pörner bitumen packing system · pörner cold bitumen logistics to carry bitumen anywhere, a...
TRANSCRIPT
pörner bitumen packing system
www.bitumenbag.com
english 2015
02pörner bitumen packing system
Pörner Cold Bitumen Logistic means thatthere are no fixed costs for heated ships & trucks and no heated storage required
bitumen anywhere, anytimePörner Cold Bitumen Logistics facilitates the global supply of bitumen to:• Countries without their own bitumen production• Regions with difficult logistical conditions• Areas with undeveloped infrastructure
pörner bitumen packing system
High
-Per
form
ance
Melt
er, S
outh
Afri
ca
03 bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s
www.bitumenbag.com
04pörner bitumen packing system
for the producers
how it workspörner cold bitumen logistics To carry bitumen anywhere, a reliable and efficient logistic system is needed – using the fewest special infrastructures, lowest possible total energy consumption as well as safe and easy storage and handling. For this purpose the Pörner Bitumen Packing System and the Pörner Bitumen Bag™ were created.
Pörner has been a leading provider of bitumen technology for 40 years. The Biturox® bitumen plants, licensed by us worldwide, covers about 10% of the global bitumen production capacity. It is our key focus to make bitumen available to all who need it - including countries with no refineries of their own or with difficult logistical conditions.
for the end-users
It allows you to produce, pack, store, transport and sell bitumen independently of seasonal demand, fluctuation or logistical issues.
Brod
Refi
nery
- Co
oling
and
Pac
king
Unit,
Bosn
ia an
d He
rzeg
ovina
Bitu
men
Bag
s at a
Hot
Mix
Asph
alt P
lant,
Cap
Verd
e
It enables you to store and use bitumen at any time, cost-effectively and in any quantity that will meet your requirements.
05www.bitumenbag.com
bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s
1. cooling & packing unit
system elements
The Cooling & Packing Unit (CPU) cools the bitumen down to the packing temperature.
The process ensures a stable filling temperature and is designed for the safe, continuous filling of the Pörner Bitumen Bags™ with paving bitumen.
An electronic control system provides for the exact weighing and the complete monitoring and registration of the product as well as the weight of each individual bag.
capacity
• 10 mt per hour and unit• 80,000 TPA (continuous filling)
recomended space requirement
• Plant: 250 m2 for each unit• Recommended area for cooling and
storage: min. 3,000 m2 for each unit
BITU
MEN
A - C
oolin
g an
d Pa
cking
Unit
, Bah
rain
06pörner bitumen packing system
system elements2. pörner bitumen bag™
economical, flexible and eco-friendly
t-type (truck)
• Optimized for truck loading
• Flexible self-stabilizing bag
• Simple delivery and transport of empty folded bags
c-type (container)
• Optimized for sea- going 20 ft. containers
• Stackable in two layers• 22 mt load per
20 ft. container
The innovative Pörner Bitumen Bag™ has been developed and patented by Pörner.
The bag is designed as a self-stabilizing container made of plastic material, consisting of a multi-layer outer bag (flexible recyclable fabric) and an inner liner (special-purpose film).
The Pörner Bitumen Bag™ can carry over 1,000 kg of paving bitumen. Its shape and volume is optimized for maximum loading.
The bag can be transported by any common transport system (truck, standard container, rail, ship).
The bag is UV-protected and suitable for every climate. It and can be stored for up to 12 months.
C-Ty
pe a
nd T-
Type
Bitu
men
Bag
s at B
ITUM
ENA,
Bah
rain
C-Ty
pe B
ags l
oade
d in
cont
ainer
T-Ty
pe B
ags f
or tr
uck l
oadin
g
T-TYPE C-TYPE
www.bitumenbag.com
bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s
07
3. high-performance melter
The mobile High-Performance Melter developed by Pörner is a reliable unit used to heat up and re-liquefy the bitumen that comes in Pörner Bitumen Bags™.
On a special melting grid (Pörner patent) the bitumen is homogenously re-liquefied and the inner liner is also dissolved.
The liquefied bitumen then flows to a collecting tank, where it is heated to the required temperature.
Afterwards the heated bitumen can be loaded on to road tankers or used directly at a hot mix asphalt plant.
efficient, powerful and mobile
High-Performance Melters are delivered as prefabricated units consisting of a:• Melting grid• Collecting tank• Working and lifting platform
Bitu
men
Melt
ing a
t BIT
UMEN
A Si
te, S
outh
Afri
caBi
tum
en B
ag o
n th
e M
elting
Grid
capacity
• Up to 4 mt per hour• Up to 80 TPD (depending on
ambient temperature)
recomended area requirement
• Melter: 250 m2
• Storage space (500T=500 bags): 750 m2
heating sources
• Diesel burner• Gas burner
pörner bitumen packing system08
cold bitumen logistics
STANDARD TRUCK
NO FIXED COSTS
EMPTY
L O A D I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
STANDARD TRUCK STANDARD/CONTAINER VESSELCOOLING &PACKING UNIT
MELTING UNIT
EMPTYEMPTY
P A C K I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
unlimitedtransportation
distance
long-term storage
TANK INFRASTRUCTUREHABOUR
BITUMEN TANKER
COSTS FOR HEATING COSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATING
BITUMEN TRUCK BITUMEN TRUCK
ANY HARBOUR
STANDARD TRUCK
NO FIXED COSTS
EMPTY
L O A D I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
STANDARD TRUCK STANDARD/CONTAINER VESSELCOOLING &PACKING UNIT
MELTING UNIT
EMPTYEMPTY
P A C K I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
unlimitedtransportation
distance
long-term storage
TANK INFRASTRUCTUREHABOUR
BITUMEN TANKER
COSTS FOR HEATING COSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATING
BITUMEN TRUCK BITUMEN TRUCK
ANY HARBOUR
bulk logistics
pörner logistics
BItu
men
Bag
Sto
rage
Plac
e at
LUK
OIL R
efine
ry, R
ussia
The Pörner Bitumen Packing System is equipped to supply large volumes of bitumen. The cooling and packing process is based on our know-how, collected from the Biturox® bitumen processing system and ensures the safe filling of bags where quantities and qualities undergo strict control.
The design of the Pörner Bitumen Bag™ is characterized by economic production costs, greater volume and high stability. Leading industrial partners produce these standardized bags with a constant high level of quality.
Therefore, bitumen in cold condition can be transported by conventional trucks or sea containers over distances of many thousand miles from continent to continent.
09www.bitumenbag.com
bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s
STANDARD TRUCK
NO FIXED COSTS
EMPTY
L O A D I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
STANDARD TRUCK STANDARD/CONTAINER VESSELCOOLING &PACKING UNIT
MELTING UNIT
EMPTYEMPTY
P A C K I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
unlimitedtransportation
distance
long-term storage
TANK INFRASTRUCTUREHABOUR
BITUMEN TANKER
COSTS FOR HEATING COSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATING
BITUMEN TRUCK BITUMEN TRUCK
ANY HARBOUR
STANDARD TRUCK
NO FIXED COSTS
EMPTY
L O A D I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
STANDARD TRUCK STANDARD/CONTAINER VESSELCOOLING &PACKING UNIT
MELTING UNIT
EMPTYEMPTY
P A C K I N G L O N G - D I S T A N C E T R A N S P O R T A T I O N E N D U S E R
unlimitedtransportation
distance
long-term storage
TANK INFRASTRUCTUREHABOUR
BITUMEN TANKER
COSTS FOR HEATING COSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATINGCOSTS FOR HEATING
BITUMEN TRUCK BITUMEN TRUCK
ANY HARBOUR
Bulk Bitumen Container Drums Pörner
Bitumen BagTM
Transport volume 2,500 – 10,000mt 25mt 1 drum = 150-220kg over 1,000 kg
Availabilityspecial
port facilities are necessary
available in limited number,
high rental costs
local fabrication fromspecial sheet metal,
needs space
available in containers of up to 2,500 folded bags
Transportdouble freight
charges(empty return)
double freight charges
(empty return)
single freight charges
single freight charges
Energy required permanent heating melting melting melting
heat recovery
Storage impossible unprofitable no additional costs no additional costs
pörner bitumen packing system10
the mission
Unloa
ding
of B
itum
en B
ags a
t a H
ot M
ix As
phalt
Plan
t, Co
ngo
It is Pörner's mission to produce high-quality bitumen efficiently and to make it available to any demander worldwide at reasonable costs. The integrated Pörner Bitumen Packing System for cold bitumen logistics is a major element enabling us to realise this vision.More than ten years of research and development has resulted in an integrated and ripened solution, always a step ahead of all copycats.
Holistically applied, the Pörner Bitumen Packing System is the most economic and eco-efficient solution to supply all areas with large volumes of bitumen.
11www.bitumenbag.com
bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s
bitumen - whenever it is needed
pörner bitumen packing system12
advantages for bitumen producers
• Expansion of bitumen sales possibilities• Independent of the seasonal fluctuations of supply and demand• Every conventional means of transport can be used (standard trucks,
20 ft. containers, railroad, ship) for regional or international transport• Substantial energy savings – no heating during transport or storage• Allows long-term storage of up to 12 months without any energy consumption
achieving higher margin
Luko
il Refi
nery
- Co
oling
and
Pac
king
Unit,
Russ
ia
pörner supply
• The Cooling & Packing Unit comes in prefabricated modules and includes all necessary infrastructures
• The packing material (Pörner Bitumen BagTM) is supplied by Pörner in cooperation with leading manufacturers certified by Pörner.
13www.bitumenbag.com
bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s• Availability of bitumen at the site to be used whenever it is needed• Independent of hot bitumen sources• Every conventional means of transport can be used (standard trucks,
20 ft. containers, train, ship) for regional or international transport• Long-term storage up to 12 months without any energy consumption• Independence of seasonal fluctuations of supply and/or demand
advantages for end-users
Bitu
men
Bag
s Sto
rage
at a
Hot
Mix
Asph
alt P
lant,
Equa
toria
l Guin
ea
total flexibility for the bitumen operation
pörner supply
• The High-Performance Melter comes as a prefabricated unit and optionally includes all necessary infrastructures
• To date, up to 2,000 tons cold bitumen per day can be supplied by the Pörner Bitumen Network partners
pörner bitumen packing system14
selected referencespörner – the bitumen specialist
As licensor and contractor of over 45 Biturox® bitumen production plants and bitumen filling systems for truck, rail, metal and plastic containers, Pörner is the leading technology provider for the production and handling of quality bitumen.
The Bitumen Packing System was invented by Andreas Pörner and since 2002 has been constantly refined to become a flexible, cost-effective and eco-friendly transport system used by leading industrial partners.
Pörner thus contributes to larger production quantities of bitumen as well as improved methods to make bitumen available to users wherever they are located in the world.
Pörn
er Te
am a
t Com
miss
ioning
of a
Bitu
rox® B
itum
en P
lant,
Russ
ia (2
014)
references – high-performance melter
HIGH-PERFORMANCE MELTER TERMINAL Client: Mena Energy DMCCLocation: BITUMENA, Cape Town, Rep. of South AfricaCommissioning: 2014
HIGH-PERFORMANCE MELTER TERMINAL Client: Prime Petroleum Ltd.Location: Sofia, BulgariaCommissioning: 2012
www.bitumenbag.com
bit
um
en p
acki
ng s
yste
m
sy
stem
ele
men
ts
bit
um
en l
ogis
tics
adva
nta
ges
refe
rence
s
15with Pörner the world of bitumen is yours
references – cooling & packing units
COOLING & PACKING UNITClient: JP IranLocation: Isfahan, IranCommissioning: 2010
COOLING & PACKING UNITClient: Raffinerija Nafte a. d. BrodLocation: Brod, Bosnia & HerzegovinaCommissioning: 2012
COOLING & PACKING UNITClient: Mena Energy DMCCLocation: BITUMENA, Khalifa Bin Salman Port, BahrainCommissioning: 2012
COOLING & PACKING UNITClient: OOO Lukoil-NizhnegorodnefteorgsintezLocation: Kstovo, Nizhny Novgorod Oblast, RussiaCommissioning: 2013
Bitumen Bags Storage Place at Brod Refinery, Bosnia & Herzegovina
PÖRNER INGENIEURGESELLSCHAFT MBH AUSTRIA
Hamburgerstrasse 9 1050 Vienna, Austria Telefon: +43 5 05899-0 Telefax: +43 5 05899-99 E-Mail: [email protected] Web: www.bitumenbag.com www.biturox.com www.poerner.at
© Pörner Ingenieurgesellschaft mbH. 10 / 2015 / EN