process control and traceability metcal real time …traceability: metcal connection validation...
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![Page 1: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/1.jpg)
IPC CFX Process Control and Traceability
Metcal Real Time Risk Mitigation in Hand Soldering Application
![Page 2: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/2.jpg)
Good solder joint counter
Bad solder joint counter
Power status
Traceability: Error status
www.connectedfactoryexchange.com/CFXDemo/.. Metcal demo page
Demo work stationTraceability: Metcal Connection Validation CV-5200 Power Supply
Process control: after applying solder, operator will wait until LED result indicated before starting the next joint.
![Page 3: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/3.jpg)
Power savingSLEEP MODE NO ACTIVE FAULT
Power saving SLEEP MODE
After applying solder, operator will wait until LED result indicated before starting the next joint.GREEN LED = good jointRED LED = bad joint
![Page 4: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/4.jpg)
IDLE MODENO ACTIVE FAULT
IDLE MODE – Idle tip temperature: 745F – Idle power: 16W - Cartridge part number: CVC-7CH0025S
After applying solder, operator will wait until LED result indicated before starting the next joint.GREEN LED = good jointRED LED = bad joint
![Page 5: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/5.jpg)
Solder event detected – Power is onNO ACTIVE FAULT
Power is ON – Idle tip temperature: 709F – Idle power: 30W - Cartridge part number: CVC-7CH0025S
Good solder joint
counter = 6
After applying solder, operator will wait until LED result indicated before starting the next joint.GREEN LED = good jointRED LED = bad joint
![Page 6: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/6.jpg)
IMC calculation – Power is ONNO ACTIVE FAULT
Power is ON – Idle tip temperature: 709F – Idle power: 30W - Cartridge part number: CVC-7CH0025S
Good solder joint
counter = 6
Process control: after applying solder, operator will wait until LED result indicated before starting the next joint.
GREEN LED
![Page 7: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/7.jpg)
Idle power – Ready for the next joint NO ACTIVE FAULT
Idle power – Idle tip temperature: 744F – Idle power: 16W - Cartridge part number: CVC-7CH0025S
Good solder joint
counter = 7
Process control: after applying solder, operator will wait until LED result indicated before starting the next joint.
GREEN LEDLED is off
![Page 8: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/8.jpg)
NO ACTIVE FAULT
Power is on – Idle tip temperature: 725F – Idle power: 25W - Cartridge part number: CVC-7CH0025S
Bad solder joint counter = 1
IMC calculation – Power is on
RED LED
![Page 9: Process Control and Traceability Metcal Real Time …Traceability: Metcal Connection Validation CV-5200 Power Supply Demo work station Process control: after applying solder, operator](https://reader034.vdocuments.mx/reader034/viewer/2022042601/5f9c9c4337b88f70a503ac07/html5/thumbnails/9.jpg)
NO ACTIVE FAULT
Power is on – Idle tip temperature: 745F – Idle power: 16W - Cartridge part number: CVC-7CH0025S
Idle power – Ready for the next joint
Bad solder joint counter = 2
LED is off
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ESD event detected
ESD event detected
Bad solder joint counter = 2