process industry data integration strategies
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Process Industry Data Integration Strategies. Jehu T. Burton PELC 2006 June 7, 2006. The Vision of DuPont. To be the world’s most dynamic science company, creating sustainable solutions essential to a better, safer, healthier life for people everywhere. Increased UPtime. - PowerPoint PPT PresentationTRANSCRIPT
Process Industry Data Integration Strategies
Jehu T. Burton
PELC 2006
June 7, 2006
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Copyright © 2006 DuPont.
The Vision of DuPont
To be the world’s most dynamic science company,
creating sustainable solutions essential
to a better, safer, healthier life
for people everywhere.
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Copyright © 2006 DuPont.
Facility Data Management
$
BusinessPlanning
Facility Planning
ProjectPlanning
Operations &Maintenance
Construction
Design
EngineeredEquipmentProcurement
FieldMaterialProcurementProcess
Renewal
ProcessDevelopment
Equipment Reliability
Process Conditions
Facility Process
Automated data flow
Accessible data for
everybody
Eliminate redundant
input of data
Increased UPtime
Improved Productivity
Increased speed of
execution
Interoperability
SAP
MicroStationMicroStationAspen+
Icarus
PDMS
Meridium
MRO Procurement
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Offline Access
SAP
KBase
Pro-E
Aspen+
Icarus
MeridiumPDMSMicroStation
Documentum
Islands of Automation
Little Connectivity
Hard to find data
Many user Interfaces
DuPontOperations
DuPontOperations
DuPont Maintenance
DuPont Maintenance SuppliersSuppliersDuPont
EngineeringDuPont
Engineering
Vantage
EquipmentData P&ID
DataMaintenance
Data
EngineeringDocuments
& Plant Drawings
Online Access
Manual Input of data InfoPlus
Setcim
OperatingData
Global User Community
Current View - ApplicationCurrent View - Application CentricCentric
AspectP&ID
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Standarized configuration processes
Spare Parts List
3-D Plant Models
Reliability Information
P&IDData
Equipment List
Simulation Models
Cost Information
Contracts
Schedules
Equipment Specs
Operating Conditions
Drawings
Online Access
Common User Interface
IncreasedUPtime
Faster Cycle Time
Higher Productivity
Automated Data Flow
Process Control
Offline Access
Future View - InformationFuture View - Information CentricCentric
DuPontOperations
DuPontOperations
DuPont Maintenance
DuPont Maintenance SuppliersSuppliersDuPont
EngineeringDuPont
Engineering
Global User Community
Backend: Transaction/SAP, Business content/data, Internal collaboration/Lotus Notes
Applications: repository of shared andbusiness specific
Shared content and data repository
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The DuPont Data Integration Landscape
AspenTech Engineering
Suite
Aveva Engineering
Suite
SAP
Meridium
Engineering Operations Maintenance
Enterprise/Finance
Automation & Process Control Systems
Supplier Information
Process Modeling & Estimating
Design
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The Data Model Problem
AspenTech Engineering
Suite
Aveva Engineering
Suite
SAP Meridium
Every one of these applications has a different data model
It is difficult to transfer basic equipment information:• Asset number (tag information)• Equipment classification (equipment name)• Subset of equipment attributes
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Where is the train heading?
AspenTech Engineering
Suite
Aveva Engineering
Suite
SAP Meridium
We are building a transcontinental railroad and we need to make incremental decisions so that the trains connect.
We need an industry strategy map!
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Industry Issues
• We have multiple industry integration strategies.
• We use multiple application providers that do not interoperate.
• We can longer afford proprietary or individual company solutions.
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Conclusions
• We need a Process Industry data integration strategy.
• We need to align around a set of data standards.
• We need to work together to be successful.
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Process Industry Data Integration Workshop – August 8 & 9, 2005
Workshop Objective:
How can we accelerate achieving integrated digital information for process industry facilities?
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Workshop Attendees
Robin Benjamins – Bechtel Bart Neighbors – ConocoPhillips
Ewan Botterill – Intergraph Mark Palmer – NIST
Jehu Burton – DuPont Onno Paap – Fluor
Andy Bush – KBR/Halliburton Sylvia Rappenecker – Dow Chemical
Manoj Dharwadkar – Bentley Sys Dalip Sud – Shell Global Solutions Int’l
Kristine Fallon – KFA Inc. Tom Teague – ePlantData
Elizabeth Fowler – SAP Nicole Testa – FIATECH
Son Huynh – IBM Alan Tough – ConocoPhillips
Ric Jackson – FIATECH Robert Trosper – ConocoPhillips
Sue Jones – Merck Magne Valen-Sendstad – POCS Caesar
Adrian Laud – Noumenon Paul van Exel – USPI-NL
Andy McBrien – AspenTech Ray Walker – DuPont
Neil McPhater – Aveva Phil Yewdall – Aker Kvaerner
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Workshop Accomplishments
• Alignment of views and a sharing of data integration knowledge.
• Relationship building between North American and European experts.
• Greater understanding and status of the relevant international standards and the management/infrastructure process, AEX project, and XMpLant.
• Comparison and analysis of existing data integration solutions.
• A path forward agreed to by attending owner operators, EPC contractors, software suppliers, and consortia including goals, strategy and project plans addressing priorities and logical sequence of future activities.
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Point-to-Point Mapping
App 2 Input File Format
Application 1 Application 2Map
Map
App 1 input File Format
• Advantages
Easy to understand & implement (lowest one-off cost)
Usage-driven exchanges (only exchange what you need)
• Limitations:
Expensive: number of interfaces scales increases with the square of the number of applications, N
Difficult to maintain as software versions change Courtesy of Tom Teague, ePlantData
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Point-to-Point Mapping
Application A
Application B
Application C
Application D
Application I
Application H
Application G
Application F
Application J
Application E
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Common Format Mapping
Common
File Format
Application 1 Application 2
Map Map
or Database
Common
File Format
Application 1 Application 2
Map Map
or Database
• Advantages
Software-neutral data exchange & archival format
Number of interfaces scales linearly with number of applications, N
Usage-driven exchanges
• Limitations:
Requires agreement on common format
Need common industry entity to define and maintainCourtesy of Tom Teague, ePlantData
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Common Format Mapping
Application A
Application B
Application C
Application D
Application I
Application H
Application G
Application F
Application J
Application E
Common Data Format
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Data Integration Strategy Comparison
Application A
Application B
Application C
Application D
Application I
Application H
Application G
Application F
Application J
Application E
Application A
Application B
Application C
Application D
Application I
Application H
Application G
Application F
Application J
Application E
Common Data
Format
• Enterprise Level Solution
• Lower Cost to Maintain
• Cost Prohibitive at Enterprise Level
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Common Format Mapping
Aveva Vantage PE ISO 15926 DSAP
Pump Pump Pump
Gear Reducer
GearboxGearbox
HVAC Unit HVAC System
HVAC
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Current Status
• August Workshop strategy embraced by FIATECH Technology Roadmap, Lifecycle Data Management and Information Integration Team.
• Dow, DuPont, and Shell Press Release issued January 18, 2006 representing 15 companies and international bodies.
• New FIATECH project to accelerate deployment of ISO 15926 in support of August 2005 Data Integration Workshop.
• Huge interest at daratechPLANT2006 Conference, January 23 – 25, 2006 in Houston, TX.
• Building industry consensus and support for ISO 15926 adoption.
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Accelerating Deployment of ISO 15926
Project Goals
• Aligned with the Process Industry “Data Integration Workshop”
• Standard-based neutral platform for lifecycle information between different computer systems exchange sharing integration hand-over
Deliverables
• Tested Open Source ISO 15926-7 compliant integration software that can be used as basis for commercial developments
• Evergreen Internet-based online library of ISO 15926-4 providing a Single Global Source of reference data core classes and object information models
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ISO 15926 Work-in-Progress Database
ISO15926
15926RDS
Certified
WIP
ISO 15926
Contributor
Domain Expert Approved
ISO MA Certified
FIATECH
IIP
User
Contributor Transfer
WIP15926