product catalogue for david brown

7/30/2019 Product Catalogue for David Brown

1/12

Moventas approved serviceand repair centre

*3X terms and conditions apply,contact your local David Brown representativefor details and to check eligibility.

Print date 08/12 Revision date 08/12 English version

IndonesiaSurabaya

T +62 31 891 0976-77F +62 31 891 0978

[email protected]

T +971 (0) 4 887 0274F +971 (0) 4 887 [email protected]

USADebord, KY

T +1 855 693 [email protected]

UK

T +44 (0) 1484 465 500F +44 (0) 1484 465 501West Bromwich


ZambiaKitwe

T +260 212 210 642F +260 212 210 645

[email protected]

Approved David Brownservice and repair facility

SwedenGoteborg

Moventas service and repair centreT +46 31 710 20 50F +46 31 710 20 [email protected]

Manufacturing and

Service Centers

South AfricaBenoni

T +27 (0) 11 748 0000F +27 (0) 11 421 2963Northern Cape


AustraliaBulli

T +61 (0) 2 4283 0300F +61 (0) 2 4283 0305Mackay

T +61 (0) 7 4842 3222

F +61 (0) 7 4842 3232NewcastleT +61 (0) 2 4028 5100F +61 (0) 2 4028 5111Perth


CanadaMontreal

T +1 514 457 7700F +1 514 457 [email protected]

ChileAntofagasta

T +56 (55) 492 [email protected]

ChinaChangzhou


FranceThannT +33 (0) 389 370 113F +33 (0) 389 370 [email protected]

IndiaHosur

T +91 (0) 4344 422800F +91 (0) 4344 [email protected]

AustraliaMelbourne


BrazilSao PauloT +55 (11) 97027 [email protected]

ChileSantiago

T +56 (2) 234 [email protected]

IndiaBangalore


IndonesiaJakarta


MoroccoCasablanca

T +212 0 522 354 149F +212 0 522 354152

[email protected]

Singapore

Sail Marina BayT +65 6648 [email protected]

USAWaynesboro, VA

T +1 855 693 [email protected]

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2/12

The oil and gas industry driven by David Brown

petrochemical processes. Working in partnership with our customers, we work to understand your

operating environment and engineer solutions that are reliable, durable and meet your needs

exactly.

We work within the very heart of the oil, gas and petrochemical industries and use our global

references and experience to ensure we can drive value into your processes. We work to always

maximize availability and lower the total cost of ownership for you and your customers globally.

Think reliability. Think David BrownrDurable, reliable, low maintenance gearboxes

rMaximum interchangeability for easy drop in replacements

rAll gearboxes conform to the latest ISO, AGMA, DIN and API(high speed) standards, including marine insurancestandards (DNV, ABS, GL) where required

rCustom engineered solutions designed to enable OEMs and

rGlobal network of service and repair centers for local oil andgas expertise and customer support

r Full load, full speed testing available

02

David Brown oers an extensive range of gears and transmissions for all stages of the oil, gas and

end users to optimize their package oering

Upstream

Also known as the exploration

and production sector, upstream

processing refers to the recovery

and production of crude oil and

natural gas. Upstream processing

includes searching for, drilling and

operating the crude oil or natural

gas wells.

Products

rTop drive gears

rMud/frac pump drives

rDrawworks gears

rCompressor drives

rHigh speed pump drives

rRotary table gears

rCrane slew and winch gears

rJack up rig gears

rAnchor winch gears

rGen-set high speed gears

r

MidstrFBN

The midstream industry processes,

stores, markets and transports crude

oil, natural gas and natural gas

liquids such as ethane, propane and

butane.

Products

rHigh speed pump drives

rCompressor drives

Downstream

The downstream oil sector refe

subsequent sale and distributio

natural gas and products deriv

from this process.

Products

rCompressor drives

rProcess pump reducer drives

0JMBOEHBTQroducUDaUBMP

Partnering with our customers to

build solutions that last

to the rening of crude oil and

Right angled re water pump gears


3/12

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Process pump red12

cer drive


4/12

The upstream oil and gas process

06

Upst

Onshore Production

5

5

6

8

1

5

7

9

Production Wells

Injection Wells

HP Compressor

Gas

Water

Oil

Gas

Water

Flowline Pump

Product Water Injection Pu

Seawater Injection Pump

5

5

5

10

Hydraulic frac pumpsDrilling

11

10

4

2

3

We understand the demands of the oil and gas process and our experience

in supplying gears and transmissions to this market for more than80years

ensures we are equipped to deal with any challenge, at any stage of the

process, anywhere in the world.

Our global network of manufacturing and service facilities gives you access to

application specic knowledge and customer support for any type of gearbox

We work with you and your customers to ensure you have the best and most

reliable solution for your specic needs and circumstances.

ream

Dehydration

HP Separator MP Separator LP Separator

Seawater Dearation Seawater Filtration

MP Compressor LP Compressor

Fuel Gas Gas Injection Lift

Ga

Se

Oil

Transfer Pumps

ps

s

510

11

11

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1 Mud/frac pump drives

2 Drawworks gears

3 Top drive gears

4 Rotary table gears

5 Crane slew and winch gears

6 Jack up rig gears

7 Anchor winch gears

8 Gen-set high speed gears

9 Right angled re water pump gears

10 High speed pump drive

11 Compressor drive

12 Process pump reducer drive


5/12


6/12

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7/12

Key features

rDouble helical gearing is supplied as standard butsingle helical gears can be incorporated to suit customerrequirements

rAll HX gearboxes are designed to limit sound pressure levelsto meet your noise emissions standards

rAll high speed gearboxes are no-load tested at full operating

speed. Load testing and back-to-back testing programs areavailable if required

rOil reservoirs and housings that enclose moving lubricatedparts are designed to minimize contamination by moisture,dust and other foreign matter during operation and idleness

Gearbox design features

rThe HX range is designed and manufactured to all majorinternational standards including: API613, API677,AGMA6011, AGMA 421.06, ISO and DIN

rFlexible gear case design allows for the positioning of oilinlets either side, or at the end of the gear case to minimizepipe runs

r

The gear case is designed and manufactured in cast iron orfabricated steel, dependant on customer requirements. It isaccurately machined to ensure noise and vibration minimization

rAll HX high speed gears are designed to operate at

we can supply an integrated or stand alone lubricationsystem depending on your requirements

When it comes to specifying high speed gearboxes for critical applications such as pumps,

compressors and generators, we use our experience in designing innovative gearboxes for some of

the worlds most critical applications.

Our HX high speed gearbox series combines enhanced performance, adaptability and increased

HX high speed series

At a glance

rThe HX range covers applications up to 60MW (80, 500HP)

rStandard product range thats adaptable in design to suityour application as well as meet your needs for rapiddelivery and minimal downtime

r

continents

rCapability to supply full package solutions includinglubrication systems, instrumentation, barring drives andclutches

rAdditional warranties can be negotiated, including life coverfor peace of mind

12

reliability to deliver a standard range that has the exibility to meet your specic requirements.

Global high speed manufacturing capabilities across ve

maximum eciency with minimum oil quantity. If needed,

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High ratio gearbox including ratios 4.1 to 8.5. Optimized ratios beyond 8.5 are available on request

HX800 and HX900 available in a fabricated case design

Low ratio gearbox including ratios 1.2 to 4.1. Optimized ratios beyond 4.1 are available on request

Product range includes:

Oil and gas product catalog


8/12

Drilling products: top drives and drawworks

14

David Brown provides a comprehensive range of gearing products and solutions for capital drilling

equipment such as top drives and drawworks. Working to our customers own designs, we can

produce high quality gearing at any of our manufacturing facilities across the globe. David Brown

and fully equipped assembly and test facilities.

We strive to form a collaborative relationship with our customers to give them a gearing partner

thats capable of adding value though our large engineering teams.

Proven capabilities in gearing technology

Key features

rSupply of single components through to fully testedgear units

rUsing our global engineering capability to utilize gearand gearbox design

rExpertise in uprating and redesign

r Global manufacturing facilities located in key OEMmanufacturing areas

Gear design features

rSpur, helical, planetary and worm gearingrDesigned and manufactured to all major

international standards for ultimateperformance and reliability

rWide range of gearing technologies available

rSupply of gear components through tocomplete, tested gearboxes

rGlobal manufacturing capability

rGlobal support delivered locally

rTypical sizes range from 1/2 to 288 P.D,larger dimensions can be accommodated

can also oer a comprehensive turnkey solution for gearbox supply utilizing our global supply chain


9/12

Pressure pump drives

16

David Brown provides tailored loose gearing and full pressure pump drive gear systems for OEMs

and end users across the globe. More than 150 years of gearing innovation in assurance critical

industries enables us to design and manufacture any type of loose gear at any size, as well as

complete gearbox systems for:

rHydraulic fracturing

rCementing

rAcidizing

rMud pumping

Gears for pump applications

rWorm or herringbone arrangements for main crank gears

r One or two speed reducers between the diesel

prime mover

rMulti stage reducers to truck PTO

r Planetary or spur main drives

r Two speed parallel shaft intermediate step down

gearboxes

rSide mounted, end mounted and internal gearing

Key features

rDavid Brown is one of the few gear specialists that hasthe capability to manufacture loose gears at any size,globally

rDavid Browns pressure pump gears are lightweight,compact and strong to support HP increase

rAll pressure pump gears are designed to the l atest major

international standards such as ISO, DIN, APV and AGMA

rCombines high quality, adaptability and reliability formaximum availability

rFlexible gearbox mountings in line with OEMs pumparrangement

arrangements depending on pump specications


Helical Straight Bevel Spiral BevelDouble

Enveloping Worm

Cylindrical Worm Spur Full gear systemsPlanetary

From 1/2, 48 D.P. to maximum sized listed: Face Size Pitch

Spur gears 48" 288" P.D. 0.5 D.P

Helical gears 48" 288" P.D. 0.5 D.P.

Internal gears 30" 228" P.D. 0.63 D.P.

Bevel gears 8" 36" 7/8 D.P.

Worm gears 48" 120" P.D. 3/4 D.P.

Gear racks (spur or helical) 10" 10' - 12' 1 1/2 D.P

Spline shafts All sizes and pitches depending on design

Sprockets 18" 60" P.D. 3" Pitch

Double helical gears 17" 288" P.D. 0.5 D.P.

Ground gears (with or without crowning) 63" 72" P.D. 3/4 D.P

Gear inspection 80" 80" All

TYPE SIZES

Typical capabilities



10/12

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talogue

product catalogue for david brown

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