press brake tooling - amada.fr · saw blades and press brake tooling.following thorough examination...

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Titelseite

PRESS BRAKE TOOLING

AMADA AUSTRIA GmbH

The knowledge that we have gained from extensivetooling experience has confirmed our conviction that the use of superior tooling ensures optimum production performance every time.

As the world's leading manufacturer of press brake machines and toolings, we at Amada are aware of just how much the performance of a press brake depends on the quality of the tooling used.

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CATALOG INDEX• The Company – Location – Activities -----------------------------------------• AMADA Quality Toling ---------------------------------------------------------• AMANIT Quality ----------------------------------------------------------------• Hot Formed Raw Material -----------------------------------------------------• Tooling Safety -----------------------------------------------------------------• Complete Laser Marking ------------------------------------------------------• None-Corrosive Coating for Punches -----------------------------------------PUNCHES• 26° and 35° Punches ----------------------(HFE Press Brake)----------------• 30° Punches -------------------------------------------------------------------• 45° Punches -------------------------------------------------------------------• 60° Punches -------------------------------------------------------------------• 84° Punches -------------------------------------------------------------------• 88° Punches --------------------------------(HFT Press Brake)---------------• 90° Punches -------------------------------------------------------------------• Radius Punches ----------------------------------------------------------------• Flattening Punches -------------------------(Amada Press Brakes)-----------DIES• 1V-30° Quick Change Dies ---------------------------------------------------• 1V-60° Quick Change Dies ---------------------------------------------------• 1V-84° Quick Change Dies ---------------------------------------------------• 1V-88° Quick Change Dies ---------------------------------------------------• 1V-90° Quick Change Dies ---------------- (Software AP 100)--------------• 1V-88° Quick Change ASTRO Dies --------(ASTRO 100NT)-----------------• 1V-90° Quick Change ASTRO Dies --------(ASTRO 50Y)--------------------• 1V-84° H30 Dies --------------------------------------------------------------• 1V-88° H30 Dies --------------------------------------------------------------• 1V-90° H30 Dies --------------------------------------------------------------• 1V-88° H30 ASTRO Dies ------------------------------------------------------• 1V-30° Large Dies -------------------------(HDS Press Brake)---------------• 1V-45° Large Dies -------------------------(DIGIPRO)------------------------• 1V-60° Large Dies -------------------------------------------------------------• 1V-80° Large Dies -------------------------------------------------------------• 1V-85° Large Dies -------------------------------------------------------------• 2V-30° Reversible and Fixed Dies --------(HFP Press Brake)----------------• 2V-60° Reversible Dies --------------------------------------------------------• 2V-88° Reversible Dies --------------------------------------------------------• 2V-90° Reversible Dies --------------------------------------------------------• 2V-60° Dies --------------------------------(AMNC-PC Control System)------• 2V-88° Dies --------------------------------------------------------------------• 2V-90° Dies --------------------------------------------------------------------• 2V-88° and 90° Sectional Dies ------------------------------------------------• 4V and 3U Dies ----------------------------------------------------------------• Hemming Dies -----------------------------------------------------------------MARK FREE Bending• 1V-88° H35 POLYCARBONATE Dies -------------------------------------------• POLYURETHANE Dies ----------------------------------------------------------• 1V-70° Large POLYCARBONATE Dies -----------------------------------------• Mark Free Accessories ---------------------------------------------------------Punch and Die Holders• Punch Holders -----------------------------------------------------------------• Clamp AMACLIP ----------------------------------------------------------------• Die Holders --------------------------------------------------------------------Other toolings and Accessories• Multi Offset Tools --------------------------------------------------------------• Gauge, Stopper, Retractor ----------------------------------------------------• Special Tooling -----------------------------------------------------------------• Air Bending Force Chart ------------------------------------------------------Return Bend Graphs ------------------------------------------------------------

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Page-04The Company – Location - ActivitiesThe Japanese AMADA group took the decision in the mid-1980's to establish in Europe a production site for manufacturing bi-metal bandsaw blades and press brake tooling.Following thorough examination ofvarious potential sites,the city of Ternitz,in the province of Lower Austria approximately 60 km south of Vienna,was chosen for the production facility.The new manufacturing plant was thus erected in the area now known as the "EU Economic Park Ternitz"("EU –Wirtschaftspark-Ternitz"),an industrial park without any immediate residential neighbours.The name of the company founded in the year 1986 as a 100-percentsubsidiary of the AMADA Group is AMADA AUSTRIA GmbH (AAG).

Thanks to comprehensive expertise aswell as experience derived in the courseof many years of manufacturing highquality band saw blades and pressbrake tooling,and by means of itsinnovative,flexible and customer-oriented corporate policy,AAG not only fulfils its customers‚ needs by offering the best possible solutions in each case,for years it has also maintained asolid position on internationalmarkets.The highest possible qualityalong with delivery reliability are the standards the company has set for itself.In order to fulfil this demanding task involving a high degree ofresponsibility,AMADA AUSTRIA GmbH has at its disposal a modern plant andequipment as well as employees who respond flexibly to demands and are motivated and highly qualified.

After completion of the construction phase from1986 until the middle of1987,and once the manufacturing machines had been installed and put into operation,the large-scale automated productionof bi-metal band saw blades for use in fully automated band saws began in July 1987.Themanufacture of press brake tooling for working sheetmetal on CNC bending presses was started inOctober 1988.

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Today,the products manufactured in Austria, utilising the most modern manufacturing methods are being successfully exported to the European Union and other European countries as well as to the US.

QUALITY TOOLINGPage-05

3. Maximum Safety factor

1. Maximum wear resistance

6. Complete Marking

10. Environment Certification9. Quality Certification

7. Anti-Corrosive Coating for Punch body

8. Single Source for Machine, Tooling and Software

4. Maximum Fatigue Life

2. Hot Formed Punch Profil developed especially for Amada

5. Highest Precision

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Punches are usually produced from square rolled bars. Amada produce every punch from hot rolled or hot extruded quality steel to ensure maximum strength and durability.

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AMANIT® Press Brake Toolings have the best qualities for applications where very high wear and extreme load bearing occur.

AMANITAMANIT®®

Compound layer

Core 1150 N/mm²

-AMANIT® provides highest wear resistance on the tool surface (HRC 60-65)-AMANIT® lowers the friction on the shoulder radii (by compound layer lubricity)-AMANIT® has high tensile strength - 1150 N/mm²-AMANIT® adds corrosion resistance to tooling

Hard alloy nitrides60-65 HRC

HOT FORMED RAW MATERIALHOT FORMED RAW MATERIALFOR PUNCHESFOR PUNCHES

HOT ROLLED

Finished Punch

Finished Punch

Square bar

- Maximum strengthAs you can see from the figures above hot rolled/extruded profiles have the critical central area(with inevitable segregations) in the centre of the profile with no influence on the strength. On theother hand, by the manufacturing from rolled square bars, the critical central area comes throughthe finish surface and reduce the tooling strength.

- Maximum longevityHot rolling/extrusion of the raw material provides best material quality for press brake punches.

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Core strength Rm ≈ 650 N/mm² (Surface hardness 52-56 HRC)Core strength Rm ≈ 1150 N/mm² (Surface hardness 60-65 HRC)Core strength Rm ≈ 1500 N/mm² (Surface hardness 45-50 HRC)

• AMANIT®

Page-07TOOLING SAFETY

The most conventional way to estimate the tooling safety is to determine the safety factor. The bending motion is repeated over a long period of time, and therefore we manufacture all toolings with high quality steel for extreme durability. The high ultimate strength of the material we use (see below), creates a high safety factor in the tooling, not only against failure caused by dead loads but also against fatigue caused by an infinite number of repeated loads.

• Throughhardened

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• Inductionhardened

COMPLETE LASER-MARKINGAll Amada Press Brake Toolings are completely marked by Laser. Essential information like tooling type, angle, tonnage, length and radius are marked even on the sectional tooling parts.

• clear identification

• marking durability

• two side marking for 2V-dies

• marking without chemicals

ANGLE (RADIUS)

LENGTH

V-OPENING

SET-Nr.

TONNAGE

NONE-CORROSIVE COATING FOR PUNCHES

None-Corrosive Coating is a chemical conversion coating that transforms the metallic surface of the punch into a non-metallic crystalline coating . This process takes place by the treatment of the surface with a lotion of phosphoric acid and other chemicals,which react with the metal to form a protective layer.

• prevent corrosion (rust) on the punch body• give an exclusive black appearance to the punch• provide more longevity

Features:

PUNCHES 26° AND 35° 826°- F1.0 Type Punch Z33050 (L) Punch Z33051 (S)

Ordernumber (Code):Chamfer 1.0 mm DX Z33050 DX Z33051

Length [mm] 835 415Hardness [HRC] 52-56 52-56Hardness depth 2 mm 2 mm

Weight [Kg] 13,1 6,5Tonnage [kN/m] 1000 1000

[Tons/Foot] 30 30

35°- F0.8 Type Punch Z23521 (L) Punch Z23523 (S) Punch Z23523D sectionalOrdernumber (Code):

Chamfer 0.8 mm DX Z23521 DX Z23523 DX Z23523D

Length [mm] 835 415 835(100,10,15,20,40,50,200,300,100)

Core strength [N/mm2] 1500Hardness [HRC] 52-56 52-56 45-50Hardness depth 2 mm 2 mm troughhardened

Weight [Kg] 11,5 5,7 11,5Tonnage [kN/m] 1000 1000 1000

[Tons/Foot] 30 30 30

no ears

IMPORTANT !In acute-angled bending of aluminum sheets or thick sheets of other materials,fissures and cracks sometimes appear on the outside R surface of a product.The width of the flat area on the punch tip greatly influences the occurrenceof cracks. When bending easily cracked, punches with large flat areas on thetip will prevent cracking.

Machine Solutions : HFE Hydraulic Down-Acting Press Brake Range ■ Design of the lower bed ensures parallel deflection between upper and lower beams providing superior angular accuracy over the length of the bend deflection compensation is built into the machine frame.■ Compact hydraulic system provides high-speed ram movement while maintaing a very high degree of ram repeatability resulting in superior bend accuracy and increased productivity■ High-speed heavy duty 5-axis backgauge reduces positioning time and easily handles staging of complex parts■ Ergonomically designed "Operateur" CNC control system with angle protractor DIGIPRO

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PUNCHES 30° 9 30°- R0.52 Type Punch 103 (L) Punch 103 (S) Punch 1038 sectional

Ordernumber (Code):Radius 0.52 mm DX 703001 DX 703002 DX 703801

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)

Core strength [N/mm2] 1500 1500 1500Hardness [HRC] 45-50 45-50 45-50Hardness depth troughhardened troughhardened troughhardened

Weight [Kg] 8,5 4,2 7,5Tonnage [kN/m] 1000 1000 300 (ear piece);1000 (rest)

ear [Tons/Foot] 30 30 9 (ear piece); 30 (rest)

30°- R0.65 Type Punch 211 (L) Punch 211 (S) Punch 2118 sectionalOrdernumber (Code):

Radius 0.65 mm DX 611061 DX 611062 DX 611861

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)


Weight [Kg] 10,0 5,0 9,0Tonnage [kN/m] 900 900 300 (ear piece); 900 (rest)

[Tons/Foot] 27 27 9 (ear piece); 27 (rest)

ear


Radius 0.65 mm DX 610001 DX 610002 DX 610861

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)


Weight [Kg] 15,0 7,4 13,7Tonnage [kN/m] 1000 1000 300 (ear piece);1000 (rest)


ear


Radius 0.65 mm DX 710001 DX 710002 DX 710801

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

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Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

45°- F 0.5 Type Punch Z20014 (L) Punch Z20015 (S) Punch Z20056 sectionalOrdernumber (Code):

Chamfer F0.5 mm DX Z20014 DX Z20015 DX Z20056

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

45°- F 1.5 Type Punch Z24511 (L) Punch Z24512 (S) Punch Z24513 sectionalOrdernumber (Code):

Chamfer F1.5 mm DX Z24511 DX Z24512 DX Z24513

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

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Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)


Weight [Kg] 8,1 4,0 7,4 ear Tonnage [kN/m] 1000 1000 300 (ear piece);1000 (rest)



Radius 2.0 mm DX 705021 DX 705022 DX 705821

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)


Weight [Kg] 8,1 4,0 7,4 ear Tonnage [kN/m] 1000 1000 300 (ear piece);1000 (rest)


60° Type Punch 3 (L) Punch 3 (S) Punch 0038 sectionalOrdernumber (Code):

Radius 6.0 mm DX 603001 DX 603002 DX 603801

Length [mm] 835 415 800(100,10,15,20,40,50, 165,300,100)



no ear [Tons/Foot] 30 30 30

60° Type Punch Z26011 (L) Punch Z26012 (S)Ordernumber (Code):

Radius 6.0 mm DX Z26011 DX Z26012Length [mm] 835 415

Core strength [N/mm2] 1500 1500Hardness [HRC] 45-50 45-50Hardness depth troughhardened troughhardened


[Tons/Foot] 30 30


Radius 0.8 mm DX 654081 DX 654082 DX 654881

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)



[Tons/Foot] 18 18 18 ear

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PUNCHES 84° 1284° Type Punch 204 (L) Punch 204 (S) Punch 2048 sectional


Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)


Weight [Kg] 8,0 4,0 7,0 ear Tonnage [kN/m] 300 300 150 (ear piece); 300 (rest)



Radius 0.6 mm DX 805061 DX 805062 DX 805861

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)




ear

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Ordernumber (Code):Radius 0.2 mm DX 604021 DX 604022 DX 648021Radius 0.6 mm DX 604061 DX 604062 DX 648061Radius 0.8 mm DX 604081 DX 604082 DX 648081Radius 1.5 mm DX 604151 DX 604152 DX 648151Radius 3.0 mm DX 604301 DX 604302 DX 648301

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)

Core strength [N/mm2] 1500 1500 1500Top hardness [HRC] 45-50 45-50 45-50

Hardness depth troughhardened troughhardened troughhardenedWeight [Kg] 11,2 5,6 10,5

ear Tonnage [kN/m] 1000 1000 450 (ear piece); 1000 (rest) [Tons/Foot] 30 30 14 (ear piece); 30 (rest)

88° Type Hinged Punch 4Ordernumber (Code):

Radius 0.2 mm DX 404021Radius 0.6 mm DX 404061

Length [mm] 130Core strength [N/mm2] 1250

Top hardness [HRC] 40Hardness depth troughhardened

Weigth [Kg] 4,0Tonnage [kN/m] 150

[Tons/Foot] 5


Radius 0.2 mm DX 717021 DX 717022 DX 717821Radius 0.6 mm DX 717061 DX 717062 DX 717861Radius 0.8 mm DX 717081 DX 717082 DX 717881

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)



ear Tonnage [kN/m] 200 200 100 (ear piece); 200 (rest) [Tons/Foot] 6 6 3 (ear piece) 6 (rest)


Radius 0.2 mm DX 604801 DX 604802 DX 648801Radius 0.6 mm DX 604861 DX 604862 DX 648861

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)



Tonnage [kN/m] 400 400 200 (ear piece); 400 (rest) [Tons/Foot] 12 12 6 (ear piece); 12 (rest)

ear



Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)



Tonnage [kN/m] 800 800 400 (ear piece); 800 (rest) [Tons/Foot] 24 24 12 (ear piece); 24 (rest)

ear

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Ordernumber (Code):Radius 0.2 mm DX 600021 DX 600022 DX 600821Radius 0.6 mm DX 600061 DX 600062 DX 600861

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)






Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)




ear


Radius 0.6 mm DX 511001 DX 511002 DX 512001

Length [mm] 835 415 835(10,10,15,20,20,40,40,80,80,100,100,160,160)



no ear [Tons/Foot] 9 9 9


Radius 0.6 mm DX 513001Length [mm] 150

Core strength [N/mm2] 1250Hardness [HRC] 40Hardness depth troughhardened

Weight [Kg] 3,3Tonnage [kN/m] 150

[Tons/Foot] 5



Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

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PUNCHES 88° 15 88° Type Punch 113 (L) Punch 113 (S) Punch 213 sectional


Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)



[Tons/Foot] 15 15 8 (ear piece); 15 (rest) ear

88° Type Punch Z28831 (L) Punch Z28832 (S) Punch Z28833 sectionalOrdernumber (Code):

Radius 0.6 mm DX Z28831 DX Z28832 DX Z28833

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)



[Tons/Foot] 6 6 6

ear


Radius 0.2 mm DX 653021 DX 653022 DX 655021Radius 0.6 mm DX 653061 DX 653062 DX 655061Radius 0.8 mm DX 653081 DX 653082 DX 655081Radius 1.5 mm DX 653151 DX 653152 DX 655151Radius 3.0 mm DX 653301 DX 653302 DX 655301

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)







Hardness [HRC] 40Hardness depth troughhardened


[Tons/Foot] 5



Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




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Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)






Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)






Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)






Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




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Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

Machine Solutions : HFT Hydraulic Down-Acting Press Brake Range ■ Deflection compensation is built into the machine frame.■ HFT Series press brakes feature the CD 2002 control system, an easy-to-use portable unit Programming modes include depth (teach) and direct angle input. ■ The HFT's backgauging system incorporates both X- and R-axes, providing maximum flexibility Each HFT brake comes standard with four gauge fingers to facilitate multiple-stage bending.■ CD 2002 is able for external programming using AP100/BendCAM software (see page .......)

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Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)









[Tons/Foot] 5



Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)



[Tons/Foot] 6 6 3 (ear piece) 6 (rest)


Radius 0.2 mm DX 616821 DX 616822 DX 647821

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)





Radius 0.2 mm DX 616901 DX 616902 DX 647901

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




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Ordernumber (Code):Radius 0.2 mm DX 601021 DX 601022 DX 601821Radius 0.6 mm DX 601061 DX 601062 DX 601861

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)






Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)




ear



Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




ear

90° Type Punch Z29031 (L) Punch Z29032 (S) Punch Z29033 sectionalOrdernumber (Code):

Radius 0.6 mm DX Z29031 DX Z29032 DX Z29033

Length [mm] 835 415 800(100ear,10,15,20,40,50,165,300,100ear)



[Tons/Foot] 6 6 6

ear

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Length [mm] 835 415835(100ear,10,15,20,40,50,

200,300,100ear)Core strength [N/mm2] 1500 1500 1500

Hardness [HRC] 45-50 45-50 45-50Hardness depth troughhardened troughhardened troughhardened








[Tons/Foot] 5



Length [mm] 835 415835(100ear,10,15,20,40,50,

200,300,100ear)Core strength [N/mm2] 1500 1500 1500




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Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)






Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)






Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)






Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)




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RADIUS PUNCHES 22

R 7 Type R7 Punch 17 (L) R7 Punch 17 (S)Note: can be used with punch holder 015 or 41500

Ordernumber (Code) DX 017071 DX 017072Length [mm] 835 415Weight [Kg] 0,9 0,4

Tonnage [kN/m] 1000 1000

NOTE : Mounting hardware is included









R10 Type R10 Punch 17 (L) R10 Punch 17 (S)Note: can be used with punch holder 015 or 41500




R11 Type R11 Punch 17 (L) R11 Punch 17 (S)Note: can be used with punch holder 015 or 41500




R12,5 Type R12,5 Punch 17 (L) R12,5 Punch 17 (S)Note: can be used with punch holder 015 or 41500












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RADIUS PUNCHES 23





R 17.5 Type R17,5 Punch 17 (L) R17,5 Punch 17 (S)Note: can be used with punch holder 015 or 41500








R 22,5 Type R22,5 Punch 17 (L) R22,5 Punch 17 (S)Note: can be used with punch holder 015 or 41500
















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RADIUS PUNCHES 24













Color-Multi-Radius Type Multi Radius 30 (L) Multi Radius 30 (S) Multi Radius 3008 (F)Order number (Code) DX 730001 DX 730002 DX 730801

Length [mm] 835 415 835(25,40,50,100,120,200,300)


NOTE : Punch holder and mounting hardware are included

Note: can be used with punch holder 41500

no ear

R17.5 (60°) Type Punch 230 (L) Punch 230 (S) Punch 231 sectionalOrderNumber (Code):

Radius 17.5 mm DX 630001 DX 630002 DX 631001

Length [mm] 835 415 835(100ear,10,15,20,40,50,200,300,100ear)


ear Weigth [Kg] 13,4 6,6 12,4Tonnage [kN/m] 1000 1000 1000


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FLATTENING PUNCHES 25Type Punch 19 (L) Punch 19 (S)

Ordernumber (Code) DX 619001 DX 619002Length [mm] 835 415



[Tons/Foot] 30 30

Type Punch 20 (L) Punch 20 (S)Ordernumber (Code) DX 020001 DX 020002

Length [mm] 835 415Hardness [HRC] 23-27 23-27Hardness depth quench and temper. quench and temper


[Tons/Foot] 30 30NOTE : - mounting hardware is included - can be used with punch holder 015 or 41500

Type Punch 220 (L) Punch 220 (S)Ordernumber (Code) DX 620001 DX 620002

Length [mm] 835 415Core strength [N/mm2] 1500 1500

Hardness [HRC] 45-50 45-50Hardness depth troughhardened troughhardened


[Tons/Foot] 30 30

Press Brakes

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1V DIES 30° 2630°- V6 Type Die 14006 (L) Die 14006 (S) Die 14086 sectional

Ordernumber (Code) AN 140061 AN 140062 AN 140861

Length [mm] 835 415835(10,15,20,40,50,100,

200,400)Core strength [N/mm2] 1150 1150 1150

Hardness [HRC] 60-65 AMANIT® 60-65 AMANIT® 60-65 AMANIT®



30°- V8 Type Die 141 (L) Die 141 (S) Die 1418 sectionalOrdernumber (Code) AN 141001 AN 141002 AN 141801

Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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1V DIES 84° 2884°- V6 Type Die 07007 (L) Die 07007(S) Die 07087 sectional

Ordernumber (Code) DX 070071 DX 070072 DX 070871

Length [mm] 835 415835(10,15,20,40,50,100,



Weight [Kg] 9.7 4.8 9.7Tonnage [kN/m] 950 950 950


84°- V8 Type Die 07107 (L) Die 07107 (S) Die 07187 sectionalOrdernumber (Code) DX 071071 DX 071072 DX 071871

Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





Software Solutions :AP100 / BendCAMExternal programming software for AMNC Control Systems.Specifications :■ Import 2D CAD drawings then fold into 3D models■ 3D model dimensioning, corrections and unfolding■ Generates external NC programs■ Simulate bending sequences■ Automatic tool and sequence selection (library)■ Collision checking■ Critical dimension checking■ Fully integrated machine manager■ Integrated network capabilities with machine controller■ Many other features exist, please ask

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1V DIES (ASTRO SERIES) 88° 3288°- V4 Type Die AT4881 (L) Die AT4882 (S) Die AB4881 sectional

Ordernumber (Code) AN AT4881 AN AT4882 AN AB4881

Length [mm] 835 415835(10,10,15,20,20,40,40,8

0,80,100,100,160,160)Core strength [N/mm2] 1150 1150 1150



[Tons/Foot] 12 12 12without tap holes

88°- V5 Type Die AT5881 (L) Die AT5882 (S) Die AB5881 sectionalOrdernumber (Code) AN AT5881 AN AT5882 AN AB5881

Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8





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Length [mm] 835 415835(10,10,15,20,20,40,40,






Length [mm] 835 415835(10,10,15,20,20,40,40,






Length [mm] 835 415835(10,10,15,20,20,40,40,





Automation Solutions :Robotic Bending Cell ASTRO 100 NTHigh-speed & high precision bending robot

System Incorporates 2 Robots – One for Bending And one for Material Handling

Specifications (robots only) :■ 5-axis bending robot ■ 6-axis material handling robot ■ ± 0.1 mm robot repeatability ■ Charge capacity 20 Kg (including grippers)■ Panel thickness 0.6 ~ 2.3 mm■ Panel maximum 800x1000 mm■ Part maximum 150x150 mm■ Control System : AMNC

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Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8





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Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8






Length [mm] 835 415835(10,10,15,20,20,40,40,8





Automation Solutions :ROBOTIC BENDING CELL Astro 50Y Large-panel bending robot for maximum flexibility

Specifications (robot only) :

■ 5-axis bending robot ■ Charge capacity 50 Kg (including grippers)■ Panel thickness 0.6 ~ 2.3 mm■ Panel maximum 2500x1250 mm■ Includes reference system■ Includes invert system■ Control System : EASY (simultaneously generates the press brake programs and the robot programs)

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1V DIES H30 84° 3684°- V6 Type Die 32007 (L) Die 32007(S) to be used with

Ordernumber (Code) DX 320071 DX 320072 die holder 330 :Length [mm] 835 415



[Tons/Foot] 29 29

84°- V8 Type Die 32107 (L) Die 32107(S) to be used with




[Tons/Foot] 29 29





[Tons/Foot] 29 29





[Tons/Foot] 30 30





[Tons/Foot] 30 30

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Ordernumber (Code) AN 320061 AN 320062 die holder 330 :Length [mm] 835 415

Core strength [N/mm2] 1150 1150Hardness [HRC] 60-65 AMANIT® 60-65 AMANIT®


[Tons/Foot] 29 29NOTE : Mounting hardware is included





















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1V DIES H30 (ASTRO SERIES) 88° 3988°- V4 Type Die 52100 (L) Die 52100(S) Die 52110 sectional


Length [mm] 835 415835(10,10,15,20,20,40,40,




[Tons/Foot] 12 12 12with tap holes with tap holes without tap holes


88°- V5 Type Die 52200 (L) Die 52200(S) Die 52210 sectionalOrdernumber (Code) DX 522001 DX 522002 DX 522101

Length [mm] 835 415835(10,10,15,20,20,40,40,







Length [mm] 835 415835(10,10,15,20,20,40,40,







Length [mm] 835 415835(10,10,15,20,20,40,40,







Length [mm] 835 415835(10,10,15,20,20,40,40,






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1V DIES H30 (ASTRO SERIES) 88° 4088°- V10 Type Die 52600 (L) Die 52600(S) Die 52610 sectional


Length [mm] 835 415835(10,10,15,20,20,40,40,







Length [mm] 835 415835(10,10,15,20,20,40,40,







Length [mm] 835 415835(10,10,15,20,20,40,40,



Weight [Kg] 2,4 1,2 Tonnage [kN/m] 1000 1000 1000



Automation Solutions :ASTRO ROBOTIC BENDING SYSTEMS :

ASTRO 50Y (see page 35) ASTRO 100NT (see page 33)

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LARGE 1V DIES 30° 4130°- V18 Type Die 340 (L) Die 340 (S)


Hardness [HRC] 52-56 52-56Hardness depth 2 mm 2 mm


[Tons/Foot] 24 24

30°- V25 Type Die 341 (L) Die 341 (S)Ordernumber (Code) DX 341001 DX 341002



[Tons/Foot] 18 18

Machine Solutions : HDS Press Brake Range (HDS=Hybrid Drive System) Specifications :■ Newly developed hybrid drive system incorporates AC servo motor driven bi-directional, high efficiency pumps providing high speed ram movement and super accurate repeatability even during long operation.■ CNC controlled cylinders located in lower beam eliminate tool shimming due to ram deflection. ■ Control System : Amada AMNC-PC Windows 2000 based, touch screen control provides for transfer of tool setup data, bend sequences, and 3D simulation between control and network server. ■ High accurate, high speed 5-axis backgauge reduces positioning time and easily handles staging of complex parts. ■ Optional BendCAM off-line programming software further increases the high productivity offred by the HDS press brakes. ■ Very low noise■ Less oil required

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LARGE 1V DIES 45° 4245°- V32 Type Die 342 (L) Die 342(S)




[Tons/Foot] 12 12




[Tons/Foot] 21 21

Measurement Solutions : DIGIPRO■ The Amada DIGIPRO is a patented digital protractor, linked to control system of the machine. This highly reliable precise measuring device ensures accurate measurement of the bent angle after the bending operation.■ By simply pressing the function button it transmits the measured angle value to the control system and the corrections for the new punch penetration value gets automatically recalculated■ Range : 60° to 180°

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LARGE 1V DIES 60° 4360°- V63 Type Die 03806 (L) Die 03806(S)




[Tons/Foot] 30 30




[Tons/Foot] 30 30

Machine Solutions : HDS Press Brake Range Specifications : see page 41

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LARGE 1V DIES 80° 4480°- V100 Type Die Z01001 (L) Die Z01002 (S)

Ordernumber (Code) DX Z01001 DX Z01002Length [mm] 835 415



[Tons/Foot] 30 30

80°- V125 Type Die Z01251 (L) Die Z01252 (S)Ordernumber (Code) DX Z01251 DX Z01252



[Tons/Foot] 30 30




[Tons/Foot] 30 30

Machine Solutions : HDS Press Brake Range Specifications : see page 41

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LARGE 1V DIES 85° 4585°- V32 Type Die 35 (L) Die 35 (S)




[Tons/Foot] 30 30




[Tons/Foot] 30 30




[Tons/Foot] 30 30




[Tons/Foot] 30 30




[Tons/Foot] 30 30




[Tons/Foot] 30 30

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2V 30° DIES (REVERSIBLE, FIXED) 4630°- 6x10 Type Die 33706 (L) Die 33706 (S) Die 33746 sectional


Length [mm] 835 415835(10,15,20,40,50,100,




[Tons/Foot] 8 8 8

30°- 8x12 Type Die 339 (L) Die 339 (S) Die 33980 sectionalOrdernumber (Code) AN 339001 AN 339002 AN 339401

Length [mm] 835 415835(10,15,20,40,50,100,





30°- 8x12 Type Die 337 (L) Die 337 (S)Ordernumber (Code) AN 337001 AN 337002


Hardness [HRC] 60-65 AMANIT® 60-65 AMANIT®


[Tons/Foot] 9 9Note: Mounting hardware is included.

Machine Solutions : HFP Hydraulic Down-Acting Press Brake Range ■ Deflection compensation is built into the machine frame (instant reactive beam).■ HFP Series press brakes feature the AMNC control system. WINDOWS NT based unit with LCD-Touch-Screen. Programming modes include depth (teach) and wireless DIGIPRO direct angle input. Network compatibility.■ The HFP's backgauging system incorporates both X- and R-axes, providing maximum flexibility. Each HFP brake comes standard with four five axis gauge fingers to facilitate multiple-stage bending.■ AMNC is able for external programming using AP100/BendCAM software

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2V-REVERSIBLE DIES 60° 4760°- 6x10 Type Die 5026 (L) Die 5026(S) Die 5027 sectional


Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





Machine Solutions : HFP Windows NT Control System - 3D networked

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2V-REVERSIBLE DIES 88° 4888°- 4x7 Type Die 50196 (L) Die 50196(S) Die 50186 sectional


Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





88°-14x18 Type Die 5049 (L) Die 5049 (S) Die 5048 sectionalOrdernumber (Code) AN 504901 AN 504902 AN 504801

Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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2V-REVERSIBLE DIES 90° 4990°- 4x7 Type Die 5019 (L) Die 5019 (S) Die 5018 sectional


Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,






Length [mm] 835 415835(10,15,20,40,50,100,





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2V DIES 60° 5060°-8 x12 Type Die 31500 (L) Die 31500 (S)

Ordernumber (Code) AN 315001 AN 315002Length [mm] 835 415




60°-16x20 Type Die 31600 (L) Die 31600 (S)Ordernumber (Code) AN 316001 AN 316002





Data Flow with the AMNC-PC Control System

Amada's Bend CAD/CAM software,in conjunction with the networkingcapabilities of the AMNC-PC control,greatly enhances machineproductivity. Programs and setupdata for the press brake can begenerated off-line in theprogramming office and savedto a server. The brake operatorthen retrieves all necessary datafrom the server using a barscanner. The brake operator nolonger needs to determinetooling, tool location orbending sequence.This frees the machine upto produce more parts.

BendCAD/CAM Workstation Server

Flat layout with bend lines

3D-Model

3D bend simulation

Program list from SDD simulation

Tool Setup

3D bend simulation

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2V DIES 88° 5188°- 4 x 7 Type Die 12106 (L) Die 12106(S)





88°- 5 x 9 Type Die 12206 (L) Die 12206 (S)Ordernumber (Code) AN 122061 AN 122062





88°- 6 x10 small radii Type Die 12306 (L) Die 12306 (S)Ordernumber (Code) AN 123061 AN 123062





88°- 6 x10 large radii Type Die 31106 (L) Die 31106 (S)Ordernumber (Code) AN 311061 AN 311062





88°- 8 x12 Type Die 12406 (L) Die 12406 (S)Ordernumber (Code) AN 124061 AN 124062





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2V DIES 88° 5288°-12 x 20 small radii Type Die 12600 (L) Die 12600 (S)





88°-12x20 large radii Type Die Z1220 (L) Die Z1220 (S)Ordernumber (Code) AN Z12201 AN Z12202





88°-12x20 very large radii Type Die 31400 (L) Die 31400 (S)Ordernumber (Code) AN 314001 AN 314002





88°-14 x18 Type Die 12500 (L) Die 12500 (S)Ordernumber (Code) AN 125001 AN 125002





88°-16x25 Type Die 12700 (L) Die 12700 (S)Ordernumber (Code) AN 127001 AN 127002





88°-16 x25 large radii Type Die Z1625 (L) Die Z1625 (S)Ordernumber (Code) AN Z16251 AN Z16252





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2V DIES 90° 5390°- 4 x 7 Type Die 12100 (L) Die 12100(S)





90°- 5 x 9 Type Die 12200 (L) Die 12200 (S)Ordernumber (Code) AN 122001 AN 122002










90°- 6 x10 wide 55 Type Die Z0610 (L) Die Z0610 (S)Ordernumber (Code) AN Z06101 AN Z06102










90°- 8 x12 wide 55 Type Die Z0812 (L) Die Z0812 (S)Ordernumber (Code) AN Z08121 AN Z08122










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2V-SECTIONAL DIES 88° ; 90° 5490°- 6x10 Type Die 30240 sectional can be used as sectional die for

Ordernumber (Code) AN 302401 type 123

Length [mm] 835(10,15,20,40,50,100, 200,400)

Core strength [N/mm2] 1150Hardness [HRC] 60-65 AMANIT®


[Tons/Foot] 18

90°- 8x12 Type Die 30340 sectional can be used as sectional die forOrdernumber (Code) AN 303401 type 124

Length [mm] 835(10,15,20,40,50,100, 200,400)



[Tons/Foot] 20

88°- 16x25 Type Die 30640 sectional can be used as sectional die forOrdernumber (Code) AN 306401 type 127

Length [mm] 835(10,15,20,40,50,100, 200,400)



[Tons/Foot] 30

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AAI® AAI®

4V AND 3U DIES 554V-60° (V10, V16, V22, V35) Type Die Z0006 (L) Die Z0006 (S)

Ordernumber (Code) DX Z00061 DX Z00062Length [mm] 835 415



[Tons/Foot] 18 18

4V-85° and 88° (V16, V22, V35, V50) Type Die Z0000 (L) Die Z0000 (S)Ordernumber (Code) DX Z00001 DX Z00002



[Tons/Foot] 30 30

3U-90° (V7, V12, V21) Type Die 01200 (L) Die 01200 (S)Ordernumber (Code) DX 012001 DX 012002

Length [mm] 835 415Hardness [HRC] 23-27 23-27Hardness depth quench and temper. quench and temper


[Tons/Foot] 30 30

3U with Radius Type Die 01202 (L) Die 01202 (S)Ordernumber (Code) AN 012021 AN 012022


Hardness [HRC] 60-65 MNT 60-65 MNTWeight [Kg] 20,2 10,1

Tonnage [kN/m] 1000 1000 [Tons/Foot] 30 30

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HEMMING DIES 26° AND 35° 5626°- V12 Type Die Z33023 (L) Die Z33024 (S)

Ordernumber (Code):DX Z33023 DX Z33024

Length [mm] 835 415Hardness [HRC[ 52-56 52-56Hardness depth 2 mm 2 mm


[Tons/Foot] 30 30

35°- V6 Type Die Z33021 (L) Die Z33022 (S)Ordernumber (Code):

DX Z33021 DX Z33022Length [mm] 835 415

Hardness [HRC[ 52-56 52-56Hardness depth 2 mm 2 mm


[Tons/Foot] 18 18

35°- V12 Type Die Z33023D (L) Die Z33024D (S)Ordernumber (Code):

DX Z33023D DX Z33024DLength [mm] 835 415

Hardness [HRC[ 52-56 52-56Hardness depth 2 mm 2 mm


[Tons/Foot] 30 30

IMPORTANT ! Mild steel ( 400 N/mm2) Stainless steel ( 600 N/mm2)Sheet

Hemming is a form of bending thicknessthat requires great pressure. t C Tonnage Tonnage C Tonnage TonnageDue to the prescribed bending [mm] [mm] [kN/m] [kN/m] [mm] [kN/m] [kN/m]shape the required tonnage can 0,6 3 90 230 3 150 350vary very much.(see table ) 0,8 3 120 320 3 200 500When the required tonnage 1 3,5 150 400 3,5 250 600exceeds 1000 kN/m, the upper 1,25 3,5 170 500 3,5 260 800table face can be damaged. 1,5 4,6 220 630 3,5 380 950In such cases heavy spacers 2 5,5 300 800 5,5 500 1300should be used. 2,5 6,5 550 900 6,5 900 1800

3 8 700 1000 8 1000 2100

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HEMMING DIES 30° 5730°- V6 Type Die 10469 (L) Die 10469 (S)

Ordernumber (Code): AN 104691 AN 104692Length [mm] 835 415

Core strength [N/mm2] 1150 1150Hardness [HRC[ 60-65 AMANIT® 60-65 AMANIT®

Tooling body troughhardened troughhardened45-50 HRC 45-50 HRC


[Tons/Foot] 20 20 Note : V Die can be replaced with 80149

30°- V8 Type Die 10409 (L) Die 10409 (S)Ordernumber (Code):

AN 104091 AN 104092Length [mm] 835 415






AN 104791 AN 104792Length [mm] 835 415






AN 801491 AN 801492Length [mm] 835 415



[Tons/Foot] 20 20


AN 801391 AN 801392Length [mm] 835 415



[Tons/Foot] 20 20


AN 801791 AN 801792Length [mm] 835 415



[Tons/Foot] 12 12

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1V H35 POLYCARBONATE DIES 88° 5888°- V4 Type Die 33188 (L) Die 33188 (S) to be used with


Material polycarbonate polycarbonateWeight [Kg] 1,2 0,6



88°- V6 Type Die 33288 (L) Die 33288 (S) to be used with




















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1V H35 POLYCARBONATE DIES 90° 5990°- V4 Type Die 33100 (L) Die 33100 (S) to be used with










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POLYURETHANE Dies 60Holder 25 Type 06001 (L) 06001 (S) working height (holder with die)



!! (die not included)

Die 25x25 Type 0611 (L) 0611 (S)Ordernumber (Code) Red DX 061111 DX 061112 Red Hardness Shore-A=80°Ordernumber (Code) Blue DX 061121 DX 061122 Blue Hardness Shore-A=90°

Ordernumber (Code) Yellow DX 061131 DX 061132 Yellow Hardness Shore-A=95°Length [mm] 835 415Weight [Kg] 1,0 0,5

Holder 30 Type 06002 (L) 06002 (S) working height (holder with die)Ordernumber (Code) DX 060021 DX 060022

Length [mm] 835 415Weight [Kg] 21,0 10,5














(die not included)



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POLYURETHANE Dies 61Holder 110 Type 06005 (L) 06005 (S) working height (holder with die)



(die not included)



IMPORTANT !

1. Please consider following application table:Punch R 10 15 17,5 20 25 30

t0,40,6 Die Blue Die Blue0,8 50x50 80x301,01,21,62,32,6 Die Blue3,2 110x45

!! - Use one size smaller t thickness if you take the red die !! - Larger die includes the application range of smaller die

2. Please consider following remarks:Advantages by using of polyurethane toolings : Disadvantages by using of polyurethane toolings :-no scratches -high tonnage is required (see table)-best radius shape -short tooling life time-one tool can be used for different angles and radii -bending difficulties by short flanges

3. Please consider following tonnages: Table of tonnage for 90° R-Bending and normal steel (400 N/mm2), by using die Holder 80 with die 80x30 (blue).

Punch R 10 15 17,5 20 25 Tonnage: kN / mt t : mm

0,4 130 160 180 210 260 R : mm0,6 150 180 210 240 2900,8 170 210 230 270 3301,0 190 230 270 300 3601,2 220 250 290 340 3901,6 260 300 340 400 4602,3 340 390 430 (500) (580)2,6 370 430 (470) (550) (630)3,2 460 (540) (600)

!! - Consider about 20% less forces by using red dies !! - According to this table, the force required in cases using urethane dies is 4x to 6x more that for cases using metal dies. Therefore, when the bending radius is large it is more advantageous to use metal dies with urethane sheets than to use urethane pads.

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1V POLYCARBONATE DIES 70° 6270°- V32 Type Die 35100 (L) Die 35100 (S)





Length [mm] 835 415Material polycarbonate polycarbonate


[Tons/Foot] 15 15


Length [mm] 835 415Material polycarbonate polycarbonate


[Tons/Foot] 15 15

IMPORTANT !

- Polycarbonate Die is specifically designed to combat component markings and scratches on all materials (stainless, Al, pre-painted...)

- lighter weight reduces the work load of the operator (ease of handling is guaranteed)

- acheive the same bending tolerance as steel dies

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MARK - FREE ACCESSORIES 63URETHANE SHEET (RED)

Type Urethane sheet 0,3 mm Urethane sheet 0,5 mm Urethane sheet 1,0 mmOrdernumber (Code) AC 426201(per m) AC 426191(per m) AC 426181(per m)

Length [mm] as requested as requested as requestedMaterial polyurethane polyurethane polyurethane

Note :- Prevents scratches- The Urethane sheet is supplied at the length required by the user.- The sheet is place on top of the die prior to bending.- Prevents die deposits due to galvanised or zinc coated worksheets- For mild steel t < 1 mm take 0,3 urethane; t=1 - 2 mm...0,5 urethane; t > 2 mm...1,0 urethane- Does not allow coin bending

ADHESIVE STRIP (WHITE, 0,3 mm x 10 m)

Type Adhesive strip 909910Ordernumber (Code) AC 909910

Length [mm] 10 metre rollNote :- Prevents scratches- The strip is adhesive on one side enabling ease of location on both of the shoulders of the die- Allows coin bendings (repetition of angle is guaranteed)- Prevents die deposits due to galvanised or zinc coated worksheets- Make sure that the die surface is perfectly clean before sticking adhesives- Do not expose the strip to the heating source- Long life

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MARK - FREE ACCESSORIES 64Type Urethane cap 909930

URETHANE CAP PAT.P Ordernumber (Code) AC 909930 (packet) (YELLOW, 0,5 x 835 mm) Length [mm] 5 x 840

Material polyurethane

Note :- Outside diameter = 15mm- Thickness = 0,5mm- Length = 835mm- Recommend for 1V dies : V 6mm to V 14mm- Recommend for material thickness : Mild steel 1.0mm - 2.3mm Stainless 1.0mm - 2.0mm AL 1.0mm - 2.5mm- Packet = 5 x 840 mm

- Prevents scratches- Allows coin bendings- Prevents die deposits due to galvanised or zinc coated worksheets- Long life

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PUNCH HOLDER 65H 67 Type Punch Holder 15 (L) Punch Holder 15 (S)


H 120 Type Punch Holder 415 (L) Punch Holder 415 (S)Ordernumber (Code) DX 415001 DX 415002 - punch holder can performe

Length [mm] 830 412 deep radius bending whenWeight [Kg] 24 12 used with radius ruler or

Tonnage [kN/m] 300 300 colour radius tools [Tons/Foot] 9 9

H 100 Type Punch Holder 910Ordernumber (Code) AC 910000

Length [mm] 50Weight [Kg] 2,0

H 120 Type Punch Holder 911Ordernumber (Code) AC 911000

Length [mm] 50Weight [Kg] 3,0

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PUNCH HOLDER 66H 220 Type Punch Holder 940

Ordernumber (Code) DX 940000Length [mm] 200Weight [Kg] 18

Tonnage [kN/m] 350 [Tons/Foot] 11

Note:- extremely high bending potential- attach this holder directly on the upper beam

H 220 Type Punch Holder 941Ordernumber (Code) DX 941000

Length [mm] 200Weight [Kg] 18

Tonnage [kN/m] 350 [Tons/Foot] 11

Note:- extremely high bending potential- attach this holder directly on the upper beam- This punch holder is equiped with a taper wedge for any fine adjustments.

FEATURES

-Amada's Deep Bending Punch Holder utilizes existing tooling to provide deeper bending potential.-No special "goose-neck" tooling is required, reducing tooling costs.-The Deep Bending Punch Holder can also be used as a "window tool", allowing closed components to be formed easily.

Bending potential using standard punch Type 4 (Type 148) :

Type 4 IMPORTANT !1.Deep channel bending is a bending operation that always requires special care and setting knowledge.2. Please check exactly the working height you need and compare it with the amount of machine open height.

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CLAMP AMACLIP 67Type AMACLIP 980

Ordernumber (Code) AC 980000Length [mm] 150Weight [Kg] 0,88

How to use :1- Remove the existing clamp2- Fit AMACLIP (with handle rotated to the right)

3- Insert a punch higher than 100 mm and tighten the screws with an allen wrench of 8 (identical tightening for each screw)

4- Rotate the handle to the left (unlocking) and push on the central button to remove the punch downward.

How to fit 835 mm toolings :

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DIE HOLDER FOR 1V DIES 68H 51.5 Type Die Holder 8100 (L) Die Holder 8000 (L) simply inserted 1V die :


Note: -attach die holder directly on the lower beam -wedge blocks are included

H 51.5 Type Die Holder 8150 (L) Die Holder 8150 (S) two possibilities to exchange the 1V die

Ordernumber (Code) DX 081501 DX 081502 simply inserted 1V die : fixed 1V die : Length [mm] 840 420Weight [Kg] 12,4

Note: -attach die holder directly on the lower beam -wedge blocks are included -equiped with easy removable clamps

FEATURES1- Amada's Quick Change Single "V" Dies dramatically reduce set-up time on the press brake machine. This saving relies upon the setting of the die holder onto the bottom main beam only once. Once this is set, the individual single "V" dies can be then located into position.

2- The advantage of using single "V" tooling over double "V" tooling is that it enables the user to form components, where otherwise not possible due to the complex cross-section of the component

3- When an exchange of die is required, there are two possibilities : a ) with CLAMPS in standard position (0°) - the die is changed quickly by simply lifting out the used die and dropping the new die into position within the die holder. b ) with 180° reversed CLAMPS die can be fixed into position (ex. for step-bending)

Take off clamp piece, then reverse 180°

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DIE HOLDER FOR 1V DIES 69H 90 Type Die Holder 53400 (L) Die Holder 53400 (S) simply inserted 1V die :


Note: -attach die holder directly on the lower beam -mounting hardware and wedge blocks are included

H 50 / Type Die Holder 53300 (L) Die Holder 53300 (S) two possibilities of using

H 60 Ordernumber (Code) DX 533001 DX 533002 large 1V die, settled inserted 1V die

Length [mm] 1050 450 with clamps: without clamps: Weight [Kg] 34,2 14,6

Note: -attach die holder directly on the lower beam -wedge blocks are included -equiped with easy removable clamps

H 55 Type Die Holder 05500 (L) Die Holder 05500 (S)Ordernumber (Code) DX 055001 DX 055002


H 50 Type Die Holder 50008 (L) Die Holder 50008 (S)Ordernumber (Code) DX 500081 DX 500082


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1V DIE HOLDERS 70H 45,0 Type Die Holder 33006 (L) Die Holder 33006(S) to be used with 1V die H30 :


H 81,5 Type Die Holder 330 (L) Die Holder 330 (S) to be used with 1V die H30 :


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DIE HOLDER FOR 2V DIES 71H 34 Type Die Holder 292 (L) Die Holder 292 (S) with 2V die : with 2V-Rev. die :


H 39 Type Die Holder 290 (L) Die Holder 290 (S) with 2V die : with 2V-Rev. die :








H 10 Type Die Rail 300 (L) Die Rail 300 (S)Ordernumber (Code) DX 300001 DX 300002


NOTE : assembly incidentals are included

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MULTI OFFSET TOOL 72Type Set 320432 (L) Set 310432 (S)


Hardness [HRC] 45-50 45-50Hardness depth troughhardened troughhardened


[Tons/Foot] 30 30

IMPORTANT !- The tool is adjustable for various offset heights by a combination of shims and chamfer blocks.- Maximum material thickness : 3 mm (mild steel) or 2 mm (stainless steel)- Offset height range H = 1 mm to 10 mm- The setting chart (with tonnages) for 1 mm mild steel :

Please contact us for other setting charts of thicknesses.- For fine adjustments on die holder please use alignment jigs- Exemples :

Type Set 900439Ordernumber (Code) AC 900439

-The proper jig to guaranteeperfect alignment and finestadjustments in all planes-Set includes 2 pieces

shims : t=1,5mm t=3,0mm t=5,0mm

chamfer blockC0,5 -C1 -C2 -C4

to be set on die holder

small offset height (with shims)

large offset height (without shims)

Alignment jig

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GAUGE, STOPPER, RETRACTOR 73 FIXED 90° Type Side Gauge 930 SIDE GAUGE Ordernumber (Code) AC 930000

Weight [Kg] 1,5

NOTE :- Gauge small complexe parts accurately easily and economically

- Squares work to the backgauge - Ideal for setting small pieces- Fits 1V and 2V dies (max. 60 mm)- Quick and simple change-over from left to right handed set up

INDEXABLE Type Side Gauge 932 SIDE GAUGE Ordernumber (Code) AC 932000 NOTE :

Weight [Kg] 2,0- Gauge small complexe parts accurately easily and economically

- Squares work to the backgauge - Eliminates shearing inaccuracies- Fits 1V and 2V dies (max. 60 mm)- Quick and simple change-over from left to right handed set up

- Easily indexable within a ±45-degree range at 5 minutes increments for parts cut at an angle

- Ordernumber for the plate only : AC 932100

2V DIE Type Die Stopper 936 STOPPER Ordernumber (Code) AC 936000 NOTE :

Weight [Kg] 0,2 - Die stopper hold the various pieces of 2V sectionalised dies to ensure perfect bending.

- Quick and simple to locate on die rail 300

BENDING Type Protractor 935PROTRACTOR Ordernumber (Code) AC 935000 NOTE :

Weight [Kg] 0,15- The bending Protractor measures bend angles on the machine during the bending operation and helps you to calculate the necessary adjustments

- Equiped with four magnetic sides- Unusable for component angle measures

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SPECIAL TOOLING 74

WORKING-OUT OF BENDINGTECHNOLOGIES

ADAPTERS- Our staff can adapt Amada tooling to conventional press brakes, so you can enjoy the precision and convenience of the Amada style tooling

TOOLING MODIFICATIONS- Modifications of the tooling angle- Modifications of the tooling radius- Modifications of the tooling design

NEW PUNCH DESIGNS

NEW DIE DESIGNS

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AIR BENDING FORCE CHARTIf the kind and thickness t of the sheet material are known, the following information can be obtained from the chart :1. V-width to be used2. Pressure F required for 1 metre length [KN/m]3. Minimum bendable flange length bmin4. Inner bending radius ir on the sheet metal

V 4 6 7 8 10 12 14 16 18 20 25 32 40 50 63 80 100 125 160 200 250

bmin 2,8 4 5 5,5 7 8,5 10 11 13,5 14 17,5 22 28 35 45 55 71 89 113 140 175

ir 0,7 1 1,1 1,3 1,6 2 2,3 2,6 3 3,3 4 5 6,5 8 10 13 16 20 26 33 41

t M I L D S T E E L Rm ≈ 4 5 0 N/ mm2

0,5 4 30,6 6 4 4 40,8 7 7 5 4

1 11 10 8 7 61,2 14 12 10 8 7 61,4 15 13 11 10 9 81,5 17 15 13 11 9 81,6 17 15 13 11 10 9

2 22 19 17 15 13 112,3 25 23 19 17 15 122,6 28 25 22 18 14

3 34 30 24 19 153,2 34 27 22 17 143,5 33 26 20 16 13

4 43 34 27 21 174,5 44 34 27 21

5 52 42 33 26 216 60 48 38 30 247 52 41 33 269 67 54 43

10 85 67 53 4212 96 78 60 5516 136 107 8619 150 125 10022 160 13025 210 17030 240

t S T A I N L E S S Rm ≈ 7 0 0 N/ mm2

0,5 6 50,6 9 6 6 60,7 12 8 8 6 60,8 11 11 8 70,9 13 12 10 8 7

1 17 15 12 11 81,2 21 18 15 12 11 91,5 20 17 15 13 12

2 33 29 26 23 20 172,5 39 35 30 25 19

3 51 45 36 29 234 65 51 41 32 265 78 63 50 39 326 90 72 57 45 368 102 81 65 51

10 128 101 80 6312 144 117 90 8315 180 141 11420 250 208 16725 315 25530 360

Note:- the flange length is calculated for 90° bending. (bmin increase for acute angles)- pressure F is directly proportional with the tensile strength of sheet material. It means that

for soft materials, like Al (with Rm=200 N/mm2) : FAl = k Fmild-steel (k = 200/450) - table below shows the optimum relationship between material thickness and V-width for

bottoming

t thickness 0,5 -2,5 3 - 8 9 - 10 12 or more

V - width 6t 8t 10t 12t

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PUNCH Z33050PUNCH Z33050

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AMADA AUSTRIA GmbH

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180


PUNCH Z23521 ; Z23523DPUNCH Z23521 ; Z23523D

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AMADA AUSTRIA GmbH

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170 180


PUNCH 103 ; 1038PUNCH 103 ; 1038

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AMADA AUSTRIA GmbH

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160 170 180


PUNCH 211 ; 2118PUNCH 211 ; 2118

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AMADA AUSTRIA GmbH

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170 180

PUNCH 210 ; 2108PUNCH 210 ; 2108

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AMADA AUSTRIA GmbH

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PUNCH 110 ; 1108PUNCH 110 ; 1108

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AMADA AUSTRIA GmbH

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PUNCH 8 ; 49 ; Z20014 ; Z20056 ; Z24511 ; Z24513PUNCH 8 ; 49 ; Z20014 ; Z20056 ; Z24511 ; Z24513

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AMADA AUSTRIA GmbH

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160 170 180


PUNCH 704 ; 705 ; 7048 ; 7058PUNCH 704 ; 705 ; 7048 ; 7058

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AMADA AUSTRIA GmbH

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160 170 180


PUNCH 3 ; 0038PUNCH 3 ; 0038

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AMADA AUSTRIA GmbH

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180


PUNCH Z26011PUNCH Z26011

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160 170 180

PUNCH 454 ; 4548PUNCH 454 ; 4548

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

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RETURN BEND LIMIT GRAPHAMADA AUSTRIA GmbH PUNCH 4 ; 16 ; 147 ; 148PUNCH 4 ; 16 ; 147 ; 148

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160 170 180


PUNCH 116 ; 117 ; 1168 ; 1178PUNCH 116 ; 117 ; 1168 ; 1178

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160 170 180


PUNCH 0048 ; 0168 ; 1488 ; 1478 PUNCH 0048 ; 0168 ; 1488 ; 1478

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AMADA AUSTRIA GmbH

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160 170 180


PUNCH 0049 ; 0169 ; 1489 ; 1479PUNCH 0049 ; 0169 ; 1489 ; 1479

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AMADA AUSTRIA GmbH

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160 170 180


PUNCH 200 ; 201 ; 2008 ; 2018PUNCH 200 ; 201 ; 2008 ; 2018

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180


PUNCH 202 ; 203 ; 2028 ; 2038PUNCH 202 ; 203 ; 2028 ; 2038

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180


PUNCH 511 ; 512PUNCH 511 ; 512

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170 180


PUNCH 108 ; 109 ; 106 ; 107PUNCH 108 ; 109 ; 106 ; 107

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AMADA AUSTRIA GmbH

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180

PUNCH 113 ; 213PUNCH 113 ; 213

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PUNCH Z28831 ; Z29031 ; Z28833 ; Z29033PUNCH Z28831 ; Z29031 ; Z28833 ; Z29033

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180


PUNCH 453 ; 463 ; 155 ; 156PUNCH 453 ; 463 ; 155 ; 156

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AMADA AUSTRIA GmbH

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

RETURN BEND LIMIT GRAPHPUNCH 452 ; 462 ; 150 ; 151PUNCH 452 ; 462 ; 150 ; 151

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AMADA AUSTRIA GmbH

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170 180


PUNCH 514 ; 515 ; 544 ; 545PUNCH 514 ; 515 ; 544 ; 545

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

PUNCH 45 ; 46 , 50 , 51PUNCH 45 ; 46 , 50 , 51

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

PUNCH 516 ; 517 ; 546 ; 547PUNCH 516 ; 517 ; 546 ; 547

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10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

PUNCH 47 ; 48 ; 52 ; 53PUNCH 47 ; 48 ; 52 ; 53

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PUNCH 472 ; 157PUNCH 472 ; 157

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AMADA AUSTRIA GmbH

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press brake tooling - amada.fr · saw blades and press brake tooling.following thorough examination...

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