press brakes - hydraulic drives · questionnaire for hydraulics for synchronized press brakes...

RE 08100, Edition: 2015-06, Bosch Rexroth AG

Press BrakesHydraulic Drives

Content

Available Standard Systems, Hydraulic Data 2Questionnaire for Hydraulics for Synchronized Press Brakes 3Hydraulic Circuit CE Version and NonCE Version 43 Block Design– Cylinder Manifold Block with SFA 5 - 6– Cylinder Manifold Block with ZSF 7– Cylinder Manifold Block with SFE 8 - 9– Pump Manifold Block: Standard Design, Size 16 and 20 10– Pump Manifold Block: Standard Design, Size 25 11 – Pump Manifold Block with Additional Functions, Size 16 and 20 12– Pump Manifold Block with Additional Functions, Size 32 and 40 14– Pump Manifold Block for Direct Assembly, Size 16 16

RE 08100Edition: 2015-06Replaces: 2015-04Technical Information

Compact Block Design – Compact Manifold Block: Standard Design, Size 6 18 - 19– Compact Manifold Block with Additional Functions, Size 6/10 20 - 21– Compact Manifold Block with Additional Functions, Size 10 22 - 23 – Compact Manifold Block with Additional Functions, Size 16 24 - 25Drive Module 26 - 27Compact Block Design for1-cylinder or 2-cylinder Design,Synchronisation with Torsion Bar 28 - 31Accessories 32

2/32 Technical Information | Press Brakes – Hydraulic Drives

Bosch Rexroth AG, RE 08100, Edition: 2015-06

Available Standard Systems

Pressing force Size (Type) Hydraulic circuit: HS-S04-...

3 block Compact block

to 1500 kN Size 6-1 D616... / D611... D782...

to 2000 kN Size 6-2 D617... / D615...

to 3000 kN Size 6/10-1 D638... / D612... D748...

to 4000 kN Size 6/10-2 D618... / D612...

to 6000 kN Size 10-1 D620... / D613... D967...

to 10000 kN Size 10-2 D619... / D613...

to 15000 kN Size 10-3 D239...

to 20000 kN Size 16-1 D249... D969...

to 32000 kN Size 16-2 D250..

Hydraulic Data

List of standard types

Size 6-1 Size 6-2 Size 6/10-1 Size 6/10-2 Size 10-1 Size 10-2 Size 10-3 Size 16-1 Size 16-2

Qmax in l/min of the pump

60 120 240 320 520 900

Qmax in l/min for the cylinder manifold block

30 60 120 160 260 450

Pressure pmax = 315 bar

max. permitted flow rate from A to B of the pre-fill valve (Z)SF... (l/min) 1)

200 300 500 800 1200 1900 3000

∆ p from connection X2 to T in bar

min. 30 bar

1) The max. permitted oil velocity in the suction line must be observed

Press Brakes – Hydraulic Drives | Technical Information 3/32


1. ConstructionDown stroking press

Fast approach by gravity yes no

Fast approach with regenerative yes no circuit

2. CylinderPiston diameter D in mm

Rod diameter d in mm

Stroke h in mm

Number 1 or 2

3. SpeedsFast approach v in mm/s Total pump flow

Working speed v in mm/s l/min

Fast return v in mm/s

4. Forces and PressuresMax. required pressing force in kN

Weight of bending beam in kg

(Incl. cylinder piston, without tools)

5. AccuracyPositioning accuracy in mm

6. Safety regulationsCE-Norm EN 12622 yes

Other regulations yes

Country / name

No regulations specified yes

7. Selectable OptionsPressure filter up to 120 l/min

mounted on the manifold block yes no

Hydraulic crowning yes no

Hydraulic tool clamping

Upper tool yes no

Max. permissible pressure in bar

Lower tool yes no

Max. permissible pressure in bar

Questionnaire for Hydraulics for Synchronized Press Brakes

Direction of filter cartridge selectable*

S = Filter cartridge downwards

N = Filter cartridge upwards

O = Filter cartridge right side

W = Filter cartridge left side

* Relative to mounting surface of the block

S

N

WO



Hydraulic Circuit CE Version / 3 Block Design

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Hydraulic Circuit NonCE Version / 3 Block Design

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3 Block Design

Cylinder manifold block: ▶ Direct and pilot operated valves ▶ Suction valve – housing type pre-fill valve SFA

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SpecificationSize Description manifold block 1) Pre-fill valve 2)

Size 6 directional proportional valveSize 6-1 AGEV2-26941-../G24K4M/J50 SFA 32

Size 6-2 AGEV2-26907-../G24K4M/J50 SFA 40

Size 6/10-1 AGEV2-26974-../G24K4M/J50 SFA 40

Size 6/10-2 AGEV2-26944-../G24K4M/J50 SFA 50

Size 10 directional proportional valveSize 10-1 AGEV2-26945-../G24K4M/J50 SFA 50

Size 10-2 (CE) AGEV2-26942-../G24K4M/J50 SFA 63

Size 10-2 (NonCE) AGEV2-38093-../G24K4M/J50 3) SFA 63

Size 10-3 AGEV2-38074-../G24K4M/J50 4) SFA 80

1) Example see page 6.2) Pre-fill valve is not part of the manifold block and must be ordered separately.3) Only versions „B“, „D“ and „M“ possible: NonCE Version.4) External pilot pressure supply required, Pilot pressure unit IH15-BB006-1X/07008AA/G24N9K4V01, Ident-No. R901063308



1) Example: AGEV2 26941 A A G24K4M J50

4) 5 bar / edge.5) 35 bar / edge.6) 4WRA version on request.7) 4WRP version on request.

3 Block Design

Proportional valve

4WRAE 6 4), 6)

A = 3 l/min

B = 7 l/min

C = 15 l/min

D = 30 l/min

4WREE 6 4)

A = 4 l/min

B = 8 l/min

C = 16 l/min

D = 32 l/min

4WREE 10 4)

A = 25 l/min

B = 50 l/min

C = 75 l/min

4WRPEH 6 5), 7)

A = 2 l/min

B = 4 l/min

C = 12 l/min

D = 24 l/min

E = 40 l/min

4WRPEH 10 5), 7)

A = 50 l/min

B = 100 l/min

A = CE version (4WREE)

B = NonCE version (4WREE)

C = CE version (4WRPEH)

D = NonCE version (4WRPEH)

L = CE version (4WRAE)

M = NonCE version (4WRAE)

Other specifications on request!



3 Block Design

Specification

Size Description manifold block 1) Pre-fill valve 2)

Size 16 directional pilot operated proportional valve

Size 16-1 AGEV2-26898-../G24K4M/J50 ZSF 100

Size 16-2 AGEV2-26967-../G24K4M/J50 ZSF 125

Cylinder manifold block: ▶ Pilot operated valves 3)

▶ Suction valve – sandwich type pre-fill valve ZSF


Proportional valve

4WRTE 10

A = 100 l/min

4WRTE 16

B = 125 l/min

C = 200 l/min

A = CE version

B = NonCE version


2) Pre-fill valve is not part of the manifold block and must be ordered separately.3) External pilot pressure supply required Pilot pressure unit IH15-BB006-1X/07008AA/G24N9K4V01, Ident-No. R901063308



3 Block Design

SpecificationSize Description manifold block 1) Pre-fill valve 2)

Size 6 directional proportional valveSize 6-1 AGEV2-26947-../G24K4M/J50 SFE 25 or SFE 32

Size 6-2 AGEV2-38013-../G24K4M/J50 SFE 32 or SFE 40

Size 6/10 AGEV2-26914-../G24K4M/J50 SFE 40 or SFE 50

Size 10 directional proportional valveSize 10 (CE) AGEV2-26918-.../G24K4M/J50 SFE 50 or SFE 63

Size 10 (NonCE) AGEV2-26915-.../G24K4M/J50 3) SFE 50 or SFE 63

Cylinder manifold block: ▶ Direct operated valves ▶ Suction valve – cartridge type pre-fill valve SFE

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1) Example see page 9.2) Pre-fill valve is not part of the manifold block and must be ordered separately.3) Only versions „B“, „D“ and „M“ possible: NonCE Version.



3 Block Design


Proportional valve

4WRAE 6 4), 6)

A = 3 l/min

B = 7 l/min

C = 15 l/min

D = 30 l/min

4WREE 6 4)

A = 4 l/min

B = 8 l/min

C = 16 l/min

D = 32 l/min

4WREE 10 4)

A = 25 l/min

B = 50 l/min

C = 75 l/min

4WRPEH 6 5), 7)

A = 2 l/min

B = 4 l/min

C = 12 l/min

D = 24 l/min

E = 40 l/min

4WRPEH 10 5), 7)

A = 50 l/min

B = 100 l/min











SpecificationSize Description manifold block 1) Max. volumetric flow of the pumpPiloted operated pressure relief valve DB 20 + proportional pressure relief valve KBPS.8Size 16 AGEV2-26949-../G24K4M/J50 95 l/min

Size 20 AGEV2-26950-../G24K4M/J50 150 l/min


A = CE version

B = NonCE version

A = Without integrated electronic (KBPS.8) 2)


Pump manifold block: Standard

▶ DB 20 pressure relief valve

2) Accessories: Plug-in proportional amplifier RE 30116.

3 Block Design

1

2

1

2

P

T

YX

BA

P Ta b

A B C

P

T

A

B

S

P



SpecificationSize Description manifold block 1) Max. volumetric flow of the pumpPressure logic element LC + proportional pressure relief valve DBET(E)Size 25 AGEV2-38036-../G24K4M/J50 250 l/min


A = CE version

B = NonCE version

A = Without integrated electronic (DBET) 2)

B = With integrated electronic (DBETE)


Pump manifold block: Standard

▶ LC pressure logic element 2-way-cartridge valves

3 Block Design

2) Accessories: Plug-in proportional amplifier RE 30116.

B

A

XX

Y

Y

P

T

A

BA

P Ta b

Y7

B C

P

Y T

A

B

S

P



P2

P1

P

T

Y X1

2

BA

P Ta b

BA C

T

S

P

B

A

P

T

Pump manifold block:With/without filter and additional functions

▶ DB 20 pressure relief valve ▶ Filter can be rotated in 90 degree steps

Specification

Size Description manifold block 1)Max. volumetric flow

of the pumpInterface for additional

functions 2)

Piloted operated pressure relief valve DB 20 + proportional pressure relief valve KBPS.8 + functionsSize 16 AGEV2-26968-../G24K4M/J50 75 l/min IH15A

Size 20 AGEV2-26970-../G24K4M/J50 120 l/min IH15B

1) Example see page 13.

3 Block Design



1) Example: AGEV2 26968 A A G24K4M J50 101 S *

Not specified: without filter

S = Filter cartridge downwards 4)


O = Filter cartridge left side

W = Filter cartridge right side

* =Description for additional

functions on request (e.g. tool clamping, crowning) 5)

A = CE version

B = NonCE version



2) IH15 are not included in the pump block and must be ordered separately.3) Accessories: Plug-in proportional amplifier RE 30116.4) See photo page 12.5) See page 32 for further details.

3 Block Design



A

B

S

P

P

T

BA

P Ta b

P

T

T

P

B

A

A B C

XX

Y

Y

3 Block Design

Pump manifold block:With/without additional functions


IH15/IH20

Specification



functions 2)

Pressure logic element LC + proportional pressure relief valve DBET(E) + functionsSize 32 AGEV2-26962-../G24K4M/J50 400 l/min IH15B

Size 40 AGEV2-26994-../G24K4M/J50 900 l/min IH20




* = Description for additional


A = CE version

B = NonCE version

A = Without integrated electronic (DBET) 3)

With integrated electronic (DBETE)B =


1) Example: AGEV2 26962 A A G24K4M J50 *

2) IH15/IH20 are not included in the pump block and must be ordered separately.3) Accessories: Plug-in proportional amplifier RE 30116.4) See page 32 for further details.

3 Block Design



PT

TP

b

A

a

T

PT

P

b

A

a

P

PT

S

P

BA

P T

P

T

Y X

PT

A

B

A

APort_U

MAPort_U

MPort_U

BPort_D

APort_D

P1

P2C

T

APort_U

B

VSTOPFEN

B1Port_U

VSTOPFEN

MPort_U

APort_U

ABPT

T

P

T

Y

P

A

T

a b

3 Block Design

Pump manifold block for direct mounting on the pressure connection of the pump:With filter and with/without additional functions

▶ DB 20 pressure relief valve

UpperTool

LowerTool

CrowningAdapter plate 2)

Specification



functions 2)

Piloted operated pressure relief valve DB 20 + proportional pressure relief valve KBPS.8 + functionsSize 16 AGEV2-38026-../G24K4M/J50/101S 75 l/min IH15A




1) Example: AGEV2 38026 A A G24K4M J50 101 S *




A = CE version

B = NonCE version



2) IH15 and/or adapter are not included in the pump block and must be ordered separately.3) Accessories: Plug-in proportional amplifier RE 30116.4) See page 32 for further details.

3 Block Design



CBA T CBA T

P P

AX

B

P

X

B

P

A

BA

P T

a2

b

1

a2

b

1

P

T

P

T

P

T

P

T

P

A

T

B

P

A

T

B

P T

YX

1

2

S

PA

B

M

P

B

X

A

B

X

A

P

P T

A

A

B

A

B

P

T

P

T

P

T

P

T

P T

A B

P T

A B

P

X

Y

A

M1.2Port_R

X1.2Port_R

X2.2Port_R

VSTOPFEN

A B M2.2Port_U

M2.1Port_U

X1.1Port_L

M1.1Port_L

X2.1Port_L

MPPort_D

PPort_D

Y T1Port_D

T2Port_R

a b

a ba b

a ba b

Compact Block Design

Specification

Size Description manifold block 1) Max. volumetric flow of the pump

Size 6 directional proportional valveSize 6 AGEV2-26980-../G24K4M/J50 60 l/min

Compact manifold block:Standard

▶ Direct operated valves ▶ DB 10 pressure relief valve


Accessories: Plug-in proportional amplifier RE 30116




1) Example: AGEV2 26980 A A G24K4M J50Proportional valve

4WRAE 6 4), 6)

A = 3 l/min

B = 7 l/min

C = 15 l/min

D = 30 l/min

4WREE 6 4)

A = 4 l/min

B = 8 l/min

C = 16 l/min

D = 32 l/min

4WRPEH 6 5), 7)

A = 2 l/min

B = 4 l/min

C = 12 l/min

D = 24 l/min

E = 40 l/min











aB

b

A

aB

b

AP

T

P

T

P

T

P

T

1

2

X

B

Y

B A

T

B

P

A X

baP T

BA

B

P

AX

P

T

A

a

b

baP T

BA

baP T

BA

P

S

P2

MP

MA A M MA

P

AB

X1.1

M1.1

X2.1

Y T

T2

P1

MP

M2.1 X M2.2

X2.2

M1.2

X1.2

a b a b

M

T PT

b

A P

a

P

�A B T

P

�BA TT

Specification



functions 2)

Size 6 directional proportional valveSize 6/10 AGEV2-26921-../G24K4M/J50 120 l/min IH15A

1) Example see page 21.2) IH15 is not included in the pump block and must be ordered separately.


UpperTool

LowerTool

Crowning

Compact manifold block:With/without filter and additional functions

▶ Direct operated valves ▶ DB 20 pressure relief valve ▶ Filter can be rotated in 90º steps




Not specified: without filter



O = Filter cartridge left side

W = Filter cartridge right side



Proportional valve

4WRAE 6 4), 6)

A = 3 l/min

B = 7 l/min

C = 15 l/min

D = 30 l/min

4WREE 6 4)

A = 4 l/min

B = 8 l/min

C = 16 l/min

D = 32 l/min

4WRPEH 6 5), 7)

A = 2 l/min

B = 4 l/min

C = 12 l/min

D = 24 l/min

E = 40 l/min








1) Example: AGEV2 26921 A A G24K4M J50 101 N *

4) 5 bar / edge.5) 35 bar / edge.6) 4WRA version on request.7) 4WRP version on request.8) See page 32 for further details.





Compact manifold block:With/without additional functions

▶ Direct operated valves ▶ LC pressure logic element

2-way-cartridge valves

Specification



functions 2)

Size 10 directional proportional valveSize 10 AGEV2-38145-../G24K4M/J50 250 l/min IH15B




1) Example: AGEV2 38145 A A G24K4M J50 *



Proportional valve 9)

4WREE 10 4)

A = 25 l/min

B = 50 l/min

C = 75 l/min

4WRPEH 10 5), 7)

A = 50 l/min

B = 100 l/min






2) IH15 is not included in the pump block and must be ordered separately.4) 5 bar / edge.5) 35 bar / edge.7) 4WRP version on request.8) See page 32 for further details.9) 4WRTE version on request.






▶ Pilot operated valves 2)


Specification

Size Description manifold block 1) Max. volumetric flow of the pump

Size 16 directional pilot operated proportional valveSize 16 AGEV2-38158-../G24K4M/J50 720 l/min (2 x 360 l/min)

Proportional valve

4WRTE 3)

A = 125 l/min

B = 150 l/min

C = 200 l/min

D = 220 l/min

A = CE version (4WRTE)

B = NonCE version (4WRTE)



2) External pilot pressure supply required Pilot pressure unit IH15-BB006-1X/07008AA/G24N9K4V01, Ident-No. R9010633083) 5 bar / edge.



A BM2.1

Y

M1.2

TMP

M1.1

X

P

A

T

B

YXa b

P

A

T

B

YXa b

P

T

P

T

B

A

BA

P Ta b

B

A

XX

TPA

b

a

B

A

XX

TP A

b

a

P

A

T

B

Yb

Xa

P

A

T

B

Yb

Xa

X2.1

X1.1

X2.2

X1.2

P1 P2

S

P

A

B

A

B

M2.2

P

T

P

T

P T

P

T

TP

TP

T

PB T

A P

b

a

PA

PE

A

B

P T

P

MP

P T

M1

M2

MP TM

AX

B

P

X

B

P

A

S

P

S

P

XX

Y

Y

P

T


Pilot pressure supplyIH15-BB006...see page 24



Drive Module

Example: IH04APAM 3 S 1X G 132 A 10001 AB * *

1) Voltage / frequency must be indicated separately.2) See page 32 for further details.

Drive module:

With Internal gear pump With axial piston pump

▶ PGH 11, 13 and 16 ccm ▶ A10VSO18ER

▶ E-motor size 132 ▶ Compact design ▶ With filter and/or additional functions

* =

Description for additional functions on request

(e.g. tool clamping, crowning) 2)

SO-No. (special version number)

Proportional valve (see page 19)

Manifold block HICS

E-motor 1)

A = 7,5 kW

B = 5,5 kW

X = Without

E-Motor size

Pump 2)

G = PGH3

A = A10VSO18

Safety

S = CE version

N = NonCE version

Size



IH15

Drive Module



P

CA B T

T2P T

YX

MP

X1M1

X4

M2

X2

B

A

1

2

T1P

a

1

b2

AX

B

P

P

A

T

B

a b

BA P

T

a

b

A

B

S

P

X3 Y

AX

B

P

P

T

P

T

a b

Compact Block Design, 1-cylinder or 2-cylinder design, synchronisation with torsion bar

SpecificationSize Description manifold block 1), 3) Max. volumetric flow of the pumpSize 6 directional pilot operated proportional valveSize 6 AGEV2-26978-../G24K4M/J50 60 l/min




1-cylinder design

2-cylinder design, synchronisation with torsion bar




1) Example: AGEV2 26978 C A G24K4M J50

Proportional valve

4WRAE 6 4), 6)

A = 3 l/min

B = 7 l/min

C = 15 l/min

D = 30 l/min

4WREEM/WREE 6 4)

A = 4 l/min

B = 8 l/min

C = 16 l/min

D = 32 l/min

4WRPEH 6 5), 7)

A = 2 l/min

B = 4 l/min

C = 12 l/min

D = 24 l/min

E = 40 l/min

C = CE version (4WREEM)

D = CE version (4WREE) 2)

E = NonCE version (4WREE)

F = CE version (4WRPEH) 2)

G = NonCE version (4WRPEH)

L = CE version (4WRAE) 2)



2) Speed measuring device required for monitoring direction of cylinder movement.3) Also available with on-off valve technology on request.4) 5 bar / edge.5) 35 bar / edge.6) 4WRA version on request.7) 4WRP version on request.




X4

M2

X2

X1M1

T2MP

A B T

B

A

1

2

P

T

AX

B

P

P

T

aA

b

B

P T

YX

AX

B

P

BA P

T

a

b

S

PX3 Y

P

A

T

B

ba

MA

MB

P

TBA

P

A

T

B

a b

T1P

Compact manifold block:With/without additional functions


SpecificationSize Description manifold block 1), 3) Max. volumetric flow of the pumpSize 10 directional pilot operated proportional valveSize 10 AGEV2-38033-../G24K4M/J50 120 l/min


1-cylinder design


2-cylinder design, synchronisation with torsion bar




Proportional valve

4WREEM/WREE 10 4)

A = 25 l/min

B = 50 l/min

C = 75 l/min

4WRPEH 10 5), 7)

A = 50 l/min

B = 100 l/min

C = CE version (4WREEM)

D = CE version (4WREE) 2)

E = NonCE version (4WREE)

F = CE version (4WRPEH) 2)

G = NonCE version (4WRPEH)


2) Speed measuring device required for monitoring direction of cylinder movement.3) Also available with on-off valve technology on request.4) 5 bar / edge.5) 35 bar / edge.7) 4WRP version on request.

1) Example: AGEV2 38033 C A G24K4M J50




Bosch Rexroth AG HydraulicsZum Eisengießer 197816 Lohr am Main, Germany Telefon +49 (0) 93 52 / 18-0 [email protected] www.boschrexroth.de

© This document, as well as the data, specifications and other informationset forth in it, are the exclusive property of Bosch Rexroth AG. It maynot be reproduced or given to third parties without its consent.The data specified above only serve to describe the product. No statementsconcerning a certain condition or suitability for a certain applicationcan be derived from our information. The information given does notrelease the user from the obligation of own judgment and verification. Itmust be remembered that our products are subject to a natural processof wear and aging.

Crowning

Type Ident-No. Data Sheet

Tank mounting

HSG 06 R901209044� �

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�

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�

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DRE6 0811402058 RE 29177

Block mounting

IH15 RE 51144

DRE6 0811402058 RE 29177

Optional Plug amplifier 0811405144 RE 30264

Tool Clamping

Type Data Sheet

Single module

IH15A RE 51144

Single module

IH15B RE 51156

Pumps

Type Data SheetPGP RE 10231

PGH RE 10223, 10227

A10VSO RE 92707

Pressure Filter

Type Data SheetIn-line filter RE 51422

press brakes - hydraulic drives · questionnaire for hydraulics for synchronized press brakes...

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