presentation solid waste treatment plant for africa jan 14
TRANSCRIPT
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LEMNA INTERNATIONAL, INC., USAMinneapolis, Minnesota
Founded in 1983 Specializes in• Infrastructure, Environmental
and Energy projects• Resources Recovery
Services• Design/Build with financing• Build-Operate-Transfer (BOT)• Financial solution• Process Technology• Planning, Management & Operation
Global Reach• Has completed 500 projects
in 21 countries• Based in the USA
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• In most countries, solid waste are being dumped in landfills which take up a lot of land and pollute surface and groundwater, ruin soils. and create smell, insects and rodent problems.
• With increased populations in urban centers around the world, this problem is becoming more serious with every passing day. People object to living near these dumps which pose health problems and affect their livelihood.
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• Lemna pioneers the concept of a Lemna Eco-Center which is an integrated facility to treat and recycle solid waste on a large scale.
• These centers can treat 1,000 to 3,000 tons per day of municipal waste, servicing population of 1 million and up.
• We require much less land than landfills and will not ruin land and generate pollution to the air, surface and groundwater.
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The first Lemna Eco-Center is located in Ho Chi Minh City, the largest city in Viet Nam with a population of over 12 million people. This facility has a capacity of 1,200 tons per day and can be expanded to over 2,000 tons per day. It is operating since 2010 and serves as a model for the world in solid waste treatment and recycling.
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• Lemna is prepared to implement such systems all over the world, especially for large urban centers in Asia, Africa, and elsewhere.
• We will design, construct, provide equipment and technology, and operate such plants.
• We will also structure the complete financing package for these projects.
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Project Planning:
1. Client agrees in principle to supply land and deliver solid waste to a Lemna Eco-Center on a long-term basis.
2. Lemna will conduct a Feasibility Study and Investment Report to determine viability of project (including site investigation).
3. Lemna will present the findings to be verified by an independent National or International Expert appointed by the client if required.
4. A long-term contract will be negotiated with the client.5. Lemna will structure and arrange for the project financing. 6. Final design will be conducted by Lemna.7. Construction will be performed by international and local
construction firms to national standards.8. Technologies and technical processes will be provided by
Lemna.9. Lemna will train a local team under Lemna’s supervision for
operation.
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VIETSTAR SOLID WASTE TREATMENT PLANT THAI MY VILLAGE, CU CHI DISTRICT, HCM CITY
Tipping area
Waste sorting areaPlastic recycling
Weighbridge
Composting area
Final compostprocessing
Workshop
INVESTOR, OWNER & OPERATOR: LEMNATOTAL INVESTMENT: 63 MILLION USD
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WASTE CHARACTERISTICS
Mixed Solid Waste, more than 15 compositions.
Loose and inside bags.
Strong smell when arrive.
High humidity 65%-75% moisture content, leachate.
Seasonal and regional change in composition.
Aggressive environment.
Containing unwanted materials harming to mechanical
equipment like nylon strings, clothes, wood and
construction waste.
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MIXED MUNICIPAL SOLID WASTE
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LANDFILL RECYCLING Large land area required Area of land required is less than for landfill
Expensive and extensive site preparation needed Site preparation is simple and inexpensive
Lining must be provided for each cell, potential leachate pollution
LITTLE lining needs to be provided where necessary
Gas venting or collection system must be included NO gas venting or collection required
NO air emissions collection and treatment required
NO air emissions collection and treatment required
NO ash handling system is necessary NO ash handling system is necessary
Leachate and gas monitoring requiredUnforeseen potential pollution to the environment
NO monitoring requiredNO potential pollution
No saleable by-product produced Free incoming materials to produce saleable by-product : COMPOST, PLASTIC PELLET,
CLEAN SOIL, RDF, ETC.
Medium capital costs Medium capital costs
Low operations & maintenance costs Medium operations & maintenance costs
COMPARISON OF SOLID WASTE MANAGEMENT TECHNIQUES
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Mixed Solid Waste with high moisture content only suitable for landfilling or recycling, since incineration is very expensive (high energy consumption), while landfilling requires large land areas that is not a suitable alternative for any large urban center in the world
LEMNA selected to develop recycling plant as an optimal solution for the
Municipal Solid Waste
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CONSTRUCTION
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VIETSTAR FACILITY
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CURRENT FACILITY LAY-OUT
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PROCESS FLOW
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WASTE RECEIVING AND SORTING
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SORTING EQUIPMENT
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WASTE SORTING EQUIPMENT
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WEIGH BRIDGE
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TIPPING AREA – WASTE RECEIVE
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LOADING WASTE FOR SORTING
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SORTING LINE
BAG BREAKER TO BREAK PLASTIC BAGS
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SORTING LINE
TROMMEL SCREEN FOR WASTE SEPARATION
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SORTING LINE
MAGNETIC SEPARATOR - CONVEYORS ORGANIC MATTER FOR COMPOSTING
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MANUAL SORTING FOR PICKING PLASTICS
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PLASTICS FOR RECYCLING
MATERIALS FOR RECYCLING
ORGANICS FOR COMPOSTING
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PLASTIC RECYCLING EQUIPMENT
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Quality control at conveyor belt
Production
Product testing
Bagging
Store & Inventory
Meeting criteria
Meeting criteria
Re-Process
Not meeting criteria
Preliminary cleaning of incoming materials
Quality control of materials
Material weighing
Not meeting criteria
PLASTIC PROCESSING
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Plastics from waste is very dirty, we first shred it and let it goes through the sand remover to separate contamination
PLASTIC PROCESSING (Cont’d)
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• After elimination of undesirable components, materials enter the production lines
• They will be shredded into small pieces, size 30mm-60mm.
• They will be next washed in washing tank and gone through high speed washer
PLASTIC PROCESSING (Cont’d)
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• Dewatering in centrifugal machine at high speed before entering dryer
• Blower will suck materials into silo then screw materials to the extruder at 1900C – 3200C.
• Materials will be transformed from a liquid phase to solid pellets after cooling and cutting for bagging and storage
PLASTIC PROCESSING (Cont’d)
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PLASTIC PROCESSING (Cont’d)
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PLASTIC PRODUCTS
We can separate clear plastics and color plastics to get final HDPE pellets as follows:
Selling price of clear HDPE is 1.5 to 2 times the price of black HDPE
Clear HDPE Black HDPE
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Recycled plastic are used to make HDPE products. They are accepted in the market place and being sold as aluminum plates for the construction sector, HDPE pipes and pallets, etc.
FINAL PRODUCTS
Aluminum composite panels
Water – Pipes Plastic - Pallets
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WASTE WATER TREATMENT
LAGOONWASTE WATER
TREATMENT PLANT
RE-USE TREATED WATER FOR WASHING PLASTICS
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COMPOST TURNING – PHASE I
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COMPOST SIEVING PHASE I
SIEVING MACHINE SCREEN OF SIEVING MACHINE
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COMPOST ING PHASE II
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FINAL COMPOST SIEVING
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BASIC COMPOST BAGS
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SELLING COMPOST
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ENHANCED COMPOST(BIO-ORGANIC FERTILIZER)
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REJECTS FROM SORTING AND COMPOSTING - RDF PRODUCTS
(REFUSE DERIVED FUEL)
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In summary:
Instead of burying solid waste, a Lemna Eco-Center recycles waste.
1. Plastic recycling to produce pellets which can be used for manufacturing plastic products locally or for export.2. High-quality organic compost which can reduce the use of chemical
fertilizers. This product will also rejuvenate soils damaged by chemical fertilizers and overuse of crop planting.
3. Harmful waste landfills will be reduced and eventually eliminated. Lemna Eco-Centers will not damage land and will create local jobs for thousands of people. We also require much less land than landfills.4. The cost of a Lemna Eco-Center is much less than the cost of a waste incineration plant.5. Lemna will provide a turnkey service to design, build and operate such plants.6. Lemna will also help arranging financing for such plants.
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Thank you for your
attention