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AMM 381 - Apparel Production Adriana Lopez Samantha Saladow Jessica West

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AMM 381 - Apparel ProductionAdriana Lopez Samantha Saladow Jessica West

Stage 1 - Design•  Create Product Concept

● Baby product ● Preemie and Newborn ● Incorporate Cal Poly 75th Anniversary

• Kimono Baby Booties • Draw Sketch • Make Patterns •  Sew Samples •  Select Fabric •  Challenges

•  Construction •  Fabric Selection •  Bulky Seams

Stage 2 – Tech Pack•  Finalize Pattern • Grade Pattern •  Sew two samples ▫  Final Fabric ▫  75th Logo

•  Tech Pack ▫  Summary ▫  BOM ▫  Fit Spec ▫  Ops Breakdown Summary

BOM (BILL OF MATERIALS)

CONTINUE BOM

FIT EVALUATION

OPERATION BREAKDOWN

STYLE HISTORY

Stage 3 – Marker Making• Cutting Room Constraints • Cut Order Plan ▫  2 Pattern Sets, 6 Plys

•  Layout Fabric • Measure Fabric Width • Decide on Layout • Marker Making

•  Edge Allowances ▫  Block cutting

• Marker Efficiency - 65%

Stage 4 – Cutting

•  Spreading •  Cutting ▫  Circular Knife

•  Preparation for Sewing ▫  Progressive Bundle System ▫  12 Bundles, 6 Pieces ▫  Modular Production System ▫  12 Bundles, 12 Pieces

•  Challenges ▫  Pitch - deep Notches ▫  All left sides, no right sides

Stage 5 – Production• Overview

•  Complex construction and small team size •  No Line Supervisor •  All team members were sewing operators and checked for quality

•  Progressive Bundle System ▫  Multiple operators, Single Operations ▫  Bottlenecks ▫  6 hours to complete ▫  Fusing should have occurred in preparation for sewing

• Modular Production System ▫  Multiple operators, Multiple functions ▫  Shared sewing operations when bottlenecks occurred ▫  2 hours to complete

Stage 6 - Quality Control• Evaluated 5 baby shoes

•  2 preemie •  3 newborn

• Quality Measured •  Standards in Tech Pak •  5 POM

• All within tolerance except 2 shoes •  Preemie •  Across Top of Toes

•  Too Small (2 1/2” +/- 1/2”) •  1 3/4”, 1 7/8”

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Stage 7 - Packaging & Delivery

•  Packaging • Organza Drawstring Bags •  Shredded Filler • Die-cut Tag

• Delivery •  Pomona Valley Hospital • NICU