pride in every action - bectochem,ankleshwar,pune ... section/corporateprofile.pdf · pride in...

THINK DIFFERENT, ENGINEER SMART…

BECTOCHEMConsultants & Engineers Pvt. Ltd.

PRIDE IN EVERY ACTION

BECTOCHEM AT GLANCE• Founded in 1978 to manufacture pharmaceutical

process equipment.

• Bectochem produces a comprehensive range of

equipment including Rapid mixer granulators, Fluid

bed driers and processors, mills, blenders, coaters &

turnkey solids and liquids manufacturing systems.

• Introducing barrier isolator technology to India in

2004, Bectochem is the acknowledged expert in the

specialised and technically demanding field of design &

manufacture of high specification barrier containment

systems.


• The Industries We Serve

• Pharmaceutical– Solids Formulations

– Liquid Formulations

– Ointment Formulations

– R&D

– API Manufacturing

• Food

• Cosmetics

• 'Bectochem' product range is to be found in facilities

across 5 continents.

• We strive to provide continuous improvement in our

quality and customer satisfaction, supplying right first

time and on time with fast manufacturing lead times.


BECTOCHEM AT GLANCE

• Ability to Engineer

• Innovative solutions for every process need and backed by skilled

personnel

• Huge experience in related industries

• Specialist in Containment, Pharma, API, Food & Cosmetics

• Size of organization: 300+ workforce

• Foreign associations

• Global reach

• One window solution

• Total Consultancy Services


OUR STRENGTHS

BECTOCHEM: VISION & MISSION

• VISION:

“ Think Different Engineer Smart”

• MISSION:

“ To be a INR 1000 million company by 2011”

Enhance value through:– Product

– People

– Process


BECTOCHEM: CORPORATE VALUES

• VALUES:

– Passion: for Innovative Technology

– Respect: for Customers

– Integrity: towards Work

– Diligence: for our Offerings

– Ethical: all through the Life cycle of Sales & after sales


Turnover in USD Million

Sales Histogram


HALLMARKS

The investments made by our company in people and facilities for the

past decades have yielded a proud history of innovations in many

forms of processing.

For Example in

•Isolation Technology

•Solids and Liquids Processing

•R&D Testing Laboratories


Milestones & Achievements• Sterile Rigid Wall Isolator System for Novartis-10 Cubic Meter Personnel Air Mister Air Jet Mill under

Isolator Dispensing/ Pack off Isolator system.

• First Granulation Isolator Suits Lab API facilities under Isolator Integrated Isolator with Bosch Vial Filling Machine.

• Sterile Rigid Wall Isolator System for Novartis-10 Cubic Meter Personnel Air Mister Air Jet Mill under Isolator Dispensing/ Pack off Isolator system.

• Setting up of Automated Functional RND Granulation Lab Equipments in Europe in association with Nicomac SRL, Italy.

• Fully Automatic Ketchup/Toothpaste manufacturing line - for Food Industry Shampoo & Personnel Care line - 10 KL batch size - for Cosmetics Industry.

• Herbal Extractor System, Cream manufacturing system with Nitrogen purging- for Natural Medication Hydrogenator, Limpet vessel up to 15 KL capacity, Air heater 100m² and above- for API Isolators designed for OEL up to 0.1µg/m3.

• Transfer Technology - Pass Box, Split Butterfly Valve, RTP – Rotate and Non Rotate Materials of Construction – SS 316/ Hastelloy / PVC Isolators validated by Merck India, GSK, Pfizer, Sandoz.


Milestones & Achievements• Dr. Reddy’s Laboratories Complete API Laboratory 8 Isolator Chambers – 11M Long Isolator

integrated with Bausch & Strobel Filling Machine.

• Granulation Isolator Centrifuge Isolator Sterility Test Isolator with Integrated VHP Component Decontamination Transfer Isolator for Pre- Sterilised Components.

• First in India to make a fully automatic coating system for pellet coating.

• First manufacturers of the lifting and tilting device (tipper) for F.B.D. Bowls in the country.

• First to make fully automatic granulation line in the country.

• First to manufacture Autocoater with a fully automatic wash in place system.

• First in the country to implement 500 kg tablet storage bins

• First in the country to incorporate Solid Liquid injection manifold technology to Injectables production in the country

• First in the country to incorporate the Diverter panel technology into WIP and CIP lines


C:/Documents and Settings/MAYUR/Local Settings/Temporary Internet Files/Content.Outlook/PHARMA/Inline homogeniser losenges.JPG

C:/Documents and Settings/MAYUR/Local Settings/Temporary Internet Files/Content.Outlook/PHARMA/Inline homogeniser losenges.JPG

Milestones & Achievements• First to manufacture Total Contained Granulation Line 40 Kgs for Hetero Labs

• The only Asian Pharmaceutical Machinery manufacturers to jointly own a fully functional Granulation Lab in Europe.

• First in the country to successfully integrate the impeller lifting arrangement in High Shear Mixer Granulator(HSMG/RMG). This catapulted us to be the leader in RMG in the country


LAYOUT DRAWING rev04.avi

milan Photos.ppt


BECTOCHEM PRESENCE

CORPORATE OFFICE

FACILITIES: PUNE & GUJRAT

• Charles Ross & Sons – USA [1997-2007]Inline/Batch Mixer-Emulsifier and Conical Screw Mixers

Foreign Association: Past & Present

• Dandong Jinwan Group– ChinaAutomatic Capsule Filling Machine

• Applied Containment Engineering – UK [2004-2007]Barrier Isolators and Containment Technologies

• Hecht- Anlagenbau – Germany [2008-onwards]World leader in Bulk Solid Technology

• British Rema Manufacturing Company limited [2008-Onwards]Air Jet Mills

• Sterivalves Srl. , Italy [ 2009 onwards]World leader in Intelligent Valves Systems for powder transfer

• Containment Service Providers, Ireland [2009 onwards]World leader in Flexible containment solutions


http://www.mixers.com/default.asp

• RIVA– ARGENTINA [2010 onwards]Renowned name across the globe for Tablet Presses in Isolators

Recent Developments

• FITZPATRICK– USA [2010 onwards]World majors for Milling equipments & Roll Compactors


Single Window Solution for all process needs!!

ASSOCIATES WORLDWIDE

Bectochem Consultants & Engineers Pvt. Ltd. Boasts of offices & associates dedicated to Sales & Clients Servicing worldwide.

The offices are in: Australia, Germany, China, UK, Egypt, USA,Bangladesh, Pakistan, Israel, Italy, Russia, UAE

In India, The associates are in:

Ahmedabad, Bangalore, Hyderabad, Chennai, New Delhi


AT GLANCE

CORPORATE

ANKLESHWAR WORKS

PUNE WORKS


Capabilities Expansion Plans at Ankleshshwar & Pune under Implementation

CORPORATE OFFICE

Headquarters at Mumbai, Maharashtra State:

Mumbai is the Commercial capitalof India and is well connectedthrough Sea, Air & land.

Largest port in the country,International airport and a wellstructured road network.

Bectochem headquarters inMumbai houses the Design &Marketing teams.

Responsible for some of thebiggest innovations in IndianPharmaceutical Industry.

Design Marketing

Isolator DivisionPRIDE IN EVERY ACTION

APIContainment

Pharma Machineries

Channel PartnersFood &

Cosmetics

BECTOCHEMConsultants & Engineers


Our Verticals:

Manufacturing Facility: Ankleshwar


Manufacturing facilityat Ankleshwar, GujaratState:

Gujarat is well connected withabout 74000 km of roads, 11domestic airports and 1international airport (atAhmedabad), and the IndianRailway network.

Gujarat industry produces 35% ofIndia’s pharmaceutical products.

Established our main work centrehere in 1988.

Ankleshwar facility spans100,000 sq. ft. and is equippedwith state of the art equipment.

MANUFACTURING FACILITYANKLESHWAR


Factory at a glance• Established in 1978.• Total Plot Area 15704 Square meter. • Total Built of Area 4580 Square meter. • Total Number of Employees :

170 Worker and 85 Office staff

Purchase Department


Production Facilities

1.Ware House Area :- 625 Square Meter.

2.Assembly Bay :- 625 Square Meter.

3.Fabrication Area :- 960 Square Meter.

4.Total Office Area :- 1750 Square Meter.

5.QC and Document Area:- 287 Square Meter.


Manufacturing Infrastructure• Material Handling:

– EOT overhead crane-11 tonne of safe working load-4 nos.

– Hoist-3 tonnes-6 nos.

- 5 tonnes-2 nos.

• Cutting & Shearing: Plasma upto 40 mm

– Pug & Profile cutting- 2 nos.

– Hand Shear- 3 nos.

– Power Tools- 2 nos.

• Plate Bending: 16 mm thk *2 mtr wide-1 no.

– 8mm thk X 1.5 mtr Wide – 2 nos.

– Hand Press upto 6 mm thk- 3 nos.

– Hydraulic Pipe Bending Machine-upto 3” dia- 2 nos.

– Captive Hydraulic Power Press upto 2 mtr dia* 25 mm thk- 1 no.


• Welding:

– TIG Welding [Thyristoried] 400 amps.-6 nos.

– TIG Welding 600 amps.- 5 nos.

– ARC Welding- 2 nos.

– Mobile Hand held TIG welding 200 amps-1 nos

– Orbital Welding

• Machining:

– Radical drill machine RM 63 Model HTM

– Pillar drill machine upto 20 mm- 3 nos.

– Magnetic stand with drill- 2 nos.

– Turning head with 14 ft. Bed- 2 nos.


• Surface Finishing:

– Portable, flexible shaft grinding & polishing units- 25 nos.

– Angle grinding & Beveling tools-12 nos.

– Pedestal Polishers- 3 nos.

– Dedicated bead blast facility chamber 2*2mtrs

– Pickling & Passivation, hand help spray Nozzles

& Applicators.

• Sundry Equipments:

– Air compress or 7.5 HP- 2 nos. & 3 HP- 2 nos.

– Portable Handheld Power tolls such as:

• Drill Machines

• Pneumatic screw drivers

• Hand shears, etc.


MANUFACTURING FACILITYPUNE

Manufacturing facility atPune, Maharashtra State:

Pune is among the fastest growingindustrial regions of the country.Daimler Chrysler has its assemblyline for its Mercedes Benz brand inPune.

A prominent place for majorsoftware and business processoutsourcing companies and a centreof engineering excellence.

Known as “Oxford of the East”

The above facts along with thegrowing need for decentralization ofmanufacturing led us to establish anadditional manufacturing facility inPune


CNC Machine Centre at Mumbai

CNC Vertical Machine Centre

Tools

PLC controls

CNC Turning Centre

Turning Tool


Prestigious Clientele: India


Major Clientele: Overseas


BECTOCHEMConsultants & Engineers Pvt. Ltd.

Innovative Engineering

Expertise & Experience

Quality & Services

One window solution