Ｓｅｓｓｉｏｎ IIAbout the Safe Sanitation

of　Working-place

By Yukio Ando

JDRA (Japan Drum Reconditioners’ Association)

The Heinrich Law

1 serious accident/disaster

29 slight accidents/disasters

300 slight accidents/disasters

The Survey Result of Near-Miss Examples (1)

Q: Were there work-related injury & Accident within the past 3 years?

The Survey Result of Near-Miss Examples (2)

Q: Is your company doing the safety & Sanitation Education for Employees?

The Survey Result of Near-Miss Examples (3)

Q: Is your company doing any action about the safety & Sanitation?

Yes53%

No47%

The Survey Result of Near-Miss Examples (4)

◆◆ Specific examples of the action ◆◆A study meeting in Group ActivityA Factory meeting coping with “The Report of Near-Miss

Experience & KY (Dangerous prediction)” to ImprovePerform Safe Patrol, Carry out Site maintenance on

Saturday attendance, Recruit Safety Marking/Slogan, Commendation etc.

Carry out Safety Education & Safety-week eventConfirm Precautions at every Morning MeetingEstablishment/holding the Safety & Sanitation Committee

to Monitor 5S Activity (Tidying, Order, Cleaning, Cleanliness &

Discipline)Reporting the Indication, Precaution, Awakening &

Improvement at Environmental Safe Sanitation monthlyAnd so on ……

The Form of Query

Occurrence Date Weather:Occurrence Place Circumstances

Problem of Facility

Problem of Work Method

Problem of yourself (Unstable action was taken?)

Applicable Mind & Body Analysis

Summary

The Report of Near-Miss Examples

What kind of problems was there (Unsafe situation or action)?(The situation when problem occured and the measures to be thought)

Future MeasuresProblem of Work Environment

The Specific Near-Miss Example (1)

I took a rest relaxing too much and was upset

I was upset and in a hurry

Never close a shutter in addo height, but close more than 2M inheight

When coming back to my working post after a breakThe site of Factory

I struck my head by the half opened shutter

Occurrence PlaceCircumstancesSummary

ResponseQuery

Future Measures

Problem ofyourselfApplicable Mind &Body Analysis

The Specific Near-Miss Example (2)

ResponseOccurrence Place

QueryDrum stock yard

Circumstances Stock confirmationSummary I was almost dropped from the top of piled drumsProblem of WorkingMethod Climbed onto a drum of unstable stacked piles

Future Measures Prepare a stepladder and never climb onto a drumProblem ofyourself I didn't wear a helmet

Applicable Mind &Body Analysis I didn't think deeply and thought it was safe. I lost the balance.

The Specific Near-Miss Example (3)

Query ResponseOccurrence Place Remanufacturing LineCircumstances While cutting a Top Head

Summary Gloves caught by a cut- edge and hand was almost caught by therotating cutter

Problem of FacilityApparatus Put a safety cover over the dangerous place of Rotating Power

Applicable Mind &Body Analysis I didn't think deeply. My hand worked unconsiously.

Future Measures Never touch a rotating power and posted a a warning. Change ofthe glove material (Cotton to Rubber).

Problem ofyourself Having touched with a rotaring object

The Essence of Near-Miss Problems

Applicable Mind and Body Analysis

I was in a hurryI didn’t think deeply

My Hand worked unconsciously

No Rule for the WorkplaceNo ability to Manage & Control

the Rule

The RoomFor

Improvement

Thank You!Arigato!

Yukio Ando

JDRA (Japan Drum Reconditioners’ Association)