mode selector switch. z Frequency selector enables switching between 50Hz / 230V and 60Hz / 277V mains.

z 3× InteliGenNT

z 3× IGS-NT-LSM+PMS dongle z 3× IG-AVRi

z 3× IG-AVRi-TRANS/LV z 1× InteliMainsNT

Description:

Scope of supply:

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A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

INTERNET

IM-NT

IG-NT

IM-NT

J1939

IG-NT

J1939

J1939 BTB

CAN

2

IM-NT

PLC

IG-NT

IG-NT

ENGINE ROOM 1

PRODUCTION HALL 1

IM-NT

IG-NT

IM-NT

J1939

IG-NT

J1939

J1939

CAN

2

LAN / W

AN

IG-NT

IG-NT

IG-IB

ENGINE ROOM 2

PRODUCTION HALL 2

CONTROL ROOM

MAINS

MAINS

GATE

FACTORY Ltd. F

Complex installation – multiple grids

z Essential load is fed by two mains feeders during normal operation to achieve maximum reliability of the power delivery. Bus-tie breaker (BTB) is closed.

z Complex switching algorithm running in external PLC defines which breakers are opened and which are closed independent on availability of two mains and gen-sets.

z Reverse synchronizing on both feeders and on bus-tie breaker is accomplished by 5 InteliMainsNT modules controlled by external PLC.

z Active and reactive load-sharing can operate in two modes: – Sharing the load between all running gen-sets – if BTB is closed

– Sharing the load in two independent groups – if BTB is opened

z Automatic power dependant start/stop can operate in two modes as well: – Running on all gen-sets – if BTB is closed – Running in two independent groups – if BTB is opened

z All controllers are interconnected by one CAN bus all the time, disregarded if BTB is closed or open, no need for relays reconnecting the CAN bus.

z Complete system is remotely controlled and supervised from Control room connected via company LAN and IG-IB to all controllers.

Description:

72

Page 15: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

INTERNET

IM-NT

IG-NT

IM-NT

J1939

IG-NT

J1939

J1939 BTB

CAN

2

IM-NT

PLC

IG-NT

IG-NT

ENGINE ROOM 1

PRODUCTION HALL 1

IM-NT

IG-NT

IM-NT

J1939

IG-NT

J1939

J1939

CAN

2

LAN / W

AN

IG-NT

IG-NT

IG-IB

ENGINE ROOM 2

PRODUCTION HALL 2

CONTROL ROOM

MAINS

MAINS

GATE

FACTORY Ltd. F

z 6× InteliGenNT

z 6× IGS-NT-LSM+PMS dongle z 6× IG-AVRi

z 6× IG-AVRi-TRANS/LV z 5× InteliMainsNT

z 1× IG-IB

z 1× IG-IB 15 dongle z 1× optional PLC

(not delivered by ComAp)

Scope of supply:

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Page 16: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

RECEPTION

KITCHEN

ROOMS

LIFT

ENGINE ROOM

CONTROL ROOM

IM-NT

MAINS

IS-NT

J1939

J1939

CAN

2

IS-NT

INTELIVISION 8

INTELIVISION 8

Standby system with load shedding – advanced displays

z The system guarantees emergency standby power in case of mains failure. z InteliMainsNT provides AMF function and activates mains to gen-sets changeover in the case of mains failure no break return to mains. z Load shedding can take place during the changeover to trip the unessential load when gen-set goes to island. z Gen-set starts, the power is ramped-up, load is reconnected. The second gen-set is started if needed (more load requires more gen-

set power). z Automatic forward and reverse synchronisation with soft load ramp-up and ramp-down during changeover is available. z Wide range of engine and generator protections, including vector shift protection are standard features. z Automatic optimization of number of running sets according to load can be selected. z Automatic equalization of running hours of particular engines is available. z The second gen-set can be used as a backup set. z History file with performance log stored in InteliSysNT allows easy backtracking and problem solving.

z 2× InteliSysNT

z 2× IGS-NT-LSM+PMS dongle z 2× InteliVision 8 z 1× InteliMainsNT

z 2× IG-AVRi z 2× IG-AVRi-TRANS/LV

Description:

Scope of supply:

74

Page 17: PRODUCT GUIDE - pcs-solution.compcs-solution.com/Products/file/Product Guide_Power Generation... · InteliVision 8 is a new generation colour display unit for InteliGenNT, InteliSysNT,

A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

Multiple loads – several mains supplies

GCB #3

CGCB

J1939

GCB #1

MAINS #1

MASTER

SELECTOR

FEEDBACK

MASTER

SELECTOR

MCB #1

MAN 1, 2, 3

GCB #2

MAINS #2

MCB #2

MAINS #3

MCB #3

IS-NT

MainsPro

MainsPro

MainsPro

MCB

GCB

1, 2, 3

PLC

POWER CONTROL

CENTER

z In case of manipulation, the system switches from one branch to another by turning of the Master Selector Switch (MSS): BO MSS turn is used to turn the MSS.

z The mains voltage measurement, generator current measurement, MCB and GCB feedbacks, MCB and GCB control signals and Mains Failure (MF) signals (MainsPro outputs) are switched by the MSS, so that the system continuously “sees” only the selected branch.

z MCB and GCB are operated by pulse signal (GCB open/close, MCB close). The pulse is issued as a request for CB operation and terminated at the moment of corresponding feedback receipt.

z The MainsPro relays monitor mains on all 3 branches. In case of any MF, the gen-set is started. z In case of MF on any branch, the proper MainsPro opens MCB, MSS switches to the failed branch and closes GCB. z If a MF occurs on a different branch at the same moment, the controller finishes manipulation of GCB, MSS switches to a

different branch and closes the other GCB. z After an existing MF state terminates on any branch, the MSS turns to this branch, InteliSysNT reverse-synchronizes and closes

MCB and opens GCB. Short-time parallel is allowed on the current branch. z The MSS is blocked from moving away from a branch, where:

– parallel operation is in effect – GCB open/close or MCB close signals are active – MF signal is in effect and GCB is open

z In case that all existing MF are solved and all GCB’s are open, the gen-set stops.

z 1× InteliSysNT

z 3× MainsPro z 1× IG-AVRi z 1× IG-AVRi-TRANS/LV

z 1× PLC (not delivered by ComAp) z 1× Motorized rotary switch with 3 × 16 contacts (not delivered by ComAp)

Description:

Scope of supply:

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RECEPTION

OFFICE

ENGINE ROOM

POOL

Heat exchanger/boiler Exhaust

Heating water

Fuel line

Engine

Generator Electrical supply

Electricalpanel

IS-AIN8

I-AOUT8

IS-NT

MAINS

IS-AIN8

CAN1

IS-BIN16/8

IG-IB

Pre

ssur

e

Tem

pera

ture

Tem

pera

ture

Temperature

Pressure

Tem

pera

ture

Pre

ssur

e

Tem

pera

ture

Pre

ssur

e

Pressure

Temperature

Temperature

Tem

pera

ture

Tem

pera

ture

Tem

pera

ture

Pum

pP

ump

Vent

ilatio

n

Hea

t (Jo

ule)

CONTROL ROOM

LAN

CAN2

2009

2009

A p p l i c A t i o n s / p A R A l l E l i n G G E n s E t s

Combined heat and power (ChP) – cogeneration

76

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RECEPTION

OFFICE

ENGINE ROOM

POOL

Heat exchanger/boiler Exhaust

Heating water

Fuel line

Engine

Generator Electrical supply

Electricalpanel

IS-AIN8

I-AOUT8

IS-NT

MAINS

IS-AIN8

CAN1

IS-BIN16/8

IG-IB

Pre

ssur

e

Tem

pera

ture

Tem

pera

ture

Temperature

Pressure

Tem

pera

ture

Pre

ssur

e

Tem

pera

ture

Pre

ssur

e

Pressure

Temperature

Temperature

Tem

pera

ture

Tem

pera

ture

Tem

pera

ture

Pum

pP

ump

Vent

ilatio

n

Hea

t (Jo

ule)

CONTROL ROOM

LAN

CAN2

2009

2009

RECEPTION

OFFICE

ENGINE ROOM

POOL

Heat exchanger/boiler Exhaust

Heating water

Fuel line

Engine

Generator Electrical supply

Electricalpanel

IS-AIN8

I-AOUT8

IS-NT

MAINS

IS-AIN8

CAN1

IS-BIN16/8

IG-IB

Pre

ssur

e

Tem

pera

ture

Tem

pera

ture

Temperature

Pressure

Tem

pera

ture

Pre

ssur

e

Tem

pera

ture

Pre

ssur

e

Pressure

Temperature

Temperature

Tem

pera

ture

Tem

pera

ture

Tem

pera

ture

Pum

pP

ump

Vent

ilatio

n

Hea

t (Jo

ule)

CONTROL ROOM

LAN

CAN2

2009

2009

z CHP (also known as cogeneration) is the most efficient way of using fossil or renewable fuel. z It provides output of power (3 phase electricity) and heat (hot water), which is recovered from

the cooling system and flue gases. z The overall power and heat consumption of the application can be covered by the CHP

system. Export of energy or heat is also possible. z All analog and binary signals both from engine and from auxiliary systems are measured by

InteliSysNT and its accessory modules. z Complete control of auxiliary technologies is done by built-in PLC module. z All data measured from auxiliary equipment are stored in a history file. z Remote control and monitoring is available. z Only the most important Analog Inputs / Outputs and Binary Inputs / Outputs connections

are drawn.

z 1× InteliSysNT

z 1× IS-BIN16/8 z 2× IS-AIN8 z 1× I-AOUT8 z 1× IG-AVRi z 1× IG-AVRi-TRANS/LV z 1× IG-IB

Description:

Scope of supply:

Having problems with the complexity of your current control system? InteliSysNT

integrates all functions in one convenient solution.

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SHAFT GENPROPULSION

ENGINEAUX GEN 1

AUX GEN 2

BOW THRUSTER

AUX GENERATOR 1

AUX GENERATOR 2

ENGINE

CONTROLLER

ENGINE

CONTROLLER

AUX GENERATOR

CONTROLLER

AUX GENERATOR

CONTROLLER

SHAFT GENERATOR

CONTROLLER

SHAFT GENERATOR

PROTECTION

SHAFT

GENERATOR

ESSENTIAL

CONSUMERS

HEAVY

CONSUMER

BLOCKING

NONESSENTIAL

CONSUMERS

AUX GENERATOR

PROTECTION

AUX GENERATOR

PROTECTION

GENERATOR1

GENERATOR2

SHAFT GENERATOR

A p p l i c A t i o n s / p A R A l l E l i n G G E n E R A t o R s

Ship power management system

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SHAFT GENPROPULSION

ENGINEAUX GEN 1

AUX GEN 2

BOW THRUSTER

AUX GENERATOR 1

AUX GENERATOR 2

ENGINE

CONTROLLER

ENGINE

CONTROLLER

AUX GENERATOR

CONTROLLER

AUX GENERATOR

CONTROLLER

SHAFT GENERATOR

CONTROLLER

SHAFT GENERATOR

PROTECTION

SHAFT

GENERATOR

ESSENTIAL

CONSUMERS

HEAVY

CONSUMER

BLOCKING

NONESSENTIAL

CONSUMERS

AUX GENERATOR

PROTECTION

AUX GENERATOR

PROTECTION

GENERATOR1

GENERATOR2

SHAFT GENERATOR

SHAFT GENPROPULSION

ENGINEAUX GEN 1

AUX GEN 2

BOW THRUSTER

AUX GENERATOR 1

AUX GENERATOR 2

ENGINE

CONTROLLER

ENGINE

CONTROLLER

AUX GENERATOR

CONTROLLER

AUX GENERATOR

CONTROLLER

SHAFT GENERATOR

CONTROLLER

SHAFT GENERATOR

PROTECTION

SHAFT

GENERATOR

ESSENTIAL

CONSUMERS

HEAVY

CONSUMER

BLOCKING

NONESSENTIAL

CONSUMERS

AUX GENERATOR

PROTECTION

AUX GENERATOR

PROTECTION

GENERATOR1

GENERATOR2

SHAFT GENERATOR

z Two auxiliary generators and one shaft generator deliver electricity for systems of the ship. Generators are controlled by GeCon controllers in MINT (Master) configurations.

z PMS can work in three basic operational modes: – MANUAL – complete manual control – SEMI-AUTO – synchronizing and load-sharing is automatic; genset start/stop and load transfer between aux and shaft generators in manual – AUTO – complete automatic control

z PMS continuously evaluates load reserve on the bus and blocks start of the bow thruster if the load reserve is insufficient.

z PMS automatically trips the non-essential consumers, if the power system is overloaded. z PMS can control up to 10 independent circuits of non-essential consumers. z Freely programmable built-in PLC functions are used to accomplish load transfer between

shaft and auxiliary generators.

z 6× InteliGenNT GeCon z 2× InteliDrive DCU Marine z 3× InteliVision 8 z 6× IG-AVRi z 6× IG-AVRi-TRANS/LV

Description:

Scope of supply:

Ap

pl

icA

tio

ns

79

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USA

netherlands Slovakia

Canada

“We admire ComAp products because of their innovative features. These include forward looking technological development of monitoring; the ability to solve non-standard customers’ requirements and the huge spectrum of opportunities for running of power supplies.”

Peter ŠiškaChief of Application and costing estimation departmentwww.elteco.sk

“ComAp’s compressor and engine control panel solution optimizes natural gas production on Boss’s booster units by providing accurate process control using digital pressure transducers.Our customers are very happy with its event history capabilities as well as its compressor and engine protective features. We also value the fact that the ComAp ID-DCU panel is fully compatible with future electronic emission certified engines and control capabilities. BOSS Industries has standardized on the ComAp panel for our gas well booster compressor units.“

Ed KetchamVP Saleswww.bossair.com

“All our generator sets and propulsion engines are equipped with a ComAp engine controller, ID-DCU Marine. They are approved by all major Ship Classification Companies. The units fulfill our high quality standards, have many applications and are widely used. Remote monitoring is one of them, which Sandfirden Technics is using in some cases.“

harry JasperService Managerwww.sandfirden.nl

”When I first saw InteliVision, I immediately recognized its potential for our power generation systems. The large easy to read color display and customer-friendly interactivity is precisely what our customers have been looking for. We have already installed systems with InteliVision and received very positive feedback from our customers on the units performance.“

Santokh Sahota Engineering Managerwww.simson-maxwell.com

Boss Industries

Sandfirden Technics ElTECO

Simson-Maxwell

Satisfied Customers worldwide

90

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about Comap

91

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Excellent and reliable product solutions

ComAp specializes in creating electronic control and

management solutions for use in the power generation

industries and drive power markets. Our portfolio of

products, software and accessories is designed to support

emergency power, standby power generation and engine

driven applications all over the world. We also work closely

with our customers to develop unique customized and turn

key solutions for ordinary and extraordinary applications

delivering high standards of excellence on every project.

ComAp products

represent some of the

most reliable solutions

on the market today.

Every component and

product undergoes the

most rigorous standards

during manufacture,

with every stage being

undertaken in accordance

with international ISO

9001 certification. Our

products are backed

with the approvals from

92

Comap

Comap is a dynamic international company with a solid reputation for delivering innovative electronic solutions to the power generation, industrial engine and equipment markets. By providing customers with state-of-the-art products, Comap has built a name for delivering excellent reliability and good value.

major Marine Certification Societies. Accreditation at the

highest-level breeds confidence, and every ComAp product

is supplied with an appropriate warranty and after-sales

support for complete peace of mind.

People make the difference

ComAp‘s key strengths are flexibility, experience,

knowledge and enthusiasm. This blend of values defines

our personality and gives you the assurance of a truly

honest and positive relationship. By supporting our

people, investing in their development and encouraging

creativity, our teams work hard to find new opportunities,

technologies and solutions that enable us to successfully

help our customers solve their problems effectively.

At ComAp, we believe passionately in the importance

of continuously developing new technology along with

forward thinking software and hardware to maintain the

enviable position as worldwide leader in communication

and control for power generation and drive power

applications.

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At the heart of this process

is a strong desire to

exceed our customers’

expectations by finding

outstanding solutions for

them and drawing upon the

company’s most valuable

asset – people. Over 80 %

of ComAp employees are

graduates with specialized

electronic and programming

knowledge appropriate to

the innovative development

of market-orientated

engine management

systems. This unique

know-how is matched

by ComAp’s significant

investment at every stage of the research and development

process, resulting in the creation of leading edge modern

development facilities. ComAp consistently set high

standards, reflected by our achievement in the ‘Best

Employers Study in the Czech Republic‘ (conducted by

Hewitt Associates), where we were awarded first place in

2008 following our consecutive third places in both 2006

and 2007.

Comap Systems

ComAp’s expertise extends beyond innovative controllers

to include a range of subsidiary businesses specializing

in related services including bi-fuel conversions, power

energy systems solutions and gas engine management.

These subsidiaries are located in key strategic regions

around the world ensuring our customers benefit from

local capability coupled with global reach. Most of them are

named ComAp Systems and more information is available

on each business at www.comapsystems.com.

93

Key Milestones

1991Establishment of ComAp.

1993Successful commissioning of four

Gen-set Control Systems made by ComAp on

Mediterranean islands.

1994MX controller, the second generation of

ComAp’s gen-set control systems, was

launched.

1996PX, the revolutionary gen-set controller

with configurable input and outputs, was

developed.

1999The strategic co-operation with HuegliTech

Company significantly increased our

distribution network.

2000InteliGen, the first member of the Inteli family

and flagship of our gen-set control systems,

was released.

2001ComAp Ltd. – 100 % UK based ComAp

subsidiary was established close to Bristol.

2002InteliSys, our top end product dedicated to

CHP and large engine control applications, was

released. New mid-range product InteliLite was

launched for AMF and MRS applications.

2004InteliDrive controller for non gen-set, engine

driven applications was released.

2006ComAp LLC – ComAp subsidiary to promote

products in the USA and Canada.

2007InteliVision – the first color display unit in

power generation field.

2008InteliCompact – controller for simple

paralleling gensets.

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94

Professional partnerships

ComAp products are directly available in more than 60 countries,

spanning almost every continent in the world. Through our

professional and highly dedicated global distributor network we

can satisfy customers’ needs, however challenging.

Each ComAp distributor is carefully selected for their

professionalism, product expertise and recognized quality

standards and accreditation, and as such can advise customers

on any matter relating to ComAp products and their applications.

For detail information about the distributors, please visit www.comap.cz/distributors

Algeria HUEGLI TECH FRANCE www.huegli-tech-france.fr

Argentina SERVINTEL INTERNATIONAL S.A. www.servintel.com

Australia GREENBIRD TECHNOLOGY www.greenbird.com.au

Austria HUEGLI TECH AG (LTD) www.huegli-tech.com

Bangladesh MADHURA INTERNATIONALwww.madhura.net

Bosnia and Herzegovina

KOCH D.O.O. www.koch.ba

Brazil SERVINTEL INTERNATIONAL S.A www.servintel.com

Canada COMAP LLC www.comapllc.com

Chile SERVINTEL INTERNATIONAL S.A. www.servintel.com

China JONES ENGINEERING CO., LTD. www.jones.com.hk

Colombia SOLUCIONES PRODUCTIVAS www.powergen.com.co

Costa Rica PROPACE INGENIERIA, S.A www.propace.net

Croatia KONTROLNI SISTEMI D.O.O. www.koch.ba

Denmark TECHNOFLEX www.technoflex.dk

Ecuador SVF ECUADOR S.A. www.svf-international.com

Egypt POWER FOR CONTRACTING & ELECTRO. www.elmotahdagroup.com

Faroe Islands TECHNOFLEX www.technoflex.dk

Finland TAPIMEC OY www.tapimec.fi

France HUEGLI TECH FRANCE www.huegli-tech-france.fr

Germany SCANDIESEL GMBH www.scandiesel.de

Greece ALFA-SIGMA LTD www.sapounas.gr

Greenland TECHNOFLEX www.technoflex.dk

Hong Kong JONES ENGINEERING CO., LTD. www.jones.com.hk

India MADHURA INTERNATIONAL www.madhura.net

Indonesia PT. FS POWER CONTROL www.fspowercontrol.com

Iraq SPEED ELECTRO e-mail: [email protected]

Ireland INDUSTRIAL POWER UNITS LTD. www.ipu.co.uk

Israel GENERKAL INDUSTRIES LTD. www.generkal.co.il

Italy BIMOTOR S.R.L. www.bimotor.it

Lebanon JABBOUR DATAKOM S.A.R.L. www.jabbourpower.com

Macedonia KOCH D.O.O. www.koch.ba

Malaysia COMAP www.comap.cz

Mexico DUPONT ELEKTRIC MEXICO, SA DE CV www.dwppon.com

Netherlands CONTROLIN BV www.controlin.nl

New Zealand GREENBIRD TECHNOLOGY www.greenbird.com.au

Nigeria MIKANO INTERNATIONAL LIMITED www.mikano-intl.com

Norway INDUSTRIMARIN AS www.industrimarin.com

Pakistan R.A. ENGINEERING & SERVICES www.raeng.com

Peru CROSLAND TÉCNICA S.A. www.crosland.com.pe

Romania SC. CG. CONFAUR SRL www.cgconfaur.ro

Russia HUEGLI TECH RUSSIA www.huegli-tech.com

Serbia and Montenegro

KOCH D.O.O. www.koch.ba

Singapore COMAP www.comap.cz

South Africa FAR DIESEL POWER SERVICES CC www.fardiesel.com

South Korea BOO YOUNG CORPORATION e-mail: [email protected]

South Korea EMECS ENGINEERING www.emecs.co.kr

Sri Lanka MADHURA INTERNATIONALwww.madhura.net

Sweden INDUSTRIMARIN AB www.industrimarin.com

Switzerland HUEGLI TECH AG (LTD) www.huegli-tech.com

Taiwan ARITH COMPANY LTD. www.arith.com.tw

Tunisia GAM-GÉNÉRAL DES APPLICATIONS MÉC. www.gam.com.tn

Turkey BETEX ENGINEERING IMPORT & EXPORT www.betex.com.tr

United Kingdom

INDUSTRIAL POWER UNITS LTD. www.ipu.co.uk

United States

COMAP LLC www.comapllc.com

Uruguay SERVINTEL INTERNATIONAL S.A. www.servintel.com.ar

Vietnam DP CONSULTING CO., LTD. www.dp-consulting.com.vn

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These pictograms are designed to help you visually associate

which Accessories and PC tools are suitable for use with

which controllers.

We have also provided both the full product names and their

abbreviated shorter names to help you recognize and identify

the products more easily.

If you look throughout the brochure you will see these icons

appearing next to the relevant or associated product.

a-Z Page Index

Product name Page

DriveConfig 60

DriveMonitor 58

EP250 64

EP300 64

GenConfig 60

I-AOUT8 44

IB-Lite 50

I-CB 53

I-CR 50

ID-COM 51

ID-RPU 44

ID-SCM 45

ID-SCM1 45

IG-AVRi 57

IG-Display LT GC 56

IG-IB 51

IG-IOM 46

IGL-RA15 46

IG-NTC 400Hz LT GC 26

IGS-PTM 47

I-LBA 57

I-LB+ 52

IL-NT AIO 48

IL-NT AOUT8 48

IL-NT BIO8 48

IL-NT RS232 52

IL-NT RS232-485 52

IL-NT S-USB 52

InteliATSNT 8

Full name Short name Pictogram

InteliATSNT IA-NT

InteliLiteNT IL-NT

InteliCompactNT IC-NT

MainsCompactNT MC-NT

InteliGenNT IG-NT

InteliSysNT IS-NT

InteliGenNT and InteliSysNT IG-NT/IS-NT

InteliMainsNT IM-NT

InteliDrive Lite ID-Lite

InteliDrive ID

InteliVision 8 IV8 —

Product name Page

InteliCompactNT MINT 16

InteliCompactNT SPtM 14

InteliDrive DCU Industrial 36

InteliDrive DCU Marine 38

InteliDrive Lite 34

InteliDrive Mobile 40

InteliGenNT 20

InteliGenNT GeCon 28

InteliLiteNT AMF 12

InteliLiteNT MRS 10

InteliMainsNT 24

InteliMonitor 58

InteliPro 63

InteliSupervisor 59

InteliSysNT 22

InteliVision 8 54

I-RB 57

I-RD-CAN 53

IS-AIN8 48

IS-BIN16/8 49

IS-Display 56

LiteEdit 61

MainsCompactNT 18

MainsPro 62

MultiKit 57

NT-Converter 49

StarterKit 57

WinScope 59

Pictograms and short names

95

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Comap, spol. s r. o.

Kundratka 2359/17 • 180 00 Praha 8 • Czech Republic

Phone: + 420 246 012 111 • Fax: + 420 266 316 647

[email protected] • www.comap.cz

Manufacturer

local Distributor / partner

© ComAp. 2010-10/CPCEPRGU. All rights reserved.

Specifications in this Product Guide are subject to change without notice.

Customer satisfaction is our mission. we continuously develop the best people to succeed in our mission.

We are looking forward to your visit.