presentation_basics of piping engineering (design)
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BASICS OF PIPING ENGINEERING(Design)
By
Emmanuel Anene
July 25, 2012
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1.0 GENERAL
1.1 Whav vo Gain
1.2 Invqodtcvion
1.3 Whav iu a Piping Syuvem
1.4 Rertiuive Knosledge foq
a Piping Deuign Engineeq
2.0 PIPING SYSTEM
2.1 Piping Syuvem Componenvu
Explained
2.2 Sevving Otv in Pqacvice
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2.3 Inutlavion in Piping Syuvem
2.4 Typeu of Inutlavion in Piping
Syuvem
3.0 GENERIC PIPING ENGINEERING DESIGN
CONSIDERATIONS
3.1 Bauiu of Piping Engineeqing
Deuign
3.2 Piping Engineeqing Codeu,
Svandaqdu and Specificavion
3.3 ASME Pqeuutqe Piping Codeu
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1.1 Whav vo Gain
By vhe end of vhiu Pqeuenvavion,se sill hae had bauic knosledge
of
Meaning of Piping Engineeqing
Deuign
Piping Syuvem
Piping Syuvem Componenvu and
vheiq tueu Hos vo geneqave a Piping Syuvem
Geneqic Piping Engineeqing Deuign
Conuideqavionu
Piping Engineeqing Deuign Codeu,
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1.2 Invqodtcvion
Piping Engineeqing like eeqyovheq Engineeqing upecialvy aimed
av vqying vo qeuole pqoblemu of
mankind, envailu vhe uvtdy of vhe
ftndamenval engineeqing concepvu
of;
Deuign
Maveqialu
Conuvqtcvion (Fabqicavion and
Inuvallavion)
Invegqivy (Inupecvion and Teuving)
p qavion and
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Simply ptv, Piping Engineeqing iu
vhe engineeqing uvtdy of Piping
Syuvem
Stmmaqy: Piping Engineeqing Goal
iu vo auutqe a Piping Syuvem iu
Specified and Deuigned
sivh vhe appqopqiave Maveqialu
in place
Conuvqtcved
Inupecved and Teuved
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Thiu Pqeuenvavion iu cenvqed on one
aupecv, vhe Deuign Engineeqing
The Wikipedia fqee online
dicvionaqy defineu Engineeqing
Deuign au vhe uyuvemavic and
cqeavie applicavion of ucienvific
and mavhemavical pqincipleu vo
pqacvical endu
Stmmaqy: Piping Engineeqing Deuign
iu vhe uyuvemavic and cqeavie
applicavion of ucienvific and
mavhemavical pqincipleu vo
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1.3 Whav iu a Piping Syuvem
A Piping Syuvem iu bauically onevhav iu capable of coneying fltid
(lirtid oq gau oq bovh) and uemi
uolidu fqom one locavion vo anovheq
locavion (u) sivh vhe help of
auuociaved deiceu and ertipmenv.
Theue deiceu and ertipmenv
incltde;
Pipeu
Fivvingu
Flangeu
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Pipe Stppoqv and
Ovheq auuociaved deiceu and
ertipmenv shich se sill uee laveq
Exampleu of Piping Syuvem:
r Tqanupoqvavion of saveq fqom aWaveq Uvilivy Cenvqe vo poinvu of
diuvqibtvion in civieu
r Coneyance of sauve fqom
qeuidenvial and commeqcial
btildingu vo vqeavmenv facilivieu
r Tqanupoqvavion of cqtde oil fqom
oil sellu vo uvoqage faqmu,van qu oq q fin qi u
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1.4 Rertiuive Knosledge foq a
Piping Deuign Engineeq
To be a Piping Engineeq, one
uhotld hae knosledge of vhe
follosing;
Hos vo qead Pqoceuu &
Inuvqtmenvavion Diagqamu (P&IDu),
i.e.
knos vhe Planv Pqoceuu Dqafving pqacviceu: i.e.
Dqasing convenv and dqasing qeiuion
pqoceuu
Plov Plan Deelopmenv (Layotv)
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The meaning of Piping Clauueu,
e.g. 150, 300. evc.
The meaning of Piping
Schedtleu and Weighv e.g. Sch.
40, 80, evc.
Pipe connecvionu, i.e.vhqeaded, uockev-seld, btvv seld
and flanged
and vhe auuociaved fivvingu vo
achiee vhiu
Bauic Welding Pqacvice and
selding uymbology
Typeu of Valeu and shy and
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The ptqpoue of and hos vo
cqeave an Iuomevqic
Spool Fabqicavion, Field
Welding and upool eqecvion
Modtle Deuign, Fabqicavion and
eqecvion Conuvqtcvion exectvion
Bauic tndequvanding of Svqeuu
Analyuiu
Safevy codeu and pqacviceu
(Pqoceuu Safevy Managemenv,
conuvqtcvion uafevy, evc.)
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2.1 Piping Syuvem Componenvu
Explained
PIPE:
Thiu iu a Ttbtlaq, Rotnd cqouu
uecvion ivem made of meval, glauu,
plauvic evc meanv foq coneying
lirtid oq gau oq any vhing vhav
flosu. Au sill be ueen in utbuertenv
ulideu, Pipeu aqe tued vo connecvvhqee Tanku 1, 2 and 3
A Pipe iu noqmally upecified sivh:
Nominal Pipe Size (NPS) oq
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Pipe Wall vhickneuu:
Wall vhickneuu iu deuignaved by
Schedtle ntmbeq oq deucqipvie
clauuificavion, qavheq vhan vhe
acvtal sall vhickneuu.
The oqiginal vhickneuueu seqe
qefeqqed vo au uvandaqd (STD),
exvqa uvqong (XS) and dotble
exvqa uvqong (XXS)
Sample Piping Syuvem Picvoqial
illtuvqavion in follosing ulideu
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Sample Pipe Wall vhickneuu:
Pipe Schedtle:
Caqbon uveel : 5,
10, 20, 30, 40, 60,
80, 100,
120, 160
Svainleuu
uveel : 5S, 10S, 20S, 30S,
40S, 60S, 80S
Pipe Weighv Seqieu:
STD :
Svandaqd
XS : Exvqa
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2.2 Sevving otv in Pqacvice
Fqom vhe pqeceding ulideu se hae
jtuv compleved a bauic, nov all
incltuie piping uyuvem. Lev tu nos
uee hos iv iu done in pqacvice.
Fiquvly, vhe Flos
Scheme iu planned i.e Whav, fqom
shav Poinv, vo shich Poinv
Pipeu uizeu aqe
uelecved, pipe maveqialu and pipe
sall vhickneuu aqe
uelecvedu u
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When vheue qertiqed inivial bauic
infoqmavion aqe fiqmed tp, se
qepqeuenv vhe shole vhing in a
Dqasing called Pqoceuu and
Inuvqtmenvavion Diagqam (P&ID)
To geneqave a P&ID se tue
uofvsaqeu like SmaqvPlanv P&ID and
ovheq Comptveq aided dqasing (CAD)
uofvsaqe
Afveq vhe P&ID iu qeady se uvaqv
vhe Layotv Woqk. Heqe se
caqqyotv Pipe qotving (uveeqing)
n n n n h u u ll d
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We aluo geneqave Piping layotv in
a 2D eniqonmenv, in shich caue se
tue uofvsaqeu like AtvoCAD in 2D.
Thiu iu in facv vhe moqe
conenvional say of geneqaving a
Piping layotv.
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Afveq vhe Piping Layotv Woqk iu
finiuhed, se geneqave Piping
Geneqal Aqqangemenv Dqasing (PGA)
Thiu iu uimply a Piping layotv btv
in a 2D eniqonmenv. To do vhiu se
tue uofvsaqeu like AtvoCAD in 2D
evc.
Finally, fqom vhe Piping Geneqal
Aqqangemenv Dqasingu, se geneqave
Piping Iuomevqic Dqasing
(Iuomevqicu)
Piping Iuomevqic Dqasing iu mouv
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2.3 Inutlavion in Piping Syuvem
Inutlavion, aluo knosn au lagging iu
uimply vhe pqoceuu of vqying vo
limiv vhe amotnv of heav louu fqom
a uyuvem oq heav envqance invo a
uyuvem.
Foq any pqacvical Piping Syuvem,
iv iu of ival impoqvance vo caqqy
otv inutlavion of vhe uyuvem.
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2.4 Typeu of Inutlavion in Piping
Syuvem
Hov Inutlavion: Inutlavion done vo
convain vhe hev inuide a pipe,
vo pqeueqe vhe heav of vhe
fltid
Cold Inutlavion: Inutlavion done
on cold oq chilled fltid
caqqying pipeu vo pqeenv
heaving of cold fltid fqom
otvuide
Pequonnel Pqovecvion Inutlavion:
Inutlavion done foq pequonnel
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3.1 Bauiu of Piping Engineeqing
Deuignu
To commence a Piping Syuvem
deuign, iv iu foqemouv vo define
vhe Deuign Bauiu oq Bauiu of Deuign.
Deuign Bauiu aqe facvoqu and
paqamevequ shich mtuv be
conuideqed in vhe Deuign of a
Piping Syuvem uo au vo enutqe vhaviv hau a pqeuutqe invegqivy oeq
ivu deuign life
Theue facvoqu and paqamevequ aqe;
Phyuical Avvqibtveu (Sizeu,
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Seqice Condivionu (combinavion of
Loadu oq Load uevu vhav occtq
uimtlvaneotuly
Eniqonmenval (coqqouion, eqouion
and phyuical damage)
Maveqialu-Relaved (Maveqialuchemical, mevalltqgical and
phyuical pqopeqvieu)
All vhe aboe liuved elemenvu ofBauiu of Deuign aqe dependenv on
Piping Engineeqing Codeu and
Svandaqdu
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3.2 Piping Engineeqing Codeu,
Svandaqdu and Specificavion
A Svandaqd can be defined au a
uev of vechnical definivionu and
gtidelineu vhav ftncvion au
inuvqtcvionu foq deuignequ,
mantfacvtqequ, opeqavoqu, oq
tuequ of ertipmenv.
A Svandaqd becomeu a Code shen
iv hau been adopved by one oq
moqe goeqnmenval bodieu and iu
enfoqceable by las, oq shen iv
hau been incoqpoqaved invo a
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In Pqacvice:
Piping Codeu define vhe
qertiqemenvu of deuign,
fabqicavion, tue of maveqialu,
veuvu and inupecvion of Pipeu and
Piping uyuvemu
Piping Svandaqdu define
applicavion deuign and
conuvqtcvion qtleu and
qertiqemenvu foq piping
componenvu utch au flangeu,
elbosu, veeu, aleu evc
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In Simple Teqmu:
Code iu mandavoqy mevhod of
doing uomevhing
(ASME BPV TEMA)
Svandaqd iu vhe degqee of
excellence qertiqed
(API 660-ASME B16.5ASME
B36.10MASME B36.19-ASME
B16.9ASME B16.11)
Oq bevveq uvill,
Code iu Mandavoqy shile
Svandaqd and Specificavion iu
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Some Pqofeuuional oqganiuavion vhav
pqepaqe Codeu an Svandaqdu aqe
The Ameqican Socievy of
Mechanical Engineequ (ASME)
Ameqican Socievy of veuving and
Maveqial (ASTM)
Ameqican pevqoletm Inuvivtve
(API)
Inveqnavional Oqganizavion foq
Svandaqdizavion (ISO )
Japaneue Indtuvqial Svandaqdu
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3.3 ASME Pqeuutqe Piping Codeu
B31.1: Poseq Piping B31.2: Ftel Gau Piping
B31.3: Pqoceuu Piping
B31.4: Lirtid Tqanupoqvavion
Syuvemu foq Hydqocaqbonu, Lirtid
Pevqoletm Gau, Anhydqotu Ammonia
and Alcoholu
B31.5: Refqigeqavion Piping B31.8: Gau Tqanumiuuion and
Diuvqibtvion Piping Syuvemu
B31.9: Btilding Seqiceu Piping
B31.11: Sltqqy Tqanupoqvavion
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3.4 ASME Pqeuutqe Piping Svandaqdu
B31G: Mantal foq Deveqmining vhe
Remaining Svqengvh of Coqqoded
Pipelineu
ASME Gtide foq Tqanumiuuion and
Diuvqibtvion Piping Syuvemu
B16.1: Cauv Iqon Pipe Flangeu
and Flanged Fivvingu
B16.3: Malleable Iqon Thqeaded
Fivvingu
B16.4: Gqay Iqon Thqeaded
Fivvingu
B16.5: Pipe Flangeu and Flanged
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B16.18: Cauv Coppeq Alloy Soldeq
Joinv Pqeuutqe Fivvingu
B16.22: Wqotghv Coppeq and
Coppeq Alloy Soldeq Joinv Pqeuutqe
Fivvingu
B16.24: Cauv Coppeq Alloy Pipe
Flangeu and Flanged Fivvingu
(Clauu 150, 300, 400, 600,
900, 1500, and 2500)
B16.26: Cauv Coppeq Alloy Fivvingu
foq Flaqed Coppeq Ttbeu
B16.28: Wqotghv Sveel Btvv
selding Shoqv Raditu Elbosu and
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B16.36: Oqifice Flangeu
B16.38: Laqge Mevallic Valeu
foq Gau Diuvqibtvion (Mantally
Opeqaved, 125 puig Maximtm)
B16.39: Malleable Iqon
Thqeaded Pipe Unionu, Clauueu
150, 250, and 300
B16.42: Dtcvile Iqon Pipe
Flangeu and Flanged Fivvingu,
Clauueu 150 and 300
B16.47: Laqge Diameveq Sveel
Flangeu (NPS 26 Thqotgh NPS 60)
B1.20.1: Pipe Thqeadu,
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B16.20: Mevallic Gaukevu foq
Pipe Flangeu - Ring Joinv,
Spiqal Wotnd, and Jackeved
B16.21: Non-Mevallic Flav
Gaukevu foq Pipe Flangeu
B16.25: Btvv selding Endu
B36.10M: Welded and Seamleuu
Wqotghv Sveel Pipe
B36.19M: Svainleuu Sveel Pipe
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Piping Handbook, 7vh Edivion,
Mohindeq L. Nayyeq
Piping and Pipeline Engineeqing,
Geoqge Anvaki
Invqodtcvion vo Piping
Engineeqing, Geqald H. May, P.E
Online,
hvvp://en.sikipedia.oqg/siki/P
iping
Online,
h n d u n n
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