price list effective march 4, 2013€¦ · price list effective march 4, 2013. cancels all previous...

JCM INDUSTRIES, INC. P. O. Box 1220 - Nash, Texas 75569-1220

Toll Free 800-527-8482, Fax Toll Free 800-874-9524 Outside U.S. 903-832-2581, Fax 903-838-6260

www.jcmindustries.com

JCM

February 11, 2013 To Our Valued JCM Customer,

Enclosed is the new JCM Industries March 4, 2013 Price List. This new price list cancels all previous prices and customers should apply normal discounts without any manual increase. Any quotations or existing price contracts in effect on March 4, 2013 will be honored until their expiration date. JCM holds the current Freight Allowance which remains at $2,000.00 net order.

This increase is generally 4% with varying increases on certain product lines including Optimum Range Couplings, Large Diameter Steel Couplings, Gas Repair Clamps, Fabricated Bell Joint Leak Clamps and Tools. This adjustment is in response to the rising costs of raw materials, labor and the economic factors affecting U.S. manufacturers. A product upgrade featured in this book is the JCM Carbon Steel Fabricated Tapping Sleeves – alloy bolts & nuts furnished with fabricated tapping sleeves will be standard Epoxy Coated, Powercron 590-534. New products featured in the book are the JCM 630 and 631 Fitting and Joint Restrainers for Asbestos Cement Pipe.

JCM continues to provide top quality products with prompt service. We appreciate your partnership in business and should you require any assistance, contact the JCM Sales Team at 1-800-527-8482 or 903-832-2581.

Best regards,

John Collins John Collins Vice President of Sales JCM Industries Inc. Note:

Included in this package are two additional pages titled: Outlet Seal Tapping Sleeves for HDPE Pipe and Threaded Outlet Tapping Sleeves for HDPE Pipe - JCM has designated specific catalog part numbers for tapping sleeves and threaded outlet tapping sleeves for High Density Polyethylene Pipe 14” nominal size and larger. These specific part number/ranges ensure the proper fit of fabricated sleeves for use on HDPE. These two sheets may be inserted in a location most convenient for your use.

GENERAL DISTRIBUTOR DISCOUNT SHEET

JCM Industries, Inc.PRICE LIST Effective March 4, 2013

Discounts are applicable to JCM Pipe Fittings and FabricationsPrice List Effective March 4, 2013

Cancels all previous prices

List Prices Discount

0 - $1,000.00 30%

$1,001.00 - $10,000.00 45%

$10,001.00 and above 53%

Freight Allowance: $2,000.00 Net Order of Products with Prices Listed 03/04/2013

JCM INDUSTRIES, INC.P.O. Box 1220 • Nash, Texas 75569-1220

Call Toll Free 800-527-8482, Fax Toll Free 800-874-9524Outside U.S. Call 903-832-2581, Outside U.S. Fax 903-838-6260


Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.

JCM Outlet Seal Tapping Sleeves for HDPE PipeModel Numbers 412, 419, 452, 464, 459, 465

Ranges and Part Numbers provided specifically for High Density Polyethylene PipeFor list price, refer to JCM Model Price Page (same Nominal Pipe Size/Outlet Size),

JCM Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change.For sizes not listed, contact JCM Inside Sales Team at 800-527-8482 or 903-832-2581.

NOM. PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBERX

ANY OUTLET

OUTLETSIZES

AVAILABLE

14 13.60 - 14.0914.99 - 15.49

13921520

X 2X 3X 4X 6X 8

X 10X 12

16 15.68 - 16.1817.05 - 17.55

15901730

X 2X 3X 4X 6X 8

X 10X 12

18 17.64 - 18.1419.11 - 19.61

17901940

X 2X 3X 4X 6X 8

X 10X 12

20 19.60 - 20.1021.17 - 21.67

19902150

X 2X 3X 4X 6X 8

X 10X 12

2122

20.60 - 21.1021.60 - 22.10

20902190

X 2X 3X 4X 6X 8

X 10X 12

24 23.46 - 24.1625.30 - 25.80

24002570

X 2X 3X 4X 6X 8

X 10X 12

27 26.50 - 27.00 2690

X 2X 3X 4X 6X 8

X 10X 12

30 29.50 - 30.0031.50 - 32.00

29903190

X 2X 3X 4X 6X 8

X 10X 12


JCM Outlet Seal Tapping Sleeves for HDPE PipeModel Numbers 412, 419, 452, 454, 459, 465

Ranges and Part Numbers provided specifically for High Density Polyethylene Pipe.

For other types of pipe see JCM General Products Directory

How to Order:1. Determine outside diameter of HDPE Pipe (IPS, DI), provide SDR#.2. Select sleeve material (carbon, stainless) and proper outlet material & type (flange, mechanical joint).3. Select model number. For full product description, see JCM Catalog.4. Select proper sleeve O.D. Range and sleeve number.5. Specify Model Number-Sleeve Number x Outlet Size.

Example: For 24” HDPE SDR 17 IPS O.D. pipe, with 8” flanged outlet, carbon steel, order: 412-2400 x 8Example: For 24” HDPE SDR 17 IPS O.D. Pipe, with 8” mechanical joint outlet, All Stainless Steel, order: 459-2400 x 8

For list price, refer to JCM Model Price Page (same Nominal Pipe Size/Outlet Size),JCM Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change.

For sizes not listed, contact JCM Inside Sales Team at 800-527-8482 or 903-832-2581.

NOM. PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBERX

ANY OUTLET

OUTLET SIZESAVAILABLE

36 35.50 - 36.0037.80 - 38.30

35903820

X 2X 3X 4X 6X 8

X 10X 12

42 41.50 - 42.0044.00 - 44.50

41904440

X 2X 3X 4X 6X 8

X 10X 12

48 47.50 - 48.0050.30 - 50.80

47905070

X 2X 3X 4X 6X 8

X 10X 12

54 53.50 - 54.0057.06 - 57.56

53905746

X 2X 3X 4X 6X 8

X 10X 12

60 59.50 - 60.0061.11 - 61.61

59906151

X 2X 3X 4X 6X 8

X 10X 12

2” Mechanical Joint Outlets Not Available14” and Larger Flanged Outlets Available. Tapping valve information must be specified to assure proper alignment recess dimension.14” & 16” Mechanical Joint Outlets Available. Stainless Steel Only (Model 459)For size on size outlets a 1/2” undersize shell cutter is required.JCM Flanged and Mechnical Joint Outlet Tapping Sleeves furnished with test plugs unless otherwise specified.


JCM Outlet Seal Threaded Outlet Tapping Sleeves for HDPE PipeModel Numbers 418, 438

Ranges and Part Numbers provided specifically for High Density Polyethylene Pipe.

How to Order:1. Determine outside diameter of HDPE Pipe (IPS, DI), provide SDR#.2. Select sleeve material (carbon, stainless) and proper size outlet.3. Select model number (418, 438). For full product description see JCM Catalog.4. Select proper sleeve O.D. Range and sleeve number.5. Specify Model Number-Sleeve Number x Outlet Size

Example: For 24” HDPE SDR 17 IPS O.D. pipe, with 2” threaded outlet, carbon steel, order: 418-2400 x 14IPExample: For 24” HDPE SDR 17 IPS O.D. Pipe, with 2” threaded outlet, All Stainless Steel, order: 438-2400 x 14IP

For list price, refer to JCM Model Price Page (same Nominal Pipe Size/Outlet Size),JCM Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change.

For sizes not listed, contact JCM Inside Sales Team at 800-527-8482 or 903-832-2581.

NOM. PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBERX

ANY OUTLETOUTLET

SIZE

ORDERCODE

IP

14 13.60 - 14.0914.99 - 15.49

13921520

3/4”

1”

1-1/4”

1-1/2”

2”

2-1/2”

3

4

06

08

10

12

14

16

17

18

16 15.68 - 16.1817.05 - 17.55

15901730

18 17.64 - 18.1419.11 - 19.61

17901940

20 19.60 - 20.1021.17 - 21.67

19902150

2122

20.60 - 21.1021.60 - 22.10

20902190

24 23.46 - 24.1625.30 - 25.80

24002570

27 26.50 - 27.00 2690

30 29.50 - 30.0031.50 - 32.00

29903190

36 35.50 - 36.0037.80 - 38.30

35903820

42 41.50 - 42.0044.00 - 44.50

41904440

48 47.50 - 48.0050.30 - 50.80

47905070

54 53.50 - 54.0057.06 - 57.56

53905746

60 59.50 - 60.0061.11 - 61.61

59906151

PRICE LIST EFFECTIVEMarch 4, 2013

Cancels All Previous PricesPrices Subject to Change Without Notice

JCM INDUSTRIES, INC.P. O. BOX 1220

NASH, TEXAS 75569-1220www.jcmindustries.com

E-Mail: [email protected]

CONTACT JCM:Toll Free (800) 527-8482

Fax Toll Free (800) 874-9524Outside U.S. Call (903) 832-2581Fax Outside U.S. (903) 838-6260

JCMJCMINDUSTRIES


(1) GENERALAll orders and contracts are subject to acceptance by JCM Industries, Inc. at Nash, Texas. The terms as hereinafter written shall supersede the terms of the customerorder in the event of contradiction or inconsistency. Prices, terms and conditions published by JCM Industries, Inc. are subject to change without notice.

(2) TERMS OF PAYMENTMinimum net billing is fifty U. S. dollars ($50.00) on all orders. To encourage early payment a one percent (1%) Cash Discount will be allowed on all invoices paid not laterthan fifteen (15) days from invoice date. Payment of full invoice amount is due within thirty (30) days from invoice date. Past due accounts are subject to the maximumlegal rate of interest. Payment is to be in U.S. dollars.

(3) TAXAll sales, use or other taxes imposed on any transaction between JCM Industries, Inc. and the Buyer shall be paid in full by Buyer. Such taxes will be added to the amountshown payable on the invoice.

(4) BIDS AND QUOTATIONSSpecific bids and quotations will be honored for thirty (30) days from written quotation unless otherwise specified therein. Buyer may with the express written consent ofJCM Industries, Inc. make changes in the specifications for material or work covered by the contract. In such event the contract price and delivery dates shall be equitablyadjusted. JCM Industries, Inc. shall be entitled to payment for reasonable costs and expenses incurred by it for works and materials rendered unnecessary as a result ofsuch changes and for works and materials required to effect said changes, plus JCM Industries, Inc. usual profit thereon.

(5) FREIGHT, SHIPMENT AND TITLEAll sales are made F.O.B. JCM Industries, Inc. shipping point. JCM Industries, Inc. shall have the right to select the carrier and route of shipment. Title for products shippedby JCM Industries, Inc. passes to Buyer upon delivery to the carrier.

(6) INSPECTION AND CLAIMSAll products and parts shall be finally inspected and accepted within ten (10) days after receipt. All claims whatsoever by Buyer (including claims for shortages) exceptingonly those provided for under the Warranty and Limitation of Liability clauses hereof must be made within said ten (10) day period or they are waived. Title and risk of lossor damage to products shipped by JCM Industries, Inc. passes to the Buyer upon delivery to the carrier. JCM Industries, Inc. will not file claims against carriers for Buyerbut will render reasonable assistance to Buyer in filing any such claim.

(7) RETURNS AND CANCELLATIONSReturns will be accepted only with prior written authorization by JCM Industries, Inc. All returns made without prior written authorization will be refused or returned to theshipper at his expense. Authorized returns are subject to a fifty percent (50%) or a minimum twenty-five dollars ($25.00) handling charge. No credit will be allowed forproducts which cannot be made resalable, products manufactured to Buyer’s specifications nor any obsolete products. Any returned material requiring reconditioning willbe subject to charges equal to those necessary to make the products resalable. Material or work which remains to be furnished may be cancelled by Buyer only with theexpress written consent of JCM Industries, Inc. In the event of such cancellation, JCM Industries, Inc. shall be entitled to payment for the cost and expenses incurred by itin connection with the material or work so cancelled, plus an amount determined by applying JCM Industries, Inc. usual rate of profit for similar items to such costs andexpenses, or fifteen percent (15%) of the contract price.

(8) WARRANTY - LIMITATION OF LIABILITY - EXCLUSION OF WARRANTIESAll products manufactured by JCM Industries, Inc. are carefully inspected prior to shipment. Each product is warranted against defects in materials and workmanship. Inthe event a product is found to be defective in materials or workmanship the Buyer’s exclusive remedy under this warranty is expressly limited to replacement, repair orrepayment of the purchase price at the option of JCM Industries, Inc. The net invoiced price is the limit of liability. No claims or any consequential or special damages willbe allowed. Any defective parts of products must be held for inspection by JCM Industries, Inc. and returned to JCM Industries, Inc. Nash, Texas, promptly upon request.THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE, AND ARE IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL OR IMPLIED)INCLUDING WARRANTY OF MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. ALL CLAIMS FOR BREACH OF WARRANTYSHALL BE PRESENTED TO SELLER WITHIN THIRTY (30) DAYS AFTER DISCOVERY OF THE DEFECT IN THE GOODS, OR BE BARRED.

(9) DELIVERYDelivery dates indicated in order confirmations are approximate and are based on prompt receipt of all necessary information regarding the products covered by the con-tract. JCM Industries, Inc. will use its best efforts to meet the indicated delivery dates, but cannot be held responsible for its failure to do so due to fire, war, civil commo-tion, strikes, failure of transportation, any act of God, or other causes beyond its control. In the event of any delay in delivery caused by Buyer, JCM Industries, Inc. willstore and handle all items ordered at Buyer’s risk and will invoice Buyer for the unpaid portion of the contract price, on or after the date on which the products is ready fordelivery. This amount will become due and payable in full within thirty (30) days from invoice date. A monthly storage and extra handling charge of one percent (1%) permonth or any fraction thereof of the contract price covering the stored product shall be billable as a separate item.

(10) PRODUCT IMPROVEMENTProducts produced by JCM Industries, Inc. are engineered to meet service requirements. From time to time products will be improved at the discretion of JCM Industries,Inc. When this occurs, previous designs will not be replaced in the field unless they have been proven defective.

(11) CONTRAVENING LAWShould any term or provision contained in the contract contravene or be invalid under applicable law, the contract shall not fail by reason thereof but shall be construed inthe same manner as if such term or provision had not appeared therein.

(12) DEFAULTNotwithstanding anything hereinabove to the contrary, all sums due and owing and not paid within thirty (30) days from invoice date shall bear interest at the rate of eigh-teen (18%) percent per annum from the date incurred until paid. Buyer agrees to pay not only all invoiced amounts, but also interest as provided above and all costs andexpenses of collecting the above, including but not limited to court costs, attorney fees reasonable in relation to the work expended, and expenses and costs related torecovery and protection of the goods sold; all sums payable to JCM Industries, Inc. at its offices in Nash, Bowie County, Texas. To secure the payment of all the abovesums, principal, interest, and expenses and costs, Buyer hereby grants to JCM Industries, Inc., a security interest in all goods sold to Buyer by JCM Industries, Inc., andall proceeds from, products of, accessions to, and documents of title concerning such goods.

(13) GENERALThis Agreement and all sales transactions made pursuant to this Agreement shall be governed by the laws of the State of Texas, and to the extent applicable any federallaws having application within the State of Texas. It is provided that in no event whatsoever shall interest be contracted for, charged, or collected in excess of the maximuminterest allowable by law.

JCM INDUSTRIES, INC. / P. O. BOX 1220 / NASH, TEXAS 75569-1220 / (903) 832-2581 © 2013 JCM INDUSTRIES, INC.

Terms and Conditions of Sale

Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.1

UNIVERSAL CLAMP COUPLINGS / REPAIR FITTINGSPage

101 Universal Clamp Coupling - Standard Range ........................... 4102 Universal Clamp Coupling - Extended Range........................... 5108 Universal Clamp Coupling For Sewer Pipe............................. 13131 All Stainless Universal Clamp Coupling - Standard Range ....... 6132 All Stainless Universal Clamp Coupling - Extended Range ...... 7121 Gas Repair Clamp................................................................... 10151 All Stainless Gas Repair Clamp .............................................. 11161 All Stainless Steel Fabricated Lug Clamp ................................. 8162 All Stainless Steel Fabricated Lug Clamp - Extended Rng ....... 9168 - 169 All Stainless Steel Fab Lug Sewer Clamp....................... 12171 UCC Removeable Lug - Standard Range ................................. 4172 UCC Removeable Lug - Extended Range ................................ 5103 - 164 Tapped Outlet Clamps .................................................... 14105 - 135 Collar Leak Clamp .......................................................... 15106 Bell Joint Leak Clamp for PVC Pipe........................................ 16143 Bell Joint Leak Clamp for CI, DI, C-900 .................................. 16110 Patch Clamp............................................................................ 17111 Full Repair Clamps.................................................................. 18112 Heavy Duty Patch Clamp - Single Band ................................. 19113 Heavy Duty Patch Clamp - Multi-Band.................................... 19114 Mechanical Joint Repair Sleeve.............................................. 20116 Repair Sleeve for Concrete Steel Cylinder Pipe ..................... 21

COUPLINGS201 Steel Coupling - IPS PVC & Steel Pipe O.D.-CI, DI O.D..24 - 25202 Long Steel Coupling................................................................ 26203 Steel Transition Coupling ........................................................ 27204 Steel Reducing Coupling......................................................... 27210 Ductile Iron Coupling - CI, DI, C-900/905 PVC & A/C............. 28211 Ductile Iron Coupling - IPS PVC & Steel Pipe O.D. ................ 28212 Ductile Iron Transition Coupling .............................................. 29214 Pipe End Cap Coupling........................................................... 30215 Long Ductile Iron Couplings.................................................... 31219 Restrained Ductile Iron Coupling ............................................ 30220 Galvanized Compression Coupling Series.............................. 32225 Insulating Adapter Gasket....................................................... 32230 Stiffener Insert for High Density Polyethylene Pipe................. 37241 Standard Length Optimum Coupling ................................34 - 35242 Long Length Optimum Coupling ......................................34 - 35

FLANGED COUPLING ADAPTERS301 Cast Iron (Ductile Iron FCA).............................................40 - 41303 Steel Fabricated FCA - Special ............................................... 42304 Steel Fabricated Reducing FCA.............................................. 43306 Fabricated FCA....................................................................... 44307 Fabricated Reducing FCA....................................................... 45309 Dismantling Joint..................................................................... 46

SERVICE SADDLESPage

401 Single Strap Service Saddle ...................................................49402 Double Strap Service Saddle..................................................51403 Wide Body Service Saddle - SS Strap....................................49404 Service Saddle with Double SS Straps...................................51405 Coated Wide Body Service Saddle - SS Strap .......................50406 Coated Service Saddle with Double SS Straps ......................52407 Coated Single Strap SS - electro-galvanize strap...................50408 Coated Double Strap SS - electro-galvanized straps .............52425 Service Saddle for Concrete Steel Cylinder Pipe ....................53

TAPPING SLEEVES411 Fabricated Tapping Sleeve - Plain End Outlet .........................56412 Fabricated Tapping Sleeve - Flanged Outlet ................... 60 - 61413 Fabricated Tapping Cross........................................................56414 Fabricated Mechanical Joint Tapping Sleeve ..........................75415 Fabricated Tapping Sleeve - Concrete Steel Cylinder Pipe... 76 - 77416 Weld-On Tapping Sleeve - Outlet Only....................................73417 Weld-On Tapping Sleeve .........................................................73418 Fabricated Threaded Outlet Tapping Sleeve ...........................54419 Fabricated Tapping Sleeve with Mechanical Joint Outlet ........64422 Fabricated Tapping Sleeve for PVC Pipe ........................ 62 - 63429 Fab Tap Slv for PVC with Mechanical Joint Outlet ..................65432 All Stainless Steel Tapping Sleeve................................... 66 - 67438 All Stainless Steel Threaded Outlet Tapping Sleeve................55439 Stainless Steel Tapping Slv - Mechanical Joint Outlet ..... 68 - 69440 Line Stop Fitting.......................................................................74452 All Stainless Steel Tapping Sleeve Outlet Seal Gasket.... 70 - 71459 Stainless Steel Tapping Slv - Mechanical Joint Outlet .............72462 Stainless Steel Tapping Sleeve - Carbon Steel Flange.... 66 - 67464 Stainless Steel Tap Slv Outlet Gasket - Carbon Stl Flg ... 70 - 71465 Stainless Steel Tap Slv Outlet Gasket - Carbon MJ Outlet ......72469 Stainless Steel Tap Slv with Carbon Steel MJ Outlet ....... 68 - 69

RESTRAINERS600 Sur-Grip Restrainers........................................................ 79 - 80630 Restrainers for Asbestos Cement Pipe....................................81

PIPE FABRICATIONS, TOOLS & ACCESSORIES801 Expansion Joint - Single End........................................... 84 - 85802 Expansion Joint - Double End ......................................... 84 - 85800 Fabricated Tee, Spools & Wall Fittings ....................................82800 Series Surge Suppressor.........................................................83900 Series Master Wrenches - 901, 902, 903, 904 ........................86900 Master Wrench Set ..................................................................86905 Torque Wrench ........................................................................87906 Hydrant Wrench.......................................................................87910 Deep Well Socket Set..............................................................87920 Pipe Outside Diameter Tape....................................................86

JCM FITTINGS FOR HDPEJCM Products for Polyethylene .......................................................38General Application Information ......................................................90

GENERAL INFORMATIONTerms & Conditions ..................................................................................................................................................................... Inside Front CoverCatalog Number Comparison Guide ............................................................................................................................................................. 88 - 89Pipe O.D. Guide .....................................................................................................................................................................................Back Cover

JCM INDUSTRIES, INC. PRICE CATALOG INDEXMarch 4, 2013

Price List Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.2

JCM Selection Guide to Repair Fittings

PRODUCT NUMBER & TYPEAPPLICATION, SIZES AND ADDITIONAL

INFORMATION

101 Universal Clamp Coupling - Standard Range

102 Universal Clamp Coupling - Extended Range

121 Gas Repair Clamp

Most popular and economical clamp provides a fullcircumferential seal and wide range. Sizes 1-1/2” - 12”.

This multi-band clamp provides a full circumferential sealand offers extended range, heavy duty design and extrasafety factor in larger sizes. Sizes 4”- 60”.

This popular and economical clamp provides a fullcircumferential seal permanently repairing cast iron andsteel gas service lines. Sizes 2” - 12”.

103 Tapped Universal Clamp Coupling - Standard Range

104 Tapped Universal ClampCoupling - Extended Range

123 Gas Service Clamp

Repair clamps with tapped outlets are recommended forreplacement of pulled out corporation stops and inapplications where pipe reinforcement is necessary.Taps 3/4” - 2”.

131 All Stainless Steel Univ. Clamp Coupling - Std. Range

132 All Stainless Steel Univ. Clamp Coupling - Extd. Range

151 All Stainless Gas Repair Clamp

All stainless version of the popular single band clampprovides a full circumferential seal and wide range.Sizes 1-1/2” - 12”.

This all stainless multi-band clamp provides a fullcircumferential seal and offers extended range, heavyduty design and extra safety factor in larger sizes.Sizes 4” - 60”.

All Stainless Steel construction provides extra corrosionresistance for permanent repair of cast iron and steel gasservice lines. Sizes 2” - 12”.

133 All Stainless Tapped Univ. Clamp Cplg. - Standard Range

134 All Stainless Tapped U. C. C. - Extended Range

153 All Stainless Gas Service Clamp

All stainless repair clamps with tapped outlets arerecommended for replacement of pulled out corporationstops and in applications where pipe reinforcement isnecessary. Taps 3/4” - 2”.

105 Collar Leak Clamp

135 All Stainless Collar Leak Clamp

This specialty clamp provides a quick, simple means ofrepairing solvent weld PVC pipe joints. Pressure pipesizes 2” - 8”. Plastic Irrigation Pipe sizes 4” - 15”.

161 All Stainless Steel Fabricated Lug Clamp

162 All Stainless Steel Fab Lug Clamp - Multi Band

163 Tapped All Stainless Steel Fabricated Lug Clamp

All stainless steel fabricated repair clamp provides fullcircumferential seal and wide range. All stainlessconstruction is suitable for hot, acidic or corrosiveenvironments. Sizes 2” - 20”.


3

JCM Selection Guide to Repair Fittings

171 Universal Clamp Coupling - Removeable Lug - Standard Range

172 Universal Clamp Coupling - Removeable Lug - Extended Range

Universal Clamp Coupling with unique feature ofremoveable lug to accommodate installations inrockbound soils, narrow piping galleries and other limitedspace installation applications. Sizes 1-1/2” - 12”.

Multi-band clamp provides full circumferential seal and theremoveable lug feature. Heavy duty design and extrasafety factor in large sizes. Sizes 4” - 60”

106 Bell Joint Leak Clamp for IPS PVC

A bell joint repair clamp specifically for rubber joint IPSsize plastic pipe. Clamp also fits solvent weld joints andmany standard steel pipe threaded couplings.Sizes 4” - 8”.

143 Bell Joint Leak Clamps for Cast Iron, Ductile Iron,C-900 PVC

.

Bell joint clamps for leaking caulk and rubber joints on castiron, ductile iron and C-900 PVC. Sizes 4” - 36”. Largersizes available on request.

108 Universal Clamp Coupling for Sewer Pipe

138 All Stainless Steel Univ. Clamp Cplg. for Sewer Pipe

168 All Stainless Steel Fab Lug for Sewer Pipe

Full circumferential clamp coupling - joins & repairs sewerpipe, single and multi-band. Sizes 4” - 48”.

All stainless full circumferential clamp coupling to join andrepair sewer pipe. Sizes 4” - 48”.

All stainless fabricated lug clamp for sewer pipe.Sizes 4“ - 12”. Multi band clamp available.

110 Patch Clamp

111 Full-Repair Clamp

Fast, economical repair clamps to permanently repair pin-holes, punctures or splits in steel pipe. Sizes 1/2” - 12”.

Fully gasketed repair clamp. Especially recommended forrepairs to heavily damaged pipe and pipe with reduceddiameter due to corrosion. Steel Sizes 1/2” - 2”.

112 Heavy Duty Patch Clamp - Single Band

113 Heavy Duty Patch Clamp - Multi-Band

Heavy duty single band patch clamp for repairingpinholes, punctures or splits. Sizes 1-1/2” - 12”.

Heavy duty multi-band clamp offers increasedperformance and range in repairing pinholes, puncturesand splits. Sizes 10” and larger.

114 Mechanical Joint Repair Sleeve

A special repair sleeve for sealing over split or leaking castiron bells, A/C couplings and welded couplings andstraight runs of pipe. Sizes 4” and larger.

116 Repair Sleeve for Concrete Steel Cylinder Pipe

A high pressure, reinforcing repair sleeve for repairingholes, punctures and splits in concrete steel cylinder pipe.Especially recommended for heavily damaged and largersizes of pipe.


HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and width.63. Determine Model Number. Model 101 for standard clamp,

171 for Removeable lug system.4. Specify clamp number. Example: To fit Cast Iron

pipe, 6.90 O.D. with 6” width, order: 101-0690-6 or171-0690-6

Clamps do not prevent lateral movement of pipe. Applications in which thepipe may move out of the clamp, proper anchorage of the pipe must beprovided.

Nom.PipeSize

ClampO.D.

Range

101Attached

Lug

171Removeable

Lug

Clamp Width - Approximate Weight

6” 7” 12” 15” 18” 24” 30”

Clamp Number Lbs.# Lbs.# Lbs.# Lbs.# Lbs.# Lbs.# Lbs.#

1-1/2 1.88 - 2.15 0190$100.30 - 174.20 - - - -

7# 14#

2 - 2-1/2 2.35 - 2.632.70 - 3.13

02380275

100.30 105.50 174.20 209.70 - - -

8# 9# 15# 19#

3 3.46 - 3.703.73 - 4.13

03500400

126.40 132.90 201.30 251.30 - - -

8# 10# 16# 20#

4

4.45 - 4.754.74 - 5.144.95 - 5.355.22 - 5.62

0450048005000525

130.80 137.80 217.80 263.50 318.30 426.80 557.20

9# 11# 18# 22# 27# 36# 44#

6

5.95 - 6.356.56 - 6.966.85 - 7.257.05 - 7.457.45 - 7.85

06000663069007100745

155.20 163.50 261.60 300.20 390.80 533.20 639.90

10# 12# 19# 24# 29# 38# 48#

8

7.95 - 8.358.54 - 8.948.99 - 9.399.27 - 9.67

9.90 - 10.30

08000863090509401000

182.50 191.90 307.80 351.90 448.40 572.80 715.40

11# 13# 21# 27# 32# 42# 53#

10

10.60 - 11.0011.04 - 11.4411.34 - 11.7411.75 - 12.1512.00 - 12.40

10751110114011751200

- 251.30 393.70 453.90 631.40 818.90 974.20

19# 36# 39# 52# 70# 78#

12

12.60 - 13.0213.10 - 13.5013.40 - 13.8013.70 - 14.1014.00 - 14.40

12751320134013701400

- 285.60 453.60 517.10 712.20 941.70 1,110.80

20# 37# 40# 52# 74# 82#

Number of Bolts 2 2 4 4 6 8 10

JCM 101 Universal Clamp CouplingsJCM 171 Universal Clamp Couplings

JCM 101 Standard Range Universal Clamp Coupling - provides a fullcircumferential seal and wide range for permanently repairing or reconnectingasbestos-cement, cast iron, steel, plastic and other types of pipe.

JCM 171 Removeable Lug Universal Clamp Coupling - provides a removeablelug system to accommodate rockbound soils, crowded underground utilities,restricted, narrow spaced piping galleries and limited excavation applications.

Available Options Upon RequestModels 101-171-102-172• Pipe sizes and ranges not listed• Stainless Steel Bolts• Conductive Buttons• Specialty Gaskets• Tapped clamps, see page 14

4

Image reflects 6” widthImage reflects 6” width


JCM 102 Extended Range Universal Clamp CouplingsJCM 172 Removeable Lug Extended Range UCCJCM 102 Extended Range UCC - for systems with asbestos-cement and cast iron pipe or oversize pipe.JCM 172 Removeable Lug System Extd. Range UCC - Removeable lug system accommodates rockbound soils,crowded underground utilities, restricted, narrow spaced piping galleries and limited excavation applications.

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.3. Determine Model Number.4. Specify clamp number. Model 102 or 172 (Removeable Lug).

Example: To fit Cast Iron pipe, 6.90 O.D. with 6” width,order: 102-0690-6 or 172-0690-6

Clamps do not prevent lateral movement of pipe. Applications in which thepipe may move out of the clamp, proper anchorage of the pipe must be provided.

Double Band Clamps

Nom.PipeSize

ClampO.D.

Range

102Attached

Lug

172Removeable

Lug


6” 7” 12” 15” 18” 24” 30”


4 4.44 - 5.244.74 - 5.57

04500480

$189.00 205.90 321.60 390.10 493.80 609.30 800.40

16# 20# 32# 40# 48# 64# 80#

6 6.62 - 7.426.84 - 7.64

06630690

220.10 240.70 354.30 452.60 590.50 699.40 918.30

16# 20# 32# 40# 48# 64# 80#

8 8.62 - 9.428.99 - 9.79

08630905

258.30 271.50 398.90 515.70 662.20 766.50 1,053.10

17# 21# 34# 43# 51# 68# 85#

10 10.72 - 11.7211.04 - 12.24

10751110

- - 537.70 - 809.50 1,081.70 1,375.90

37# 52# 74# 80#

1212.72 - 13.9213.14 - 14.3413.65 - 14.65

127513201365

- - 571.90 - 854.30 1,193.50 1,503.40

55# 80# 106# 132#

14 15.20 - 16.20 1530- - 796.30 - 1,289.00 1,695.20 2,326.60

58# 87# 106# 145#

14 - 16 16.00 - 17.0017.20 - 18.20

16001740

- - 841.90 - 1,341.10 1,884.30 2,476.20

59# 89# 108# 148#

16 - 18 18.40 - 19.40 1846- - 873.40 - 1,387.30 1,984.40 2,576.00

62# 95# 124# 158#

18 - 20 19.40 - 20.4020.40 - 21.40

19502050

- - 888.30 - 1,440.50 2,361.90 2,621.30

63# 95# 126# 158#

20 - 22 21.40 - 22.4022.50 - 23.60

21602260

- - 940.60 - 1,532.60 2,507.50 2,774.70

67# 100# 134# 168#


Multi-Band Clamps

2423.80 - 25.0025.50 - 26.7027.90 - 29.10

240025802800

- - 1,515.10 - 2,190.00 3,667.80 4,443.30

93# 140# 186# 233#

24 - 30 29.80 - 31.0031.70 - 32.90

30003200

- - 1,831.60 - 2,706.90 3,854.30 5,058.80

98# 147# 196# 245#

36 37.85 - 39.20 3830- - 2,006.20 - 3,013.30 4,328.70 5,720.20

117# 175# 234# 292#

5

Image reflects 12” width

Available Options Upon RequestModels 101-171-102-172• Pipe sizes and ranges not listed• Stainless Steel Bolts• Conductive Buttons• Specialty Gaskets• Tapped clamps, see page 14


JCM 131 All Stainless Steel Clamp Coupling with larger bolts and heavier lug - especiallyfor piping systems that are exposed to hot soils or corrosive environments. JCM All StainlessClamps provide the corrosion resistance of stainless to this means of repairing and connectingpipe.

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.3. Determine Model Number.4. Specify clamp number. Example: To fit Cast Iron pipe, 6.90 O.D. with 6” width, order:

131-0690-6

Clamps do not prevent lateral movement of pipe. Applications in which the pipemay move out of the clamp, proper anchorage of the pipe must be provided.

Nom.PipeSize

ClampO.D.

Range

131 Stainless SteelUniversal Clamp

Coupling


6” 7” 12” 15” 18” 24” 30”


1-1/2 1.88 - 2.15 0190$146.70 - 231.40 - - - -

5# 10#

2 - 2-1/2 2.35 - 2.632.70 - 3.13

02380275

146.70 155.90 238.20 286.60 - - -

5# 6# 10# 12#

3 3.46 - 3.703.73 - 4.13

03500400

169.80 190.20 288.50 341.10 - - -

6# 7# 11# 13#

4

4.45 - 4.754.74 - 5.144.95 - 5.355.22 - 5.62

0450048005000525

199.00 209.50 341.60 374.80 518.90 658.20 891.80

6# 7# 12# 14# 18# 24# 28#

6

5.95 - 6.356.56 - 6.966.85 - 7.257.05 - 7.457.45 - 7.85

06000663069007100745

233.90 243.30 401.60 443.80 615.70 774.00 998.30

7# 8# 13# 16# 21# 26# 31#

8

7.95 - 8.358.54 - 8.948.99 - 9.399.27 - 9.67

9.90 - 10.30

08000863090509401000

268.80 279.80 456.10 528.30 692.40 861.60 1,102.00

8# 9# 15# 19# 24# 30# 38#

8 - 10

10.60 - 11.0011.04 - 11.4411.34 - 11.7411.75 - 12.1512.00 - 12.40

10751110114011751200

- 363.50 634.60 653.60 946.40 1,203.40 1,425.50

15# 26# 31# 39# 42# 60#

12

12.60 - 13.0213.10 - 13.5013.40 - 13.8013.70 - 14.1014.00 - 14.40

12751320134013701400

- 408.30 705.70 750.70 1,031.20 1,352.10 1,633.70

17# 28# 34# 42# 56# 68#


JCM 131 All Stainless Steel Universal Clamp Couplings

Available Options Upon RequestModels 131-132• Pipe sizes and ranges not listed• Conductive Buttons• Specialty Gaskets• Tapped clamps, see page 14

6



JCM 132 All Stainless Steel Extended RangeUniversal Clamp Couplings

JCM 132 All Stainless Steel Extd. Range Clamp Coupling - for systems in hot soils orcorrosive environments. Provides extra corrosion resistance of all stainless steel.

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.3. Determine Model Number.4. Specify clamp number. Model 102 or 172.

Example: To fit Cast Iron pipe, 6.90 O.D. with 6” width, order: 132-0690-6Clamps do not prevent lateral movement of pipe. Applicationsin which the pipe may move out of the clamp, properanchorage of the pipe must be provided.

Double Band Clamps

Nom.PipeSize

ClampO.D.

Range

132 Stainless SteelExtended Range


6” 7” 12” 15” 18” 24” 30”


4 4.44 - 5.244.74 - 5.57

04500480

$300.20 320.20 526.10 612.60 803.20 1,052.10 1,310.40

9# 11# 16# 20# 25# 32# 44#

6 6.62 - 7.426.84 - 7.64

06630690

337.00 362.80 561.80 689.80 924.10 1,120.70 1,457.70

10# 12# 19# 26# 30# 38# 55#

8 8.62 - 9.428.99 - 9.79

08630905

386.50 402.20 624.70 779.40 1,014.20 1,247.80 1,627.20

11# 13# 20# 29# 33# 40# 55#

10 10.72 - 11.7211.04 - 12.24

10751110

- - 875.60 - 1,322.60 1,735.80 2,190.00

32# 48# 64# 80#

1212.72 - 13.9213.14 - 14.3413.65 - 14.65

127513201365

- - 946.60 - 1,377.60 1,892.70 2,338.30

34# 51# 68# 85#

14 15.20 - 16.20 1530- - 1,281.10 - 2,036.90 2,555.40 3,783.00

36# 54# 72# 89#

14 - 16 16.00 - 17.0017.20 - 18.20

16001740

- - 1,339.00 - 2,100.60 2,674.60 3,947.20

37# 56# 74# 92#

16 - 18 18.40 - 19.40 1846- - 1,375.90 - 2,164.20 2,758.90 4,069.10

39# 59# 78# 97#

18 - 20 19.40 - 20.4020.40 - 21.40

19502050

- - 1,397.90 - 2,228.40 2,798.30 4,122.20

41# 62# 82# 103#

20 - 22 21.40 - 22.4022.50 - 23.60

21602260

- - 1,460.70 - 2,338.80 2,926.00 4,311.50

45# 67# 90# 111#


Multi-Band Clamps

2423.80 - 25.0025.50 - 26.7027.90 - 29.10

240025802800

- - 2,317.80 - 3,365.40 4,608.00 6,825.30

59# 88# 108# 146#

24 - 30 29.80 - 31.0031.70 - 32.90

30003200

- - 2,709.30 - 4,006.60 5,419.30 7,576.60

64# 95# 128# 158#

36 37.85 - 39.20 3830- - 2,921.20 - 4,391.80 6,015.90 8,396.40

82# 123# 164# 205#

7




JCM 161 Fabricated Lug Stainless Steel Universal Clamps

The JCM 161 Fabricated Lug All Stainless Steel Clamp offers an economical solution toproblems such as breaks, splits, cracks, holes in all types of pipe. Available in standardsizes, the 161 is a stainless steel clamp that offers all the benefits of stainless: corrosionresistance, lightweight, flexible yet strong.

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.3. Determine Model Number.4. Specify clamp number. Example: To fit Cast Iron pipe, 6.90 O.D. with 7” width,

order: 161-0690-7

1. Clamp width should be equal to or greater than the pipe diameter for higher working pressures.Contact JCM Industries for recommendations.

2. Not recommended for use for joining plain end pressure pipe.3. Other ranges and widths available upon request.4. Clamps do not prevent lateral movement of pipe. Applications in which the pipe may move out of the

clamp, proper anchorage of the pipe must be provided.

Nom.PipeSize

ClampO.D.

Range



7” 12” 15” 18” 24” 30”

Clamp Number Lbs.# Lbs.# Lbs.# Lbs.# Lbs.# Lbs.#

2 - 2-1/2 2.35 - 2.632.70 - 3.13

02380275

$122.80 201.40 233.70 - - -

5# 8# 10#

3 3.46 - 3.703.73 - 4.13

03500400

147.00 233.10 268.10 - - -

6# 9# 11#

44.45 - 4.754.74 - 5.144.95 - 5.355.22 - 5.62

0450048005000525

154.90 239.90 272.40 395.50 485.50 544.50

7# 10# 12# 17# 20# 24#

6

5.95 - 6.356.56 - 6.966.85 - 7.257.05 - 7.457.45 - 7.85

06000663069007100745

183.40 292.30 325.90 504.70 587.30 651.10

9# 13# 17# 20# 26# 34#

8

7.95 - 8.358.54 - 8.948.99 - 9.399.27 - 9.67

9.90 - 10.30

08000863090509401000

212.40 338.10 396.90 565.80 667.70 794.50

11# 16# 21# 25# 32# 44#

10

10.60 - 11.0011.04 - 11.4411.34 - 11.7411.75 - 12.1512.00 - 12.40

10751110114011751200

271.80 424.70 489.20 612.10 871.10 975.00

15# 18# 24# 30# 36# 50#

12

12.60 - 13.0213.10 - 13.5013.40 - 13.8013.70 - 14.1014.00 - 14.40

12751320134013701400

316.20 508.90 605.70 825.40 889.30 1,207.30

17# 20# 27# 34# 40# 56#

Number of Bolts 2 3 4 4 6 8


8



JCM 162 Fabricated Lug All Stainless SteelExtended Range Clamps

JCM 162 All Stainless Steel Extended Range Clamps - for piping systemsthat are exposed to hot soils or corrosive environments. Provides extracorrosion resistance of stainless steel to this means of repair and connecting pipe.

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.3. Determine Model Number.4. Specify clamp number.Example: To fit Cast Iron pipe, 6.90 O.D. with 7” width,order: 162-0690-7

1. Clamp width should be equal to or greater than the pipe diameter forhigher working pressures. Contact JCM Industries forrecommendations.

2. Not recommended for use for joining plain end pressure pipe.3. Other ranges and widths available upon request.4. Clamps do not prevent lateral movement of pipe. Applications in which

the pipe may move out of the clamp, proper anchorage of the pipemust be provided.

DOUBLE BAND CLAMPS

Nom.PipeSize

ClampO.D.

Range

162 Stainless SteelExtended Range


7” 12” 15” 18” 24” 30”


4 4.44 - 5.244.74 - 5.57

04500480

$210.00 332.00 377.20 548.50 660.30 740.30

9# 13# 16# 25# 27# 34#

6 6.62 - 7.426.84 - 7.64

06630690

248.20 395.40 441.30 683.50 804.60 888.90

11# 14# 19# 28# 30# 40#

8 8.62 - 9.428.99 - 9.79

08630905

287.40 457.70 536.80 768.70 911.40 1,086.60

13# 19# 23# 36# 41# 45#

10 10.72 - 11.7211.04 - 12.24

10751110

- 585.50 665.80 828.40 1,191.80 1,333.70

28# 32# 43# 56# 64#

1212.72 - 13.9213.14 - 14.3413.65 - 14.65

127513201365

- 692.80 840.10 1,105.20 1,227.20 1,678.20

30# 40# 52# 60# 80#

14 15.20 - 16.20 1530- 830.40 1,020.40 1,332.40 1,690.10 1,866.40

34# 43# 55# 79# 86#

14 - 16 16.00 - 17.0017.20 - 18.20

16001740

- 964.10 1,126.60 1,613.50 1,913.90 2,282.10

36# 46# 59# 87# 92#

16 - 18 18.40 - 19.40 1846- 1,043.20 1,202.90 1,751.70 2,041.70 2,375.40

38# 49# 61# 90# 96#

18 - 20 19.40 - 20.4020.40 - 21.40

19502050

- 1,174.30 1,335.00 1,933.70 2,385.30 2,734.30

43# 52# 63# 94# 101#

20 - 22 21.40 - 22.4022.50 - 23.60

21602260

- 1,454.80 1,763.90 2,224.70 2,512.80 3,368.90

47# 59# 67# 99# 106#


9



JCM 121 Gas Repair Clamps

This popular and economical clamp provides a full circumferential seal whichpermanently repairs cast iron and steel gas service lines. This clamp featurespositive attachment of the stainless band to the lugs, drop-in-bolts and a heavy 1/4”gridded gasket.

JCM 121 Gas Repair Clamps meet the Department of Transportation Code 192.

Material Specifications:Band: 18-8 Type 304 Certifiable Prime Stainless SteelLugs: Ductile Iron ASTM A-536, 60-40-18Bolts: Corrosion resistant low alloy per ASTM A242, ANSI A21.11, AWWA C-111. National coarse rolled thread and heavy hex nut.

Optional Stainless Steel 18-8 Type 304 or 316 available. Optional Epoxy Coated low alloy bolts/nuts available.Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber for natural gas, oil, mild acids, bases, water

and sewage. Gasket temperature range -40oF to 180oF (-40oC – 82oC). For applications on high temperatures or chemical pipelines, contact JCM Industries Technical Services.

Coating: Corrosion resistant shop coat paint primer.

Pressure Rating of 121 & 123 Gas Clamps:Cast Iron Pipe:

2” through 8” 100 PSI Gas10” through 12” 60 PSI Gas

Steel Pipe:2” through 8” 100 PSI Gas10” through 12” 60 PSI Gas

Do Not use for the repair of Polyethylene Gas Pipe. Suitable for reshaping and marking squeeze off locations. Clamps do not preventlateral movement of pipe. Applications in which the pipe may move out of the clamp, proper anchorage of the pipe must be provided.

Nom.PipeSize

ClampO.D.

Range

121 Gas RepairClamp


6” 7” 12” 15” 18” 24” 30”


2 - 2-1/2 2.35 - 2.632.70 - 3.13

02380275

$110.30 116.10 191.60 230.70 - -

8# 9# 15# 19#

3 3.46 - 3.703.73 - 4.13

03500400

139.00 146.20 221.40 276.40 - - -

8# 10# 16# 20#

4 4.45 - 4.754.74 - 5.14

04500480

143.90 151.60 239.60 289.90 350.10 469.50 612.90

9# 11# 18# 22# 26# 36# 44#

6 6.56 - 6.966.85 - 7.25

06630690

170.70 179.90 287.80 330.20 429.90 586.50 703.90

10# 12# 19# 24# 29# 38# 48#

8 8.54 - 8.948.99 - 9.39

08630905

- 211.10 338.60 387.10 493.20 630.10 786.90

13# 21# 27# 32# 42# 53#

10 10.62 - 11.00 11.04 - 11.44

10751110

- 276.40 435.10 499.30 694.50 900.80 1,071.60

18# 34# 36# 50# 68# 72#

12 12.60 - 13.0213.10 - 13.50

12751320

- 314.20 499.00 568.80 783.40 1,035.90 1,221.90

20# 37# 40# 52# 74# 80#


10



JCM 151 All Stainless Steel Gas Repair Clamps

All stainless steel construction provides extra corrosion resistance for permanentrepair of piping systems which are exposed to hot soils or corrosive environments.

JCM 151 Gas Repair Clamps meet the Department of Transportation Code 192.

Material Specifications:Lug: Cast Stainless SteelCF8 equal to 18-8 Type 304

Band: Stainless Steel, 18-8 Type 304Bolts: Stainless Steel, 18-8 Type 304

Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber for natural gas, oil, mild acids, bases, water and sewage. Gasket temperature range -40oF to 180oF (-40oC – 82oC). For applications on high temperatures or chemical pipelines, contact JCM Industries Technical Services.

Pressure Rating of 151 & 153 Gas Clamps:Cast Iron Pipe:

2” through 8” 100 PSI Gas10” through 12” 60 PSI Gas

Steel Pipe:2” through 8” 100 PSI Gas10” through 12” 60 PSI Gas

Do Not use for the repair of Polyethylene Gas Pipe. Suitable for reshaping and marking squeeze off locations. Clamps do not preventlateral movement of pipe. Applications in which the pipe may move out of the clamp, proper anchorage of the pipe must be provided.

Nom.PipeSize

ClampO.D.

Range

151 All StainlessGas Repair

Clamp


6” 7” 12” 15” 18” 24” 30”


2 - 2-1/2 2.35 - 2.632.70 - 3.13

02380275

$161.40 171.50 262.00 315.30 - - -

5# 6# 10# 12#

3 3.46 - 3.703.73 - 4.13

03500400

186.80 209.20 317.40 375.20 - - -

6# 7# 11# 13#

4 4.45 - 4.754.74 - 5.14

04500480

218.90 230.50 375.80 412.30 570.80 724.00 981.00

6# 7# 12# 14# 18# 24# 28#

6 6.56 - 6.966.85 - 7.25

06630690

257.30 267.60 441.80 488.20 677.30 851.40 1,098.10

7# 8# 13# 16# 21# 26# 31#

8 8.54 - 8.948.99 - 9.39

08630905

- 295.70 307.80 501.70 761.60 947.80 1,212.20

9# 15# 19# 24# 30# 38#

10 10.62 - 11.00 11.04 - 11.44

10751110

- 399.60 698.10 719.00 1,041.00 1,323.70 1,568.10

14# 24# 28v# 36# 48# 56#

12 12.60 - 13.0213.10 - 13.50

12751320

- 449.10 776.30 825.80 1,134.30 1,487.30 1,797.10

16# 27# 33# 41# 54# 66#


11



JCM 168 Fabricated Lug Lightweight Stainless Steel Clamps

The JCM 168 Fabricated Lug All Stainless Steel Clamp offers an economical solution forapplications on sewer systems. Suitable for joining plain end pipe in slip lining applications.Recommended for gravity flow, low pressure sewer applications. For pressure applications,see JCM 161 Fabricated Lug Stainless Steel Clamp.

Conductive Buttons for electrical thawing available upon request for all models.

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.3. Determine Model Number.4. Specify clamp number.

Example: To fit Cast Iron pipe, 6.90 O.D. with 7” width, order: 168-0690-7

1. Clamp width should be equal to or greater than the pipe diameter for higher working pressures. ContactJCM Industries for recommendations.

2. Not recommended for use for joining plain end pressure pipe.3. Other ranges and widths available upon request.4. Clamps do not prevent lateral movement of pipe. Applications in

which the pipe may move out of the clamp, proper anchorage of thepipe must be provided.

Available in double band, JCM Model 169. Price On Application, Contact JCM Inside Sales Team.

Nom.PipeSize

ClampO.D.

Range



7” 12” 15” 18” 24” 30”


44.00 - 4.404.45 - 4.754.74 - 5.14

042004500480

$135.70 210.00 238.80 346.80 425.80 477.20

7# 10# 12# 17# 20# 24#

66.00 - 6.406.56 - 6.966.85 - 7.25

063006630690

160.60 256.80 285.90 442.50 514.90 571.00

9# 13# 17# 20# 26# 34#

88.20 - 8.608.54 - 8.948.99 - 9.39

084008630905

186.20 296.30 347.80 495.80 585.10 696.40

11# 16# 21# 25# 32# 44#

1010.30 - 10.7010.60 - 11.0011.04 - 11.44

105010751110

238.30 372.30 428.70 536.40 763.70 854.60

15# 18# 24# 30# 36# 50#

1212.30 - 12.7012.60 - 13.0213.10 - 13.50

125012751320

277.20 446.10 530.80 723.40 779.40 1,058.20

17# 20# 27# 34# 40# 56#


12



JCM 108 Universal Clamp Coupling for Sewer Pipe

For quick, economical, permanent connection of sewer pipe, straight connections of the same type of pipe, or transitionfrom one type of pipe to another.

The JCM 108 Universal clamp coupling for sewer pipe is designed to connect and repair all types of gravity flow sewerpipe. Each clamp coupling has a wide range of sizes to accommodate the manufacturing tolerances of this type of pipe.This assures a simple and proper installation even under the most adverse field conditions. JCM 108 Universal clampcouplings are furnished standard to join pipe of the same outside diameter. Transition gasket material is furnished withthe clamp coupling when a transition is indicated.

JCM 108 UCC for Sewer Pipe is Priced on Application. For quotation, contact the JCM Inside Sales Team at1-800-527-8482 or 1-903-832-2581.

108 Universal Clamp Couplings for Sewer Pipe

How To Order And Submit For Quote

1. Determine type of pipe and outside diameters of each end to be joined.2. Determine and advise of any special factors involved - such as pressure sewer line or unusual line content.3. Order Universal Clamp Coupling as follows:

A. For repairing or joining pipe with same O.D. refer to JCM 101, 102 Universal Clamp Couplings and order clamp to fit O.D. of pipe.

B. Joining ends with different O.D.’s, provide O.D.’s and type of pipe to JCM Inside Sales Team.

JCM 108 Universal Clamp Couplings for sewer pipe are fabricated to fit these types of pipe:SDR35 PVC Sewer Pipe

Clay PipeCast Iron Soil PipeAsbestos Cement

C-900 PVC, IPS PVCMaterial Specifications:

Lugs: Model 108 - Ductile Iron per ASTM A536 Model 138 - CF8M Cast stainless steel equal to 316 stainless.

Band: Stainless Steel 18-8 Type 304Gasket: Compounded for use with sewage, water, salt solutions, mild acids, and bases.

Bolts & Nuts: Model 108 - Corrosion resistant, high strength low alloy (AWWA C-111, ANSI 21.11);Model 138 - Stainless steel, 18-8 Type 304.

Transition Gasket Material (Ra-Seal): Pliable butyl rubber sealant for temperature range -65o to 180o F.

108 Straight Clamp CouplingFor repair or connection of similar O.D. pipe.

108 Transition Clamp CouplingFor repairing or connecting pipe of different O.D.s.

138 All Stainless Clamp CouplingFor use in hot or acidic soil conditions. Available in straight & transition styles.

13


JCM Tapped Outlet Repair Clamps - 103, 104, 173, 174, 133, 134, 123, 153, 163, 164

All Models of JCM Universal Clamp Couplings are available with tapped outlets for repair of directtap pull outs and broken or split pipe requiring a service outlet.

How To Order

1. Select standard model, size and width clamp to fit pipe.

2. Change model number to corresponding Tapped Outlet Clamp Model Number.

3. Select size and type of tapped outlet from outlet guide below. Note minimum widths and range/sizes.

4. Add Outlet Tap Code to clamp number. Add-On outlet price to standard clamp list price.

Ordering Example:

For standard clamp to fit 6” Cast Iron Pipe with 12” width, with 2” IP outlet, order:

103-0690-12 x 14IP

Standard Clamp Model Tapped Outlet Clamp Model

101 Universal Clamp Coupling - Standard Range102 Universal Clamp Coupling - Extended Range131 All Stainless Steel UCC - Std Range132 All Stainless Steel UCC - Extd Range121 Gas Repair Clamp151 Gas Repair Clamp161 All Stainless Steel Fabricated Lug Clamp162 All Stainless Steel Fabricated Lug Clamp - Ext Range171 UCC - Standard Range - Removeable Lug172 UCC - Extended Range - Removeable Lug

103 Tapped Universal Clamp Coupling - Standard Range104 Tapped Universal Clamp Coupling - Extended Range133 Tapped All Stainless Steel UCC - Std Range134 Tapped All Stainless Steel UCC - Extd Range123 Tapped Gas Service Clamp153 Tapped All Stainless Steel Gas Service Clamp163 All Stainless Steel Tapped Fabricated Lug Clamp164 All Stainless Steel Tapped Fabricated Lug Clamp - Ext Range173 Tapped UCC - Standard Range - Removeable Lug174 Tapped UCC - Standard Range - Removeable Lug

CLAMPRANGE/SIZE

MINIMUMCLAMP

LENGTH

TYPE OF THREAD

TAP SIZE

ADD OUTLET TAP CODE ADD-ONTO

STANDARDCLAMP LIST

PRICE

IPORDER

TAP CODE

CCORDER

TAP CODE

2.38 - 4.80 6” IP or CC3/4” 06 07

$ 73.901” 08 09

2.38 - 14.00 7-1/2” IP or CC3/4” 06 07

73.901” 08 09

4.50 - 14.00 12” IP or CC 1-1/4” 10 11 127.70

4.50 - 14.00 12” IP or CC 1-1/2” 12 13 127.70

4.50 - 14.00 12” IP 2” 14 - 127.70

4.50 - 14.00 12” CC 2” - 15 150.80

Becomes

14

JCM103123173

JCM133153

JCM163


JCM 105 Collar Leak ClampsJCM 135 All Stainless Steel Collar Leak ClampsFor Quick, Permanent repairs of solvent weld PVC pipe joints.

JCM 105/135 Collar Leak Clamps provide a simple, quick solution totroublesome leaks in PVC solvent weld pipe systems - without having to cut outfittings or modifying your system. These heavy duty clamps have many featureswhich assure a successful repair, even under the most adverse conditions.

How To Order

1. Determine O.D. of pipe.2. Select proper clamp O.D. range and band width.

3. Specify clamp number. For stan-dard clamp, order model 105. For all stainless clamp, order model num-ber to 135.

EXAMPLE:For 3” Class 160 PVC pipe, order: 105-0350-6.For All Stainless Clamp, order: 135-0350-6.

NOM. PIPESIZE(IN.)

PIPEO.D.SIZE(IN.)

TYPE OF SOLVENT WELD PIPE JOINT

ClampWidth*

CLAMP NUMBER

STANDARD CLAMP

(MODEL 105)

APPRWT.

EACH(LBS.)

ALL STAINLESS

CLAMP (MODEL 135)

APPRWT.

EACH(LBS.)

2 2.38 BELL END CLASS 160, 200 SCH 40 COUPLING AND BELL END

67

0238-60238-7

$ 111.70117.60

7.39.3

$ 168.70176.90

5.36

2-1/2 2.88 BELL END CLASS 160, 200 SCH 40 COUPLING AND BELL END

67

0288-60288-7

116.80126.50

7.79.9

174.60183.60

5.76


67

0350-60350-7

129.10141.50

8.010

189.10202.40

67


67

0450-60450-7

145.20151.90

9.111

208.70221.30

67


67

0556-60556-7

156.50163.80

9.411

222.80235.90

6.57

6 6.63 BELL END CLASS 160, 200 SCH 40 COUPLING AND BELLEND

67

0663-60663-7

179.40183.00

1012

248.90260.80

7.58.5


67

0863-60863-7

199.70211.10

1113

274.60288.60

8.79.5

*OTHER WIDTHS AVAILABLE UPON REQUEST

105 COLLAR LEAK CLAMP FOR PLASTIC IRRIGATION PIPE

NOMINALPIPE SIZE

(IN.)

PIPE O.D. SIZE

(IN.)

CLAMPWIDTH(IN.)*

FOR PIPEWALL

THICKNESS

CLAMP NUMBER

PRICE EACH

APPR. WT. EA.(LBS.)

4 4.125 6 .125 105-0413-6 $145.20 9.1

6 6.140 6 .150 105-0614-6 179.40 9.8

8 8.160 6 .199 105-0816-6 199.70 10.7

10 10.200 6 .249 105-1020-6 299.00 14.1

12 12.240 6 .290 105-1224-6 340.20 14.9

15 15.300 6 .375 105-1530-6 415.60 18.0

*OTHER WIDTHS AVAILABLE UPON REQUEST

15


JCM 106 Bell Joint Leak Clamp

For quick repair or water tight joint assurance for rubber joint PVC pipe, solvent weld pipe or coupled pipespecify JCM 106 Bell Joint Leak Clamps. These clamps are engineered to provide a simple, dependablerepair or assured joint. In addition, the JCM 106 eliminates possible notching of PVC pipe and offersmaximum versatility and corrosion resistance.

For Repair of:PVC Rubber Joint Bells - Std. Steel Sizes (SDR 26, SDR 21)PVC Solvent Weld Joints and CouplingsStd. Steel Threaded Couplings.

106 BELL JOINT LEAK CLAMP

NOM.PIPESIZE(IN.)

PIPEO.D.(IN.)

MAXIMUMBELL O.D.

(IN.)

MAXIMUMLIP O.D.

(IN.)

OVERALLLENGTH*

MAX. STD.CPLG.

LENGTH

CATALOGNUMBER

PRICE EACH

APPR.WT.

EACH(LBS.)

4 4.50 6.13 5.43 11-1/2 7 106-0450 $ 235.70 126 6.63 8.25 7.56 11-1/2 7 106-0663 259.00 178 8.63 10.88 9.56 11-1/2 7 106-0863 358.20 21

*Dimension will change with use of studs.

JCM 143 Bell Joint Leak Clamp - 4” - 36”Pipe Sizes 4” - 12” Cast Iron Pipe, Ductile Iron Pipe, C-900 PVCStrong - Split, interlocking rings provide a solid base for maximum gasket compression. Heavy duty

ductile iron components for the life of the pipeline.Eliminates Extra Parts and Time Loss - Each clamp comes complete to repair cast iron, ductile iron

and C-900 PVC in its nominal size without any special order bolts, gaskets or other parts. Simpletransfer from shelf to job site to pipe joint without confusion.

Simple, Fast Installation - Split-rings interlock around pipe and pre-cut gasket eliminates field cutting.Install Under Pressure - Install under pressure to repair leaking joint or install as a leak preventative

on older pipe joints that have been excavated or disturbed during other pipeline maintenance (alow-cost, long-term insurance policy).

Pipe Sizes 14” and Larger for Ductile Iron/Cast Iron PipeFabricated Bell Joint Leak Clamps with split, bolt-on designed provides a postive seal for largediameter Ductile Iron and Cast Iron leaking bells. Designed for long-term service and immediate delivery.

JCM 143 Bell Joint Leak Clamp 14” and Larger - Fabricated SteelSizes 14” and larger based on working ranges of industry standard pipe tolerences +/-To ensure exact fit when ordering provide specific bell/spigot outside diameters.Larger Sizes Available, Contact JCM Sales Team

NOMINAL PIPESIZE(IN.)

CLAMPO.D.

RANGE(IN.)

CATALOG NUMBER

PRICE EACH

APPR. WT.EACH(LBS.)

4 4.80 - 5.00 143-0480 $ 235.70 186 6.90 - 7.10 143-0690 260.20 278 9.05 - 9.30 143-0905 360.70 3310 11.10 - 11.40 143-1110 485.60 4312 13.20 - 13.50 143-1320 560.50 4814 15.30 143-1530 1,979.60 12516 17.40 143-1740 2,276.00 15018 19.50 143-1950 2,446.70 17520 21.60 143-2160 2,670.30 20024 25.80 143-2580 3,126.20 32530 32.00 143-3200 3,798.50 40036 38.30 143-3830 4,735.50 600

16

JCM 143 - 4” - 12”

JCM 143 - 14” - 36”


JCM 110 Patch ClampsHow To Order1. Determine clamp size, material options and width required. 2. Order by clamp number.

For Stainless Steel Bolt(s) add (SS) to clamp number.For ALL Stainless Steel Clamp add (AS) to clamp number.Example: All Stainless Steel Clamp for 4” IPS PVC with 4.50 O.D. 3” with, order 110-0450-3AS.

NOMINAL PIPE SIZE (IN.)

PIPE O.D.(IN.)

CLAMP NUMBER

WIDTH(IN.)

PRICE EACHE-GALV. BOLT

PRICE EACHSS BOLTAdd (SS)

PRICE EACHALL STAINLESS

Add (AS)

WT. EA.LBS.

CTN.QTY.

1/2 .84 0084 36

$ 11.3021.00

$ 20.0038.30

$ 43.1077.40

.61.2

2010

3/4 1.05 0105 36

11.5022.30

20.2039.20

43.7077.70

.61.2

168

1 1.32 0132 36

12.8023.50

21.7040.80

45.7080.90

.61.4

168

1-1/4 1.66 0166 36

13.4024.20

21.9041.70

46.0082.30

.71.4

126

1-1/2 1.90 0190 36

13.8026.30

22.4043.70

51.9099.00

1.12.2

126

2 2.38 023836912

15.3028.1043.0056.90

24.0045.7069.5091.70

52.60102.60160.40213.80

1.12.33.44.5

8422

2-1/2 2.88 028836912

19.7038.4057.0077.40

28.2055.7083.30

112.20

55.60101.30162.10215.50

1.22.43.64.8

8422

3 3.50 035036912

20.3041.5068.0092.10

29.1058.9094.30

127.00

56.90104.10162.80217.40

1.63.24.86.4

8422

4 4.50 045036912

23.6043.9082.20

110.80

32.8062.40

109.80148.60

58.10103.70165.60220.10

1.63.24.86.4

8422

5 5.56 055636912

26.8053.4090.50

121.00

36.1057.40

118.00158.70

60.40106.20167.40223.00

1.73.45.16.8

84--

6 6.63 066336912

28.3053.8093.60

125.10

37.5072.50

121.20162.80

62.20108.10169.30226.20

1.93.85.77.6

84--

8 8.63 086336912

33.1064.40

102.50158.70

42.3068.20

130.00196.70

64.10109.80171.20227.60

2.24.46.68.8

84--

DOUBLE BAND CLAMPS FOR STEEL PIPE SIZES

10 10.75 107536912

61.00126.90207.90271.60

79.80164.10263.30345.60

105.40189.60288.80370.00

3.46.810.213.6

----

12 12.75 127536912

70.60136.20218.70284.80

89.30173.30274.40353.90

115.60198.80299.90378.50

3.77.413.114.8

----

COPPER TUBE SIZES

1/2 .63 0063 36

$ 11.3021.00

$ 20.0038.30

$ 43.1077.40

.61.2

2010

3/4 .88 0084 36

11.3021.00

20.0038.30

43.1077.40

.61.2

2010

1 1.13 0105 36

11.5022.30

20.2039.20

43.7077.70

.61.2

168

1-1/4 1.38 0132 36

12.8023.50

21.7040.80

45.7080.90

.61.4

168

1-1/2 1.63 0166 36

13.4024.20

21.9041.70

46.0082.30

.71.4

126

2 2.13 0213 36

15.3028.00

24.0045.40

52.60102.60

1.12.3

84

An additional 5% charge will be applied to 110 Patch Clamp orders for quantities less than carton quantities listed.

17


JCM 111 Full-Repair Clamps

JCM 111 Full-Repair clamps are a fast economical means of permanentlyrepairing steel pipe with extensive corrosion, splits, punctures or pin holes.These clamps have a heavy, full circumferential Buna-N gasket with ahardened recessed armor. This provides extra sealing capability for heavilydamaged pipe and pipe with reduced diameter due to corrosion.

JCM 111 FULL-REPAIR CLAMPSSteel Pipe Sizes - IPS Copper Tubes Sizes - CTS

How to Order1. Determine clamp size, material options and width required. 2. Order by clamp number.

For Stainless Steel Bolt(s) add (SS) to clamp number.For ALL Stainless Steel Clamp add (AS) to clamp number.Example: All Stainless Steel Clamp for 2” IPS PVC with 2.38 O.D. 3” with, order 111-0238-3AS

An additional 5% charge will be applied to 111 Full-Repair Clamp orders for quantities less than cartonquantities listed.

Material SpecificationsJCM 110 PATCH CLAMPS and JCM 111 FULL-REPAIR CLAMPS

NOMINALPIPE SIZE

PIPEO. D.(IN.)

TYPE OF PIPE

WIDTH(IN.)

CLAMP NUMBER

PRICEEACH

E-GALV. BOLT

PRICE EACHSTAINLESS

BOLTAdd (SS)

PRICE EACHALL

STAINLESSAdd (AS)

WT. EA.(LBS.)

CTN.QTY.

1/2” 0.84 IPS 36

111-0084-3111-0084-6

$ 31.1061.90

$ 38.8077.40

$ 81.50143.10

.71.4

2010

3/4”1.05 IPS 3

6111-0105-3111-0105-6

31.3062.30

38.8078.00

82.90144.40

.71.4

168

0.88 CTS 36

111-0088-3111-0088-6

31.3062.30

37.4078.00

81.50143.10

.71.4

168

1”1.32 IPS 3

6111-0132-3111-0132-6

33.2065.90

40.9081.80

84.80154.60

.81.5

168

1.13 CTS 36

111-0113-3111-0113-6

33.2065.90

40.9081.80

84.80154.60

.81.5

168

1-1/4” 1.66 IPS 36

111-0166-3111-0166-6

34.3067.80

42.3083.90

93.70155.70

.91.8

126

1-1/2”1.63 CTS 3

6111-0166-3111-0166-6

34.3067.80

42.3083.90

93.70155.70

.91.8

126

1.90 IPS 36

111-0190-3111-0190-6

34.6068.20

42.7084.30

93.70155.70

1.32.6

126

2” 2.38 IPS 36

111-0238-3111-0238-6

38.1070.50

45.9086.50

98.20165.90

1.32.7

84

JCM 110 PATCH CLAMPLug: Ductile Iron ASTM A-536. Optional CF8

Stainless Steel, equal to 304.Gasket: Rubber gasket suitable for gas.

Band: Stainless Steel 18-8 Type 304Hardware: Electro-galvanized Steel.

Stainless Steel available.

JCM 111 FULL-REPAIR CLAMPLug: Ductile Iron ASTM A-536.Optional CF8

Stainless Steel, equal to 304.Gasket: Buna-N

Band: Stainless Steel 18-8 Type 304Hardware: Electro-galvanized Steel.

Stainless Steel available.

18


JCM 112 Heavy Duty Patch ClampJCM 113 Multi-Band Patch ClampHeavy Duty Patch Clamps provide fast, permanent repair of pinholes, punctures or splits in steel and other types of pipe wherea beam break is not involved. The clamps are readily availablefor all sizes of pipe 1-1/2” and larger.

Material Specifications:Lug: Ductile Iron ASTM A536. Optional Stainless Steel.

Band: Stainless Steel, 18-8 Type 304Gasket: Gridded gasket is compounded for use with water, salt

solutions, mild acids and bases.Other gaskets available upon request.

Bolt & Nuts: Corrosion resistant, high strength low alloy(AWWA C-111, ANSI A21.11).Optional Stainless Steel, 18-8 Type 304 available.

JCM 112 and 113 Heavy Duty Patch Clamps are Priced on Application. For quotation, contact the JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.

How To Order

1. Determine pipe size.

2. Select proper clamp and width.

3. Specify clamp number.

EXAMPLE: For 8” steel pipe with 6” width, order: 112-0863-6.For optional stainless steel bolts, add (SS) to end of part number: 112-0863-6 (SS).

112 HEAVY DUTY PATCH CLAMP 113 MULTI-BAND PATCH CLAMPNOM.PIPESIZE(IN.)

CLAMPO.D.

RANGE

CLAMP NUMBER

WIDTH(IN.)

PRICE EACH

WT. EA.LB.

NOM.PIPESIZE(IN.)

CLAMPO.D.

RANGE

CLAMP NUMBER

WIDTH(IN.)

PRICE EACH

WT. EA.LB.

1-1/2 1.90 - 2.00 112-0190-6112-0190-12

612 P.O.A. 6

12 10 10.00 - 10.75 113-1000-6113-1000-12

612 P.O.A. 17

34

2 2.38 - 2.50 112-0238-6112-0238-12

612 P.O.A. 6

12 12 12.00 - 12.75 113-1200-6113-1200-12

612 P.O.A. 19.38

2-1/2 2.88 - 3.00 112-0288-6112-0288-12

612 P.O.A. 6

12 14 14.00 - 14.75 113-1400-6113-1400-12

612 P.O.A. 20

40

3 3.50 - 3.88 112-0350-6112-0350-12

612 P.O.A. 6

13 16 16.00 - 16.75 113-1600-6113-1600-12

612 P.O.A. 23

46

3-1/2 4.00 - 4.35 112-0400-6112-0400-12

612 P.O.A. 7

14 18 18.00 - 18.75 113-1800-6113-1800-12

612 P.O.A. 24

49

4 4.50 - 4.85 112-0450-6112-0450-12

612 P.O.A. 8

15 20 20.00 - 20.75 113-2000-6113-2000-12

612 P.O.A. 26

52

5 5.56 - 6.00 112-0556-6112-0556-12

612 P.O.A. 8

15 22 22.00 - 22.75 113-2200-6113-2200-12

612 P.O.A. 27

54

6 6.63 - 6.90 112-0663-6112-0663-12

612 P.O.A. 8

16 24 24.00 - 24.75 113-2400-6113-2400-12

612 P.O.A. 28

56

8 8.63 - 9.05 112-0863-6112-0863-12

612 P.O.A. 8

17 30 30.00 - 30.75 113-3000-6113-3000-12

612 P.O.A. 29

58

1010.00 - 10.30 112-1000-6

112-1000-126

12 P.O.A. 918 36 36.00 - 36.75 113-3600-6

113-3600-126

12 P.O.A. 3162

10.75 - 11.10 112-1075-6112-1075-12

612 P.O.A. 9

18LARGER OR OTHER SIZES AVAILABLE UPON REQUEST.

FOR COMPLETE BREAKS USE JCM UNIVERSAL CLAMP COUPLINGS MODELS 101, 102

1212.00 - 12.30 112-1200-6

112-1200-126

12 P.O.A. 918

12.75 - 13.05 112-1275-6112-1275-12

612 P.O.A. 10

20

19


JCM 114 Mechanical Joint Split Repair SleeveJCM 114 Mechanical Joint Bell Repair Sleeve

How To Order

JCM 114 Mechanical Joint Repair Sleeves meet or exceed AWWA C-110/111, ANSI A21.10/21.11 as applicable.

Material Specifications:Body: ASTM A-36 Steel, ASTM 285 Grade C Steel or equal. Optional stainless steel available.

Pusher Glands: ASTM A-36 Steel or ASTM A-536 Ductile Iron. Optional stainless steel available.Bolts: Corrosion resistant, high strength low alloy AWWA C-111/ANSI 21.11

Gasket: Nitrile rubber compounded for use with water, salt solutions, mild acids and bases.Finish: Heavy coat of corrosion resistant shop coat primer.

Optional fusion epoxy coating per ANSI/AWWA C-213.

JCM 114 Mechanical Joint Repair Sleeve is available fabricated of all 304 or 316 stainless steel.

JCM 114 Mechanical Joint Repair Sleeves are Priced on Application. For quotation, contact the JCM InsideSales Team at 1-800-527-8482 or 1-903-832-2581.

The JCM 114 MJ Split Repair Sleeve represents anunusually simple method of coupling or repairing straightruns of cracked or split cast iron pipe and severelongitudinal and circumferential breaks on critical servicelines which can not be shut down. This product is made toorder for all types and sizes of pipe.

The JCM 114 MJ Bell Repair Sleeve is designed topermanently repair cracked cast iron bells, split or leakingcouplings and leaking joints. By utilizing a split mechanicaljoint design, repairs to joints can be completed withoutdown time or disruption to service. The JCM 114 is built tothe application dimensions, ensuring a custom fit over thedamaged area. These sleeves are ideal for installationwhere strength, weight and continued service are critical.

JCM 114 Mechanical Joint Split Repair SleeveThe following information must be furnished.

Type of PipePipe Outside DiameterLength RequirementsLine ContentLine PressureFinish or Coating Requirements

JCM 114 Mechanical Joint Bell Repair SleeveThe following information must be furnished.

Type of PipeSpigot or Pipe Outside DiameterLargest Bell or Coupling DimensionLength RequirementsLine Content Line PressureFinish or Coating Requirements

20


JCM 116 Repair Sleeve for Concrete Steel Cylinder Pipe

The JCM 116 Repair Sleeve for Concrete Steel Cylinder Pipe provides a quick easy means of repairing and reinforcingdamaged concrete steel cylinder pipe of all sizes. This repair sleeve permits repairs to be made on any side of the pipe- without requiring complete stripping of the concrete. The standard repair gasket seals around a 12” damaged area.Larger repair sizes are available. This sleeve is especially recommended for larger sizes of pipe and where the con-crete and pipe require reinforcement.

Minimal Pipe Excavation - JCM 116 Repair Sleeve requires limitedpipe exposure around the damaged area. Full section joint exposure iseliminated.

Wide Supportive Body - reinforces pipe which is weakened due tostructural interruption. The body’s grout seal assembly provides a sys-tem for replacement of the critical corrosion retarding concrete encase-ment. By restoring the concrete casing, the steel cylinder is protectedfrom corrosive elements.

Eliminates Excessive Concrete Coating Removal - concreteremoval is limited to the damaged area only, preventing further pipestructural damage

Epoxy Coated Repair Plate - the internal repair plate is fusion epoxycoated to provide a quality repair protected against corrosion in the pipeinterior.

Eliminates Welding On Thin Cylinders - JCM 116 directly repairs thedamaged cylinder making a watertight seal, preventing the line contentsfrom infiltrating the concrete-steel interface.

Availability - The JCM 116 Repair Sleeve for Concrete Steel CylinderPipe is available from JCM on both an emergency and a contingencybasis. Timely delivery and installation prevents extensive pipe damage,content loss and environmental violations.

JCM 116 Repair Sleeves for Concrete Steel Cylinder Pipe are Priced on Application. For quotation, contact theJCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.

JCM 116 Repair Sleeve for Large Diameter PipeThe JCM 116 Repair Sleeve is also recommended for repairs on large diameter pipe including cast iron, ductile iron,steel, and other types of large diameter rigid pipe. The direct concentration of bolting pressure to the repair gland areaenables the 116 to repair the damaged area while maintaining the pipeline’s pressure capability.

How To Order

For pricing and engineering, the following information must be furnished:

Type of pipe (also manufacturer and class if known)Diameter of damaged areaOutside Diameter of Concrete and CylinderLine Content and Pressure

Any special requirements or options

Material Specifications:

Body: ASTM 285 Grade C or ASTM A-36Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000.

Molded virgin rubber with a pressure activated hydro mechanical design. Gasket is bonded into a cavity for inter-nal and external retention. Gasket temperature range -40oF to 212oF (-40oC - 100oC) Gasket suitable for water, salt solutions, mild acids, bases, and sewage.

Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11). Optional stainless steel, 18-8 Type 304.

Finish: Heavy coat of corrosion resistant primer on sleeve, gland and straps. Waterway of gland is epoxy coated (fusion applied per ANSI/AWWA C-213). Optional fusion epoxy coating on entire sleeve.

21


Material Specifications for JCM Universal Clamp Couplings

Models 101 - 102, 171 - 172, 105, 108 Ductile Iron Lug - Stainless BandBand: 18-8 Type 304 Certifiable Prime Stainless SteelLugs: Ductile Iron ASTM A-536, 60-40-18Bolts: Corrosion resistant low alloy per ASTM A242, ANSI A21.11, AWWA C-111.

National coarse rolled thread and heavy hex nut.Optional Stainless Steel 18-8 Type 304 or 316 available.Optional Epoxy Coated low alloy bolts/nuts available.

Gasket: Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water,salt solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standardtemperature range from -40o to 150oF (-40o to 65o C) constant, maximumintermittent 180o F (82o C). For applications on high temperatures or chemicalpipelines, contact JCM Industries Technical Services.

Coating: Corrosion resistant shop coat paint primer.

Models 103 - 104, 173 - 174Tapped Outlet: 18-8 Type 304 Stainless Steel

Models 131 - 132, 135, 138 All Stainless SteelBand: Certifiable 18-8 Type 304 Stainless Steel.

Optional 316 Stainless Steel available.Lugs: CF-8 Cast Stainless Steel (equivalent to 304 Stainless Steel). Optional 316

Stainless Steel available.Bolts: 18-8 Type 304 Stainless Steel. Optional 316 Stainless Steel available.

Gasket: Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, saltsolutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standardtemperature range from -40o to 150oF (-40o to 65o C) constant, maximumintermittent 180o F (82o C). For applications on high temperatures or chemicalpipelines, contact JCM Industries Technical Services.

Models 133 - 134Tapped Outlet: 18-8 Type 304 Stainless Steel

Models 161 - 162, 168 - 169 All Stainless Steel Fabricated LugLug Assembly: 18-8 Type 304 Stainless Steel

Band: 18-8 Type 304 Stainless SteelBolts: 18-8 Type 304 Stainless Steel

Gasket: Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to 150oF (-40o to 65o C) constant, maximum intermittent 180o F (82o C). For applications on high temperatures or chemical pipelines, contact JCM Industries Technical Services.

Models 163 - 164Tapped Outlet: 18-8 Type 304 Stainless Steel

JCM Universal Clamp Couplings meet or exceed the ANSI/AWWA C230 Standard as applicable.Conductive Buttons are available for all models of JCM Clamps.For optional materials, specialty application criteria, and other product specific information, contact JCM Industries Sales Team at 800-527-8482 or 903-832-2581, [email protected].

22

Price Book Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.23

JCM Selection Guide to Couplings


INFORMATION

201 Steel Couplings

202 Long Sleeve Steel Coupling

Steel couplings for joining steel, galvanized, PVC and other pipe withstandard steel dimensions 1/2” - 24”. Available for cast iron and otherpipe in sizes 14” and larger.

Provides longer length for longer space between pipe ends. Especiallygood for repairing PVC pipe. Sizes 2” - 12”. Larger sizes on request.

203 Steel Transition Coupling

204 Steel Reducing Coupling

For connection of oversize to standard size pipe within the samenominal pipe size. Special ranges available.

For connection of any combination of two sizes or types of pipe eitherto increase or decrease sizes.

210 Ductile IronCoupling

211 Ductile IronCoupling

212 Ductile IronTransitionCoupling

The standard wide range coupling for joining Cast Iron, Ductile Iron, A-C, C-900/C-905 PVC and other types of pipe. Sizes 2” - 12”.

Sized for steel and IPS PVC this ductile iron coupling offers moredeflection capability and corrosion resistance than steel couplings.Sizes 2”- 12”.

Utilizes special transition gaskets in standard ductile iron couplings tojoin pipe of the same nominal size but different outside diameters.Sizes 2-1/4” - 12”.

214 Pipe End Cap Coupling

Provides a simple means of capping all types of plain end pipe. Alsoused for line testing, air release and reducing line for serviceextensions. Sizes 3” - 12”. Larger sizes on request.

215 Long Ductile Iron Coupling

Extra long coupling provides a wide range, accommodates wide gapsbetween pipe ends, reduces inventory and fits both cast iron and A/CClass 150 pipe in the popular 4”, 6” and 8” sizes. Utilizes the JCMoriginal transition gasket system.

219 RestrainedDuctile Iron Coupling

Simplifies piping installations requiring couplings and tie rods or othertypes of restraint. Provides an easy joint makeup with restraint in aminimum amount of space. Sizes 4” - 12”.

241 Standard Length Optimum Range Coupling

242 Long Length Optimum Range Coupling

Optimum range coupling accommodates all types of pipe within thesame nominal size. No change of gasket, end rings or bolts. Can beinstalled without complete disassembly. Sizes 3” - 16”.

Price Book Effective March 4, 2013. Cancels all previous prices. Prices subject to change without notice.

JCM 201 Steel Couplings for Steel Pipe SizesJCM 201 Steel Couplings provide an easy means of joining plainend pipe. These couplings are especially applicable for use onsteel, galvanized, PVC and other pipe with standard steeldimensions.

Available options for JCM 201 Steel Couplings:

• Epoxy Coated Bolts and Nuts - P.O.A., contact JCM Indside Sales Team• EPDM Gaskets

201 STEEL COUPLINGS FOR STEEL PIPE SIZES

NOMINAL PIPE SIZE(IN.)

PIPEO.D.

RANGE(IN.)

SLEEVELENGTH

&THICKNESS

NO.OF

BOLTS

CATALOG NUMBER

CARTONQUANTITY

PRICE EACH

(E)EPOXY COATADD

TO LIST

(SS)STAINLESSSTEEL 304

HARDWAREADD TO LIST

APPR.WT.

EACHLBS.

1/2 .84 .157 x 3-1/2 2 201-008401 12 $ 36.00 $ 21.70 $ 24.40 13/4 1.05 .157 x 5 2 201-010501 12 40.10 21.70 24.40 21 1.32 .157 x 5 2 201-013201 12 41.50 21.70 24.40 3-1/2

1-1/4 1.66 .138 x 5 2 201-016601 6 43.60 21.70 24.40 41-1/2 1.90 .157 x 5 2 201-019001 6 52.10 21.70 24.40 4-1/2

2 2.38 .157 x 5 2 201-023800 6 59.50 21.70 24.40 52 2.38 .157 x 5 3 201-023801 1 79.60 21.70 73.00 7

2-1/2 2.88 .197 x 5 3 201-028801 1 92.40 21.70 73.00 83 3.50 .157 x 5 4 201-035001 1 107.70 21.70 97.30 103 3.50 .157 x 7 4 201-035002 1 126.60 21.70 155.90 124 4.50 .157 x 5 4 201-045001 1 127.90 28.80 97.30 124 4.50 .157 x 7 4 201-045002 1 146.80 28.80 155.90 155 5.56 1/4 x 5 4 201-055601 1 220.20 28.80 97.30 166 6.63 1/4 x 5 6 201-066301 1 174.60 28.80 146.10 186 6.63 1/4 x 7 6 201-066302 1 191.20 28.80 234.10 228 8.63 1/4 x 5 6 201-086301 1 206.20 28.80 146.10 208 8.63 1/4 x 7 6 201-086302 1 226.60 28.80 234.10 26

10 10.75 1/4 x 5 8 201-107501 1 268.90 28.80 194.60 3210 10.75 5/16 x 7 8 201-107507 1 373.30 28.80 194.60 4612 12.75 1/4 x 5 8 201-127501 1 309.90 28.80 311.90 5112 12.75 5/16 x 7 8 201-127507 1 456.70 28.80 311.90 6214 14.00 3/8 x 7 8 201-140007 1 511.90 36.00 311.90 8916 16.00 3/8 x 7 10 201-160007 1 677.50 36.00 354.60 9518 18.00 3/8 x 7 10 201-180007 1 707.80 36.00 354.60 10220 20.00 3/8 x 7 12 201-200007 1 1,125.90 P. O. A. P. O. A. 11522 22.00 3/8 x 7 14 201-220007 1 1,428.20 P. O. A. P. O. A. 12624 24.00 3/8 x 7 14 201-240007 1 1,315.80 P. O. A. P. O. A. 13228 28.00 3/8 x 7 16 201-280007 1 P. O. A. P. O. A. P. O. A. 14030 30.00 3/8 x 7 17 201-300007 1 P. O. A. P. O. A. P. O. A. 15836 36.00 1/2 x 10 18 201-360009 1 P. O. A. P. O. A. P. O. A. 25042 42.00 1/2 x 10 20 201-420009 1 P. O. A. P. O. A. P. O. A. 31548 48.00 1/2 x 10 22 201-480009 1 P. O. A. P. O. A. P. O. A. 375

Note: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.

24


JCM 201 Steel Couplings 14” and Larger


Gaskets: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber. Gasket temperature range -40oFto 212oF (-40oC - 100oC) Recommended for water, salt solutions, mild acids, bases, sewage and natural gas.Available Options: EPDM

Bolts & Nuts: Nominal sizes 2” and larger: minimum 5/8” bolts ASTM A242/ANSI 21.11/AWWA C-111 corrosion resistant, highstrength low alloy; heavy hex nuts A563 per ANSI/AWWA C-219. Available Options: epoxy coated, Powercron 590-534; Stainless Steel 18-8

Finish: Heavy coat of corrosion resistant shop coat primer. Optional fusion applied epoxy per ANSI/AWWA C-213.

Working Pressure:Rated for 250 PSI working pressure when installed per manufacturer’s instructions. Please contact JCM concerningpressure rating on specific sizes.

JCM 200 Series Bolted Couplings are ANSI/NSF Standard 61 CertifiedJCM 200 Series Bolted Couplings meet or exceed the ANSI/AWWA C-219 Standard as applicable.

201 STEEL COUPLINGS 14” AND LARGER

NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

SLEEVELENGTH &

THICKNESS

NO. OF

BOLTS

CATALOGNUMBER

PRICE EACH

(E)EPOXY COATADD

TO LIST


HARDWAREADD TO LIST

APPR.WT.EA.

(LBS.)

14 15.30 3/8 X 7 8 201-153007 $ 758.70 $ 36.00 $ 311.90 8514 15.65 3/8 X 7 10 201-156507 769.80 36.00 311.90 8514 16.75 3/8 X 7 10 201-167507 822.60 36.00 394.60 8916 17.40 3/8 X 7 10 201-174007 824.90 36.00 394.60 9016 17.80 3/8 X 7 10 201-178007 834.70 36.00 394.60 9016 18.88 3/8 X 7 10 201-188807 876.20 36.00 394.60 9518 19.50 3/8 X 7 12 201-195007 880.50 36.00 468.90 11318 19.92 3/8 X 7 12 201-199207 897.30 36.00 468.90 11520 21.60 3/8 X 7 12 201-216007 1,203.10 P.O.A. P.O.A. 12620 22.06 3/8 X 7 14 201-220607 1,428.00 P.O.A. P.O.A. 12624 25.80 3/8 X 7 15 201-258007 1,650.00 P.O.A. P.O.A. 14124 26.32 3/8 X 7 15 201-263207 1,670.00 P.O.A. P.O.A. 14730 31.74 3/8 X 7 18 201-317407 P.O.A. P.O.A. P.O.A. 20030 32.00 3/8 X 7 18 201-320007 2,890.00 P.O.A. P.O.A. 21036 38.30 1/2 X 10 21 201-383009 P.O.A. P.O.A. P.O.A. 27842 44.50 1/2 X 10 24 201-445009 P.O.A. P.O.A. P.O.A. 33848 50.80 1/2 X 10 27 201-508009 P.O.A. P.O.A. P.O.A. 375

Other Sizes Available Upon Request*For Sizes 2” through 12” See JCM 210 Ductile Iron CouplingsNote: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.

Sizes 1/2" through 1-1/2"MIDDLE RING: Steel per ASTM A-36FOLLOWERS: Ductile Iron ASTM A536BOLTS: Minimum 1/2” ASTM A242 high strength, low alloy

epoxy coated, Powercron 590-534 black cationic electrocoat.

Sizes 2" - 12”MIDDLE RING: Steel per ASTM A-36FOLLOWERS: Ductile Iron ASTM A536

Sizes 14” and Larger:MIDDLE RING: ASTM A-36FOLLOWERS: ASTM A-36

25


JCM 202 Long Steel Couplings for Steel Pipe Sizes

JCM STEEL COUPLINGS OFFER THESE ADVANTAGES

* No beveling, costly threading, exact pipe alignment or fitting is required.* Quick, simple to install, using only a wrench.* Gaskets absorb vibration and pipe movement - permits curves to be laid with straight pieces of pipe.* Simple, rugged and serviceable, jcm couplings are available for most sizes of steel, pvc or cast iron pipe

sizes.

202 LONG STEEL COUPLINGS - STEEL PIPE SIZES

NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

SLEEVELENGTH &

THICKNESS

NO.OF

BOLTS

CATALOGNUMBER

PRICEEACH

APPR.WT.EA.

(LBS.)

2 2.38 .157 X 12 3 202-023811 $ 158.00 152-1/2 2.88 .197 X 12 3 202-028811 166.70 20

3 3.50 .157 X 12 4 202-035011 212.50 234 4.50 .157 X 12 4 202-045011 266.40 286 6.63 1/4 X 16 6 202-066311 535.50 518 8.63 1/4 X 16 6 202-086311 712.70 54

10 10.75 1/4 X 16 8 202-107511 880.50 8112 12.75 1/4 X 16 8 202-127511 1,027.20 119

Smaller and Larger Sizes available upon requestNote: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.

26


JCM 203 Steel Transition Couplings

JCM 204 Steel Reducing Couplings

The JCM 203 Steel Transition Coupling provides a simple means of joining plain end pipe of the same nominal sizebut different outside diameter dimensions. The couplings are especially useful in joining old cast iron pipe to ductileiron pipe. Listed are the most common sizes. Other sizes are available upon request. Also see JCM 212 Ductile IronCouplings.

203 STEEL TRANSITION COUPLINGS

NOM. PIPESIZE(IN.)

FROMO.D. RANGE

(IN.)

TRANSITIONTO

O.D. RANGE

SLEEVELENGTH

MIDDLE RING

THICKNESS

CATALOGNUMBER

PRICE EACH

APPR.WT.EA.

(LBS.)

14 15.65 15.30 7” 3/8” 203-1565-1530 $ 896.40 8516 17.80 17.40 7” 3/8” 203-1780-1740 966.90 9518 19.92 19.50 7” 3/8” 203-1992-1950 1,086.50 11520 22.06 21.60 7” 3/8” 203-2206-2160 1,582.00 12524 26.32 25.80 7” 3/8” 203-2632-2580 1,855.00 145

OTHER SIZES AVAILABLE UPON REQUESTNOTE: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.

The JCM 204 Steel Reducing Coupling is the simplest means of connect-ing any combination of two sizes or types of pipe. There is practically nolimit to the pipe sizes that can be connected - either to reduce or increasein size. One common use is joining large steel pipe to ductile iron or C-905PVC pipe. Listed are the most common sizes. Other sizes are availableupon request.

204 STEEL REDUCING COUPLINGS

NOM.PIPESIZE(IN.)

FROMO.D. RANGE

(IN.)

REDUCE TOO.D. RANGE

(IN.)

CATALOGNUMBER

PRICE EACH

APPR.WT.

EACH(LBS.)

1415.3015.6516.75

14.0014.0015.30

204-1530-1400204-1565-1400204-1675-1530

$ 2,046.502,092.902,135.70

170170190

1617.4017.8018.88

16.0016.0017.40

204-1740-1600204-1780-1600204-1888-1740

2,169.402,218.202,253.30

195195205

18 19.5019.92

18.0018.00

204-1950-1800204-1992-1800

2,326.602,375.20

215215

20 21.6022.06

20.0020.00

204-2160-2000204-2206-2000

2,536.202,608.30

245245

24 25.8026.32

24.0024.00

204-2580-2400204-2632-2400

2,786.002,873.10

290290

OTHER SIZES AVAILABLE UPON REQUESTNOTE: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.

27


JCM Ductile Iron Couplings

To Order Optional Coating and Bolts - add codes (*) indicated below to base catalog numberShopcoat Primer/Stainless Steel Hardware - (SS)Shopcoat Primer/Epoxy Coated Hardware - (EB)

Epoxy Coating/Alloy Hardware - (E)Epoxy Coat/Stainless Steel Hardware - (ES)Epoxy Coat/Epoxy Coated Hardware - (EE)

JCM Ductile Iron Couplings employ the mechanical compression jointprinciple to join two pieces of plain end pipe. This stress relieving flexiblejoint eliminates precise cutting and fitting in the field while providing fordeflection, expansion-contraction, pipe settlement and a quick easy meansof disassembling the system for maintenance.

210 DUCTILE IRON COUPLINGS

NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

CATALOGNUMBER

PRICEEACH

COMPLETESHOPOAT

ALLOY BOLTS

PRICEEACHLESS

GASKETSSHOPCOAT

ALLOY BOLTS

(E)EPOXYCOATADD

TO LIST


BOLTSADD

TO LIST

(EB)EPOXYBOLTS

ADDTO

LIST

NO.OF

BOLTS

SLEEVELENGTH

APPR.WT.

EACH(LBS.)

2 2.34 - 2.63 210-0250 $ 63.60 N/A $ 22.00 $ 46.40 $ 12.70 2 5 82-1/4, 2-1/2 2.62 - 2.92 210-0288 84.20 $ 74.00 22.00 46.40 12.70 2 5 9

3 3.80 - 4.17 210-0396 103.10 89.80 22.00 74.50 14.60 3 6 154 4.80 - 5.10 210-0480 128.00 113.00 29.30 99.20 17.20 4 6 204 5.10 - 5.40 210-0535 151.30 128.00 29.30 99.20 17.20 4 6 226 6.90 - 7.20 210-0690 174.60 154.50 29.30 123.80 22.50 5 6 246 7.20 - 7.55 210-0740 197.90 161.20 29.30 123.80 22.50 5 6 318 9.05 - 9.40 210-0905 221.00 192.90 29.30 148.90 26.40 6 6 368 9.40 - 9.75 210-0960 255.60 218.30 29.30 148.90 26.40 6 6 41

10 11.10 - 11.40 210-1110 304.90 243.40 29.30 173.70 30.70 7 6 4610 11.60 - 12.05 210-1200 345.90 281.90 29.30 173.70 30.70 7 6 5512 13.20 - 13.50 210-1320 366.60 302.30 29.30 198.30 34.50 8 6 6212 13.92 - 14.40 210-1420 464.20 390.70 29.30 198.30 34.50 8 6 68


211 DUCTILE IRON COUPLINGS FOR PVC AND STEEL PIPE

NOM.PIPESIZE(IN.)

PIPEO.D.

RANGE(IN.)

CATALOGNUMBER

PRICEEACH

SHOPCOATALLOY BOLTS

(E)EPOXY COAT

ADDTO LIST


BOLTSADD TO LIST

(EB)EPOXYBOLTS

ADDTO

LIST

NO. OFBOLTS

SLEEVELENGTH

APPR.WT. EA.(LBS.)

2 2.38 210-0250 $ 63.60 $ 22.00 $ 46.40 $ 12.70 2 5 82-1/2 2.88 210-0288 84.20 22.00 46.40 12.70 2 5 9

3 3.50 211-0350 108.20 22.00 74.50 14.60 3 6 154 4.50 211-0450 144.10 29.30 99.20 17.20 4 6 206 6.63 211-0663 201.40 29.30 123.80 22.50 5 6 258 8.63 211-0863 255.90 29.30 148.90 26.40 6 6 38

10 10.75 211-1075 324.70 29.30 173.70 30.70 7 6 4612 12.75 211-1275 390.30 29.30 198.30 34.50 8 6 64


28


JCM 212 Ductile Iron Transition CouplingsThe JCM 212 Ductile Iron Transition Coupling is part of a uniquely simple coupling system which provides an easy means ofjoining plain end pipe. These transition couplings join pipe of the same nominal size that have different outside diameterdimensions. At the same time they help overcome common installation problems such as pipe misalignment, stress build up,corrosive environments and working in a limited space.



212 DUCTILE IRON TRANSITION COUPLINGS

NOM.PIPESIZE(IN.)

FROMO.D. RANGE

(IN.)

TOO.D.

RANGE(IN.)

CATALOGNUMBER

PRICE EACH

SHOPCOATALLOY BOLTS

(E)EPOXY COATADD

TO LIST

(SS)STAINLESSSTEEL 304BOLTSADD

TO LIST

(EB)EPOXYBOLTS

ADDTO

LIST

NO.OF

BOLTS

SLEEVE LENGTH

APPR.WT.

EACH(LBS.)

2, 2-1/2 2.62 - 2.92 2.38 - 2.50 212-0288-0238 $ 92.40 $ 22.00 $ 46.40 $ 12.70 2 5 93 3.80 - 4.17 3.50 212-0396-0350 113.40 22.00 74.50 14.60 3 6 154 4.50 4.00 212-0450-0400 144.10 29.30 99.20 17.20 4 6 204 4.50 4.22 212-0450-0422 144.10 29.30 99.20 17.20 4 6 204 4.80 - 5.10 4.00 212-0480-0400 144.10 29.30 99.20 17.20 4 6 204 4.80 - 5.10 4.22 212-0480-0422 144.10 29.30 99.20 17.20 4 6 204 4.80 - 5.10 4.50 212-0480-0450 141.20 29.30 99.20 17.20 4 6 204 5.10 - 5.40 4.50 212-0535-0450 166.20 29.30 99.20 17.20 4 6 224 5.10 - 5.40 4.80 212-0535-0480 166.20 29.30 99.20 17.20 4 6 226 6.63 6.00 212-0663-0600 226.70 29.30 123.80 22.50 5 6 266 6.63 6.30 212-0663-0630 226.70 29.30 123.80 22.50 5 6 266 6.90 - 7.20 6.00 212-0690-0600 226.70 29.30 123.80 22.50 5 6 266 6.90 - 7.20 6.30 212-0690-0630 226.70 29.30 123.80 22.50 5 6 266 6.90 - 7.20 6.63 212-0690-0663 191.70 29.30 123.80 22.50 5 6 266 7.20 - 7.55 6.63 212-0740-0663 218.00 29.30 123.80 22.50 5 6 316 7.20 - 7.55 6.90 212-0740-0690 218.00 29.30 123.80 22.50 5 6 318 8.63 8.00 212-0863-0800 283.40 29.30 148.90 26.40 6 6 388 8.63 8.40 212-0863-0840 283.40 29.30 148.90 26.40 6 6 388 9.05 - 9.40 8.00 212-0905-0800 283.40 29.30 148.90 26.40 6 6 388 9.05 - 9.40 8.40 212-0905-0840 283.40 29.30 148.90 26.40 6 6 388 9.05 - 9.40 8.63 212-0905-0863 242.90 29.30 148.90 26.40 6 6 388 9.40 - 9.75 8.63 212-0960-0863 281.30 29.30 148.90 26.40 6 6 418 9.40 - 9.75 9.05 212-0960-0905 281.30 29.30 148.90 26.40 6 6 4110 10.75 10.50 212-1075-1050 335.70 29.30 173.70 30.70 7 6 4610 11.10 - 11.40 10.50 212-1110-1050 335.70 29.30 173.70 30.70 7 6 4610 11.10 - 11.40 10.75 212-1110-1075 314.80 29.30 173.70 30.70 7 6 4610 11.60 - 12.05 10.75 212-1200-1075 391.00 29.30 173.70 30.70 7 6 5710 11.60 - 12.05 11.10 212-1200-1110 391.00 29.30 173.70 30.70 7 6 5712 12.75 12.50 212-1275-1250 429.80 29.30 198.30 34.50 8 6 6412 13.20 - 13.50 12.50 212-1320-1250 412.60 29.30 198.30 34.50 8 6 6412 13.20 - 13.50 12.75 212-1320-1275 403.40 29.30 198.30 34.50 8 6 6412 13.92 - 14.40 12.75 212-1420-1275 510.50 29.30 198.30 34.50 8 6 7012 13.92 - 14.40 13.20 212-1420-1320 510.50 29.30 198.30 34.50 8 6 70


29


JCM 214 Pipe End Cap Couplings

JCM 219 Restrained Ductile Iron Couplings

The JCM 214 Pipe End Cap Couplings is a quick, simple means of capping plainend pipe in either permanent or temporary installations. Furnished standard witha threaded outlet, this fitting is often used as a test cap, air release or as ameans of reduction for a smaller line extension. The optional restrained couplingend eliminates the need for required thrust blocks.

214 PIPE END CAP COUPLINGS (WITH 2” IPS OUTLET)

NOM.PIPESIZE(IN.)

PIPE O.D. RANGE

(IN.)

CATALOGNUMBER

PRICE EACH

ShopcoatAlloy Bolts

(E)EPOXY COATADD

TO LIST


BOLTSADD TO

LIST

(EB)EPOXYBOLTS

ADDTO

LIST

NO.OF

BOLTS

SLEEVELENGTH

APPR.WT.

EACH(LBS.)

3 3.50 214-0350 $ 180.10 $ 22.00 $ 74.50 $ 14.60 3 6 193 3.80 - 4.17 214-0396 180.10 22.00 74.50 14.60 3 6 194 4.50 214-0450 184.00 29.30 99.20 17.20 4 6 254 4.80 - 5.10 214-0480 184.00 29.30 99.20 17.20 4 6 254 5.10 - 5.40 214-0535 223.50 29.30 99.20 17.20 4 6 276 6.63 214-0663 275.80 29.30 123.80 22.50 5 6 326 6.90 - 7.20 214-0690 275.80 29.30 123.80 22.50 5 6 326 7.20 - 7.55 214-0740 316.80 29.30 123.80 22.50 5 6 418 8.63 214-0863 380.20 29.30 148.90 26.40 6 6 518 9.05 - 9.40 214-0905 380.20 29.30 148.90 26.40 6 6 498 9.40 - 9.75 214-0960 394.00 29.30 148.90 26.40 6 6 56

10 10.75 214-1075 616.30 29.30 173.70 30.70 7 6 6410 11.10 - 11.40 214-1110 616.30 29.30 173.70 30.70 7 6 6410 11.60 - 12.05 214-1200 621.20 29.30 173.70 30.70 7 6 7812 12.75 214-1275 621.20 29.30 198.30 34.50 8 6 8812 13.20 - 13.50 214-1320 666.50 29.30 198.30 34.50 8 6 8612 13.92 - 14.40 214-1420 910.60 29.30 198.30 34.50 8 6 99

*Pipe sizes 3.50 & 3.96 have 1-1/2” IPS outlet.Note: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.Requires thrust blocks or restraint. Restrained ends available sizes 4” -12”. Add (R) to end of catalog number to indicate restrained ends. (Not for use A/C pipe, HDPE or PVC pipe). Price on inquiry. For Optional Stainless Steel Bolt Pricing, see page 36.

The JCM Restrained Ductile Iron Coupling simplifies piping installations requiring tie rods orother types of thrust restraint. The Ductile Iron Coupling eliminates the need for exact pipe fit,alignment and end preparation. The integral restraining set screws provide restraint equal torestrained M.J. glands and eliminate the need for cumbersome tie rods or harness assemblies.

219 RESTRAINED DUCTILE IRON COUPLINGS

NOM.PIPE SIZE

(IN.)

PIPEO.D. RANGE

(IN.)

CATALOGNUMBER

PRICE EACH

NO. OF

BOLTS

NO. OFSET SCREWS

EA. END

APPR.WT. EACH

(LBS.)

3 3.80 - 4.17 219-0396 P.O.A. 4 4 194 4.80 - 5.10 219-0480 P.O.A. 4 4 226 6.90 - 7.20 219-0690 P.O.A. 8 8 388 9.05 - 9.40 219-0905 P.O.A. 8 8 46

10 11.10 -11.40 219-1110 P.O.A. 12 12 6712 13.20 -13.50 219-1320 P.O.A. 12 12 81

Larger Sizes available upon request.NOTE: Restrained ends are not for use on Asbestos Cement, HDPE or PVC pipe.

30


JCM 215 Long Ductile Iron Couplings

Material Specifications:Sleeve & Flanges: Ductile Iron Per ASTM A536 65-45-12

Gaskets: Styrene-Butadiene Rubber (SBR) has good physical properties. Compounded for use with water, salt solutions, mild acidsan bases; has excellent abrasion resistance. Per ASTM D-2000. Standard temperature range from -40o to 150oF (-40o to65oC) constant, maximum intermittent 180o F (82 o C). For applications on high temperatures or chemical pipelines,contact JCM Industries Technical Services. The material is not recommended for use on oil, ozone or weather resistantapplications.

Bolts: 5/8” Corrosion resistant, high strength low alloy oval neck track head bolts per ASTM A242/ANSI 21.11/AWWA C111 andheavy hex nuts per A563 or equal. Optional Hardware: Stainless Steel 18-8 Type 304 or 316. Epoxy Coated AlloyHardware, Powercron 590-534 black cationic electrocoat.

Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per ANSI/AWWA C-213. Other coatingsavailable upon request.

Working Pressure: Fittings are rated for 150 PSI working pressure when installed per manufacturer’s instructions. Inspection of pipe integrity isthe responsibility of the end user. For higher working pressure applications, contact JCM Industries.JCM Couplings meet or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.



The JCM 215 Long Ductile Iron Coupling. This extra-long coupling provides awide range, accommodates wide gaps between pipe ends, reduces inventoryand fits both cast iron and A/C Class 150 pipe in the popular 4”, 6” & 8” sizes.The JCM 215 utilizes the same JCM original transition gasket system. Onecoupling replaces two or more standard couplings. Unique transition gasketschange standard couplings into transition couplings, eliminating the need tostock transition couplings or color-coded end rings, gaskets and loose parts.

215 LONG DUCTILE IRON COUPLINGS

NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

CATALOGNUMBER

PRICE EACHSHOPCOAT

ALLOY BOLTS

(E)EPOXY COAT

ADDTO LIST


HARDWAREADD TO LIST

(EB)EPOXYBOLTS

ADDTO

LIST

NO.OF

BOLTS

SLEEVELENGTH

APPR.WT.

EACH(LBS.)

2 2.34 - 2.63 215-0250 $ 136.80 $ 22.00 $ 72.20 $ 14.60 2 10 162-1/2 2.62 - 2.92 215-0288 152.60 22.00 72.20 14.60 2 10 18

3 3.50 215-0350 195.50 22.00 72.20 17.20 3 12 303 3.80 - 4.17 215-0396 190.80 22.00 108.50 20.00 3 12 304 4.50 215-0450 316.40 29.30 144.70 20.00 4 12 354 4.80 - 5.10 215-0480 298.90 29.30 144.70 20.00 4 12 354 5.10 - 5.40 215-0535 313.10 29.30 144.70 23.80 4 12 396 6.63 215-0663 406.80 29.30 180.80 23.80 5 12 426 6.90 - 7.20 215-0690 378.50 29.30 180.80 23.80 5 12 426 7.20 - 7.55 215-0740 386.30 29.30 180.80 23.80 5 12 548 8.63 215-0863 561.40 29.30 217.00 29.20 6 12 658 9.05 - 9.40 215-0905 524.70 29.30 217.00 29.20 6 12 658 9.40 - 9.75 215-0960 542.20 29.30 217.00 29.20 6 12 71

10 10.75 215-1075 621.70 29.30 253.10 33.30 7 12 7910 11.10 - 11.40 215-1110 601.00 29.30 253.10 33.30 7 12 7910 11.60 - 12.05 215-1200 680.40 29.30 253.10 33.30 7 12 8712 12.75 215-1275 686.70 29.30 289.10 38.50 8 12 11112 13.20 - 13.50 215-1320 661.40 29.30 289.10 38.50 8 12 11112 13.92 - 14.40 215-1420 799.80 29.30 289.10 38.50 8 12 118

Note: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.

31


JCM 220 Galvanized Compression Fittings

225 Insulating Adapter Gaskets

For adapting iron pipe size fittings to copper tube size. Also for insulation between dissimilar metals toprevent galvanic corrosion.

220 GALVANIZED COMPRESSION COUPLINGS

JCM FITTINGS

NOM.PIPESIZE(IN.)

PIPE O.D. (IN.)

CATALOG NUMBER

PRICE EACH

OVERALL LENGTH

(IN.)

CTN.QTY.

CTN.WT.

APPR.WT.

EACH(LBS.)

220 Compression Coupling

1/23/41

1-1/41-1/2

2

.8401.0501.3151.6601.9002.375

220-0084-L220-0105-L220-0132-L220-0166-L220-0190-L220-0238-L

$ 15.7017.6023.7028.9032.9046.20

4-1/84-1/44-1/24-3/4

55-1/4

121212121212

111419232840

.801.081.421.922.333.38

225 INSULATING ADAPTER GASKETS

NOMINAL PIPE SIZES CATALOG NUMBER PRICE EACH

1/2 IP X 1/2 CT 225-0084-0063 $ 9.803/4 IP X 3/4 CT 225-0105-0080 14.00

1 IP X 1 CT 225-0132-0113 14.001-1/4 IP X 1-1/4 CT 225-0166-0138 18.801-1/2 IP X 1-1/2 CT 225-0190-0163 20.20

2 IP X 2 CT 225-0238-0213 29.00

An additional 5% charge will be applied to220 Series Compression Coupling orders forquantities less than carton quantities listed.

32


JCM Transition GasketsFor Models 210, 211, 212, 214, 215, 216, 301, 306, 307 Couplings and FCA’s

The uniquely simple JCM Wide Range Coupling and Flanged Coupling Adaptersystem utilizes self-centering, extra wide transition gaskets eliminating the need forstocking special transition couplings or color coded flanges and gaskets. Stock JCMDuctile Iron Coupling and JCM Flanged Coupling Adapters and change onlygaskets to make a transition between A/C, Cast Iron, Ductile Iron, Steel and PVCpipe. Use the same size gasket on both ends to make a straight coupling.

GASKETS FOR STANDARD SIZE 210 DUCTILE IRON COUPLINGS

NOM. PIPESIZE(IN.)

FITS COUPLINGSLEEVE

GASKETO.D. RANGE

(IN.)

FITS TYPES & CLASSES OFPIPE

GASKETNUMBER

PRICE EACH

2-1/4, 2-1/2 210-0288 2.62 - 2.922.38 - 2.50

CI, 2-1/2” PVC, STEEL2” PVC, STEEL, CI

G212-0288G212-0288-0238*

$ 5.2012.10

3 210-0396 3.80 - 4.173.50

CI, DI, A/C 150, C-900 PVCIPS PVC, STEEL

G212-0396G212-0396-0350*

6.109.00

4 210-0480

4.74 - 5.104.504.224.00

CI, DI, A/C 150, C-900 PVCIPS PVC, STEEL, HDPE

SDR 35STEEL TUBING

G212-0480G212-0480-0450G212-0480-0422G212-0480-0400

7.4015.0034.6034.60

6 210-0690

6.84 -7.266.636.306.00


SDR 35STEEL TUBING

G212-0690G212-0690-0663G212-0690-0630G212-0690-0600

9.7022.9039.8039.80

8 210-0905

8.99 - 9.428.638.408.00


SDR 35STEEL TUBING

G212-0905G212-0905-0863G212-0905-0840G212-0905-0800

13.6030.6046.3046.30

10 210-111011.04 - 11.40

10.7510.50

CI, DI, C-900 PVCIPS PVC, STEEL, HDPE

SDR 35

G212-1110G212-1110-1075G212-1110-1050

30.0039.6048.30

12 210-132013.14 -13.50

12.7512.50

CI, DI, C-900 PVCIPS PVC, STEEL, HDPE

SDR 35

G212-1320G212-1320-1275G212-1320-1250

31.4048.3075.40

14 210-1565 15.20 - 15.4015.56 - 15.75

CI, DI, C-905 PVCCI

G212-1530G212-1565

42.1039.20

16 210-1780 17.32 - 17.5017.72 - 17.94

CI, DI, C-905 PVCCI

G212-1740G212-1780

48.5048.50

*This size gasket does not have extended lip.

GASKETS FOR OVERSIZED 210 DUCTILE IRON COUPLINGS

NOM. PIPESIZE(IN.)

FITS COUPLINGSLEEVE

GASKET O.D. RANGE

FITS TYPES & CLASSES OF PIPE

GASKET NUMBER

PRICEEACH

4 210-05355.06 - 5.404.80 - 5.10

4.50

A/CCI, DI, C-900 PVC

IPS PVC, STEEL, HDPE

G212-0535G212-0535-0480G212-0535-0450

$ 11.8023.3025.40

6 210-07407.17 - 7.556.90 - 7.10

6.63



G212-0740G212-0740-0690G212-0740-0663

18.1027.1029.60

8 210-09609.32 - 9.759.05 - 9.30

8.63



G212-0967G212-0967-0905G212-0967-0863

18.4037.1043.40

10 210-120011.60 - 12.0511.10 - 11.30

10.75



G212-1200G212-1200-1110G212-1200-1075

31.2048.5060.10

12 210-142013.92 - 14.4013.20 - 13.50

12.75



G212-1420G212-1420-1320G212-1420-1275

35.4075.6093.50

33


JCM Ductile Iron Couplings

IMPROVEDJCM OPTIMUM RANGE COUPLINGS241 - 242More Choice - Middle Ring Lengths 6” & 10”More Versatility - Accommodates Larger Pipe RangesMore Performance - Higher Working Pressures

JCM Optimum Range Couplings employ the mechanical compression joint principleto join two pieces of plain end pipe. This stress relieving flexible joint eliminatesprecise cutting and fitting in the field while providing for deflection, expansion-contraction, pipe settlement and a quick easy means of disassembling the systemfor maintenance.

JCM OPTIMUM RANGE DUCTILE IRON COUPLINGS OFFERS A NEW GASKET CONCEPT THAT DELIVERS SUPERIOR PERFORMANCE

• Larger range capabilities for fitting oversized, exotic & coated pipe diameters.

• Rated for 250 PSI working pressure

• Internal ribbed design increases sealing capability and grip on both low andhigh ranges of nominal pipe sizes.

• JCM’s unique design for “stress relief” built into the gasket - eliminates gasketpinch in applications requiring offset, deflected and pipe settlement.

ONE COUPLING......replaces THREE or more standard couplings....does the job regardless of type or class, or if the pipe is over or undersized....fits All Cast Iron & Asbestos Cement Classes In 3” - 12”...eliminates need for carrying two couplings or transition couplings.

MATERIAL SPECIFICATIONS

Flanges: Ductile Iron Per ASTM A-536Middle Ring: Ductile Iron Per ASTM A-536Gaskets: Buna N - specially compounded new rubber polymer for superior shelf life and resistance to permanent set.

Recommended for use on water, salt solutions, mild acids, bases and sewage.Bolts: Corrosion resistant, high strength low alloy bolts and nuts per AWWA C-111, ANSI 21.11. Optional stainless

steel 18-8 Type 304, or Epoxy Coated.Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per AWWA C-213.

JCM Couplings meet or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.

34


JCM 241 Standard Length Optimum Range Ductile Iron CouplingsJCM 242 Long Length Optimum Range Ductile Iron Couplings



NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

CATALOGNUMBER

SLEEVELENGTH

NO.OF

BOLTS

PRICEEACH

(E)EPOXY COAT

ADDTO LIST


BOLTSADD TO LIST

(EB)EPOXYBOLTS

ADDTO

LIST

APPROX.WT.EA.

(LBS.)

3 3.45 - 4.20 241-0420242-0420

610

33

$ 169.40202.20

$ 22.1022.10

$ 119.40108.50

$ 17.2017.20

2226

4 4.22 - 5.60 241-0550242-0550

610

44

226.00259.50

29.3029.30

158.80144.70

20.0020.00

3035

6 6.28 - 7.60 241-0760242-0760

610

55

324.90353.10

29.3029.30

198.60180.80

23.8023.80

3946

8 8.40 - 9.75 241-0960242-0960

610

66

405.10450.00

29.3029.30

233.80217.00

29.2029.20

4755

10 10.50 - 12.12 241-1200242-1200

610

88

477.40544.50

29.3029.30

317.90289.10

38.5038.50

6271

12 12.50 - 14.38 241-1430242-1430

610

88

610.90702.80

29.3029.30

317.90289.10

38.5038.50

7184

14 15.05 - 16.93 242-1690 10 10 1,515.70 36.60 361.60 39.90 11516 17.32 - 19.20 242-1920 10 11 1,581.50 41.80 399.20 43.80 118

JCM “Optimum Range Coupling”

Full Range capability for pipe sizes 3” through 12”

16” Nominal Size - range 17.32 - 19.20 rated for 250 PSI

242 Long length middle ring allows for deeper pipe insertion andaccommodates wide gaps between pipe ends

Reduces inventory - one coupling fits SDR35, IPS PVC, C-900 PVC,Ductile Iron, Steel, Cast Iron and A/C Pipe classes 100, 150 and 200

Non-compromising design with maximum number of bolts for uniformtightening provides the engineered test and field proven service andreliability of the JCM Ductile Iron Coupling family


JCM Product Bolt OptionsHardware is sold in complete assembly only. Assemblies include bolt, nut and appropriate washers.

JCM Product ModelAlloy Assembly Product Size Bolt Size

OrderNumber

PriceEach

210 - 211 - 212 Ductile Couplings 0238 - 0288 5/8 x 7-1/2 46034 $ 6.10210 - 211 - 212 Ductile Couplings 0350 - 1420 5/8 x 9 46035 6.70210 - 211 - 212 Ductile Couplings 1530 - 1780 5/8 x 11 46036 10.30215 Long Ductile Iron Coupling 0250 - 1420 5/8 x 15 46039 13.20241 Optimum Range Ductile Coupling 0420 - 1430 5/8 x 11 46036 10.30242 Optimum Range Ductile Coupling 0420 - 1430 5/8 x 15 46039 13.20412 Fabricated Tapping Sleeve 0690 - 0940 3/4 x 8-3/4 46012 14.50412 Fabricated Tapping Sleeve 1000 - 3200 3/4 x 10 46013 16.40

JCM Product Model304 Stainless Steel Assembly Product Size Bolt Size

OrderNumber

PriceEach

201 Steel Couplings 0084 - 0190 1/2 x 7-1/2 46042 $ 15.40201 Steel Coupling 5” Middle Ring 0230 -1275 5/8 x 9 46031 31.20201 Steel Coupling 7” Middle Ring 0350 - 3200 5/8 x 11 46033 49.70201 Steel Coupling 10” Middle Ring 3600 - 5080 5/8 x 15 46038 45.80210 - 211 - 212 Ductile Couplings 0238 - 0288 5/8 x 7-1/2 46009 28.90210 - 211 - 212 Ductile Couplings 0350 - 1420 5/8 x 9 46031 31.20210 - 211 - 212 Ductile Couplings 1530 - 1780 5/8 x 11 46033 49.70215 Long Ductile Iron Coupling 0250 - 1420 5/8 x 15 46038 45.80241 Optimum Range Ductile Coupling 0420 - 1430 5/8 x 11 46033 49.70242 Optimum Range Ductile Coupling 0420 - 1430 5/8 x 15 46038 45.80412 - 419 Fabricated Tapping Sleeve 0690 - 0940 3/4 x 8-3/4 46010 46.30412 - 419 Fabricated Tapping Sleeve 1000 - 3200 3/4 x 10 46011 54.00422 - 429 Tapping Sleeve PVC/Steel 0450 - 0905 5/8 x 6-1/2 46008 26.80422 - 429 Tapping Sleeve PVC/Steel 1075 - 1320 5/8 x 7-1/2 46009* 28.90432 - 462 - 439 Stainless Tap Sleeve 0450 - 1275 5/8 x 6-1/2 46008 26.80432 - 462 - 439 Stainless Tap Sleeve 1200 5/8 x 7-1/2 46009* 28.90432 - 462 - 439 Stainless Tap Sleeve 1300 - 1320 5/8 x 7-1/2 46009* 28.90432 - 462 - 439 Stainless Tap Sleeve 1392 - 2632 5/8 x 7-1/2 46009* 28.90452 - 464 - 465 - 459 Tapping Sleeve Outlets 3” - 8” 0690 - 0940 5/8 x 6-1/2 46008 26.80452 - 464 - 465 - 459 Tapping Sleeve Outlets 3” - 12” 1000 - 1420 5/8 x 7-1/2 46041* 28.90452 - 464 - 465 - 459 Tapping Sleeve All Outlets 1475 - 3200 3/4 x 10 46040* 54.00

*Indicates Double Washer Assembly

36


JCM 230 and 231 HDPE Pipe Stiffeners

New, Advanced Design Provides...• Corrosion Resistance• Rigid Reinforcement of Pipe Wall for Pipe Connections• Accurate Pipe I.D. Sizing maintains proper Outside Diameter• 1/8” Tapered Insert End provides for Easy Installation• 90° 1/8” Flared End Secures Stiffener to End of Pipe• Positive Reinforcement without interference

JCM HDPE Pipe Stiffeners are designed to support the interior wall of HDPE for critical pipe joining applications. Rec-ommended for all pipe end connections utilizing mechanical bolt-on fittings, the JCM Pipe Stiffeners support the pipe’send and controls the “necking down” reaction to the pressure applied during normal installation of fittings used in pipejoining applications.

The JCM HDPE Pipe Stiffeners are formed of stainless steel, 304 or 316 material, to the actual inside pipe diameterprovided by the customer. This accurate formation provides for ease of installation and maintains the proper outsidediameter for a successful, trouble free application that provides long-term service.

JCM Pipe Stiffeners are available for Steel Size and Ductile Iron Size HDPE in SDR11,13.5, 17, 21, 26, 32.5JCM Pipe Stiffeners Material Specifications: ASTM - 240 - TP 304 Stainless Steel or 316 Stainless Steel

NominalPipe Size

230 Stiffener6” Width

Price Each231 Stiffener

12” WidthPrice Each

4 230-04-xxxx $ 74.50 231-04-xxxx $ 148.506 230-06-xxxx 80.30 231-06-xxxx 160.208 230-08-xxxx 87.40 231-08-xxxx 174.50

10 230-10-xxxx 94.50 231-10-xxxx 189.4012 230-12-xxxx 103.20 231-12-xxxx 206.3014 230-14-xxxx 106.60 231-14-xxxx 213.1016 230-16-xxxx 117.80 231-16-xxxx 235.6018 230-18-xxxx 124.30 231-18-xxxx 248.4020 230-20-xxxx 131.80 231-20-xxxx 264.3022 230-22-xxxx 151.20 231-22-xxxx 301.6024 230-24-xxxx 188.80 231-24-xxxx 377.3030 230-30-xxxx 226.20 231-30-xxxx 452.6036 230-36-xxxx 301.60 231-36-xxxx 603.20

Smallest I.D./O.D. available 3.65 - Sizes larger than 36” available upon requestStiffeners provided as 304 Stainless Steel. Optional 316 Stainless Steel available - priced on application.Nominal Size Stiffeners 4” - 22” are 17 Gauge Stainless Steel MaterialNominal Size Stiffeners 24” - 36” are 12 Gauge Stainless Steel Material

Note: JCM recommends fusion joints as a primary method of connection. Mechanical fittings are a secondary and limiting choice. JCM230 Pipe Stiffeners are designed for use with mechanical couplings, clamps and fittings where stiffening of the pipe is necessary forproper gasket seal. Caution needs to be taken to prevent (1) shear loading on the joint, (2) migration of the stiffener out of the end of thepipe from lack of a back load on stiffener rim or load on the stiffener. Applications in which pipe may move out of the fitting, correctanchorage of the pipe must be provided.

1. Select nominal pipe size of HDPE.

2. Select Width of Stiffener (Model 230 -6” wide or Model 231 - 12” wide).

3. Insert actual HDPE pipe I.D. (pro-vided by customer) @ xxxx. Thepipe I.D. determines the stiffener O.D.and completes the order number.

Example: To order a 304 stainless, 12”wide stiffener, for steel size 8” nominalSDR 17 pipe, with an actual pipe I.D.of 7.55, order number: 231-08-0755.

HOW TO ORDER

37


JCM Products For Polyethylene Pipe

JCM Industries manufactures a number of products which have proven to be very applicable to HDPE Pipe. Due to theunique characteristics of polyethylene pipe, special attention should be applied to the repair, connection and tappingprocedures performed in systems using this type of pipe. Products especially applicable to HDPE pipe include:

COUPLINGS AND REPAIR CLAMPS101 - 102 Universal Clamp Couplings 131 - 132 All Stainless Steel Universal Clamp Couplings230 Stiffener for HDPE

TAPPING SLEEVES AND SADDLES412 - 422 Tapping Sleeves (4” size and larger)452 - 459 All Stainless Steel Tapping Sleeves419 - 429 Tapping Sleeves with MJ Outlets464 - 465 Stainless Steel Tapping Sleeves418 - 438 Threaded Outlet Tapping Sleeve (1/2” - 4” Outlets)- Best all round saddle in nominal sizes 4” through 60”403 - 405 Wide Body Service Saddle (1/27 3/4”, 1” outlets, 2” - 12” sizes)404 - 406 Service Saddle with Double Stainless Steel Straps (3/4” thru 2-1/2” outlets, 2” - 24” sizes)

Success in these products is largely due to the design criteria that took the working characteristics of HDPE Pipe intoconsideration. Design characteristics inherent to JCM clamps, couplings, tapping sleeves, saddles and other productsarea as follows:

GASKETS - Tapping sleeve and service saddle gaskets should have wide cross section with enough volume to storecompression energy. Gaskets should be of a hardness which will flex with pipe pressure fluctuations. Outlet sealsshould have a mechanical sealing lip that utilizes line pressure to increase seal. Outlet gaskets should be externallyand internally confined.

TAPPING SLEEVE OR CLAMP BODY - Tapping sleeve or clamp coupling body should conform to the HDPE pipe andsupport it and the branch (in cases of outlets). Width of sleeve should be such that it spreads the load to prevent pointloading or deformation of the pipe.

BOLTING - Bolting should be self-aligning and heavy enough to properly load the gasket and assure an adequatesafety factor.

For specific applications or questions regarding product recommendations or availability, please call the JCMInside Sales Team.

JCM recommends JCM Model 230 pipe stiffeners be used when joining, or connecting to, High Density Polyethylene Pipe.

PRODUCTS FOR POLYETHYLENE PIPE

JCM 101 Universal Clamp Coupling JCM 404 Service Saddle JCM 412 Tapping Sleeve

38


JCM Selection Guide to Flanged Coupling Adapters

PRODUCT NUMBER & TYPE APPLICATION, SIZES AND ADDITIONAL INFORMATION

301 Flanged Coupling Adapter

This most popular and versatile FCA provides a quick means of joiningplain end pipe for flanged fittings, valves and equipment. Short layinglength does not require exact alignment of pipe and preparation. Can beused with butterfly and wafer valves. Sizes 4” - 12”.

303 Fabricated Flanged Coupling Adapter

Quick means of joining plain end pipe to flanged fittings of same nominalsize. Most popular sizes - 14” and larger. Also available in sizes 2” - 12”.

304 FabricatedReducing Flanged Coupling Adapter

Provides a quick means of increasing or reducing pipe sizes at a flangedconnection. Sizes 2” and larger.

306 Fabricated Flanged Coupling Adapter

A very versatile FCA which combines the ductile iron coupling system to aflanged outlet. Excellent for cutting in equipment or where more take upcapability is needed. Available for 10” and 12” Asbestos Cement pipe.Sizes 3” - 12”.

307 FabricatedReducing Flanged Coupling Adapter

Similar to the JCM 306 FCA this adapter is available with reducing orlarger flanges. Excellent for installing reduced sizes of meters andequipment in lines. For pipe sizes 3” - 12” with larger or smaller flanges.

309 FabricatedDismantling Joint

Simplify installations and replacement of flanged fittings in retrofittingapplications. Provides the solution for adding, repairing or replacingflanged fittings within a flanged pipe system. Adjustable, slip joint designaccommodates either wide gaps or close quarter installations andeliminates the need for precise measurements between flangeconnections.

Available in sizes 2” and larger, for ductile iron or flanged steel pipesystems.


JCM 301 Flanged Coupling Adapters

The Quick, Simple, Economical way to join flanged fittings,

valves and meters to plain end pipe.

JCM 301 Flanged Coupling Adapter Dimensions

The JCM 301 Flanged Coupling Adapter combines a flange with aductile iron flexible coupling to provide a compact adapter fitting toconnect plain end pipe to flanged fittings, meters, valves andequipment. The JCM 301 can be used to make on-site flanged spoolsand, when used with the optional set screws, eliminates the need forextra tie rods or harnessing assemblies on flanged equipment.

Ductile Iron body and flange and corrosion resistant high strength alloy bolts provide high strength and corrosion resistance to installations.

Special flange design provides extra versatility which makes it an excellent means for installing wafer type valves, fittings and equipment.

Laying length provides extra margin of safety for field cutting of pipe, yet is short enough for close quarter installations.

Optional retainer set screws anchor the adapter on steel, cast iron and ductile iron pipe eliminating the need for tie rods, thrust blocks and additional joint restraint. Retainer set screws are not exposed to the line contents and do not require drilling of pipe.

Full bolting to compression flange provides proper gasket compression. Many adapters use half the number of the standard flange.

JCM 301 Flanged Adapters are 125/150# drilling pattern.

Special flange gasket provides extra sealing capability on new and old flanged fittings and equipment. The wide molded gasket has a special lip which increases its sealing pressure with increases in line pressure.

Special wide range gaskets, which are interchangeable with JCM Ductile Iron Couplings, provide extra field versatility necessary on installations involving deflection, oversize pipe, out-of-round and uneven pipe ends.

NominalSize

A B C D

3 8-1/8 4-1/4 3 5-1/24 9-1/8 5-1/4 3 5-1/26 11-1/8 7-5/16 3-1/2 5-1/28 13-1/2 9-9/16 3-1/2 5-1/2

10 16-1/4 11-9/16 4 712 19 13-5/8 4 7

40


JCM 301 Flanged Coupling Adapters

Material Specifications:Sleeve & Flanges: Sleeve - Ductile Iron Per ASTM A536 65-45-12. Flange - Ductile Iron with ANSI Class 125 & 150 bolt pattern

Gaskets: Styrene-Butadiene Rubber (SBR) has good physical properties. Compounded for use with water, salt solutions, mild acidsand bases; has excellent abrasion resistance. Per ASTM D-2000. Standard temperature range from -40o to 150o F (-40oto65o C) constant, maximum intermittent 180o F (82 o C). For applications on high temperatures or chemical pipelines,contact JCM Industries Technical Services. The material is not recommended for use on oil, ozone or weather resistantapplications.

Bolts: 5/8" Corrosion resistant, high strength low alloy oval neck track head bolts per ASTM A242/ANSI 21.11/AWWA C111 andheavy hex nuts per A563 or equal. Optional Hardware: Stainless Steel 18-8 Type 304 or 316, Epoxy Coated AlloyHardware, Powercron 590-534 black cationic electrocoat.

Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per ANSI/AWWA C-213.Other coatings available upon request.

JCM Flanged Adapters meet or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.

301 Standard Flanged Coupling Adapter 301 Optional Restrained Flanged Adapter301 Standard Flexible Flanged Coupling AdapterThe JCM 301 FCA provides a quick simple means of joiningflanged fittings to plain end pipe. The 301 will absorb vibration,accommodate pipe deflection and expansion, provide for easyequipment removal and reinstallation, and eliminate the needfor exact measurements.

Applications advantageous for using JCM FCA’s• Valve insertions• Equipment connections and offset adjustment• Converting flanged fittings to mechanical joint or push on

type• Dampening vibration• Providing for field fitting of flanged spool pieces

301 FLANGED COUPLING ADAPTERS

NOM.PIPESIZE(IN.)

PIPEO.D.

RANGE(IN.)

CATALOGNUMBER

PRICE EACHSHOPCOAT

ALLOY BOLTS

QTYOPTIONAL

SET SCREWS

PRICE EACHWITH

SET SCREWS

APPR.WT

EACH(LBS.)

3 3.503.80 - 4.17

301-0350301-0396

$ 198.80198.80

44

$ 281.90281.90

1717

44.004.50

4.80 - 5.10

301-0400301-0450301-0480

277.50257.80257.80

N/A44

331.10331.10

222222

66.006.63

6.90 - 7.20

301-0600301-0663301-0690

346.90329.30329.30

N/A88

411.60411.60

373737

88.008.63

9.05 - 9.40

301-0800301-0863301-0905

468.50452.00452.00

N/A88

527.30527.30

444444

10 10.7511.10 - 11.40

301-1075301-1110

818.90818.90

1212

919.90919.90

6767

12 12.75 13.20 - 13.50

301-1275301-1320

907.90907.90

1212

1,060.101,060.10

9494

*Set Screws are not for use on Asbestos Cement, HDPE or PVC pipe.Add (R) to end of Catalog Number to indicate optional set screws.Note: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.

41


JCM 303 Fabricated Flanged Coupling Adapters

The JCM 303 Fabricated Flanged Coupling Adapter provides asimple means of joining plain end pipe to flanged fittings, valves andequipment. Fabricated from steel, these fittings are readily availablein large or small sizes with a standard AWWA Class D flange.Special or heavier flanges are available on request.

How To Order

1. Determine pipe O.D. and flange size & type to be joined.

2. Order catalog Number indicating O.D. and flange size selected.

EXAMPLE: For 17.40 O.D. ductile iron pipe to be joined to 16” Class D flange, order: 303-1740 x16

JCM 303 FLANGED COUPLING ADAPTERS

NOM.PIPESIZE(IN.)

PIPE O.D. RANGE

(IN.)

NOMINALFLANGE

SIZECATALOG NUMBER PRICE EACH

APPR.WT.

EACH(LBS.)

3 3.50 3 303-0350 X 3 $ 388.90 194 4.50 4 303-0450 X 4 419.20 254 4.80 - 5.00 4 303-0480 X 4 474.40 265 5.56 5 303-0556 X 5 522.40 326 6.63 6 303-0663 X 6 592.90 386 6.90 - 7.10 6 303-0690 X 6 612.00 408 8.63 8 303-0863 X 8 736.20 508 9.05 - 9.30 8 303-0905 X 8 758.30 52

10 10.75 10 303-1075 X 10 923.70 5810 11.10 - 11.40 10 303-1110 X 10 945.70 6112 12.75 12 303-1275 X 12 1,099.10 7812 13.20 - 13.50 12 303-1320 X 12 1,116.80 8414 14.00 14 303-1400 X 14 1,271.10 9014 15.30 14 303-1530 X 14 1,320.60 11014 15.65 14 303-1565 X 14 1,349.00 11016 16.00 16 303-1600 X 16 1,422.50 11316 17.40 16 303-1740 X 16 1,598.90 13016 17.80 16 303-1780 X 16 1,640.40 13718 18.00 18 303-1800 X 18 1,689.90 13718 19.50 18 303-1950 X 18 1,921.60 14418 19.92 18 303-1992 X 18 1,982.20 14420 20.00 20 303-2000 X 20 2,023.70 15820 21.60 20 303-2160 X 20 2,307.60 16220 22.06 20 303-2206 X 20 2,349.20 16224 24.00 24 303-2400 X 24 2,487.10 19224 25.80 24 303-2580 X 24 2,661.60 22024 26.32 24 303-2632 X 24 2,798.20 22030 32.00 30 303-3200 X 30 P.O.A. 44236 38.30 36 303-3830 X 36 P.O.A. 60242 44.50 42 303-4450 X 42 P.O.A. 77148 50.80 48 303-5080 X 48 P.O.A. 885

FLANGES: Standard 125/150# bolt pattern. Other flanges available upon request.Other sizes available upon request.Epoxy coating and stainless steel bolts are available as an extra.NOTE: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.

42


JCM 304 Fabricated Reducing Flanged Coupling Adapters

The JCM 304 Reducing Flanged Coupling Adapter is similar inconstruction to the JCM 303 FCA but has a reducer or increasercombination of coupling and flange.

How To Order

1. Determine pipe O.D. and flange size to be joined. 3. Insert desired flange size to complete catalog number.

2. Select proper coupling O.D. catalog number.EXAMPLE:

To join 16” O.D. steel pipe to 4” Class D flange, order: 304-1600 x 4

304 FABRICATED FLANGED COUPLING ADAPTERS

NOM.PIPESIZE(IN.)

PIPE O.D. RANGE

(IN.)CATALOG NUMBER

(X) ADD FLANGE SIZE

STANDARD AVAILABLE

FLANGESIZES

4 4.50 304-0450 X 24 4.80 - 5.00 304-0480 X 35 5.56 304-0556 X 46 6.63 304-0663 X 66 6.90 - 7.10 304-0690 X 88 8.63 304-0863 X 108 9.05 - 9.30 304-0905 X 1210 10.75 304-1075 X 1410 11.10 - 11.40 304-1110 X 1612 12.75 304-1275 X 1812 13.20 - 13.50 304-1320 X 2014 14.00 304-1400 X 2414 15.30 304-1530 X

FLANGES:Standard 125/150# bolt pattern

Other flanges available upon request.

14 15.65 304-1565 X16 16.00 304-1600 X16 17.40 304-1740 X16 17.80 304-1780 X18 18.00 304-1800 X18 19.50 304-1950 X18 19.92 304-1992 X20 20.00 304-2000 X20 21.60 304-2160 X20 22.06 304-2206 X24 24.00 304-2400 X24 25.80 304-2580 X24 26.32 304-2632 X

OTHER SIZES AVAILABLE UPON REQUEST.NOTE: Applications in which pipe may move out of the coupling, correct anchorage of the pipe must be provided.

JCM 304 Fabricated Reducing Flanged Coupling Adapters are Priced on Application. For quotation,contact the JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.

43


JCM 306 Fabricated Flanged Coupling Adapters

The JCM 306 Fabricated Flanged CouplingAdapter combine the versatile JCM Ductile IronCoupling system with a fabricated flanged end toprovide a fitting which allows for pipemisalignment, less critical pipe end preparationand ease of equipment installation and removal.The 306 FCAs are easily adapted from one type ofpipe to another with the simple JCM TransitionGasket system. These FCAs simplify installationson larger A/C pipe and are available in the hard tofind 10” and 12” sizes.

Material Specifications JCM 306 & 307 FCA:

Body/Follower: Ductile Iron ASTM A536Flanged End: Fabricated ASTM 285 Grade C Steel with AWWA

C207 Class D Flange, with ANSI 150lb. drilling.Gaskets: Specially compounded new rubber polymer for

superior shelf life and resistance to permanent set.Recommended for water, salt solutions, mild acidsand bases. Flange gasket not furnished.

Bolts: Corrosion resistant, high strength low alloy bolts andnuts (AWWA C-111, ANSI A21.11) Flanged bolts notfurnished.

Finish: Heavy coating of corrosion resistant shop coat primer.Optional Fusion Epoxy Coating available.

JCM Couplings and Flanged Adapters meet or exceed ANSI/AWWA C-219 Standard for Bolted Couplings as applicable.


NOM.PIPESIZE(IN.)

COUPLINGO.D. RANGE

(IN.)

NOM.FLANGE

SIZECATALOG NUMBER

PRICE EACH

OVERALLLENGTH

APPR.WT.

EACH(LBS.)

3 3.503.80 - 4.17

33

306-0350 X 3306-0396 X 3

$ 366.80366.80

12”12”

3232

44.50

4.80 - 5.105.10 - 5.40

444

306-0450 X 4306-0480 X 4306-0535 X 4

414.20414.20487.20

12”12”12”

424246

66.63

6.90 - 7.207.20 - 7.55

666

306-0663 X 6306-0690 X 6306-0740 X 6

580.70580.70657.30

12”12”12”

595968

88.63

9.05 - 9.409.40 - 9.75

888

306-0863 X 8306-0905 X 8306-0960 X 8

733.20733.20817.00

12”12”12”

868691

1010.75

11.10 - 11.4011.60 - 12.05

101010

306-1075 X 10306-1110 X 10306-1200 X 10

938.60938.60

1,036.40

12”12”12”

115115129

1212.75

13.20 - 13.5013.92 - 14.40

121212

306-1275 X 12306-1320 X 12306-1420 X 12

1,056.701,056.701,284.20

12”12”12”

163163175

Epoxy coating and stainless steel bolts available as an extra.Integral retainer set screws are available as an extra. Add (R) to end of catalog number. Price on application.NOTE: Restraining set screws are not for use on Asbestos Cement, HDPE or PVC pipe.NOTE: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.

44


JCM 307 Fabricated Reducing Flanged Coupling Adapters

The JCM 307 Reducing Fabricated Flanged Coupling Adaptercombines the versatile JCM Ductile Iron Coupling system withan increaser or reducer fabricated flanged end to provide afitting which allows for pipe misalignment, less critical pipe endpreparation and ease of equipment installation and removal.The 307 FCAs are easily adapted from one type of pipe toanother with the simple JCM Transition Gasket system. TheseFCAs simplify installations on larger A/C pipe and are availablein the hard to find 10” and 12” sizes.


NOM.PIPESIZE(IN.)

COUPLINGO.D. RANGE

(IN.)

CATALOG NUMBER

(X) ADD REQUIRED

FLANGE SIZE

OVERALLLENGTH

PRICE EACH

3 3.503.80 - 4.17

307-0350 307-0396

XX

12”12”

P.O.A.P.O.A.

44.50

4.80 - 5.105.10 - 5.40

307-0450 307-0480 307-0535

XXX

12”12”12”

P.O.A.P.O.A.P.O.A.

66.63

6.90 - 7.207.20 - 7.55

307-0663 307-0690 307-0740

XXX

12”12”12”

P.O.A.P.O.A.P.O.A.

88.63

9.05 - 9.409.40 - 9.75

307-0863 307-0905 307-0960

XXX

12”12”12”

P.O.A.P.O.A.P.O.A.

1010.75

11.10 - 11.4011.60 - 12.05

307-1075 307-1110 307-1200

XXX

12”12”12”

P.O.A.P.O.A.P.O.A.

1212.75

13.20 - 13.5013.92 - 14.40

307-1275 307-1320 307-1420

XXX

12”12”12”

P.O.A.P.O.A.P.O.A.

Epoxy coating and stainless steel bolts available as an extra.Integral retainer set screws are available as an extra. Add (R) to end of catalog number. Price on application.NOTE: Restraining set screws are not for use on Asbestos Cement, HDPE or PVC pipe.NOTE: Applications in which pipe may move out of the coupling, proper anchorage of the pipe must be provided.

JCM 307 Fabricated Reducing Flanged Coupling Adapters are Priced on Application. For quotation,contact the JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.

45


MATERIAL SPECIFICATIONS - JCM 309 Dismantling Joint

Flanged Adapter Body: ASTM A513, ASME SA 675 GR60, or Ductile Iron ASTM A536.Follower Flange: AISI C1012, ASME SA36, or Ductile Iron ASTM A536.

Flange: AWWA C207 Class D Flange, 150 lb. drilling. Optional flanges available.Flange Extension: Schedule 40 Steel Pipe

Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI 21.11). Optional Stainless Steel 18-8 Type 304 available.

Finish: Heavy coat of corrosion resistant metal primer. Optional Fusion Applied Epoxy Coating per AWWA C-213 available.

Gasket: Specially compounded new rubber polymer for superior shelf life and resistance to permanent set. Recommended for water, salt solutions, mild acids, bases.

JCM 309 Dismantling Joints

Dismantling joints simplify installations and replacementof flanged fittings in retrofitting applications. JCM 309Dismantling Joints provide the solution for adding,repairing or replacing flanged fittings within a flangedpipe system. Adjustable, slip joint designaccommodates either wide gaps or close quarterinstallations and eliminates the need for precisemeasurements between flange connections.

Available in sizes 2” and larger, for ductile iron orflanged steel pipe systems.

Standard flanges AWWA C207 Class D Flange with 150lb. drilling. Other flanges available upon request.

Restraint system available upon request.

JCM 309 Dismantling Joints Offer:

Greater adjustment ability speeds installationsand reduce system downtime.

Accommodates future modifications and systemadjustments.

Simplifies installation - one fitting integrates intosystem operating as flanged adapter and anadjustable spool piece.

46


JCM Service Saddle Selection Guide


INFORMATION

402 Double Strap Service Saddle

408 CoatedDouble Strap Service Saddle

Large outlet heavy duty double strap service saddle. Sizes 2” -24” with outlet sizes 1/2” - 2-1/2”.

Coated saddle with electro-galvanized straps.Sizes 2” - 24” with outlet sizes 1/2” - 2-1/2”.

401 Single Strap Service Saddle

407 CoatedSingle StrapServiceSaddle

Single strap service saddle with wrap around design utilizessingle electro-galvanized strap. Sizes 2” - 12” with outlet sizes1/2” - 2-1/2”.

Coated saddle with electro-galvanized strap. Sizes 2” - 12”with outlet sizes 1/2” - 2-1/2”.

403 Wide BodyServiceSaddle

405 Coated Wide Body ServiceSaddle

Single strap service saddle with stainless steel bandespecially recommended for pipe requiring extrareinforcement. Sizes 2” - 12” with outlet sizes 1/2” - 2-1/2”.

Single strap service saddle with stainless steel band andfusion plastic coating for hot and corrosive soils.Sizes 2” - 12” with outlet sizes 1/2” - 2-1/2”.

404 Service Saddle with Double Stainless Steel Straps

406 Coated Service Saddle with Double Stainless Steel Straps

Large outlet heavy duty saddle with two wide stainless steelstraps for extra pipe support and corrosion resistance.Sizes 2” - 24” with outlet sizes 1/2” - 2-1/2”.

Large outlet heavy duty saddle with two wide stainless steelstraps and fusion plastic coating for hot and corrosive soils.Sizes 2” - 24” with outlet sizes 1/2” - 2-1/2”.

418 ThreadedOutletTap Sleeve

438 All Stainless Threaded Outlet Tap Slv

For taps and connections on larger pipe, thin wall pipe andpipe requiring extra reinforcement. Sizes 4” - 60” with outletsizes 1/2” - 4”.

All stainless steel construction, especially recommended foraggressive or corrosive environments. Sizes 4” - 60” with out-let sizes 1/2” - 4”

425 ServiceSaddle forConcrete Steel Cylinder Pipe

For 3/4” - 2” taps and connections in 16” - 48” concrete steelcylinder pipe. Available for standard and embedded cylinderpipe.


JCM Service Saddles

DESIGNED FOR SAFETY AND PERFORMANCE

Material Specifications:Body: Ductile Iron ASTM A536

Straps: Models 401, 402, 407, 408 - Coated SteelModels 403, 404, 405, 406 - Bands, Bolts, Nuts and Washers are 18-8 Type 304 Stainless Steel.

Gasket: Compounded for use with water, salt solutions, mild acids, bases. Optional EPDM gasketavailable.

Finish: Models 401, 402, 403, 404 - Standard Shop Coat Primer: Heavy coat of corrosion resistant metalprimer.Models 405, 406, 407, 408 - Fusion Plastic Coating: fusion bonded, high density blueplastic coating, 12 mils minimum thickness with a dielectric strength of over 12,000volts.

JCM Service Saddles meet or exceed ANSI/AWWA C-800 as applicable.

JCM Service Saddles provide a quick, dependablemeans of tapping pipe for branch connections of 1/2”through 2-1/2”. Use of economical JCM Service Sad-dles eliminate problems common to direct taps, such asleaking threads or split pipe, and reinforces the criticalconnection.

High pressure performance is assured by thebroad, pressure activated gasket. Permanently setin a retaining cavity, the contoured gasket producesa positive initial seal which increases with increasein line pressure.

JCM Service Saddles are designed for maximum safetyand performance. The wrap around design, wide skirtand wide straps support and reinforce the pipe whileproviding excellent stability to the saddle. The heavyduty design of these saddles provides strength andmass for long term service.

The JCM 402, 404 and 406 saddles, with their widebodies and large sealed outlet areas, provide anexcellent means of repairing holes, pin holes andleaking 3/4” and 1” direct taps.

HEAVY THREADED OUTLET - with IPS or CC threads reinforces the critical connection.

BROAD PRESSURE ACTIVATED

GASKET - for low and high pressure performance.

HEAVY DUTY DESIGN - provides strength and mass for long term service.

CORROSION RESISTANT COATING - for long-term service.

WIDE STRAPS - increase the load bearing area of the straps.

CLOSED CANTED EARS - for extra protection against electrolysis and maximum strap bearing.

WIDE BODY WRAP AROUND

DESIGN - support and reinforce the pipe and provide excellent stability.

48


JCM401407

JCM Service Saddles - Single StrapJCM 401 Single Strap Service Saddle with Electro Galvanized StrapJCM 403 Wide Body Service Saddle with Stainless Steel Strap

The JCM 401 Single Strap Service Saddle is designed for maximum safety, performance and economy. The wrap around design,broad, pressure activated gasket and corrosion electro galvanized steel strap provide for ease of installation, high pressureperformance and a long service life.

The JCM 403 Wide Body Service Saddle utilizes an extra wide stainless steel strap with the broad, wrap around single strapsaddle body to provide extra support and stability as well as to eliminate point loading. The 403 is especially recommended for PVC,thin wall pipe and pipe sensitive to point loading.

How To Order

1. Determine O.D. of pipe, outlet size and thread type.2. Select desired saddle type and tap order code.3. Look under saddle listing to determine order number. Add tap code after

base catalog number.EXAMPLE: For 6” C.I. Pipe with O.D. of 6.90 with 1” IP thread, order:401-0745 x 08IP. For stainless steel strap, order: 403-0745 x 08IP.

JCM 403/405 Strap Service Saddles with

outlets1-1/4” - 2-1/2”

JCM403405

49

NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

APPRWT.

EACH(LBS.)

CTN.QTY.

JCM 401 SERVICE SADDLE JCM 403 SERVICES SADDLE

CATALOG NUMBER

XTAP CODE

3/4” & 1”PRICEEACH

1-1/4”1-1/2”

2”, 2-1/2PRICEEACH

CATALOG NUMBER

XTAP CODE

3/4” & 1”PRICE EACH

1-1/4” 1-1/2”

2”, 2-1/2PRICE EACH

2 2.35 - 2.63 2.5 12 401-0238 X -- $ 27.60 N/A 403-0238 X -- $ 51.30 N/A2-1/2 2.70 - 3.13 3.0 12 401-0288 X -- 29.20 N/A 403-0288 X -- 51.30 N/A

3 3.25 - 3.50 3.0 12 401-0350 X -- 30.80 N/A 403-0350 X -- 52.70 N/A3 - 4 3.80 - 4.13 3.0 12 N/A N/A N/A 403-0413 X -- 55.20 N/A

4 4.25 - 4.50 4.5 10 401-0450 X -- 33.80 $ 50.80 403-0450 X -- 55.20 $ 72.804 4.50 - 4.80 4.5 10 401-0480 X -- 36.80 50.80 403-0480 X -- 55.20 72.804 4.74 - 5.45 4.5 10 401-0545 X -- 36.80 N/A 403-0545 X -- 57.40 N/A6 6.50 - 6.63 4.5 10 401-0663 X -- 39.80 57.70 403-0663 X -- 67.70 78.606 6.63 - 6.90 4.5 10 401-0690 X -- 42.50 62.40 403-0690 X -- 70.50 79.106 6.84 - 7.60 4.5 10 401-0745 X -- 42.50 62.40 403-0745 X -- 70.50 79.108 8.50 - 8.63 5.0 10 401-0863 X -- 48.90 68.70 403-0863 X -- 73.60 94.208 8.63 - 9.05 5.0 10 401-0905 X -- 50.20 80.90 403-0905 X -- 75.20 95.908 8.99 - 9.79 5.0 10 401-0963 X -- 50.20 80.90 403-0963 X -- 75.20 95.9010 10.60 - 10.75 5.5 6 401-1075 X -- 60.90 95.90 403-1075 X -- 89.20 122.8010 10.75 - 11.10 5.5 6 401-1110 X -- 60.90 95.90 403-1110 X -- 89.20 122.8010 11.10 - 11.40 5.5 6 401-1140 X -- 60.90 95.90 403-1140 X -- 89.20 122.8010 11.00 - 12.25 5.5 6 401-1225 X -- 60.90 95.90 403-1225 X -- 89.20 122.8012 12.60 - 12.75 6.0 6 401-1275 X -- 66.90 99.00 403-1275 X -- 99.50 138.9012 12.75 - 13.20 6.0 6 401-1320 X -- 66.90 99.00 403-1320 X -- 99.50 138.9012 12.75 - 13.50 6.0 6 401-1350 X -- 66.90 99.00 403-1350 X -- 99.50 138.9012 13.10 - 14.38 6.0 4 401-1426 X -- 66.90 99.00 403-1426 X -- 99.50 138.90

OUTLET SIZESTAP CODES

IPTAP CODES

CC

1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

04060810121416

--0709111315--


NOM.PIPESIZE(IN.)

PIPEO.D. RANGE

(IN.)

APPRWT.

EACH(LBS.)

CTN.QTY.

JCM 405 SERVICE SADDLE JCM 407 SERVICES SADDLE

CATALOG NUMBER

X TAP CODE


1-1/4”, 1-1/2”, 2”, 2-1/2

PRICE EACH

CATALOG NUMBER

X TAP CODE


1-1/4”, 1-1/2”, 2”, 2-1/2

PRICE EACH

2 2.35 - 2.63 2.5 12 405-0238 X -- $ 62.00 N/A 407-0238 X -- $ 37.40 N/A2-1/2 2.70 - 3.13 3.0 12 405-0288 X -- 63.00 N/A 407-0288 X -- 39.00 N/A

3 3.25 - 3.50 3.0 12 405-0350 X -- 63.00 N/A 407-0350 X -- 41.10 N/A3 - 4 3.80 - 4.13 3.0 12 405-0413 X -- 64.40 N/A N/A N/A N/A

4 4.25 - 4.50 4.5 10 405-0450 X -- 64.40 $ 78.00 407-0450 X -- 43.70 $ 59.304 4.50 - 4.80 4.5 10 405-0480 X -- 64.70 78.00 407-0480 X -- 46.40 59.304 4.74 - 5.45 4.5 10 405-0545 X -- 64.70 N/A 407-0545 X -- 46.40 N/A6 6.50 - 6.63 4.5 10 405-0663 X -- 72.70 87.20 407-0663 X -- 49.00 67.006 6.63 - 6.90 4.5 10 405-0690 X -- 73.50 88.40 407-0690 X -- 51.80 71.206 6.84 - 7.60 4.5 10 405-0745 X -- 73.50 88.40 407-0745 X -- 51.80 71.208 8.50 - 8.63 5.0 10 405-0863 X -- 85.60 101.80 407-0863 X -- 58.90 77.808 8.63 - 9.05 5.0 10 405-0905 X -- 87.60 103.50 407-0905 X -- 61.50 89.608 8.99 - 9.79 5.0 10 405-0963 X -- 87.60 103.50 407-0963 X -- 61.50 89.60

10 10.60 - 10.75 5.5 6 405-1075 X -- 96.20 121.40 407-1075 X -- 74.20 108.0010 10.75 - 11.10 5.5 6 405-1110 X -- 96.20 121.40 407-1110 X -- 74.20 108.0010 11.10 - 11.40 5.5 6 405-1140 X -- 96.20 121.40 407-1140 X -- 74.20 108.0010 11.00 - 12.25 5.5 6 405-1225 X -- 96.20 121.40 407-1225 X -- 74.20 108.0012 12.60 - 12.75 6.0 6 405-1275 X -- 110.90 141.60 407-1275 X -- 79.20 110.2012 12.75 - 13.20 6.0 6 405-1320 X -- 110.90 141.60 407-1320 X -- 79.20 110.2012 12.75 - 13.50 6.0 6 405-1350 X -- 110.90 141.60 407-1350 X -- 79.20 110.2012 13.10 - 14.38 6.0 4 405-1426 X -- 110.90 141.60 407-1426 X -- 79.20 110.20


IPTAP CODES

CC

1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

04060810121416

--0709111315--

How To Order

1. Determine O.D. of pipe, outlet size and thread type.2. Select desired saddle type and tap order code.3. Look under saddle listing to determine order number. Add tap code

after base catalog number.EXAMPLE: For 6” C.I. Pipe with O.D. of 6.90 with 1” IP thread, order: 405-0745 x 08IP. For electro galvanized strap, order: 407-0745 x 08IP.

JCM Coated Service Saddles - Single StrapJCM 405 Single Strap Service Saddle with Stainless Steel StrapJCM 407 Wide Body Service Saddle with Electro Galvanized Strap

The JCM 405 Coated Wide Body Service Saddle with Stainless Steel Strap is designed for maximum safety and performance intapping all types of pipe in hot and corrosive soils. Extra corrosion resistance is built into this saddle with the heavy resilient plasticcoating which is fusion applied to the saddle body.

The JCM 407 Coated Wide Body Service Saddle utilizes an electro galvanized steel strap with the broad, wrap around single strapsaddle body. The 407 features the extra corrosion resistance is built into this saddle with the heavy resilient plastic coating which isfusion applied to the saddle body.

50

JCM401407

JCM 403/405 Strap Service Saddles with

outlets1-1/4” - 2-1/2”

JCM403405


JCM Service Saddles - Double StrapJCM 402 Double Strap Service SaddleJCM 404 Service Saddle with Double Stainless Steel Straps

The JCM 402 and 404 utilize the heavy duty double strap saddle body withcorrosion resistant shop coat primer. The 402 is furnished with two electrogalvanized straps sizes 2” -12”, on sizes 15.20 and larger, the 402incorporates two fabricated, coated steel straps. The 404 is furnished withtwo wide stainless steel straps.

NOM.PIPESIZE(IN.)

PIPE O.D. RANGE

(IN.)

WT.EA.

LBS.

CTN.QTY.

JCM 402 SERVICE SADDLE JCM 404 SERVICE SADDLECATALOGNUMBER

XADD TAP CODE


1-1/4”, 1-1/2”, 2”, 2-1/2

PRICE EACH

CATALOGNUMBER

XADD TAP CODE


1-1/4”, 1-1/22”, 2-1/2”

PRICE EACH

2 2.35 - 2.63 4 6 *402-0238 X -- $ 38.90 N/A *404-0238 X -- $ 86.60 N/A2-1/2 2.70 - 3.13 5 6 *402-0288 X -- 42.30 N/A *404-0288 X -- 88.10 N/A

3 3.25 - 3.50 7 6 **402-0350 X -- 45.80 $ 62.40 **404-0350 X -- 93.90 $ 107.303 - 4 3.80 - 4.13 7 6 **402-0413 X -- 50.20 65.30 **404-0413 X -- 95.10 112.00

4 4.25 - 4.50 10 4 402-0450 X -- 50.20 65.30 404-0450 X -- 95.10 112.004 4.50 - 4.80 10 4 402-0480 X -- 55.40 70.90 404-0480 X -- 95.90 114.004 4.74 - 5.45 10 4 402-0545 X -- 55.40 70.90 404-0545 X -- 95.90 114.005 5.50 - 5.56 10 4 402-0556 X -- N/A N/A 404-0556 X -- 108.20 120.706 6.50 - 6.63 10 4 402-0663 X -- 58.00 73.80 404-0663 X -- 107.70 120.706 6.63 - 6.90 10 4 402-0690 X -- 65.90 82.50 404-0690 X -- 107.70 122.006 6.84 - 7.60 10 4 402-0745 X -- 65.90 82.50 404-0745 X -- 107.70 122.008 8.50 - 8.63 12 4 402-0863 X -- 67.60 88.30 404-0863 X -- 134.70 151.708 8.63 - 9.05 13 4 402-0905 X -- 72.50 91.10 404-0905 X -- 137.30 151.708 8.99 - 9.79 13 4 402-0963 X -- 72.50 91.10 404-0963 X -- 137.30 151.7010 10.60 - 10.75 14 3 402-1075 X -- 96.70 117.90 404-1075 X -- 156.70 177.4010 10.75 - 11.10 14 3 402-1110 X -- 96.70 117.90 404-1110 X -- 156.70 177.4010 11.10 - 11.40 14 3 402-1140 X -- 96.70 117.90 404-1140 X -- 156.70 177.4010 11.00 - 12.25 14 3 402-1225 X -- 96.70 117.90 404-1225 X -- 156.70 177.4012 12.75 - 13.20 16 3 402-1320 X -- 112.70 143.70 404-1320 X -- 183.50 201.4012 12.75 - 13.50 16 3 402-1350 X -- 112.70 143.70 404-1350 X -- 183.50 201.4012 13.10 - 14.38 16 2 402-1426 X -- 112.70 143.70 404-1426 X -- 183.50 201.40

12 - 14 14.00 - 15.20 15 1 402-1520 X -- 153.20 184.20 404-1520 X -- 219.30 221.3014 C-905 15.30 15 1 402-1530 X -- 162.10 197.40 404-1530 X -- 244.90 247.00

14 - 16 15.20 - 16.60 15 1 402-1660 X -- 162.10 197.40 404-1660 X -- 244.90 247.0016 C-905 17.40 16 1 402-1740 X -- 176.20 218.70 404-1740 X -- 248.80 251.00

16 - 18 17.30 - 18.88 16 1 402-1888 X -- 176.20 218.70 404-1888 X -- 248.80 251.0018 C-905 19.50 18 1 402-1950 X -- 211.70 243.40 404-1950 X -- 325.60 330.00

18 - 20 19.00 - 20.50 18 1 402-2050 X -- 211.70 243.40 404-2050 X -- 325.60 330.0018 - 20 20.50 - 21.50 18 1 402-2125 X -- 211.70 243.40 404-2125 X -- 325.60 330.00

20 C-905 21.60 20 1 402-2160 X -- 222.60 259.50 404-2160 X -- 336.10 340.5020 21.35 - 22.60 20 1 402-2260 X -- 222.60 259.50 404-2260 X -- 336.10 340.5020 22.50 - 23.70 20 1 402-2370 X -- 222.60 259.50 404-2370 X -- 336.10 340.5024 23.75 - 25.25 20 1 402-2525 X -- 233.90 270.20 404-2525 X -- 381.90 385.7024 C-905 25.80 20 1 402-2580 X -- 233.90 270.20 404-2580 X -- 381.90 385.7024 25.50 - 26.50 20 1 402-2650 X -- 233.90 270.20 404-2650 X -- 381.90 385.70


IPTAP CODES

CC

1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

04060810121416

--0709111315--

51

How To Order1. Determine O.D. of pipe, outlet size and thread type.2. Select desired saddle type and tap order code.3. Look under saddle listing to determine order number.

Add tap code after base catalog number.EXAMPLE: For 6” C.I. Pipe with O.D. of 6.90 with 1” IP thread, order: 402-0745 x 08IP.For stainless steel straps, order: 404-0745 x08IP

*Outlets Not available in 1-1/4”, 1-1/2”, 2” or 2-1/2”**Outlets Not available in 2” CC or 2-1/2” IP


How To Order1. Determine O.D. of pipe, outlet size and thread type.2. Select desired saddle type and tap order code.3. Look under saddle listing to determine order

number. Add tap code after base catalog number.Example: For 6” C.I. Pipe with O.D. of 6.90 with 1” IP thread, order: 406-0745 x 08IP.For electro galvanized straps, order: 408-0745 x08IP

*Outlets Not available in 1-1/4”, 1-1/2”, 2” or 2-1/2”**Outlets Not available in 2” CC or 2-1/2” IP

52

JCM Coated Service Saddles - Double StrapsJCM 406 Coated Saddle - Double Stainless Steel StrapsJCM 408 Coated Saddle - Electro Galvanized StrapsThe JCM 406 and 408 utilize the heavy duty double strap saddle body with a fusion applied, heavy resilient plastic coating. The JCM 406 is furnished with two stainless steel straps. The model 408 is furnished with two coated steel straps.

NOM.PIPESIZE(IN.)

PIPE O.D. RANGE

(IN.)

WT.EA.

LBS.

CTN.QTY.

JCM 406 SERVICE SADDLE JCM 408 SERVICE SADDLEBASE CATALOG

NUMBERX

ADD TAP CODE


1-1/4”, 1-1/2”, 2”, 2-1/2

PRICE EACH

BASE CATALOGNUMBER

XADD TAP CODE


1-1/4”, 1-1/22”, 2-1/2”

PRICE EACH

2 2.35 - 2.63 4 6 *406-0238 X -- $ 107.70 N/A *408-0238 X -- $ 48.50 N/A2-1/2 2.70 - 3.13 5 6 *406-0288 X -- 110.80 N/A *408-0288 X -- 51.40 N/A

3 3.25 - 3.50 7 6 **406-0350 X -- 110.80 $ 125.10 **408-0350 X -- 54.90 $ 71.303 - 4 3.80 - 4.13 7 6 **406-0413 X -- 111.60 131.70 **408-0413 X -- 59.20 73.80

4 4.25 - 4.50 10 4 406-0450 X -- 111.60 131.70 408-0450 X -- 59.20 73.804 4.50 - 4.80 10 4 406-0480 X -- 111.60 131.70 408-0480 X -- 64.70 79.404 4.74 - 5.45 10 4 406-0545 X -- 111.60 131.70 408-0545 X -- 64.70 79.405 5.50 - 5.56 10 4 406-0556 X -- 128.00 151.80 408-0556 X -- N/A N/A6 6.50 - 6.63 10 4 406-0663 X -- 128.00 150.20 408-0663 X -- 68.00 83.406 6.63 - 6.90 10 4 406-0690 X -- 128.00 150.20 408-0690 X -- 76.10 92.006 6.84 - 7.60 10 4 406-0745 X -- 128.00 150.20 408-0745 X -- 76.10 92.008 8.50 - 8.63 12 4 406-0863 X -- 151.60 171.00 408-0863 X -- 77.60 92.008 8.63 - 9.05 13 4 406-0905 X -- 151.60 176.60 408-0905 X -- 82.50 100.408 8.99 - 9.79 13 4 406-0963 X -- 151.60 176.60 408-0963 X -- 82.50 100.40

10 10.60 - 10.75 14 3 406-1075 X -- 178.70 201.90 408-1075 X -- 114.00 134.5010 10.75 - 11.10 14 3 406-1110 X -- 178.70 201.90 408-1110 X -- 114.00 134.5010 11.10 - 11.40 14 3 406-1140 X -- 178.70 201.90 408-1140 X -- 114.00 134.5010 11.00 - 12.25 14 3 406-1225 X -- 178.70 201.90 408-1225 X -- 114.00 134.5012 12.75 - 13.20 16 3 406-1320 X -- 206.10 231.40 408-1320 X -- 129.90 159.5012 12.75 - 13.50 16 3 406-1350 X -- 206.10 231.40 408-1350 X -- 129.90 159.5012 13.10 - 14.38 16 2 406-1426 X -- 206.10 231.40 408-1426 X -- 129.90 159.50

12 - 14 14.00 - 15.20 15 1 406-1520 X -- 245.30 273.30 408-1520 X -- 181.10 210.9014 C-905 15.30 15 1 406-1530 X -- 256.50 290.20 408-1530 X -- 189.40 223.60

14 - 16 15.20 - 16.60 15 1 406-1660 X -- 256.50 290.20 408-1660 X -- 189.40 223.6016 C-905 17.40 16 1 406-1740 X -- 278.40 303.10 408-1740 X -- 202.90 244.20

16 - 18 17.30 - 18.88 16 1 406-1888 X -- 278.40 303.10 408-1888 X -- 202.90 268.6018 C-905 19.50 18 1 406-1950 X -- 356.50 379.60 408-1950 X -- 237.50 268.60

18 - 20 19.00 - 20.50 18 1 406-2050 X -- 356.50 379.60 408-2050 X -- 237.50 268.6018 - 20 20.50 - 21.50 18 1 406-2125 X -- 356.50 379.60 408-2125 X -- 237.50 268.60

20 C-905 21.60 20 1 406-2160 X -- 391.40 427.00 408-2160 X -- 247.80 283.7020 21.35 - 22.60 20 1 406-2260 X -- 391.40 427.00 408-2260 X -- 247.80 283.7020 22.50 - 23.70 20 1 406-2370 X -- 391.40 427.00 408-2370 X -- 247.80 283.7024 23.75 - 25.25 20 1 406-2525 X -- 437.90 474.20 408-2525 X -- 259.10 294.4024 C-905 25.80 20 1 406-2580 X -- 437.90 474.20 408-2580 X -- 259.10 294.4024 25.50 - 26.50 20 1 406-2650 X -- 437.90 474.20 408-2650 X -- 259.10 294.40

OUTLET SIZES TAP CODESIP

TAP CODESCC

1/2”3/4”1”

1-1/4”1-1/2”

2”2-1/2”

04060810121416

--0709111315--


JCM 425 Service Saddle for Concrete Steel Cylinder Pipe


Body, Outlet, Washers: Ductile Iron ASTM A536Outlet Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11)

Straps: Steel per ASTM A-36. Optional Stainless Steel 18-8 Type 304.Gasket: Buna-N compounded for use with water, salt solutions, mild acids, bases, gas.

Coating: Heavy coating of corrosion resistant shop coat primer.Optional Fusion Epoxy Coating available.

Grout Diapers for Service SaddlesThese diapers make the recommended grouting of the service saddle a very quickprocedure. Diapers are 11” wide with two 5/8” straps and are constructed of onelayer of Typar backed by a 6 mil ply of polyethylene film. Order by pipe size.

Service Saddle for 3/4” through 2” Taps and Connections on Concrete SteelCylinder Pipe, Reinforced Concrete Pipe, Large Diameter Cast Iron andDuctile Iron.The JCM 425 Service Saddle is specifically designed for making safe, dependabletaps into Concrete Steel Cylinder Pipe and Concrete Coated Steel Pipe. Thethreaded outlet, available in sizes 3/4” through 2” IP or CC, provides criticalreinforcement to branch connections for service lines. These saddles can also beused to install air and vacuum valves, pitot tubes, injection lines and otherequipment. The following are important features and benefits this saddle offers:

*Provides critical reinforcement of pipe prior to removal of the prestress wirefrom the outlet area. This is a required feature to maintain pipe integrity on largertaps and many small taps. The separate bolt-in outlet makes possible this essentialinstallation step.*The adjustable outlet accommodates variation in concrete coating from nocoating to a thickness of 1-1/8”. Special outlets are available for embeddedcylinder pipe and thicker coatings of concrete.*High and low pressure performance are assured by a broad, pressure-activated gasket. Permanently set in a retaining cavity, the contoured gasketproduces a positive initial seal which increases with increases in line pressure.

For coating thickness of 1-1/8” or less.

For coating thickness of over 1-1/8”.Outlet for Embedded Cylinder Pipe.Prices upon request.

425 SERVICE SADDLE FOR CONCRETE STEEL CYLINDER PIPE

NOM.PIPESIZE(IN.)

CONCRETEO.D.

RANGE

STEEL CYLINDER

O.D.*

CATALOGNUMBER

XTAP CODE

PRICE EACH

16 19.25 - 20.15 17.25 - 20.15 425-2015 X -- $ 491.0018 21.75 - 22.75 19.50 - 22.75 425-2275 X -- 554.0020 23.64 - 24.65 21.70 - 24.65 425-2465 X -- 565.0024 27.62 - 29.15 25.75 - 29.15 425-2915 X -- 586.0030 33.88 - 35.75 31.88 - 35.75 425-3575 X -- 787.0036 39.75 - 41.00 37.75 - 41.00 425-4100 X -- 860.0036 41.50 - 43.00 40.50 - 43.00 425-4300 X -- 860.0042 45.75 - 47.25 43.75 - 47.25 425-4725 X -- 906.0042 48.00 - 49.50 46.00 - 49.50 425-4950 X -- 906.0048 51.50 - 53.00 49.50 - 53.00 425-5300 X -- 1,043.0048 55.38 - 56.50 53.40 - 56.50 425-5650 X -- 1,043.00

*Longer outlet bolts are required for making taps on pipe with less than 1/4” coating

GROUT DIAPERS

SADDLE SIZE PRICE EACH

16” - 24” $ 54.3030” - 36” 71.7042” - 48” 96.70

OUTLET TAP CODES

OUTLETSIZE

IPTHREAD

CCTHREAD

3/4” 06 071” 08 09

1-1/4” 10 111-1/2” 12 13

2” 14 15

53


JCM 418 Threaded Outlet Tapping Sleeve

Available Options for JCM 418:• Epoxy Coated with Stainless Steel Hardware (additional charge).• With CC Threaded Outlet (additional charge).

For taps and connections on larger pipe, thin wall pipe and pipe requiring extra reinforcement.

The JCM 418 Fabricated Threaded Outlet Tapping Sleeve is especially recommendedfor service connections, air relief valve connections, taps on larger A/C, Cast Iron,Ductile Iron, PVC and Reinforced Concrete Pipe. The heavy gasket section and fullsleeve support of this fitting offer much more stability, pipe reinforcement and strengththan a strapped saddle, yet they are competitively priced. Readily available for pipe 4”and larger requiring IPS outlets of 3/4” through 4”, these sleeves are furnished withshop coat and alloy bolts. Epoxy coating and stainless steel bolts are available at anadditional charge.

How To Order1. Determine O.D. of pipe and outlet size.2. Check listing to determine order number. If size is not listed, order by pipe

O.D. size.

EXAMPLE:For 24” Cast Iron with 25.80 O.D. with 3”IP outlet,order: 418-2580 x 17IP.For All Stainless Steel see 438 Threaded Outlet Tapping Sleeve

418 FABRICATED THREADED OUTLET TAPPING SLEEVE (IPS Outlet)

NOM.PIPESIZE(IN.)

SLEEVEO.D. RANGE

(IN.)

SLEEVE NUMBERX

OUTLET SIZE

PRICE EACHOUTLET SIZES3/4”, 1”, 1-1/4”

1-1/2”, 2”, 2-1/2”

PRICE EACHOUTLET SIZES

3”, 4”

APPR.WT.

EACH(LBS.)

2* 2.382.50

**418-0238 X --**418-0250 X -- P.O.A. N/A 12

12

3 3.503.96

418-0350 X --418-0396 X -- P.O.A. P.O.A. 18

18

4 4.504.80

418-0450 X --418-0480 X -- $ 360.00 $ 517.00 21

21

6 6.636.90

418-0663 X --418-0690 X -- 372.00 528.00 23

23

8 8.639.05

418-0863 X --418-0905 X -- 390.00 544.00 31

33

10 10.7511.10

418-1075 X --418-1110 X -- 498.00 644.00 38

40

12 12.7513.20

418-1275 X --418-1320 X -- 519.00 657.00 48

51

1414.59 - 15.0815.23 - 15.8016.30 - 16.73

418-1475 X --418-1530 X --418-1650 X --

539.00 678.00545760

16 17.33 - 17.8718.62 - 19.19

418-1740 X --418-1875 X -- 553.00 693.00 64

68

18 19.41 - 20.01 20.93 - 21.57

418-1950 X --418-2130 X -- 582.00 729.00 72

77

20 21.51 - 22.1523.46 - 24.16

418-2160 X --418-2400 X -- 612.00 740.00 80

87

24 25.71 - 26.4128.14 - 28.84

418-2580 X --418-2834 X -- 636.00 763.00 95

10430 31.52 - 32.22 418-3200 X -- 691.00 825.00 11536 38.10 - 38.75 418-3830 X -- 829.00 936.00 13942 44.10 - 44.70 418-4450 X -- 864.00 969.00 16048 50.40 - 51.00 418-5080 X -- 948.00 1,054.00 18354 56.60 - 57.25 418-5710 X -- 1,065.00 1,172.00 205

OTHER SIZES AVAILABLE UPON REQUEST.

OUTLETSIZE

ORDER CODE

IP

3/4” 061” 08

1-1/4” 101-1/2” 12

2” 142-1/2” 16

3 174 18

54

*2” Steel & Cast Iron Pipe Only

**Outlets Available3/4” - 1-1/2” IP/CC,2” IP

2” CC Not Available


JCM 438 All Stainless Steel Threaded Outlet Tapping Sleeve

Available Options for JCM 438:• With CC Threaded Outlet (additional charge).• 316 Stainless Steel Construction (P.O.A.)

For taps and connections on larger pipe, thin wall pipe and pipe requiring extra reinforcement in corrosive or aggressive conditions.

The JCM 438 All Stainless Steel (304) Threaded Outlet Tapping Sleeve isespecially recommended for aggressive or acidic conditions. The heavy gasketsection and full sleeve support of this fitting offer much more stability, pipereinforcement and strength than a strapped saddle, yet they are competitivelypriced. Readily available for pipe 4” and larger requiring IPS outlets of 3/4”through 4”.

How To Order1. Determine O.D. of pipe and outlet size.2. Check listing to determine order number. If size is not listed, order by pipe O.D. size.

EXAMPLE:For 24” Cast Iron with 25.80 O.D. with 3”IP outlet,order: 438-2580 x 17IP

438 ALL STAINLESS STEEL THREADED OUTLET TAPPING SLEEVE (IPS Outlet)

NOM.PIPESIZE(IN.)

SLEEVEO.D. RANGE

(IN.)

SLEEVE NUMBERX

OUTLET SIZE


3/4”, 1”, 1-1/4”, 1-1/2”2”, 2-1/2”


3”, 4”

APPR.WT.

EACH(LBS.)

3 3.503.96

438-0350 X --438-0396 X -- P. O. A. P. O. A. 19

19

4 4.504.80

438-0450 X --438-0480 X -- $ 784.00 $ 908.00 21

21

6 6.636.90

438-0663 X --438-0690 X -- 849.00 970.00 23

23

8 8.639.05

438-0863 X --438-0905 X -- 892.00 1,016.00 31

33

10 10.7511.10

438-1075 X --438-1110 X -- 941.00 1,106.00 38

40

12 12.7513.20

438-1275 X --438-1320 X -- 995.00 1,159.00 48

51

1414.59 - 15.0815.23 - 15.8016.30 - 16.73

438-1475 X --438-1530 X --438-1650 X --

1,169.00 1,337.00545760

16 17.33 - 17.8718.62 - 19.19

438-1740 X --438-1875 X -- 1,221.00 1,386.00 64

68

18 19.41 - 20.01 20.93 - 21.57

438-1950 X --438-2130 X -- 1,271.00 1,440.00 72

77

20 21.51 - 22.1523.46 - 24.16

438-2160 X --438-2400 X -- 1,330.00 1,500.00 80

87

24 25.71 - 26.4128.14 - 28.84

438-2580 X --438-2834 X -- 1,440.00 1,604.00 95

10430 31.52 - 32.22 438-3200 X -- 1,561.00 1,728.00 11536 38.10 - 38.75 438-3830 X -- 1,720.00 1,890.00 13942 44.10 - 44.70 438-4450 X -- 1,864.00 2,033.00 16048 50.40 - 51.00 438-5080 X -- 2,383.00 2,547.00 18354 56.60 - 57.25 438-5710 X -- 2,565.00 2,734.00 205

OTHER SIZES AVAILABLE UPON REQUEST.

OUTLETSIZE

ORDER CODE

IP

3/4” 061” 08

1-1/4” 101-1/2” 12

2” 142-1/2” 16

3 174 18

55


JCM Carbon Steel Fabricated Tapping Sleeve Selection Guide


411 Plain Outlet Sleeve

Most economical sleeve for dry taps and connections tobe made without a valve. Also excellent as a basesleeve for special sleeves. Available with reducing andsize on size outlets for all types of pipe, 6” and larger.

412 Flanged Outlet Tapping Sleeve

422 Flanged Outlet Tapping Sleeve for PVC & Steel Pipe

413 Flanged Outlet Tapping Cross

The standard sleeve for quick, economical taps on alltypes of pipe, standard or high pressure service. Mostavailable of all types in standard or special sizes.Available with reducing and size on size outlets, pipesizes 6” and larger. Special outlets readily available.

Specially designed tapping sleeve for the exact O.D. ofsteel pipe, IPS PVC and C-900. Sizes 4” -12”.

Quick economical cross for all types of pipe 8” andlarger. Outlets must be minimum of three nominal sizessmaller than run. Made similar to the 412, the sleevelength is extended to provide more pipe support.

414 Mechanical Joint Tapping Sleeve & Cross

The sleeve with side and end gaskets to provide extramargin of safety on lines which are subject to problemsof beam loads. Available with size on size and reducingoutlets. Competitive with cast sleeves in larger andspecial sizes. Excellent availability.

415 Concrete Steel Cylinder Tapping Sleeve

Designed to tap all types and brands of concrete steelcylinder pipe. Sleeve reinforces pipe prior to cutting ofpipe reinforcing rod. Extra heavy retained gasket andeasily installed gland provide a locked in, positive seal.Available with reducing outlets in pipe sizes 16” andlarger.

416 Weld OnOutlets

417 Weld onTapping Sleeve

Outlets, partial sleeves and complete sleeves for pipesizes 6” and larger with size on size and reducing out-lets. These outlets are designed for steel pipe with wallthickness of 1/4” and greater.

Split weld on sleeve designed to reinforce pipe to betapped. Standard sleeve thickness 1/4”.


JCM Carbon Steel Fabricated Tapping Sleeve Selection Guide


418 Threaded Outlet Tapping Sleeve

For taps and connections in larger sizes of pipe (serviceconnections, taps for air relief valves). Heavy gasketsection and full sleeve offer better performance thanstrapped saddle, yet competitively priced. Available withIPS outlets, pipe sizes 4” and larger, outlets 3/4” - 4”, instandard shop coat alloy bolts or epoxy coated/stainlesssteel bolts.

419 Fabricated Carbon Steel Tapping Sleeve with Mechanical Joint Outlet*

429 Fabricated Carbon Steel Tap Sleeve with MJ Outlet* for IPS PVC, C-900 PVC and Steel Pipe sizes

New from JCM Fabricated Carbon Steel Tapping Sleevewith TRUE Mechanical Joint Outlet. Durable construction,alignment set pins and “monocast” mechanical joint outletprovides a competitive option for using MJ valves in lieu oftapping valves. Available in shopcoat or epoxy, standard orstainless steel hardware. Sizes 3” and larger up through12” outlets. JCM 429 is provided standard epoxy coated.

JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11Standard Dimensions

*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234

440 Line Stop Fitting

Designed for use on 150 PSI piping systems, the heaviermaterials and extra bolting power built into these sleeveseliminate flexing and provides extra sealing capabilitynecessary for long term performance. The heavy allstainless construction and full circumferential sealinggasket means these non-compromising sleeves will betrouble free and become a permanent part of the pipingsystem just as the mechanical joint fittings already in use.Sizes 4” - 8” fabricated of Stainless SteelSizes 10” - 12” fabricated of Carbon SteelPatent No. 8176929


JCM Stainless Steel (304) Tapping Sleeve Selection Guide


438 All Stainless Steel Threaded Outlet Tapping Sleeve

All stainless steel construction for taps and connections oflarger sizes of pipe in corrosive, acidic environments. The438 is available construction of either 304 or 316 StainlessSteel. Heavy gasket section and full sleeve offer betterperformance than strapped saddle, yet competitivelypriced. Available with IPS outlets, pipe sizes 4” and larger,outlets 3/4” - 4”

432 All Stainless Steel Tapping Sleeve

462 Stainless Steel Tapping Sleeve with Carbon Steel Flange

The sleeve for taps requiring full circumferential seal withhigh safety factor. Strong stainless construction withindependent bolting for higher bolt torque capabilities.Sizes 4” - 24”.

452 All Stainless Steel Tapping Sleeve withOutlet Seal Gasket

464 Stainless Steel Tapping Sleeve with Outlet Seal GasketCarbon Steel Flange

Stainless steel tapping sleeve for large diameter pipe andhigh pressure applications. Stainless construction providessuperior corrosion resistance for long term service. Sizes 6”and larger.

439 All Stainless Steel Sleeve with Mechanical Joint Outlet*

469 Stainless SteelSleeve with Carbon Steel Mechanical Joint Outlet*

459 All Stainless Steel Sleeve with Mechanical Joint Outlet*

465 Stainless Steel Sleeve with Outlet Seal Gasket and Carbon Steel Mechanical Joint Outlet*

True mechanical joint outlet tapping sleeve reducesapplication costs and inventory by utilizing MJ gate valve inlieu of tapping valve. All stainless steel constructionprovides corrosion resistance. Unique load bearing set pinstransfer load and prevents movement or misalignmentduring or after the tap. Available in full circumferentialgasket style or outlet seal gasket style. Sizes: Outlets 3” -12”, pipe sizes 4” and larger.




JCM Stainless Steel (316) Tapping Sleeve Selection GuideTapping Sleeves featured are available constructed of ALL 316 Stainless Steel material. Four digitmodel numbers reflect JCM standard tapping sleeve design style and outlet configuration. Fittingsare available in same O.D. ranges and outlet sizes as their corresponding model numbers indicate.These fittings are priced on application. Contact JCM Inside Sales Team for information.


6438 All 316 Stainless Steel Threaded Outlet Tapping Sleeve

All 316 stainless steel construction for taps and connectionsof larger sizes of pipe in corrosive, saltwater and extremeacidic environments. Heavy gasket section and full sleeveoffer better performance than strapped saddle. Available withIPS outlets, pipe sizes 4” and larger, outlets 3/4” - 4”

6432 All 316 Stainless Steel Tapping Sleeve

The sleeve for taps requiring full circumferential seal with highsafety factor. Strong stainless construction with independentbolting for higher bolt torque capabilities.Sizes 4” - 24”.

6452 All 316 Stainless Steel Tapping Sleeve withOutlet Seal Gasket

Stainless steel tapping sleeve for large diameter pipe andhigh pressure applications. Stainless construction providessuperior corrosion resistance for long term service. Sizes 6”and larger.

6439 All 316 Stainless Steel Sleeve with Mechanical Joint Outlet*

6459 All 316 Stainless Steel Sleeve with Mechanical Joint Outlet*

True mechanical joint outlet tapping sleeve reducesapplication costs and inventory by utilizing MJ gate valve inlieu of tapping valve. All stainless steel construction providescorrosion resistance. Unique load bearing set pins transferload and prevents movement or misalignment during or afterthe tap. Available in full circumferential gasket style or outletseal gasket style. Sizes: Outlets 3” - 12”, pipe sizes 4” andlarger.




JCM 412 Fabricated Steel Tapping Sleeves

MATERIAL SPECIFICATIONS - JCM FABRICATED TAPPING SLEEVES 412Body: ASTM 283 Grade C, ASTM 285 Grade C, ASTM A-36 Steel or equal.

Flange: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve per MSS-SP60. Optional flanges available upon request.

Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydromechanical design. Gasket is bonded into a cavity for internal and external retention. Gasket temperature range -40oF to 212oF (-40oC - 100oC). Gasket suitable for water, salt solutions, mild acids, bases, and sewage. Optional gasket materials available.

Bolts: Corrosion resistant, high strength low alloy oval neck track head bolt per ASTM A242/ANSI 21.11/AWWA C-111 and heavy hex nut per A563 epoxy coated, Powercron 590-534.

Finish: Heavy coat of corrosion resistant shop coat primer.

Service Rating: 2" to 12" Outlets: 175 PSI. Higher service rating available for specific applications and sizes.

JCM Industries Tapping Sleeves meet or exceed the ANSI/AWWA C-223 and the MSS-SP 124 Standards as applicable.

412 TAPPING SLEEVE DIMENSIONS

Built-in benefits make these heavy fabricated steel sleeves increasingly popular for making larger taps on all types ofpipe. By placing the design emphasis on eliminating problems inherent with older pipe and field installations, JCMFabricated Tapping Sleeves have taken the complexity out of tapping larger pipe.

Built in range assures proper fit on more than oneclass of pipe - reducing inventory requirements andthe chance of not having the right size sleeve.

Alignment recess for aligningsleeve and tapping valve.

Corrosion resistant, highstrength low alloy bolts andnuts. Optional StainlessSteel.

Ease of assembly eliminates extra equipment, timeand specially trained personnel.

Ready availability means taps can be made with-out long delays - even taps on special sizes of pipe -or services requiring high pressure flanges.

Test Plug 3/4” NPT(stainless steel in the Epoxy Coated tapping sleeve).

Direct reinforcement of the pipe by the sleeveeliminates flexing or deflection of pipe opposite thetap. Less weight than heavy cast iron sleevesreduces the load on the pipe.

Most important, JCM Fabricated Tapping Sleevesassure a safe dependable tap. A large gasketcross section provides a positive initial seal whichincreases with increases in line pressure.

Broad cross section gasket set in retaining cavity.

Heavy steel sleeve with built-in range rein-forces pipe - eliminates deflection possibility.

FlangeSize*

A B C D E F

3 12 5 4-1/32 3-1/2 6 3/4

4 12 5 5-1/32 4-1/2 6 3/4

6 12 5 7-1/32 *6-1/2 6 3/4

8 16 5-1/8 9-1/32 8-1/8 8 3/4

10 20 5-1/2 11-1/16 10-1/4 10 3/4

12 24 5-3/4 13-1/16 12-1/4 12 3/4

For outlets 14” and larger the manufacturer of the tapping valve must be specified to assure proper alignment recess dimension.Size on size tapping sleeve requires 1/2” undersize cutter to assure proper cutter clearance and complete severance of the coupon.*On nominal pipe size 7.45 and smaller dimension D is 6-1/8”.

60


JCM 412 Fabricated Carbon Steel Tapping Sleeves Flanged Outlet

NOM.PIPE SIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBERX

ANY OUTLET

OUTLETSIZES

AVAILABLE

SHOPCOAT(1) ALLOY

BOLTS

EPOXYCOAT

(1) ALLOYBOLTSAdd (E)

EPOXYCOAT

304 SS BOLTSAdd (ESS)

APPR.WT.

EACH(LBS.)

6

6.63 (SEE 422)6.83 - 7.167.05 - 7.407.40 - 7.73

412-0690412-0720412-0745

X 3X 4X 6

$ 622.00622.00694.00

$ 717.00717.00813.00

$ 860.00860.00940.00

747682

8

8.63 (SEE 422)8.98 - 9.379.27 - 9.69

412-0905412-0940

X 3X 4X 6X 8

676.00676.00714.00907.00

730.00730.00834.00

1,042.00

879.00879.00943.00

1,210.00

838588118

10

9.83 - 10.2510.64 - 10.8611.03 - 11.4711.36 - 11.8011.76 - 12.24

*412-1000412-1075412-1110412-1140412-1200

X 3X 4X 6X 8

X 10

706.00706.00754.00941.00

1,244.00

776.00776.00851.00

1,102.001,421.00

914.00914.00986.00

1,234.001,592.00

909296

125168

12

12.62 - 12.8813.13 - 13.6013.60 - 14.0914.08 - 14.56

412-1275412-1320412-1392412-1420

X 3X 4X 6X 8

X 10X 12

721.00721.00787.00

1,000.001,329.001,516.00

834.00834.00913.00

1,178.001,627.001,768.00

965.00965.00

1,052.001,330.001,795.001,945.00

98100104140176216

14

14.59 - 15.0815.23 - 15.8015.73 - 16.2216.30 - 16.73

412-1475412-1530412-1600412-1650

X 3X 4X 6X 8

X 10X 12

756.00756.00834.00

1,065.001,402.001,592.00

890.00890.00967.00

1,256.001,716.001,858.00

995.00995.00

1,033.001,393.001,822.002,022.00

113115116150190220

16

16.74 - 17.2617.33 - 17.8717.88 - 18.4318.62 - 19.19

412-1684412-1740412-1800412-1875

X 3X 4X 6X 8

X 10X 12

792.00792.00877.00

1,086.001,465.001,684.00

907.00907.00

1,018.001,320.001,765.001,936.00

1,029.001,029.001,143.001,454.001,928.002,098.00

113115120162210230

18

18.87 - 19.4519.41 - 20.01 20.00 - 20.6020.29 - 20.9420.93 - 21.57

412-1920412-1950412-2000412-2050412-2130

X 3X 4X 6X 8

X 10X 12

813.00813.00915.00

1,170.001,512.001,721.00

936.00936.00

1,048.001,326.001,822.001,995.00

1,048.001,048.001,155.001,483.001,981.002,138.00

120122126180240245

20

21.51 - 22.1522.16 - 22.8122.78 - 23.4523.46 - 24.1624.15 - 24.8524.82 - 25.52

412-2160412-2254412-2294412-2400412-2450412-2502

X 3X 4X 6X 8

X 10X 12

884.00884.00996.00

1,273.001,639.001,809.00

959.00959.00

1,084.001,412.001,887.002,027.00

1,124.001,124.001,248.001,597.002,056.002,302.00

131133140185245255

24

25.71 - 26.41 26.55 - 27.2527.26 - 27.9628.14 - 28.84

412-2580412-2715412-2746412-2834

X 3X 4X 6X 8

X 10X 12

929.00929.00

1,051.001,351.001,815.001,966.00

1,092.001,092.001,225.001,583.002,132.002,271.00

1,207.001,207.001,342.001,743.002,334.002,486.00

143143160215280312

3029.78 - 30.4830.48 - 31.1831.52 - 32.22

412-3000412-3075412-3200

X 3X 4X 6X 8

X 10X 12

1,018.001,018.001,156.001,510.001,924.002,102.00

1,168.001,168.001,307.001,724.002,333.002,427.00

1,319.001,319.001,466.001,886.002,551.002,627.00

163165175226295310

(1) Note: Effective March 4, 2013 Alloy Bolts furnished with fabricated tapping sleeves will be standard Epoxy Coated, Powercron 590-534. *These sizes not available with size on size outlets.For size on size outlets a 1/2” undersize shell cutter is required.Larger Sizes: For outlets 14” and larger, the tapping valve to be used must be specified to assure proper alignment recess dimension.JCM 412 Tapping Sleeves furnished with test plugs unless otherwise specified.

61


JCM 422 Tapping Sleeves for PVC and Steel Pipe Sizes

Built-in benefits make JCM 422 Tapping Sleeves the ideal selection for tapping and branching IPS sized PVC, Steel, HighDensity Polyethylene Pipe and C-900 PVC. These sleeves are designed to reinforce the pipe and assure simple, safeinstallation - even under the most adverse field conditions. The extra wide reinforcement and exact fit of these sleeves providereinforcement which strengthens the PVC pipe and prevents pipe stress at the branch.

MATERIAL SPECIFICATIONS - JCM 422 Tapping Sleeve

Body: ASTM 285 Grade C, ASTM A-36 Steel or equal.Bolts: 5/8” Corrosion resistant, high strength low alloy oval neck track head bolt per ASTM A242/ANSI 21.11/AWWA C-111 and heavy

hex nut per A563 epoxy coated, Powercron 590-534. Optional: Stainless Steel 18-8 304 or 316 available.Flange: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve MSSSP60.Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydro mechanical

design. Gasket is bonded into a cavity for internal and external retention. Gasket temperature range - 40oF to 212oF (-40oC -100oC) Gasket suitable for water, salt solutions, mild acids, bases, and sewage.

Finish: Fusion applied epoxy coating, minimum 12 mils thickness per ANSI/AWWA C-213.Service Rating: 4" to 12" Outlets: 175 PSI. Higher service rating available for specific applications and sizes.JCM Industries Tapping Sleeves meet or exceed the ANSI/AWWA C-223 and the MSS-SP 124 Standards as applicable.

Built-in Corrosion ResistanceJCM 422 Tapping Sleeves are furnished standard FusionEpoxy Coated with Hot Dipped Galvanized Bolts.

Alignment recess for aligning sleeve and tapping valve.

Coated bolts and nuts.

Heavy Gasket Best for PVC PipeJCM 422 Tapping Sleeves utilize a broad, heavy gasketwith hydro-mechanical lip to assure a positive seal onPVC pipe with its normal expansion-contraction character-istics.

Stainless Steeltest plug 3/4” NPT.

Extra Wide for Support and StabilityJCM Sleeves are designed extra wide for reinforcement tothe main, to spread the load over a wider area and to pro-vide stability during the tapping process.

Stronger - yet lighter than Cast SleevesExtra strength provides an extra margin of safety againstdamage to the sleeve in handling and installation, or dueto concentrated stress. Reduced weight speeds installa-tion and reduces the load placed on the pipe. Broad cross section gasket set in retaining cavity.

Ease Of Assembly Assures Proper InstallationSimplicity of design permits JCM Tapping Sleeves to beinstalled with minimum of crew, equipment, time and expe-rience.

Epoxy coated heavy steel sleeve designed for extra wide reinforcement of the pipe.

422 TAPPING SLEEVE DIMENSIONS

FLANGESIZE

A B C D E F

3 9* 5 4-1/32 3-1/2 6 5/8

4 9* 5 5-1/32 4 6 5/8

6 12 5 7-1/32 6-1/8 8 5/8

8 15 5-1/8 9-1/32 8-1/8 10 5/8

10 21 5-1/2 11-1/16 10-1/4 14 5/8

12 24 5-3/4 13-1/16 12-1/4 16 5/8

NOTE: 422 Tapping Sleeves require that a standard 1/2” undersize cutter be used.*3”, 10” & 12” Nominal pipe sizes - dimension A is 12”.

62


JCM 422 Tapping Sleeves for PVC Pipe and Steel Pipe Flanged Outlet

How To Order - JCM 422 Tapping Sleeves

TYPE AND CLASS OF PIPE

NOM.PIPESIZE(IN.)

O.D. RANGE

(IN.)

CATALOGNUMBER

ADDOUTLET

SIZE

PRICE EACHEPOXY BOLTS

PRICE EACH 304

STAINLESSSTEEL BOLTS

APPR.WT.

EACH(LBS.)

2” STEEL & CAST IRON PIPEONLY 2 2.38

2.50422-0238422-0250 x 2 P. O. A. P. O. A. 12

PVC PIPEIPS SIZED SDR 26, 21SCH. 40 CLASS 200, CLASS 160

STEEL PIPEIPS SIZES, SCHEDULE PIPE

C-900 PVC ONLYAWWA C-900 ALL CLASSES

3 3.50 422-0350 x 3 P. O. A. P. O. A. 18

4 4.50 422-0450 x 3x 4

$ 583.00583.00

$ 706.00706.00

2931

5 5.56 422-0556 x 3x 4

678.00678.00

828.00828.00

3233

6 6.63 422-0663x 3x 4x 6

602.00602.00679.00

749.00749.00843.00

333544

8 8.63 422-0863

x 3x 4x 6x 8

631.00631.00697.00881.00

768.00768.00856.00

1,078.00

36384964

10 10.75 422-1075

x 3x 4x 6x 8x10

646.00646.00703.00888.00

1,159.00

851.00851.00921.00

1155.001,503.00

909296

125168

12 12.75 422-1275

x 3x 4x 6x 8x10x 12

679.00679.00740.00943.00

1,306.001,439.00

919.00919.00980.00

1249.001,660.001,809.00

98100104140176216

3 3.96 422-0396 x 3 P. O. A. P. O. A. 20

4 4.80 422-0480 x 3x 4

$ 583.00583.00

$ 706.00706.00

3335

6 6.90 422-0690x 3x 4x 6

602.00602.00679.00

749.00749.00843.00

384060

8 9.05 422-0905

x 3x 4x 6x 8

631.00631.00697.00881.00

768.00768.00856.00

1,078.00

43455671

10 11.10 422-1110

x 3x 4x 6x 8x10

646.00646.00703.00888.00

1,159.00

851.00851.00921.00

1155.001,503.00

909296

125168

12 13.20 422-1320

x 3x 4x 6x 8x10x 12

679.00679.00740.00943.00

1,306.001,439.00

919.00919.00980.00

1249.001,660.001,809.00

98100104140176216

422 Tapping Sleeves are furnished with test plugs unless otherwise specified.422 Tapping Sleeves are furnished standard Fusion Epoxy Coated with Epoxy Coated Bolts.422 Tapping Sleeves require that a 1/2” undersized cutter be used.

1. Determine O.D. of pipe.

2. Select proper Sleeve O.D. range.

3. Specify catalog number and outlet size. For 422 Epoxy is standard. Add (SS) for Stainless Bolts.

EXAMPLE:For PVC pipe with 08.63 O.D. with 6” outlet, order: 422-0863 x 6. For stainless steel bolts, add (SS).

63


JCM 419 Fabricated Carbon Steel Tapping Sleeves Mechanical Joint Outlet*JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11 Standard Dimensions

NOM.PIPE SIZE

(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBERX

ANY OUTLET

OUTLETSIZES

AVAILABLE

SHOPCOAT(1) ALLOY

BOLTS

EPOXY COAT(1) ALLOY

BOLTSAdd (E)

EPOXYCOAT

304 SS BOLTSAdd (ESS)

APPR.WT.

EACH(LBS.)

6

6.63 (SEE 429)6.83 - 7.167.05 - 7.407.40 - 7.73

419-0690419-0720419-0745

X 3X 4X 6

$ 691.00691.00820.00

$ 786.00786.00940.00

$ 931.00931.00

1,066.00

737682

8

8.63 (SEE 429)8.98 - 9.379.27 - 9.69

419-0905419-0940

X 3X 4X 6X 8

743.00743.00837.00

1,098.00

802.00802.00961.00

1,234.00

951.00951.00

1,071.0014,03.00

838588118

10

9.83 - 10.25*10.64 - 10.8611.03 - 11.4711.36 - 11.8011.76 - 12.24

419-1000419-1075419-1110419-1140419-1200

X 3X 4X 6X 8

X 10

775.00775.00878.00

1,134.001,459.00

849.00849.00973.00

1,298.001,635.00

987.00987.00

1,113.001,428.001,811.00

909296125168

12

12.62 - 12.8813.13 - 13.6013.60 - 14.0914.08 - 14.56

419-1275419-1320419-1392419-1420

X 3X 4X 6X 8

X 10X 12

790.00790.00913.00

1,193.001,544.001,758.00

905.00905.00

1,039.001,372.001,840.002,008.00

1,037.001,037.001,179.001,528.002,013.002,187.00

97100104140176216

14

14.59 - 15.0815.23 - 15.8015.73 - 16.2216.30 - 16.73

419-1475419-1530419-1600419-1650

X 3X 4X 6X 8

X 10X 12

826.00826.00961.00

1,259.001,616.001,832.00

961.00961.00

1,094.001,450.001,930.002,098.00

1,066.001,066.001,219.001,587.002,042.002,264.00

110115116150190220

16

16.74 - 17.2617.33 - 17.8717.88 - 18.4318.62 - 19.19

419-1684419-1740419-1800419-1875

X 3X 4X 6X 8

X 10X 12

864.00864.00

1,003.001,276.001,682.001,923.00

976.00976.00

1,143.001,512.001,981.002,178.00

1,099.001,099.0012,71.001,650.002,147.002,340.00

110115120162210230

18

18.87 - 19.4519.41 - 20.01 20.00 - 20.6020.29 - 20.9420.93 - 21.57

419-1920419-1950419-2000419-2050419-2130

X 3X 4X 6X 8

X 10X 12

883.00883.00

1,041.001,362.001,724.001,961.00

1,007.001,007.001,174.001,518.002,038.002,234.00

1,120.001,120.001,283.001,678.002,199.002,384.00

120122126180240245

20

21.51 - 22.1522.16 - 22.8122.78 - 23.4523.46 - 24.1624.15 - 24.8524.82 - 25.52

419-2160419-2254419-2294419-2400419-2450419-2502

X 3X 4X 6X 8

X 10X 12

954.00954.00

1,120.001,466.001,855.002,046.00

1,028.001,028.001,208.001,605.002,100.002,265.00

1,195.001,195.001,375.001,795.002,274.002,544.00

130133140185245255

24

25.71 - 26.41 26.55 - 27.2527.26 - 27.9628.14 - 28.84

419-2580419-2715419-2746419-2834

X 3X 4X 6X 8

X 10X 12

1,000.001,000.001,176.001,544.002,031.002,208.00

1,162.001,162.001,348.001,775.002,347.0025,12.00

1,274.001,274.001,470.001,940.002,554.002,730.00

140143160215280312

3029.78 - 30.4830.48 - 31.1831.52 - 32.22

419-3000419-3075419-3200

X 3X 4X 6X 8

X 10X 12

1,089.001,089.001,283.001,700.002,138.002,341.00

1,237.001,237.001,434.001,917.002,550.002,667.00

1,393.001,393.001,594.002,081.002,770.002,869.00

160165175226295310

(1) Note: Effective March 4, 2013 Alloy Bolts furnished with fabricated tapping sleeves will be standard Epoxy Coated, Powercron 590-534.*These sizes not available with size on size outlets. For size on size outlets a 1/2” undersize shell cutter is required.JCM 419 are furnished with test plugs unless otherwise specified.*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234

64


JCM 429 Fabricated Carbon Steel Tapping Sleeve Mechanical Joint Outlet*JCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11 Standard Dimensions

TYPE AND CLASS OF PIPE

NOM.PIPESIZE(IN.)

O.D. RANGE

(IN.)

CATALOGNUMBER

ADDOUTLET

SIZE

PRICE EACHEPOXY BOLTS

PRICE EACHSTAINLESSSTEEL 304

BOLTS

APPR.WT.

EACH(LBS.)

PVC PIPEIPS SIZED SDR 26, 21SCH. 40 CLASS 200, CLASS 160

STEEL PIPEIPS SIZES, SCHEDULE PIPE

4 4.50 429-0450 x 3x 4

$ 648.00648.00

$ 776.00776.00

2931

5 5.56 429-0556 x3x 4

776.00776.00

913.00913.00

3133

6 6.63 429-0663x 3x 4x 6

662.00662.00795.00

821.00821.00968.00

323544

8 8.63 429-0863

x 3x 4x 6x 8

696.00696.00810.00

1,060.00

835.00835.00980.00

1,268.00

35384964

10 10.75 429-1075

x 3x 4x 6x 8x10

706.00706.00815.00

1,067.001,356.00

919.00919.00

1,045.001,346.001,716.00

899296

125168

12 12.75 429-1275

x 3x 4x 6x 8x10x 12

742.00742.00853.00

1,121.001,501.001,660.00

990.00990.00

1,104.001,438.001,873.002,046.00

96100104140176216

C-900 PVC ONLYAWWA C-900 ALL CLASSES

429 Tapping Sleeves are:Furnished with test plugs unless otherwise specified.

Furnished standard Fusion Epoxy Coated with Epoxy Coated Bolts

Requires that a 1/2” undersized cutter be used

4 4.80 429-0480 x 3x 4

$ 648.00648.00

$ 776.00776.00

2935

6 6.90 429-0690x 3x 4x 6

662.00662.00795.00

821.00821.00968.00

323544

8 9.05 429-0905

x 3x 4x 6x 8

696.00696.00810.00

1,060.00

835.00835.00980.00

1,268.00

35384964

10 11.10 429-1110

x 3x 4x 6x 8x10

706.00706.00815.00

1,067.001,356.00

919.00 919.00

1,045.001,346.001,716.00

899296

125168

12 13.20 429-1320

x 3x 4x 6x 8x10x 12

742.00742.00853.00

1,121.001,501.001,660.00

990.00990.00

1,104.001,438.001,873.002,046.00

96100104140176216

*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234.

JCM 429 FABRICATED TAPPING SLEEVE WITH MECHANICAL JOINT OUTLET

OUTLET A B C D E

3 9* 4-7/8 3.32 6 5/84 9* 5 4.26 6 5/86 12 5-1/8 6.36 8 5/88 15 5-1/4 8.33 10 5/810 21 5-1/4 10.42 14 5/812 24 5-1/4 12.39 16 5/8

*10” & 12” Nominal pipe sizes - dimension A is 12”.

65


JCM 432 All Stainless Steel Tapping SleeveJCM 462 Stainless Steel Tapping Sleeve with Carbon Steel Flange

EXTRA BOLTING POWER...The true tapping sleeve design of this sleeve incorporatesreplaceable, self-aligning bolts, which facilitate conversion of high bolt torques to highgasket pressure, can be torqued to 125 ft. lbs. This increases gasket sealing pressure andpressure holding capability.

FULL CIRCUMFERENTIAL SEAL...The extra bolting power assures the gasket will sealthe full circumference of the pipe. This provides insurance against beam breaks in size onsize taps.Molded in recessed bridge plate assures even gasket pressure throughout therange of the sleeve.

STRONGER YET LIGHTER THAN CAST SLEEVES...Extra strength eliminates possible cracking of the sleeve or flange. Reducedweight speeds installation and reduces the load placed on the pipe.

EXTRA WIDE FOR SUPPORT AND STABILITY...Extra width and heavier neck and body material provide extra reinforcement ofthe outlet and extra stability during the tapping process.

JCM 432 - All stainless construction provides extra corrosion resistance. The stainless steel flange, outlet and body join as one unitof similar metals for highest structural strength and corrosion resistance.

JCM 462 - Stainless steel body/neck construction joins with a strong, economical carbon steel flange. Coated steel flange is toAWWA C207, Class D standard with recess for tapping alignment.

JCM 432 AND 462 MATERIAL SPECIFICATIONS:

Body: Stainless Steel, 18-8 Type 304Bolts: Stainless Steel, Type 304

Branch Outlet: Heavy Stainless Steel PipeGasket: Full circumferential Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions, mild

acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to 150oF (-40o to 65o C)constant, maximum intermittent 180oF (82oC). Optional: EPDM available. For applications on high temperaturesor chemical pipelines, contact JCM Industries Technical Services.

432 Flange: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel. Per ANSI/AWWA Standard C228-08. ANSI 150lb.Drilling, recessed for tapping valve per MSS-SP 60.

462 Flange: AWWA C207 Class D, ANSI 150lb. Drilling, recessed for tapping valve MSS-SP60.

Sleeve pressure rating with standard CF8 cast stainless steel flange:Sleeves 4" - 24" nominal pipe sizes: 175 PSI working pressure, hydrostatic test pressure of 218 PSI (pressures per ANSI/AWWA C207 Standard).

Sleeve pressure rating with optional ANSI stainless steel flange:Sleeves 4" - 12" nominal pipe sizes: 250 PSI working pressure, hydrostatic test pressure of 300 PSI. Sleeves 14" - 24" nominal pipe sizes: 200 PSI working pressure, hydrostatic test pressure of 250 PSISleeves shall be rated at 150 PSI working pressure with a hydrostatic test pressure of 200 PSI on pipe with a full circumferential break.


JCM 432 & 462 STAINLESS STEEL TAPPING SLEEVE DIMENSIONS

FLANGE SIZE A B C D E F

4 15 5 5-1/32 4.26 10 5/86 15 5 7-1/32 6.36 10 5/88 21 5-1/8 9-1/32 8.33 14 5/8

10 27 5-1/2 11-1/16 10.42 18 5/812 30 5-3/4 13-1/16 12.39 20 5/8

66


Stainless Steel Tapping Sleeve - Full Circumferential Gasket - Flanged OutletJCM 432 Stainless Steel Flanged OutletJCM 462 Carbon Steel Flanged Outlet

HOW TO ORDER1. Determine O.D. of pipe.2. Select proper Sleeve O.D. range.3. Specify catalog number and outlet size.EXAMPLE: For PVC pipe with 08.63 O.D. with 6” outlet, order: 432-0863 x 6. For carbon steel flange, order: 462-0863 x 6

NOM.PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVENUMBER

OUTLETSIZES

MODEL 432STAINLESS

STEELFLANGE

MODEL 462CARBON

STEELFLANGE

WIDTH OF

SLEEVE

NUMBEROF

BOLTS

APPR.WT. EA.

LBS

4

4.40 - 4.604.50 - 4.804.74 - 5.005.10 - 5.30

0450046504800520

X 2X 3X 4

$ 1,326.001,326.001,326.00

$ 924.00924.00924.00

151515

101010

353840

6

6.56 - 6.90++6.83 - 7.167.05 - 7.407.40 - 7.73

0663069007200745

X 2X 3X 4X 6

1,338.001,338.001,338.001,380.00

959.00959.00959.00

1,092.00

15151515

10101010

42424749

8

8.54 - 8.748.60 - 9.05++

8.98 - 9.379.27 - 9.69

0863090009050940

X 2X 3X 4X 6X 8

1,398.001,398.001,398.001,510.001,853.00

1,025.001,025.001,025.001,087.001,456.00

1515151521

1010101014

4545515478

10

9.83 - 10.25+10.64 - 10.8611.00 - 11.4011.36 - 11.8011.76 - 12.24

10001075111011401200

X 2X 3X 4X 6X 8

X 10**

1,594.001,594.001,594.001,727.002,110.003,084.00

1,125.001,125.001,125.001,212.001,472.002,515.00

151515152127

101010101418

4646556072

138

12

12.62 - 12.8812.75 - 13.20++

13.10 - 13.5013.70 - 14.0914.08 - 14.40

12751300*132013921420

X 2X 3X 4X 6X 8

X 10**X 12**

1,801.001,801.001,801.001,995.002,503.003,181.003,527.00

1,255.001,255.001,255.001,351.002,026.002,622.002,844.00

15151515212730

10101010141820

4747606490

125150

1415.20 - 15.6015.80 - 16.2016.38 - 16.78

153016001650

X 2X 3X 4X 6X 8

X 10**X 12**

2,127.002,127.002,127.002,317.002,786.003,530.003,964.00

2,106.002,106.002,106.002,274.002,715.003,475.003,871.00

15151515212730

10101010141820

74748085114162171

1617.40 - 17.8017.75 - 18.1518.58 - 18.98

174018001875

X 2X 3X 4X 6X 8

X 10**X 12**

2,548.002,548.002,548.002,883.003,134.003,927.004,298.00

2,106.002,106.002,106.002,274.002,715.003,475.003,871.00

15151515212730

10101010141820

78787890

126163175

1819.30 - 19.7019.80 - 20.2021.20 - 21.40

195019902130

X 3X 4X 6X 8

2,548.002,548.002,883.003,346.00

2,534.002,534.002,854.003,286.00

15151521

10101014

808090

130

2021.40 - 21.8021.90 - 22.3022.30 -22.70

216022062250

X 3X 4X 6X 8

2,686.002,686.002,886.003,382.00

2,671.002,671.002,860.003,319.00

15151521

10101014

858592

136

2423.45 - 23.8525.60 - 26.0026.20 - 26.60

236025802632

X 3X 4X 6X 8

2,831.002,831.003,087.003,690.00

2,816.002,816.003,062.003,634.00

15151521

10101014

105105125150

+NOTE: THIS SIZE NOT AVAILABLE WITH A SIZE ON SIZE OUTLET.++NOTE: RECOMMENDED FOR IPS PVC, STEEL, C-900 PVC, DUCTILE IRON PIPE DIAMETERS. NOT RECOMMENDED FOR PIT CAST IRON PIPE.

FOR OVERSIZED OR PIT CAST IRON PIPE, SEE NEXT LARGER RANGE.*NOTE: NOT AVAILABLE IN 10” OR 12” OUTLET SIZES

**NOTE: 10” & 12” OUTLETS, MAXIMUM WORKING PRESSURE 150 PSI, MAXIMUM TEST PRESSURE 200 PSI.For larger sizes and outlets, see JCM 412 Tapping Sleeve or JCM 452 All Stainless Steel Tapping Sleeve.

67


True Mechanical Joint Outlet - one cast piece creates a strong unit. No glued orattached parts to separate or cause misalignment. JCM Mechanical Joint Outletsmeet AWWA C-111/ANSI 21.11 Standard Dimensions.

Load Bearing Set Pins - JCM Tapping Sleeves with MJ Outlet connectionscome furnished with load bearing set pins on the MJ outlet gland. After valveinstallation, the set pins are tightened against the face of the MJ valveflange, transferring any load and preventing movement or misalignmentduring or after the tap.

Strong pipe outlet - heavy duty neck outlet provides stability and a full size cutterbore. Standard lengths accommodate industry common tapping machine travel.

Consistent Inside Diameter Outlet - through the MJ flange outlet and through the pipe neck outlet. Nomodifications, changes or alterations that can interfere with cutter travel.

Quality Workmanship - JCM Tapping Sleeves with Mechanical Joint Outlets are manufactured of certifiablematerials and are fabricated to the JCM standard quality recognized in the industry.

JCM 439 AND 469 MATERIAL SPECIFICATIONS:

Body: Stainless Steel, 18-8 Type 304Bolts: Stainless Steel, Type 304

Branch Outlet: Heavy Stainless Steel PipeGasket: Full circumferential Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt

solutions, mild acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to150oF (-40o to 65o C) constant, maximum intermittent 180oF (82oC). Optional: EPDM available. Forapplications on high temperatures or chemical pipelines, contact JCM Industries Technical Services.

439 MJ Outlet: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel meets AWWA C-111/ANSI 21.11Standard Dimensions.

469 MJ Outlet: Carbon Steel meets AWWA C-111/ANSI 21.11 Standard Dimensions

Sleeve pressure rating with mechanical joint outlets:Sleeves 4" - 12" nominal pipe sizes: 250 PSI working pressure, hydrostatic test pressure of 300 PSI. Sleeves 14" - 24" nominal pipe sizes: 200 PSI working pressure, hydrostatic test pressure of 250 PSISleeves shall be rated at 150 PSI working pressure with a hydrostatic test pressure of 200 PSI on pipe with a full circumferentialbreak.

JCM Industries Tapping Sleeves meet or exceed the ANSI/AWWA C-223 and the MSS-SP 124 Standards as applicable.*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234

.

JCM 439 & 469 TAPPING SLEEVE DIMENSIONS

OUTLET SIZE

A B C D E

3 15 5-1/4 3.32 10 5/84 15 5-1/4 4.26 10 5/86 15 5-1/4 6.36 10 5/88 21 5-1/4 8.33 14 5/810 27 5-1/4 10.42 18 5/812 30 5-1/4 12.39 20 5/8

JCM Mechanical Joint Outlet Tapping Sleeves

68


Stainless Steel Tapping Sleeve - Full Circumferential Gasket - Mechanical Joint Outlet*JCM 439 Stainless Steel Mechanical Joint OutletJCM 469 Carbon Steel Mechanical Joint OutletJCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11 Standard Dimensions

FULL CIRCUMFERENTIAL SEAL • EXTRA WIDTH • EXTRA BOLTING POWER


NOM.PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVENUMBER

OUTLETSIZES

MODEL 439STAINLESS

STEELMJ OUTLET

MODEL 469CARBON

STEELMJ OUTLET

WIDTH OF

SLEEVE

NUMBEROF

BOLTS

APPR.WT.

EACH(LBS.)

4

4.40 - 4.604.50 - 4.804.74 - 5.005.10 - 5.30

0450046504800520

X 3X 4

$ 1,444.001,444.00

$ 1,299.001,299.00

1515

1010

3640

6

6.56 - 6.90++6.83 - 7.167.05 - 7.407.40 - 7.73

0663069007200745

X 3X 4X 6

1,444.001,444.001,557.00

1,299.001,299.001,371.00

151515

101010

424749

8

8.54 - 8.748.60 - 9.05++

8.98 - 9.379.27 - 9.69

0863090009050940

X 3X 4X 6X 8

1,488.001,488.001,671.002,318.00

1,410.001,410.001,478.001,751.00

15151521

10101014

48515478

10

9.83 - 10.25+10.64 - 10.8611.00 - 11.4011.36 - 11.8011.76 - 12.24

10001075111011401200

X 3X 4X 6X 8

X 10***

1,701.001,701.001,902.002,359.003,668.00

1,633.001,633.001,719.002,042.003,524.00

1515152127

1010101418

52556082

125

12

12.62 - 12.8812.75 - 13.20++

13.10 - 13.5013.70 - 14.0914.08 - 14.40

12751300**132013921420

X 3X 4X 6X 8

X 10***X 12***

1,894.001,894.002,154.002,731.003,459.003,732.00

1,836.001,836.001,982.002,434.003,182.003,524.00

151515212730

101010141820

57606490

138161

1415.20 - 15.6015.80 - 16.2016.38 - 16.78

153016001650

X 3X 4X 6X 8

X 10***X 12***

2,217.002,217.002,480.003,015.003,807.004,171.00

2,190.002,190.002,427.002,949.003,738.004,163.00

151515212730

101010141820

677085114150171

1617.40 - 17.8017.75 - 18.1518.58 - 18.98

174018001875

X 3X 4X 6X 8

X 10***X 12***

2,637.002,637.003,046.003,365.004,204.004,504.00

2,620.002,620.003,005.003,303.004,140.004,450.00

151515212730

101010141820

737890

126163175

1819.30 - 19.7019.80 - 20.2021.20 - 21.40

195019902130

X 3X 4X 6X 8

2,637.002,637.003,046.003,578.00

2,620.002,620.003,005.003,517.00

15151521

10101014

758090

130

2021.40 - 21.8021.90 - 22.3022.30 -22.70

216022062250

X 3X 4X 6X 8

2,779.002,779.003,047.003,613.00

2,759.002,759.003,011.003,552.00

15151521

10101014

808592

136

2423.45 - 23.8525.60 - 26.0026.20 - 26.60

236025802632

X 3X 4X 6X 8

2,922.002,922.003,250.003,920.00

2,903.002,903.003,213.003,866.00

15151521

10101014

100105125150

+NOTE: THIS SIZE NOT AVAILABLE WITH A SIZE ON SIZE OUTLET.++NOTE: RECOMMENDED FOR IPS PVC, STEEL, C-900 PVC, DUCTILE IRON PIPE DIAMETERS.

NOT RECOMMENDED FOR PIT CAST IRON PIPE.FOR OVERSIZED OR PIT CAST IRON PIPE, SEE NEXT LARGER RANGE.

**NOTE: NOT AVAILABLE IN 10” OR 12” OUTLET SIZES***NOTE: 10” & 12” OUTLETS, MAXIMUM WORKING PRESSURE 150 PSI, MAXIMUM TEST PRESSURE 200 PSI.

69


JCM Stainless Steel Tapping Sleeves with Outlet Seal GasketAvailable With Flanged Outlet or Mechanical Joint Outlet*Stainless Steel or Carbon Steel

Rugged and Heavy Duty Stainless Tapping Sleeves Offer Extra Benefits.

• Heavy Duty Design...Heavier construction and thicker metal provide extra reinforcement of the pipe andoutlet. The extra bolting power and body thickness eliminate problems inherentwith light weight sleeves.

• High Pressure Capability - High Safety Factor...The broad, heavy hydromechanical gasket provides for high workingpressure applications. They are also ideal for critical problem prone tapssuch as pump and lift stations, large diameter mains and large outlets.

• Large Sizes - High Pressure...The premier sleeve for larger sizes of ductile iron, PVC, PE and steel pipe,these sleeves are capable of working pressure of 1.5 times the valvescommonly used with these types of pipe. Higher pressure sleeves areavailable on request.

• Stronger - Yet Lighter Than Cast Sleeves...Reduced weight aids in installation and handling as well as reducing load on thepipe.

• Extra Wide for Support and Stability...Extra width and heavier neck and body material provide extra reinforcementof the outlet and extra stability during the tapping process.

• Affordable...These stainless sleeves are surprisingly affordable in all sizes. Larger sleevesare priced less than ductile iron mechanical joint sleeves which offer less corrosionresistance and pressure capability.

MATERIAL SPECIFICATIONS(Fitting dimensions - see JCM 412 Fabricated Tapping Sleeve)

Body: Stainless Steel, 18-8 Type 304. Optional 316 Stainless Steel.Bolts: Stainless Steel, Type 304. Optional 316 Stainless Steel.

Branch Outlet: Heavy Stainless Steel Pipe. Optional 316 Stainless Steel.Gasket: Gasket compounded for use water, salt solutions, mild acids, bases and sewage

452 Flange: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel. Per ANSI/AWWA Standard C228-08. ANSI 150lb. Drilling, recessed for tapping valve per MSS-SP 60. Optional 316 Stainless Steel.

464 Flange: AWWA C207 Class D, ANSI 150lb. Drilling, recessed for tapping valve MSS-SP60.

459 MJ Outlet: CF8 Cast Stainless Steel - equivalent to 18-8 Type 304 Stainless Steel meets AWWA C-111/ANSI 21.11 Standard Dimensions. Optional 316 Stainless Steel.

465 MJ Outlet: Carbon Steel meets AWWA C-111/ANSI 21.11Standard Dimensions


*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234.70

JCM 452 - 464 Stainless Tapping SleeveFlanged Outlet

JCM 459 - 465 Stainless Tapping SleeveMechanical Joint Outlet


Stainless Steel Tapping Sleeves - Outlet Seal Gasket - Flanged OutletJCM 452 Stainless Steel Flanged OutletJCM 464 Carbon Steel Flanged Outlet

OUTLET SEAL GASKET • HIGH PRESSURE CAPABILITY • HIGH SAFETY FACTOR • LARGE SIZES

NOM. PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBER

OUTLETSIZES

MODEL 452STAINLESS STEEL

FLANGE

MODEL 464CARBON STEEL

FLANGE

APPROX.WEIGHT

EACH

4 4.504.80

04500480

X 3X 4

$ 1,132.001,132.00

$ 1,044.001,044.00

3232

6

6.636.83 - 7.167.05 - 7.407.40 - 7.73

0663069007200745

X 3X 4X 6

1,200.001,200.001,386.00

1,110.001,110.001,231.00

747682

88.63

8.98 - 9.379.27 - 9.69

086309050940

X 3X 4X 6X 8

1,298.001,298.001,457.002,001.00

1,191.001,191.001,297.001,587.00

838588118

10

9.83 - 10.25*10.64 - 10.8611.03 - 11.4711.36 - 11.8011.76 - 12.24

*10001075111011401200

X 3X 4X 6X 8

X 10

1,452.001,452.001,561.001,921.002,739.00

1,311.001,311.001,393.001,705.002,436.00

909296

125168

12

12.62 - 12.8813.13 - 13.6013.60 - 14.0914.08 - 14.56

1275132013921420

X 3X 4X 6X 8

X 10X 12

1,471.001,471.001,631.002,006.002,818.004,404.00

1,331.001,331.001,454.001,787.002,505.003,145.00

98100104140176216

14

14.59 - 15.0815.23 - 15.8015.73 - 16.2216.30 - 16.73

1475153016001650

X 3X 4X 6X 8

X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

113115116150190220

16

16.74 - 17.2617.33 - 17.8717.88 - 18.4318.62 - 19.19

1684174018001875

X 3X 4X 6X 8

X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

113115120162210230

18

18.87 - 19.4519.41 - 20.01 20.00 - 20.6020.29 - 20.9420.93 - 21.57

19201950200020502130

X 3X 4X 6X 8

X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

120122126180240245

20

21.51 - 22.1522.16 - 22.8122.78 - 23.4523.46 - 24.1624.15 - 24.8524.82 - 25.52

216022542294240024502502

X 3X 4X 6X 8

X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

131133140185245255

24

25.71 - 26.41 26.55 - 27.2527.26 - 27.9628.14 - 28.84

2580271527462834

X 3X 4X 6X 8

X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

143143160215280312

3029.78 - 30.4830.48 - 31.1831.52 - 32.22

300030753200

X 3X 4X 6X 8

X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

163165175226295310

*These sizes not available with size on size outlets.JCM 452/464 Tapping Sleeves furnished with test plugs unless otherwise specified.For size on size outlets a 1/2” undersize shell cutter is required.Larger Sleeve Ranges and Outlets Available.For outlets 14” and larger, the tapping valve to be used must be specified to assure proper alignment recess dimension.

71


Stainless Steel Tapping Sleeves - Outlet Seal Gasket - Mechanical Joint Outlet*JCM 459 Stainless Steel Mechanical Joint OutletJCM 465 Carbon Steel Mechanical Joint OutletJCM Mechanical Joint Outlets meet AWWA C-111/ANSI 21.11 Standard Dimensions

NOW AVAILABLE - 14”& 16” MJ OUTLETS IN STAINLESS STEELPRICE ON APPLICATION - CONTACT JCM INSIDE SALES TEAM

NOM. PIPESIZE(IN.)

SLEEVE O.D. RANGE

(IN.)

SLEEVE NUMBER

OUTLETSIZES

MODEL 459STAINLESS STEEL MJ

OUTLET

MODEL 465CARBON STEEL

MJ OUTLET

APPROX.WEIGHT

EACH

4 4.504.80

04500480

X 3X 4

$ 1,193.001,193.00

$ 1,097.001,097.00

2932

6

6.636.83 - 7.167.05 - 7.407.40 - 7.73

0663069007200745

X 3X 4X 6

1,264.001,264.001,473.00

1,097.001,097.001,231.00

737682

88.63

8.98 - 9.379.27 - 9.69

086309050940

X 3X 4X 6X 8

1,363.001,363.001,632.002,097.00

1,170.001,170.001,294.001,594.00

818588118

10

9.83 - 10.25**10.64 - 10.8611.03 - 11.4711.36 - 11.8011.76 - 12.24

10001075111011401200

X 3X 4X 6X 8X 10

1,549.001,549.001,735.002,166.003,034.00

1,289.001,289.001,386.001,705.002,433.00

899296

125168

12

12.62 - 12.8813.13 - 13.6013.60 - 14.0914.08 - 14.56

1275132013921420

X 3X 4X 6X 8X 10X 12

1,612.001,612.001,854.002,312.003,200.004,586.00

1,306.001,306.001,447.001,780.002,503.003,193.00

97100104140176216

14

14.59 - 15.0815.23 - 15.8015.73 - 16.2216.30 - 16.73

1475153016001650

X 3X 4X 6X 8X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

110115116150190220

16

16.74 - 17.2617.33 - 17.8717.88 - 18.4318.62 - 19.19

1684174018001875

X 3X 4X 6X 8X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

110115120162210230

18

18.87 - 19.4519.41 - 20.01 20.00 - 20.6020.29 - 20.9420.93 - 21.57

19201950200020502130

X 3X 4X 6X 8X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

118122126180240245

20

21.51 - 22.1522.16 - 22.8122.78 - 23.4523.46 - 24.1624.15 - 24.8524.82 - 25.52

216022542294240024502502

X 3X 4X 6X 8X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

127133140185245255

24

25.71 - 26.41 26.55 - 27.2527.26 - 27.9628.14 - 28.84

2580271527462834

X 3X 4X 6X 8X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

136143160215280312

3029.78 - 30.4830.48 - 31.1831.52 - 32.22

300030753200

X 3X 4X 6X 8X 10X 12

P. O. A.Call JCM

800-527-8482903-832-2581

P. O. A.Call JCM

800-527-8482903-832-2581

152165175226295310

**These sizes not available with size on size outlets. JCM 459/465 Tapping Sleeves furnished with test plugs unless otherwise specified.For size on size outlets a 1/2” undersize shell cutter is required.*Licensed by PowerSeal Corporation U. S. Patent No. 6,227,234

72


Other Designs offered by JCM, price on application

416 Type 2Three Piece

417 Type 1Weld On Sleeve

416 is standard without test plug. For optional test plug, add $20.00 to list price.Larger Sizes and Designs available upon request.Stainless Steel Sleeves available upon request.

Nom. PipeSize(IN.)

FlangedOutlet

416 Type 1Weld On Outlet

416 Type 3Flanged Nozzle

416 Type 4Hat Flange

4 x 3x 4

$ 332.00337.00

$ 270.00279.00

$ 220.00327.00

6x 3x 4x 6

382.00398.00447.00

270.00279.00373.00

372.00389.00434.00

8

x 3x 4x 6x 8

393.00409.00453.00554.00

270.00279.00373.00399.00

383.00401.00443.00546.00

10

x 3x 4x 6x 8x 10

405.00418.00462.00567.00769.00

270.00279.00373.00399.00623.00

396.00406.00453.00555.00756.00

12

x 3x 4x 6x 8x 10x 12

420.00424.00476.00579.00794.00

1,046.00

270.00279.00373.00399.00623.00777.00

406.00415.00466.00568.00783.00

1,035.00

JCM Fabricated Carbon Steel Weld On Tapping OutletsAll Stainless Steel Construction Available (304 & 316) Upon Request Weld-on taps & connections - quick, dependable and economical with Weld On Fittings.

Outlets, partial sleeves and complete sleeves are readily available for steel pipe 6” and larger with size onsize and reducing outlets. Outlets and partial sleeves are also available for tank and bulkhead use.Various configurations of this design are available. Featured below are the most popular.

When ordering, furnish fitting type and pipe O.D. Sleeves are fabricated to the exact O.D. of the pipe.

HOW TO ORDER - JCM Weld On Outlets1. Determine pipe O.D. and outlet size.2. Determine sleeve type required.3. Specify sleeve type, pipe O.D. and outlet size.Standard outlet flange is AWWA C207 Class D, ANSI 150lb. Drilling, recessed for tapping valve MSS-SP60. Other flanges available upon request.

EXAMPLE: For Standard Type 1 416 Weld On Outlet for steel pipe with 6.63 O.D. with 6” outlet, order: 416-0663 x 6 Type1.

73


JCM 440 Line Stop Sleeves

All 440 Line StopsLine Stop Plug: Ductile Iron per ASTM A536

Plug O-Ring: Nitrile (NBR, Buna-N) Rubber - Gasket temperature range -40o to 212oF (-40oC to 100oC).Blind Flange: 150#, ASTM A36 Carbon Steel, Epoxy Coated

Blind Flange Gasket: Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions, mild acids and bases. Standardtemperature range from -40o to 150oF (-40o to 65oC) constant, maximum intermittent 180oF (82oC)

JCM 440 Line Stop Sleeves with Outlet Seal GasketRecommended for: cast iron, ductile iron, C-900/C905 PVC, HDPE, steelPipe Run Sizes 4” - 24”, Outlets up to 12”

Gasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydro mechanical design. Gasket is bonded into a cavity for internal and external retention. Gasket temperature range -40o to 212oF (-40o - 100oC). Gasket suitable for water, salt solutions, mild acids, bases, and sewage.

JCM 440 Type 2 - Carbon Steel ConstructionBody: ASTM A285 Grade C or A36 Carbon Steel or Equal

Flange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, Carbon Steel, recess for tapping valve MSS-SP60Bolts: ASTM A242 corrosion resistant high strength, low alloy (per ANSI 21.11/AWWA C-111)

Optional Stainless Steel 18-8 Type 304 or 316 available.Finish: Heavy coat of corrosion resistant shop coat primer.

Optional fusion applied Epoxy Coating per ANSI/AWWA C213 Standard.

JCM 440 Type 3 and Type 5 - Stainless Steel ConstructionBody: Stainless Steel, 18-8 Type 304Bolts: Stainless Steel, 18-8 Type 304

JCM 440 Type 3 - All Stainless Steel ConstructionFlange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, CF8 Cast Stainless Steel equal to 18-8 Type 304,

recess for tapping valve MSS-SP60

JCM 440 Type 5 - Stainless Steel Construction with Carbon Steel OutletFlange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, Carbon Steel, recess for tapping valve MSS-SP60,

shop coat for corrosion resistance.

Patent Number 8176929

JCM 440 Line Stop Sleeves with Full Circumferential GasketRecommended for: cast iron, ductile iron, asbestos cement, PVC and other types of pipe susceptible to breakage.Pipe Run Sizes 4” - 12”, Outlets up to 12”

Body: Stainless Steel, 18-8 Type 304Bolts: Stainless Steel, 18-8 Type 304

Gasket: Full circumferential Virgin Styrene-Butadiene Rubber (SBR) - Compounded for use with water, salt solutions,mild acids and bases. Per ASTM D-2000 M4AA 607. Standard temperature range from -40o to 150oF (-40o to65oC) constant, maximum intermittent 180oF (82oC).

JCM 440 Type 1 - all stainless steel constructionFlange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, CF8 Cast Stainless Steel equal to 18-8 Type 304,

recess for tapping valve MSS-SP60

JCM 440 Type 4 - stainless steel construction with carbon steel outletFlange: ASME/ANSI 150 lb. Drilling, B16.1 Class 125 Compatible, Carbon Steel, recess for tapping valve MSS-SP60,

shop coat for corrosion resistance.

Type 1

JCM 440 Line Stop Fitting Ranges

*Range Available in 440 Type 1 & Type 4 only

Nominal Pipe Size Ranges Nominal Pipe Size Ranges

44.40 - 4.604.74 - 5.005.10 - 5.30*

1010.64 - 10.8611.03 - 11.4011.85 - 12.15

66.56 - 6.766.84 - 7.107.05 - 7.25

1212.62 - 12.8513.12 - 13.5014.10 - 14.35

88.54 - 8.748.98 - 9.309.27 - 9.50

74

Pipe sizes up to 24” and larger available.Custom ranges available.Other designs available: weld-on outlets and sleeves, mechanical joint sleeves, specialty configurations.Contact JCM Sales Team for Information.

Type 4

Type 2

Type 3

Type 5


JCM 414 Fabricated Mechanical Joint Tapping Sleeve

The JCM 414 Fabricated Mechanical Joint Tapping Sleeve is recommended for taps on pipe that will not accommodatea direct top seal tapping sleeve. The 414 utilizes a true mechanical joint sleeve design that completely encompassesthe tap area, eliminating any potential leaks due to pipe cracks or breaks. Side gaskets are internally and externallytrapped in a recessed groove machined into the bolting lug bars that completely compress the gaskets creating thewatertight seal on the sides of the sleeve. The end gaskets are compressed into the sleeve housing with mechanicaljoint pusher glands, providing the water tight seal on the ends of the sleeve and completing the full encapsulation of thetap area.

High Strength Steel eliminates stress cracked casting orflange possibility. Side And End Gaskets provide completeseal around the pipe.

Fabricated Sleeves provide more strength with significantlyreduced weight than a cast sleeve. The lighter sleevereduces the load on the pipe and aids in installation andhandling. For applications in corrosive environments, theJCM 414 is available fabricated in all stainless steel.

Accommodates Non-Standard Pipe Characteristics -Oversize, undersize or irregularities in the pipe O.D. can beaccommodated within the fitting increasing performance andsafety factor. The JCM 414 is available in larger sizes, non-standard sizes and with many special options (specialflanges, special laying lengths, etc.)

Improved Availability - Fabricated sleeves with non-standard sizes have a delivery schedule of three to fiveweeks, significantly less than a cast sleeve’s six to ninemonths.

How To OrderFor pricing and engineering, the following information must be furnished:

Type of pipeOutside diameter of pipeIrregular or non-standard pipe characteristicsLine contents and pressureOutlet Size (14” and larger, furnish manufacturer of valve and cutter size)Coating and hardwareMaterial requirements - optionsSpecial requirements

JCM 114 Fabricated Mechanical Joint Tapping Sleeves meet or exceed AWWA C-110/111, ANSI A21.10/21.11 as applicable.

JCM 414 Fabricated Mechanical Joint Tapping Sleeve - Material Specifications:

Body: ASTM 285 Grade C or ASTM A-36 Steel. Optional Stainless Steel 304 or 316.Flange: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve MSS-SP60. Other flanges available.

Pusher Gland: ASTM A-36 or Ductile Iron. Optional Stainless Steel 304 or 316.Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11). Optional Stainless Steel available.

Gasket: Compounded for use with water, salt solutions, mild acids and bases.Coating: Heavy coat of corrosion resistant shop coat primer which is an excellent base for bitumastic coal tar

or similar field coatings. Optional Fusion Epoxy Coating available.

JCM 414 Mechanical Joint Tapping Sleeves are Priced on Application. For quotation, contact the JCMInside Sales Team at 1-800-527-8482 or 1-903-832-2581.

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JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe

The JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe is the standard in the industry for fast safe taps onConcrete Pressure Pipe. Designed to meet the AWWA M-9 Manual, the JCM 415 is the leading sleeve preferred byPCCP tapping contractors. These fabricated tapping sleeves are designed to reinforce the pipe and provide for easyinstallation with maximum safety factor. There are many unique features as well as options available on these sleeves.Unique to these sleeves are the following

Separate Body and Tapping Gland (outlet) - By separatingthe outlet gland from the sleeve body the sleeve reinforcesthe pipe prior to removal of the critical prestress wire from theoutlet area.

Broad Cross Section Gasket - The 7/8” wide gasket with ahydromechanical lip provides a broad sealing surface whichproduces an initial seal that increases with increases in linepressure. The broad, flat gasket is very advantageous forsealing on beveled cylinder welds.

Gusseted Pressure Plate - The gusseted pressure plateeliminates problems caused by flexing of the cylinder ortapping sleeve pressure plate. This grooved plate iscontoured to fit the cylinder and retains the broad profilegasket to provide an extra margin of safety at this criticalpoint.

Combination Gland/Draw Flange - The combination gland/draw flange on 4” - 12” outlet sizes facilitates tapping witha 25” travel tapping machine. Larger outlets utilize separate flanges for each function to make bolt take-up on largeflanges more accessible.

Load Bearing Set Screws - The JCM 415 Tapping Sleeve is furnished with load bearing set screws on the glandflange that are tightened after the gland is installed. These set screws tighten against the sleeve draw flange,transferring any load on the outlet away from the steel cylinder and onto the sleeve.

Grout Seal Assembly - Type I 415 Tapping Sleeve, the standard sleeve, is furnished with straps and a grout sealassembly under the sleeve. These two design features facilitate fitting oversize, undersize and out-of-round pipe byproviding the means to pour cement grout into a cavity to make a perfect sleeve fit. This feature is in accordance withAWWA M-9 Manual as recommended by the manufacturers of concrete pressure pipe. Epoxy coated sleeves andsleeves with a solid back sit directly on the pipe, precluding the use of the grout seal assembly.

Epoxy Coated Waterway - The tapping sleeve’s waterway is fusion applied epoxy coated to provide a qualityconnection protected against corrosion in the critical waterway

How To Order For pricing and engineering, the following information must be furnished:

Type of pipe (also manufacturer and class if known)Type of sleeveOutside diameter of pipe and cylinder O.D. Line content and pressure Outlet size (on outlets 14” and larger furnish manufacturer of valve and cutter size)Material requirements or optionsAny special requirements or options.

FOR SLEEVES FOR REINFORCED CONCRETE PIPE ASK FOR JCM 412 TAPPING SLEEVES FOR REINFORCED CONCRETE PIPE.

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JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe

Many agencies have special requirements which are modifications of our standard design. JCM’s manufacturingflexibility makes it possible for us to offer a great many modifications without delay in product availability. Some of themore popular options on these sleeves are:

A solid back half in lieu of straps (Type II) for Pretension Concrete Cylinder Pipe.Entire sleeve and outlet epoxy coated with stainless steel straps.Different locations of the grouting holes.

Material Specifications for JCM 415 Tapping Sleeve for Concrete Steel Cylinder Pipe:

Body: ASTM 285 Grade C or ASTM A-36 Steel. Optional Stainless Steel 304 or 316.Flange: Combination flange with ANSI 150 lb. Drilling, recessed for tapping valve MSS-SP60. Other flanges availableGasket: Nitrile Butadiene Rubber (NBR, Buna-N) per ASTM D2000. Molded virgin rubber with a pressure activated hydro mechanical design.

Gasket is bonded into a cavity for internal and external retention. Gasket temperature range -40oF to 212oF (-40oC - 100oC) Gasket suitable for water, salt solutions, mild acids, bases, and sewage.

Bolts: Corrosion resistant, high strength low alloy (AWWA C-111, ANSI A21.11). Optional Stainless Steel 304 or 316.Finish: Heavy coat of corrosion resistant primer on sleeve, gland and straps. Waterway of gland is epoxy coated (fusion applied per AWWA

C-213). Optional Fusion Epoxy Coating on entire sleeve.

JCM Industries recommends a template of the outside diameter of the pipe surface on all taps with an outlet of 24” or larger, on alltaps where the outlet is more than 60% of the pipe size, on pipe which out-of-roundness is suspected and on high-pressure tapswhere the fit of the sleeve is critical to the high pressure performance. Instructions for this procedure are available from JCM uponrequest.

JCM 415 Tapping Sleeves for Concrete Steel Cylinder Pipe are Priced on Application. For quotation, contactthe JCM Inside Sales Team at 1-800-527-8482 or 1-903-832-2581.

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JCM Engineered Fittings - Tapping Sleeve GuideJCM offers an extensive selection of Engineered Branching Fittings. Each of these items are uniqueapplication and are priced on request and custom made to order. Specific information is required toprocess a quotation for these items. To ensure all criteria is met during the quotation and orderingprocess, requests for pricing must include the following information:

Type of Fitting Specified (i.e. mechanical joint, stainless steel, etc.)Type of PipeSize of PipeType and Size of OutletWorking PressureTest PressureLine ContentType of Coating/Bolt RequirementsAdditional application/job site information concerning limited space, extraordinaryenvironment conditions, concerns addressing pipe integrity or stability, etc.

With this information, JCM Industries can accurately and promptly provide a price and delivery time forthe fitting. Please call 1-800-527-8482 or 903-832-2581 for assistance from our technically trainedinsides sales team.

Sample Tapping Sleeve Options304 or 316 Stainless Steel Construction

Threaded, Mechanical Joint, ANSI Flanges and other Specialty OutletsHigh Pressure Rating Capabilities

Specialty GasketsOffset or Deflected Outlets

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JCM Fabricated Tapping Sleeve with 45o OutletJCM Stainless Steel Weld OnOutlet Beveled for Welding

JCM Fabricated Mechanical Joint Tapping Cross


JCM SUR-GRIP RESTRAINERS JCM Sur-Grip Restrainers provide an immediate, reliable method of anchoring IPS PVC, C-900 PVC and Ductile Iron pressure pipe, and C-905 PVC pipe, to mechanical joint and push-on fittings, as well as bell to spigot joints. Sur-Grips are designed to provide maximum resistance to surge pressure within a pipe system. The supportive, circumferential pipe contact and large serrated inside surface provides the gripping action to properly restrain the joint, preventing pipe separation.

JCM 610 Sur-Grip Fitting Restrainer4” - 12” for use on C-900 PVC and Ductile Iron Pipe4” - 8” for use on IPS PVCAnchors IPS PVC, C-900 PVC Pipe and Ductile Iron Pipe to mechanical joint and other type fittings provided with anchor lugs.

JCM 620 Sur-Grip Bell Joint Restrainer4” - 12” for use with C-900 PVC and Ductile Iron Pipe4” - 8” for use on IPS PVCAnchors IPS PVC, C-900 PVC Pipe and Ductile Iron Pipe over the bell, flexible couplings and other low profile joints.

JCM 610 and 620 RestrainersSerrated Restrainer and Followers: Ductile Iron ASTM A-536

T-Head Bolts, Oval Neck Bolts and Nuts: Corrosion resistant high strength, alloy steel.Finish: Standard Shop Coat - Heavy coating of corrosion inhibiting metal primer

PIPE SIZE CATALOGNUMBER

SERRATED COMPRESSION

RING BODYT-HEAD BOLTS LIST PRICE

EACH

APPR.WT.EA.(LBS.)

NOM. O. D. WIDTH SIZE QTY

4 4.50 610-0450 2-1/2” 3/4 X 9-1/2 2 $ 121.00 124 4.80 610-0480 2-1/2” 3/4 X 9-1/2 2 121.00 126 6.63 610-0663 2-1/2” 3/4 X 9-1/2 2 130.00 156 6.90 610-0690 2-1/2” 3/4 X 9-1/2 2 130.00 158 8.63 610-0863 2-3/4” 3/4 X 9-1/2 2 205.00 228 9.05 610-0905 2-3/4” 3/4 X 9-1/2 2 205.00 2210 11.10 610-1110 2-3/4” 3/4 X 9-1/2 4 281.00 3112 13.20 610-1320 2-3/4” 3/4 X 9-1/2 4 294.00 41

PIPE SIZE CATALOG NUMBER

SERRATEDCOMPRESSION RING BODY

COMPRESSION FOLLOWER RING

BOLTS LIST PRICEEACH

APPR.WT. EA.(LBS.)

NOM. O. D. WIDTH WIDTH QTY. SIZE QTY

4 4.50 620-0450 2-1/2” 1-3/8” 2 3/4 X 12 2 $ 134.00 164 4.80 620-0480 2-1/2” 1-3/8” 2 3/4 X 12 2 134.00 166 6.63 620-0663 2-1/2” 1-1/2” 2 3/4 X 12 2 159.00 216 6.90 620-0690 2-1/2” 1-1/2” 2 3/4 X 12 2 159.00 218 8.63 620-0863 2-3/4” 1-3/4” 2 3/4 X 14 2 265.00 328 9.05 620-0905 2-3/4” 1-3/4” 2 3/4 X 14 2 265.00 3210 11.10 620-1110 2-3/4” 1-3/4” 2 3/4 X 18-1/2 4 399.00 4912 13.20 620-1320 2-3/4” 1-3/4” 2 3/4 X 18-1/2 4 418.00 63

JCM 610 and 620 Sur-Grip Restrainers are rated for 235 PSI on DR-18 PVC Pipe, and are equal to the piperating on other classes. JCM 610 and 620 Sur-Grip Restrainers are rated for 350 PSI on Ductile Iron Pipeoffering a 2:1 safety factor.

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JCM 610 Sur-Grip Restrainer14” - 30” for use with C-905 PVC PipeAnchors PVC Pipe to Mechanical Joint and other types of fittingsprovided with anchor lugs.

JCM 611 Sur-Grip PVC Fitting Restrainer14” - 30” for use with C-905 PVC Fittings and PipeAnchors Long Bell PVC Gasketed Fittings to C-905 PVC Pipe. JCM 611 PVC Fitting Restrainers are Priced onApplication. For price and availability, provide the O.D., manufacturer and SDR of the PVC fitting.

JCM 621 Sur-Grip Bell Joint Restrainer14” - 30” for use with C-905 PVC PipeAnchors over the bell-spigot connection, the JCM 621 prevents joint separation on pressure pipe.

JCM 610 and 621 Restrainers for use with C-905 PVC Pipe 14” - 30”Serrated Restrainer Body: Pressure Vessel Quality Boiler Plate Steel ASTM-A285 Grade C.

Bolts and Nuts: Corrosion Resistant, high strength low alloy per AWWA C-111, ANSI 21.11.Optional Stainless Steel, 18-8 Type 304

Finish: Standard Shop Coat - Heavy coating of corrosion inhibiting metal primer.Optional Fusion applied epoxy coating AWWA C-213

JCM 610, 611 and 621 Sur-Grip Restrainers sizes 14” - 30” are available for HDPE. For quotation, contact JCMInside Sales Team. JCM 610, 611and 621 Sur-Grip Restrainers sizes 14” - 30” are not for use on ductile iron,cast iron, asbestos cement, steel or any other rigid types of pipe. For application recommendations, contactJCM Inside Sales Team at 1-800-527-8482 or 903-832-2581.

PIPE SIZECATALOG NUMBER

BODY WIDTH

RESTRAINING RODS BOLTSLIST PRICE

EACH

APPR.WT. EA.(LBS.)

NOM. O. D. SIZE QTY. SIZE QTY.

14 15.30 610-1530 5” 3/4 X 14 6 1 X 9 4 $ 491.00 6016 17.40 610-1740 5” 3/4 X 14 6 1 X 9 4 538.00 6318 19.50 610-1950 5” 3/4 X 14 8 1 X 9 4 587.00 7320 21.60 610-2160 7” 3/4 X 16 8 1 X 9 6 848.00 12024 25.80 610-2580 7” 3/4 X 16 12 1 X 9 6 1,022.00 15030 32.00 610-3200 10” 1 X 18 14 1 X 9 8 P. O. A. 330

PIPE SIZE BASE CATALOG

NUMBER-

PROVIDEO.D. OF PVC FITTING

PRICEEACH

14 611-1530 - x x x x P. O. A.16 611-1740 - x x x x P. O. A.18 611-1950 - x x x x P. O. A.20 611-2160 - x x x x P. O. A.24 611-2580 - x x x x P. O. A.30 611-3200 - x x x x P. O. A.

PIPE SIZECATALOG NUMBER

BODY WIDTH

RESTRAINING RODS BOLTS.LIST PRICE

EACH

APPR.WT. EA.(LBS.)

NOM. O. D. SIZE QTY. SIZE QTY.

14 15.30 621-1530 5” 3/4 X 26 6 1 X 9 8 $ 882.00 11316 17.40 621-1740 5” 3/4 X 26 6 1 X 9 8 994.00 12018 19.50 621-1950 5” 3/4 X 26 8 1 X 9 8 1,082.00 13720 21.60 621-2160 7” 3/4 X 32 8 1 X 9 12 1,545.00 23024 25.80 621-2580 7” 3/4 X 32 12 1 X 9 12 1,974.00 28030 32.00 621-3200 10” 1 X 36 14 1 X 9 16 P. O. A. 660

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JCM 630 Restrainer for Asbestos Cement PipeJCM 630 Restrainers have been developed to fill the need to anchor 4 - 16 inch Asbestos Cementpipe. The wide supportive stance around the pipe combined with the split design make theserestrainers ideal for retrofitting installations. Necessary excavation of Asbestos Cement Pipe willrelease the compacted backfill around joint areas exposing the joints to shifting or movement. Thisdisturbance can lead to displaced and leaking gaskets. Hydrants, dead ends, ground subsidence andunstable soils often require restraint other than concrete thrust blocking.

JCM 630 Fitting Restrainer for Asbestos Cement PipeRestrainer for use with fittings, hydrants, flanged coupling adapters, meter and mechanicaljoints. All thread rods (16” long) nuts and washers are included.

JCM 631 Coupling Restrainer for Asbestos Cement PipeRestrainer for use over A/C coupling, MJ couplings and mechanical couplings.Tie rods (36” long), nuts and washers are included with restrainer

Material SpecificationsRestrainer Body: Pressure Vessel Quality Steel ASTM A-285 Grade C or equal.

Bolts and Nuts: Corrosion resistant high strength, low alloy AWWA C-111, ANSI 21.11.Optional stainless steel, 18-8 Type 304.

Finish: Standard Shop Coat - heavy coating of corrosion inhibiting metal primer.Optional Fusion applied Epoxy Coating ANSI/AWWA C-213.

Nominal Pipe Size

Pipe RangeO.D.

FittingWidth(IN)

No.TieRod

SizeTieRod

Order Number

Optional Finishes

ShopCoatAlloyBolts

Epoxy CoatAlloy Bolts

(E)

Epoxy Coat Stainless

Steel Bolts(ESS)

4 4.80 - 5.10 9 2 3/4 x 16 630-0500 $ 261.50 $ 405.20 $ 505.50

6 7.05 - 7.40 8 2 3/4 x 16 630-0720 324.50 468.20 567.80

8 9.27 - 9.60 8 2 3/4 x 16 630-0940 343.40 493.90 593.80

10 11.76 - 12.24 8 4 3/4 x 16 630-1200 484.40 643.00 808.60

12 14.08 - 14.56 8 4 3/4 x 16 630-1420 588.60 754.50 919.20

14 16.30 - 16.73 12 6 3/4 x 16 630-1650 886.60 1,061.80 1,277.50

16 18.62 - 19.19 12 6 3/4 x 16 630-1875 1,010.00 1,192.00 1,407.60

NominalPipeSize

Pipe RangeO.D.

FittingWidth(IN)

No.TieRod

SizeTieRod

Order Number

Optional Finishes

Shop CoatAlloy Bolts

Epoxy CoatAlloy Bolts

(E)

Epoxy Coat Stainless

Steel Bolts(ESS)

4 4.80 - 5.10 9 2 3/4 x 36 631-0500 $ 608.00 $ 895.40 $ 1,158.80

6 7.05 - 7.40 8 2 3/4 x 36 631-0720 731.60 1019.20 1,383.40

8 9.27 - 9.60 8 2 3/4 x 36 631-0940 830.20 1,131.10 1,395.40

10 11.76 - 12.24 8 4 3/4 x 36 631-1200 1,061.40 1,380.40 1,840.00

12 14.08 - 14.56 8 4 3/4 x 36 631-1420 1,151.90 1,484.30 1,943.90

14 16.30 - 16.73 12 6 3/4 x 36 631-1650 1,580.50 1,930.90 2,620.20

16 18.62 - 19.19 12 6 3/4 x 36 631-1875 1,697.90 2,061.80 2,751.10

For optional Epoxy Coating add (E) to end of Catalog Number.For optional Epoxy Coating and stainless steel bolts add (ESS) to end of Catalog Number.

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JCM Fabricated Spools and Bypass Tees

820

822

823

820 Fabricated Plain End Tee822 Fabricated Flanged x Plain End Tee823 Bypass Tee (Flg x Flg x Flg)Sizes 3” and Larger, Available size on size and reducing

Custom fabricated tees for cutting in services, replacing existing piping and forinstalling bypasses. The ability to meet exact length requirements, epoxycoated for extra corrosion resistance and quick shipment make these tee’s realproblem solvers.

How To Order1. Determine Nominal Pipe and Flange Size 2. Determine Outlet Tee/ Flange Size3. Determine Exact Laying Length RequirementsExample: Flange x Flange Bypass Tee

6” Nominal Run with 4” Flanged Outlet, 10” in LengthPart Number: 823-6 x 6 x 4 x 10

831

832

831 Flange x Flange Spool with Test Outlets832 Flange x Flange Spool without Test OutletsSizes 3” and Larger, Available size on size and reducingIdeal for installing new meters and equipment where the laying length of the newequipment is shorter than the equipment being replaced. These flanged spools canmake up the difference and add test outlets if necessary. Custom fabrication allowsexact length requirements to be met.

How To Order1. Determine Nominal Pipe and Flange Size2. Determine Size and Quantity of Test Outlets (for 831)3. Determine Exact Laying Length Requirements - minimum length available:

Size on Size: 3” nominal size - 5-3/4”, 4” - 12” nominal size - 6-3/4”Example: 6” Nominal run with two (2) 1-3/4” Test Outlets, 10” in Length831 Part Number: 831-6 x 6 x 1-3/4 x 10 with two (2) Test Outlets832 Part Number: 832-6 x 6 x 10

833

834

833 Flange x Plain End Spool with Test Outlets834 Flange x Plain End Spool without Test OutletsSizes 3” and Larger, Available size on size and reducingIdeal for use on installations requiring field fit up. Plain end accommodates a flexiblecoupling for easy adjustment.

How To Order1. Determine Nominal Pipe and Flange Size2. Determine Size and Quantity of Test Outlets (for 833)3. Determine Exact Laying Length Requirements -minimum length available:

Size on Size: 3” nominal size - 8-3/4”, 4” - 12” nominal size - 9-3/4”Example: 6” Nominal run with two (2) 1-3/4” Test Outlets, 10” in Length833 Part Number: 833-6 x 6 x 1-3/4 x 10 with two (2) Test Outlets834 Part Number: 834-6 x 6 x 10

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Surge Suppressors

JCM Surge Suppressor provide an simple and economical solution to reduce the number and costs of repairs, protect valuable system assets and eliminate loss of treated water due to damage from water hammer. Water Hammer is the pressure surge that results when fluid in motion is forced to stop or change direction suddenly. This is a common occurrence at the end of a pipeline when a valve closes suddenly and introduces a pressure wave within the pipe.

Water Hammer is caused by:Pump FailureUnexpected Power OutagesFast Opening/closing of Valves and HydrantsPump Start-Up & Shut-DownPipeline Breaks or DamageSevere changes in elevation or grade

Decades old infrastructure materials become fragile and subject to damage as theyand their service demands increase. Intense changes of velocity are exceptionallyhard on pipelines - most our nation’s systems include these at-risk pipes. Eliminating andpreventing these severe water hammer situations will reduce sudden impacts on systems andextend the uninterrupted service life of the pipeline.

Preventing fatal pressure stresses on pipe and other system components not only reduces costsassociated with repairing breaks, but also the ecological danger of exposing the potable systems to transients and erosion ofthe subsurface soil base (i.e. sinkholes). Other costly hidden factors include liability of interruption to fire protection, medical andother emergency services.

The overall benefits of JCM Surge Suppressors far exceed their initial costs by:

Reduction in main breaksReduce and eliminate water quality/supply complaintsExtend the life expectancy of streets, pavement and overlaysMinimize system pump damagePrevent water treatment discharge line main breaks

JCM Surge Suppressors Options

JCM 800 Series Surge Suppressors are Priced on Application.Contact the JCM Inside Sales Team at 800-527-8482 or 903-832-2581.

JCM 800 Series Surge Suppressor body is constructed of certifiable 18-8 type 304 Stainless Steel and available with two types of connections - flange and mechanical joint. The connections are available in stainless steel or carbon steel.

Model NumberConnection Type

841Stainless Steel

Flange

842Carbon Steel

Flange

843Stainless Steel

Mechanical Joint

844Carbon Steel

Mechanical Joint

Body Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel

Connection Material Stainless Steel Carbon Steel Stainless Steel Carbon Steel

Connection Types Flange Flange Mechanical Joint Mechanical Joint

Connection Standard ANSI/AWWA C207 ANSI/AWWA C207 ANSI/AWWA C111 ANSI/AWWA C111

Fitting Height Overall 18” / 457.2 mm 18” / 457.2 mm 22” / 558.8 mm 22” / 558.8 mm

Fitting Length Overall 24” /609.6 mm 24” / 609.6 mm 24” / 609.6 mm 24” / 609.6 mm

Outside Diameter 12.75 / 323.85 12.75 / 323.85 12.75 / 323.85 12.75 / 323.85

Approximate Weight 85 lbs. / 38.55 kg 85 lbs. / 38.55 kg 85 lbs. / 38.55 kg 85 lbs. / 38.55 kg


JCM Fabricated Expansion Joints

JCM Expansion Joints permit up to 10” of concentrated pipe movement that provides for normal expansion/contraction of pipelines subject to variations of both environmental and line content temperatures. JCMExpansion Joints are manufactured using a telescoping design that consists of a fabricated steel body, orhousing, that accommodates an inserted internal “slip pipe” that moves in and out of the body. This freemovement absorbs the linear, or axial, movement of the section of pipe. The fabricated steel body houses a“packing” area of alternating rings of lubricated flax and rubber that provides the water tight seal during thecycling of the joint. JCM Expansion Joints offer several design options including end connections, coatings,limit rods, stainless steel fabrication and others. JCM Expansion Joints are manufactured for each specificapplication allowing for the incorporation of special options or engineered features required for theinstallation.

Heavy Duty Construction - The heavy duty, durableexterior body provides the protective shell for the slippipe and packing system. For corrosive or acidicenvironments, the expansion joint may be epoxycoated or fabricated of stainless steel.

Externally Guided Slip Pipe - The chromed slip pipefurnishes a hard, corrosion resistent surface thatreduces friction between the slip pipe and packingmaterial. For corrosive environments or line contents,slip pipe is available fabricated of stainless steel.

Adjustable Packing Gland - Alternating rings oflubricated flax and rubber are packed tightly into thepacking area of the body by the adjustable packinggland. This packing gland maintains a consistentcompression of the flax/rubber rings to ensure a tight,leak proof seal between the slip pipe and body.

Lubricated Packing - The rings of lubricated flax provide the “lubrication” to the slip pipe ensuring a smoothexpanding/contracting movement while the square rubber rings secure the water tight seal. This packing areais easily accessible, without disruption of service, should repacking be required.

HOW TO ORDER For pricing and engineering, the following information must be furnished:

Type of pipeOutside diameter of pipeType of End ConnectionsLine ContentsMinimum and maximum temperaturesMaximum working pressureMaterial and Coating specifications

JCM 802 Double End Expansion Joints are designed for special applications such as middle of line usewhere expansion joint body can be anchored. This fitting permits up to 10” total pipe movement, 5” on eachend, with properly anchored body.

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JCM Fabricated Expansion Joints

JCM Expansion Joints are available as Model 801 Single End design or Model 802 Double End Expansion Jointand are available with the following options:

(1) Weld-On Ends without Limit Rods(2) Weld-On Ends with Limit Rods(3) Flanged Ends without Limit Rods(4) Flanged Ends with Limit Rods(5) Mechanical Joint Ends without Limit Rods(6) Mechanical Joint Ends with Limit RodsOther end connections availableIncreased or decreased amounts of pipe movement capability

JCM 801 Single End Expansion Joint

JCM 802 Double End Expansion Joint

JCM Expansion Joint - Typical Specifications

Expansion Joints shall be of the externally guided, slip joint type, permitting up to 10” of concentrated pipemovement. The packing gland shall have alternate rings of lubricated flax and rubber specially compounded foruse with water, salt solutions, mild acids, bases, natural gas and sewage. The body of the expansion joint shallhave a shop coat primer. The slip pipe shall be machined and be chrome plated. Expansion Joint shall be ANSI/NSF Standard 61 Certified. Expansion Joints shall be JCM 801 or approved equal.

JCM Expansion Joint - Material Specifications

BODY MATERIAL: ASTM A-36 Carbon SteelSLIP PIPE: ASTM A53B Machined and chrome platedGASKET AND FLAX: Square packing Buna-N rubber, 55 - 60 durometer, compounded for use with

water, salt solutions, mild acids, bases and sewage. Flax: Gurlock waxed, braided cord (hemp).

LIMIT RODS: Grade B-5FINISH: Heavy coat of corrosion resistant primer.

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JCM Tools And Accessories

JCM 900 Master Wrench Set

The JCM 900 Master Wrench Set includes all four JCM wrenches 901, 902, 903, 904 packed in a fabric rolled case foreasy storage. The 900 Master Wrench Set Lists 10% LESS than if all four wrenches were purchased separately. Areal savings!

JCM 920 PIPE O. D. TAPEThis popular tape has a 8’ blade which has standard inches on thereverse from the diameter in 100ths. This reversed blade allows a quickand accurate measurement of the diameter or circumference of the pipe.

JCM MASTER WRENCHESJCM Master Wrenches are designed for simple,quick use for installing all types of pipe fittings andfabrications. By incorporating specific designpoints, JCM Wrenches eliminate problems suchas missing sockets, bottoming out on long boltsand not having the right size socket.

All JCM Master Wrenches offer these important field advantages.• Two common sizes on each wrench.• Works on long bolts without bottoming out.• Nuts can be spun tight with knurled socket.• No complex reverse mechanism - just flip over.• Easily cleaned without disassembly.• No loose parts.

CATALOG NUMBER

SOCKETSIZE

NOMINALNUTSIZE

LENGTHPRICEEACH

CARTONQTY.

WT. PER CARTON

(LBS.)

901 1-1/4” X 1-1/16” 3/4” & 5/8” HH 17” $ 117.90 10 20

902 7/8” X 3/4” 1/2” & 7/16” HH 9-1/4” 49.50 10 5-1/2

903 3/4” X 11/16” 7/16” & 3/8” HH 9-1/4” 48.60 10 5-1/2

904 1-1/8” X 15/16” 3/4” & 5/8” STD. HEX 17” 117.90 10 20

QUICK SELECTION GUIDE

WRENCH NO. NOMINAL SIZE FITS PRODUCTS

901 3/4” X 5/8” HH M.J. BOLTS, CLAMPS, TAPPING SLEEVES

902 1/2” X 7/16” HH SMALL BOLTED COUPLINGS, CLAMPS

903 7/16” X 3/8” HH PATCH CLAMPS

904 3/4” X 5/8” STD. HEX FLANGE BOLTS, EQUIPMENT

CATALOG NUMBER

INCLUDESWRENCH MODELS

PRICE EACH

CARTONQTY.

WT. PER CARTON

(LBS.)

900 901, 902, 903, 904 $309.50 1 20

CATALOGNUMBER

DESCRIPTIONPRICE EACH

920 8’ Pipe Diameter Tape $19.60

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JCM 905 Torque WrenchJCM 910 Extra Deep Socket Set

Designed For Field Use

Knurled Grip provides a rugged No-Slip Grip that allowscontinual pull on the wrench during tighten process. Manualwrench allows for more accurate levels or torque to beachieved.

1/2” Standard Drive* accepts any 1/2” standard squaresocket.

Audible Torque Indicator provides “click” sound thatprovides immediate confirmation the proper toque level hasbeen met. Audible click eliminates the necessity ofwatching or protecting fragile dials and pointers.

Reverse Action Lever make use simple, the same motionboth tightens and loosens with just a flip of the lever.

No Handles to Align. One strong hand eases use,especially in harsh environments and inclement weather.

The JCM 905 meets the Federal Specification GGG-W-00686Cand is delivered calibrated with an accuracy of +4%.

CATALOG NO. PRICE EACH

905 Torque Wrench $ 183.20

910 Socket Set 207.70

JCM 910 Extra Deep Socket Set

Available from JCM this four piece deep socket set includesthe popular 1/2” drive sockets sizes 15/16”, 1-1/16”, 1-1/8”,1-1/4” with a plastic storage case to protect and store sock-ets when not in use.

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The JCM 905 and 910 come with their ownstorage cases to protect them when not inuse.

Adjusts from 10 - 150 Ft. Lbs. -accommodates most common pipe fittinginstallation torque level recommendations.

JCM 906 Universal Hydrant Wrench

New from JCM the 906 Universal Hydrant Wrench. This adjustablehydrant wrench accommodates pentagon nuts up to 1-3/4” andsquare nuts through 1-1/4”. Complete with 3/4” through hole andlug style spanners, the JCM 906 fits both pin and lug stylecouplings.

The JCM 906 handle is 7/8” in diameter and has a knurled gripmaking it easy to use when wearing gloves and resistant toslippage. The 15” long steel handle provides for maximumleverage. Zinc chromate plated.

CATALOG NO. PRICE EACH

906 Universal Hydrant Wrench $66.20


JCM INDUSTRIES, INC. INDUSTRY PRODUCT COMPARISON CHART

Compiled from information available at time of printing. Product comparisons are provided for reference purposes. Design materialcriteria should be confirmed prior to specification or purchase.

JCM Industries Product Description

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REPAIR FITTINGS

101 UCC - Standard Range 226 360 F1 CL1 3121 500 CDR1102 UCC - Extended Range 227, 228 361 F2, F3 CL2, CL3 3122 510 CDR2 -3103 Tapped UCC - Std. Range 238 360 F1 CL1 3131 501-509104 Tapped UCC - Ext. Range 239 361 F2, F3 CL2, CL3 3132 511, 519131 All Stainless Steel UCC - Std. Range 256, 261 FLS1 *SS1 3121CS132 All Stainless Steel UCC - Ext. Range 257, 262 FLS2 *SS2, *SS3133 Tapped All Stainless UCC - Std. Rng. 264 *SS1134 Tapped All Stainless UCC - Ext. Rng. 265 *SS2, *SS3136 Heavy Duty Stainless Repair Clamp 3122AS161 All SS Fabricated Clamp 261 8364 FS1 SS1 3121AS 540 CR1162 All SS Fabricated Clamp - Ext. Rng. 262 SS2 3122AS CR2168 - 169 All SS Fabricated Lightweight Clamp LSS1, LSS2 3121ASLW CSS1, CSS2171- 172 UCC - Removeable Lug105 PVC Collar Leak UCC 229 FCC CLC 3141 773 CCLC106 Bell Joint - IPS PVC FBC 517108 UCC Sewer Pipe LSS1 3541110 Patch Clamp 245 118 FSC SC 3151A 220-221111 Full-Repair Clamp 244 FSCR SCC 3152 230, 231 CFC112 Heavy Duty Patch Clamp 3151HD 220113 Heavy Duty Patch Clamp 246114 Mechanical Joint Repair Sleeve116 Repair Slv for CSCP142 Bell Joint Clamp - DI, CI 274 60S FBC 516 3231, 3232 200143 Bell Joint Clamp - DI, CI, C-900 PVC 274 516 3231, 3232

COUPLINGS - FLANGED ADAPTERS

201 Steel Coupling 411 38 FC3-7 400 MAXI202 Long Steel Coupling 411 40 FLC - 3540203 Steel Transition Coupling 413 162 FC5 TC400204 Steel Reducing Coupling 415 62 FC6 RC400 3562210 Ductile Iron Coupling 441, 431 253, 153 FC1 501 3503 CDC211 Ductile Iron Cplg - Stl, IPS PVC - - FC1 501 CDC212 Ductile Iron Transition Cplg 433 - FC2 501 3501 CDC214 Pipe End Cap Coupling 481, 482 31 FEC EC501 3501ES CDCEC215 Long Ductile Iron Couplings 442 - - 501 3501LB219 Restrained Ductile Cplg - - - -220 Compression Coupling 525 65 - 702 3504225 Insulating Adapter Gasket - 3065 - -230 HDPE Pipe Stiffener 206 3530 SCP241 Standard - Optimum Coupling 461 - FC2W XR501 3506242 Long - Optimum Coupling 462 FC2W XR501301 Cast Flanged Coupling Adapter 912 127 FFCA FCA501 3521 CFCA303 Fabricated Flg Cplg Adapter 913 128 FCA FC400 3528304 Reducing Fabricated FCA 914 128 FCA FC400306 Fabricated FCA 913 128 -307 Reducing Fabricated FCA 914 128 -309 Fabricated Dismantling Joint 971 - FDJ DJ400-05


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JCM INDUSTRIES, INC. INDUSTRY PRODUCT COMPARISON CHART

Compiled from information available at time of printing. Product comparisons are provided for reference purposes. Designmaterial criteria should be confirmed prior to specification or purchase.


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SERVICE SADDLES - TAPPING SLEEVES

401 Single Strap Service Saddle 311 291 F101 101 6411DI DR1A402 Double Strap Service Saddle 313 291 F202 202 3413 DR2A403 Wide Body Service Saddle - SS Strap 315 194 - 101S DR1S404 Service Saddle - Double SS Straps 317 - FS202 202S DR2S405 Ctd Wide Service Saddle - SS Strap 315 - - 101N 3415 CNS1406 Ctd Service Saddle - Dbl SS Straps 317 - FC202 202N 3417DI CNS2407 Ctd ServSdl - Electro Galv Strap 311 - - - CDS1408 Ctd Serv Sdl - Dbl Elctro Galv Straps 313 CDS2411 Fab Tapping Sleeve - Plain End Outlet -412 Fab Tapping Sleeve - Flanged Outlet 622 610 FTS FTS420 3160 CFT419 Fab Tap Slv - Mechanical Joint Outlet 622MJ422 Fab Tapping Sleeve for PVC/Stl/HDPE - 615 - FTS419 *H612 CFTLP429 Fab Tap Slv - PVC/Stl/HDPE - MJ Outlet414 Fab Mechanical Joint Tapping Sleeve *623 - - *FTS425 *H615415 Tap Slv for CSCP 625 - FTS435416 Fab Weld-On Tapping Outlet - Partial 626 - FWS FTS445 3428 CRTWO417 Fab Weld-On Tapping Sleeve 627 - - - 3428418 Fab Threaded Outlet Tap Slv 366 - - CFTTO425 Service Saddle for CSCP 362 - - -432 All Stainless Steel Tapping Sleeve 665 630 FTSS SSTIII 3490 H304 CSTEX438 All SS Threaded Outlet Tap Slv - - - STS420T439 All SS Tap Slv - MJ Outlet 665 - - - 3490MJ440 Line Stop Fitting 680 640 - -452 All SS Tap Slv - Outlet Seal Gasket - - FTSAS STS420 3460AS *H300 CFTSS462 All SS Tap Slv - Carbon Steel Flange 664 630 FTSS SSTIII H304464 SS Tap Slv - Outlet Gskt - Carbon Flg465 SS Tap Slv - Outlet Seal Gskt - Carbon MJ 469 SS Tap Slv - Full Gskt- Carbon MJ459 All SS Tapping Sleeve - MJ Outlet - - - -

FABRICATIONS

801 Expansion Joint - Single End 611 63 FEJ EJ400 3563802 Expansion Joint - Double End 612 63 FEJ EJ400 3563


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*Items of similar materials, designs vary

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JCM INDUSTRIES, INC,General Application Information

Fittings and Fabrications for High Density Polyethylene Pipe

JCM Products for repairing, connecting and tapping Polyethylene pipe have been tested and evaluated for their suitabilityand design capability. In each case JCM products have performed satisfactorily in respect to their design application.Test criteria range from short-term for special applications to long-term 1000 hour evaluations with the most commonapplications. Temperature and pressure cycles are also incorporated to fully address the pipe characteristics and fullrange of occurrences. Special monitoring equipment is utilized to produce accurate test data and for historical reference.

High Density Polyethylene Pipe (HDPE) has several unique characteristics which are taken into consideration in thefollowing guidelines. The disregard of these guidelines and/or the installation instructions supplied with each fitting maycause unsatisfactory results and void the expressed product warranty.

HDPE Pipe considered for use must be manufactured to the recommendations set forth in the ANSI/AWWA StandardC906 and complies with criteria in reference to size.

HDPE has a high coefficient of thermal expansion and contraction along with a low modulus of elasticity. This sensitivityto pressure and temperature causes HDPE to expand and contract more than traditional water and sewer pipingmaterials. The potential pipe expansion or contraction must be considered when assembling bolt on fittings.

HDPE will relax (“creep”) at lower stress levels than other piping materials. Due to these special characteristics, thefollowing parameters should be adhered to when utilizing JCM products for HDPE (ANSI/AWWA C901, C906).

• HDPE and bolt-on fitting connections are vulnerable to forces experienced with expansion/contraction of the pipeand require special consideration. Restraint must be considered when joining plain end pipe to ensure against pipepull out. HDPE is manufactured with a smooth pipe wall surface resulting in a low coefficient of friction that canenable fittings to slide, shift, move, rotate and/or travel on the pipe after installation. JCM products are limited in thetolerance of axial movement of the pipe.

• JCM products for HDPE are designed for underground pressurized fluid service and are pressure rated to match thepipe SDR pressure rating or with a maximum service rating of 150 PSI (Temperature 35o - 75o F/Maximum testpressure limited to rated pipe pressure or fitting, whichever is lower). For above ground applications, contact JCMIndustries Technical Services.

• Pipe stiffeners must be used when joining, or connecting to, HDPE. Pipe systems must be engineered to preventmovement causing fittings to slide or rotate on the pipe. Cutting HDPE can cause the pipe to ovate or “neck” downand become egg shaped. This pipe movement can interfere with the assembly of bolt on fittings.

Thirty years of successful performance has been one of the most stringent proving grounds for JCM products and theirapplication with Polyethylene Pipe. Generally speaking, most common potable water pressure applications utilize HDPESDR 17 through 11. For applications on thinner wall pipe, special applications, higher pressure ratings and productusage recommendations, please contact JCM.

Note: JCM recommends fusion joints as a primary method of connection. When correctly implemented, fused joints areself-restraining and leak proof. In some instances conditions are not conducive to properly fuse the joint permanufacturers’ recommendations. Mechanical fittings to join or repair HDPE are a secondary and limiting choice. Theinformation included on this page is provided to address the known factors when repairing, joining or tapping HDPE withmechanical fittings.

Effective 07/30/08

90


JCM 452 - 464 Stainless Steel Tapping Sleeve with Outlet Seal Gaskets

The JCM Outlet Seal Gasket design featured in the Models 452 - 464 Stainless Steel Tapping Sleeves incorporatesthe time proven heavy duty design of the fabricated steel tapping sleeve with the corrosion resistance of stainlesssteel. This design utilizes a broad cross section, hydromechanical outlet gasket in lieu of the full body gasket. Theoutlet gasket produces a positive initial seal which increases with increase in line pressure. The 452 - 454 StainlessSteel Tapping Sleeves have been engineered and manufactured to provide the superior corrosion resistance ofstainless steel in applications requiring high pressure service.

Stainless steel tapping sleeves utilizing a full circumferential gasket (i.e. 432, 462, 439, 469) are recommended forsmaller size applications in which the pipe is susceptible to breakage, such as 4” though 6” cast iron or asbestoscement pipe. These fittings have been developed to provide a full circle wrap around gasket which will insure awatertight seal should a beam break occur during or after the tapping process. While these fittings are successfulon such applications, they are not always the most suitable fitting for all applications. Tapping applications onmains which are not susceptible to breakage such as ductile iron, C-900 and C-905 PVC, a standard outlet sealtapping sleeve, such as the 452, can be utilized. The standard outlet seal tapping sleeve is also recommended foruse in applications requiring higher working pressure capability, large diameter taps (above 12”) and on mainsexperiencing water hammer and extreme flow variations.

A tapping sleeve’s success can be measured directly by the proportion of bolttorque versus the total square inches of gasket to be compressed. The JCM 452 &464 model’s broad, hydromechanical outlet gasket allows bolt torque energy to beapplied directly to the outlet area. As the outlet area of the tapping sleeveexperiences the greatest amount of internal force, it is critical that this gasket areahave proper compression. To prevent the internal force from escaping, the externalforce must be greater; the difference between these two forces is the SAFETYFACTOR. When using a full circumferential gasketed tapping sleeve the bolt torquecompression energy must be shared over a broad area of gasket all around the pipecircumference whereas the JCM Outlet Seal Gasket has the total sum compressionof all the available bolt torque. To more fully understand the necessity for maximumcompression at the outlet area, the table (A) indicates the amount of internal forceencountered at the outlet area of the tapping sleeve when the main is operating at100 PSI.

The internal force at the outlet area can cause the sleeve to “lift” away from the pipe and interrupt the gasket/pipesurface contact creating the opportunity for the gasket to be ripped from its seat or to completely blow out.

For example (table B), a JCM 432 - 1740 x 12 AllStainless Steel full circumferential gasketed tappingsleeve has an approximate total gasket area of1,500 square inches to be compressed ascompared to a JCM 452 - 1740 x 12 standard outletgasket tapping sleeve which has an approximatetotal gasket area of 42 square inches. Therefore, afully gasketed tapping sleeve has 35 times moregasket area to be compressed than an outlet gaskettapping sleeve.

The fully gasketed tapping sleeve must share available bolt torque over 20 times the area than that of the outletseal tapping sleeve and maintain the gasket/pipe contact seal through 11,310 lbs. of thrust at the 12” outlet.

The thrust vs. bolt torque vs. gasket area is the basis of recommending a standard outlet gasket tapping sleeveover that of the fully gasketed sleeve. Especially in applications on large diameter pipe operating at higher workingpressures. For specific product application involving higher working pressures, contact JCM Industries Technicaland Engineered Sales Team for assistance at 1-800-527-8482 or 903-832-2581.

© 2000 JCM Industries, Inc., Nash, Texas, USA

Table A - INTERNAL FORCE

Outlet Size

Force at100 PSI

6 2,827 lbs.

8 5,027 lbs.

10 7,854 lbs.

12 11,310 lbs.

14 15,394 lbs.

16 20,106 lbs.

24 45,239 lbs.

Table B - Example: JCM 432-1740 X 12 VS 452-1740 X 12

Pipe O.D.

Outlet Size

JCM 432Square Inches of

Gasket

JCM 452Square Inches of

Gasket

17.40 12 1,500 42


* Flintite ME is 10.89 for 10” and 12.99 for 12” sizes.

SMALL DIAMETER PIPE SIZESNOMINAL PIPE SIZE (INCHES) 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2

COPPER TUBING .63 .88 1.13 1.38 1.63 2.13 2.63STEEL & PLASTIC PIPE .84 1.05 1.32 1.66 1.90 2.38 2.88

STANDARD PRESSURE PIPE SIZESNOMINAL PIPE SIZE (INCHES) 3 4 5 6 8 10 12 14 15 16 18 20 24 30

COPPER TUBING 3.13 4.13 5.13 6.13STEEL & PLASTIC PIPE (SDR 26,21 & SCHEDULE) 3.50 4.50 5.56 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00 30.00PLASTIC IRRIGATION PIPE (PIP) 4.13 6.14 8.16 10.20 12.24 15.30 18.70 22.05 24.80PLASTIC SEWER PIPE (SDR 35) 4.22 6.28 8.40 10.50 12.50 15.30 18.70 24.80PLASTIC (PVC) AWWA C-900/C-905/C-909 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80POLYETHYLENE PIPE (IPS SIZE) 3.50 4.50 6.63 8.63 10.75 12.75 14.00 16.00 18.00 20.00 24.00 30.00POLYETHYLENE PIPE (DIP SIZE) 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00

DUCTILE IRON PIPE 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00

CA

ST

IR

ON

CLASS 100 - 250 AWWA 3.96 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00CLASS A AWWA PIT CAST 3.80 4.80 6.90 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 31.74CLASS B AWWA PIT CAST 3.96 5.00 7.10 9.05 11.10 13.20 15.30 17.40 19.50 21.60 25.80 32.00CLASS C - D AWWA PIT CAST 3.96 5.00 7.10 9.30 11.40 13.50 15.65 17.80 19.92 22.06 26.32

AB

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EN

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MACHINED END 3.74 4.64 6.91 9.11 11.24* 13.44* 15.07 17.15 19.90 22.12 26.48 33.12FLINTITE ROUGH BARREL 3.94 4.90 7.13 9.33 11.30 13.42 15.45 17.60FLUID-TITE ROUGH BARREL 3.93 5.05 7.16 9.32 11.46 13.70 15.36 17.50 20.44 22.50 27.17PERMAFLEX ROUGH BARREL 4.84 7.15 9.35 11.47 13.74 15.55 17.55 20.50 22.70 27.15RING-TITE ROUGH BARREL 3.95 4.92 7.19 9.39 11.47 13.74 15.51 17.65 20.44 22.68 27.12 33.80MIN. STD. ROUGH BARREL 4.79 7.05 9.22 11.25 13.37 15.36 17.50MAX. STD. ROUGH BARREL 5.26 7.40 9.57 11.77 14.04 15.80 17.94

Cla

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MACHINED END 3.84 4.81 6.91 9.11 11.66 13.92 16.22 18.46 20.94 23.28 27.96 35.00FLINTITE ROUGH BARREL 4.40 5.06 7.13 9.33 11.88 14.14 16.48 18.72FLUID-TITE ROUGH BARREL 4.03 5.14 7.12 9.32 11.85 14.11 16.41 18.65 21.20 23.54 28.22PERMAFLEX ROUGH BARREL 5.00 7.20 9.40 11.92 14.20 16.50 18.75 21.30 23.64 28.32RING-TITE ROUGH BARREL 4.13 5.07 7.17 9.37 11.92 14.18 16.48 18.72 21.30 23.64 28.32 35.42MIN. STD. ROUGH BARREL 4.97 7.07 9.27 11.82 14.08 16.38 18.62MAX. STD. ROUGH BARREL 5.32 7.37 9.62 12.12 14.38 16.73 18.97

Cla

ss

200

MACHINED END 3.84 4.81 6.91 9.11 11.66 13.92 16.22 18.46 22.18 24.66 29.62 37.06FLINTITE ROUGH BARREL 4.17 5.32 7.26 9.44 11.88 14.14 16.53 18.84FLUID-TITE ROUGH BARREL 4.18 5.32 7.36 9.46 11.88 14.11 16.44 18.74PERMAFLEX ROUGH BARREL 5.32 7.25 9.50 11.95 14.20 16.55 18.90 22.54 25.02 29.98RING-TITE ROUGH BARREL 4.17 5.33 7.32 9.50 11.92 14.18 16.59 18.90 22.54 25.02 29.98 37.48MIN. STD. ROUGH BARREL 5.22 7.26 9.39 11.77 14.03 16.44 18.74MAX. STD. ROUGH BARREL 5.57 7.60 9.79 12.12 14.38 16.88 19.19

NOMINAL PIPE SIZE (INCHES) 3 4 5 6 8 10 12 14 15 16 18 20 24 30

Pipe Outside Diameter Guide

IMPORTANT: This Pipe O.D. Guide is furnishedfor your convenience and is based on the latestpipe standards and information supplied by pipemanufacturers. Due to occasional changes andvariances in outside diameters, the pipe O.D.should always be verified before ordering fittings.

JCM INDUSTRIES, INC.P.O. Box 1220 • Nash, Texas 75569-1220

Call Toll Free 800-527-8482, Fax Toll Free 800-874-9524Outside U.S. Call 903-832-2581, Outside U.S. Fax 903-838-6260


price list effective march 4, 2013€¦ · price list effective march 4, 2013. cancels all previous...

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