presentasi orientasi n early qcc

8/9/2019 Presentasi Orientasi n Early QCC

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PROFIL JOBSITE BIMO


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pt mining services - bimo


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BINUNGAN MINING OPERATION

ENGINEERING

PRODUKSI

PLANT

LOGISTIK

SHE

FA

HCGA

BIMO


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STRUKTUR ORGANISASIJOBSITE BIMO

Christian Cahyana H.

Project Manager

Muh. Hawari

EngineeringSection Head

Sub Section

Yoseph Danang

ProductionSection Head

Sub Section

Edi Susanto

PlantSection Head

Sub Section

Achmad Aan N.

SHESection Head

Sub Section

M. Farouk

LogisticDeputy Section Head

Sub Section

Andre Ibnu A.

FAAct. Supervisor

Sub Section

Agus Nugroho

HCGASection Head

Sub Section

Dellyar Wildansyah

PDCA Officer


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HCG SECTION

HCGA

Facilitiy &Service

Infrasctructure ITGA

Purchase

CSR(Customer Support

Relationship)

HCSupport

HCDevelopment

Man

Power

Recruit

ment

General

service

Sarana

Eksternal :

Goverment

Relarionship

Comunity

Development,Pengembangan

masyarakat lingkar

tambang

Internal :

Hubungan karyawan

(Serikat Pekerja)

dengan Management

Pengelolaan

sistem

telekomunik

asi dan

jaringan IT

Kebutuhan

Infrastruktur Pembelian

item

Man Power

Development


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F SECTION

SectionHead

SupervisorGroupLeader

Admin

Pencatatan dan Pelaporan TransaksiKeuangan

Payment

Monitoring Deviasi Budget

Gross Profit (GP) Report

KEGIATAN

VendorLOG

HCGA

FA

Purchase

RequisitionPurchase

Order

Invoice

Invoice

Costumer

FA PROCESS


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SHE SECTION

SHE

OperationTraining &

DevelopmentSystem & Development Environment

Pengadaan

APD

Accident

Recording,

Investigation,

& Analyze

Rambu K3L

Pelatihan K3LM Induksi

Safety Meeting, Safety Talk

Inspeksi harian, Inspeksi

gabungan

Hazard report

Safety Behaviour

Observation (SBO )

Pembuatan Mine Permit

dan Simper

Fasilitasi &

monitoring

pelaksanaan dan

pengelolaan limbah

B3


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PLANT SECTION

PLANT

Track WheelSupport and

Facilities

Plant SiteDevelopment

Plant Safety

Plant EngineerMaintenance

Planning

MaMS


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MAINTENANCE PROCESS

PredictiveMaintenace(SCHEDULED)

Program AnalisisPelumas (PAP)

Program Pemeriksaan

Unit (PPU)Program Pemeriksaan

Mesin (PPM)

Program PemeriksaanUndercarriage (PPU)

BackLog

PreventiveMaintenance

(SCHEDULED)

Periodic Maintenance(Periodic Inspection,Daily Check, Periodic

Service)MidLife

General Overhaul (GOH)

CorectiveMaintenance(UNSCHEDULED)

Repair & Adjusment

Breakdown Maintenance

Physical Availability

Mean Time Between Failure (MTBF)

Mean Time To Repair (MTTR)

Maintenance Ratio

KPI


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LOGISTIC SECTION

Receiving &

Binning

Issueing &Packing

Stock taking

Rekonsiliasi

Housekeeping

Katalog

Analisa fast

moving item Setting ROP &

ROQ

Adjustment Stock

Analisa Slow

moving

BackLog

Part GOH &

MidLife

Mapping Supplier

Order Process

Requisition Quotation

Comparison

Purchase Order

(PO)

Receiving &

Binning FOG

RefuellingFOG Stock taking

FOG

Rekonsiliasi

FOG

Housekeeping

Parts Availability

Inventory Turn Ov er ( ITO)

Discreapancy

Lead Time Purchase Order (PO) CreateLead Time Supply Supplier

KPI

LOGISTIC

Inventory Warehouse Purchase FOG(Fuel, Oil, Grease)

SCMS


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WAREHOUSE

INVENTORY Supplier

PURCHASING

All Site/Distric

PLANT

FOGSupplier/

Transportir

Storage

Pit Stop, Lub

Truck, Workshop

Equipment

Maintank/

Fuel Truk

MIT

LOGISTIC PROCESS


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PRODUCTION SECTION

PRODUCTION

Pit ServiceMan PowerSupport &Equipment

PitDrilling &Blasting

OB removal &

coal getting

Mengawasi

proses loading

dan hauling di

lapangan

Mengatur dan

mengontrol

proses

pengeboran

dan peledakan

Menganalisa

hasil ledakan

Cost blasting

Land Clearing

Top Soil

Removal Penyiapan

pekerjaan

Rehabilitasi

Tambang/

Disposal

Penerangan

Tambang

(Lighting)

Dewatering

Road

Maintenance

WMP

Maintenance

Roster Man

Power

Koordinasi

ketersediaan

alat dan

operator

UA (Uti l ity Avai labi l i ty)

Mencapai Target Produksi OB dan CoalKPI


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DESIGN

ENGINEERING

LAND CLEARING

ROM/CPP

SOIL REMOVALSTOCK

SOIL

EKSPOSE

BATUBARA

DISPOSAL MANAGEMENT

OVERBUDEN

RIPPING

COVERING SOIL

BLASTING

IN PIT

DUMPOUT PIT

DUMP

COAL GETTING

COAL

CLEANING

PIT

DEWATERING

DUST CONTROL

ROAD

MAINTENANCE

PRODUCTION PROCESS

COAL HAULING


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ENGINEERING SECTION

ENGINEERING

Mine Survey

Surveyor

Mine Plan

Pit Control

Project Control

Minimasi Slippery Time

Meningkatkan Cycle Speed

Fuel Ratio

Cost Subcont

Blasting Recovery

Deviasi Join Survey

KPI


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CUSTOMER

PRODUCTION

GENERAL

SUPPORT

MANPOWER &

INFRASTUKTUR

LONG TERM SHORT TERM

PLANNING &SCHEDULLING

SURVEYING

PLANNING &SCHEDULLING

SURVEY

PIT CONTROL

PROJECT

CONTROL

MONITORING& CONTROL

INVOICING

DESIGN

ENGINEERING PROCESS


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Pit Control

tivities

MONITORINGKESESUAIAN FLEETTERHADAP PLAN

MONITORINGPEKERJAAN PITSERVICE

PENGECEKAN DISPOSAL

SETTING FLEET& JOBPENDING SHIFT 2

MENYIAPKAN FORECASTBATUBARA

PERENCANAAN LOKASI

PENGEBORAN DANPELEDAKAN

PEMBUATAN REPORTRCM & GMP

DAILY TECHNICALMEETING


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THE

PROJECT


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Tema : Cycle Speed

Job Site BIMO

2012


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Cycle Speed; kecepatan yang dihasilkandalam satu siklus Loader-Hauler (km/jam)

Cycle Time; waktu satu siklus Loader-Hauler

(menit)

TRAVEL TIME; WAKTU YANG DIBUTUHKAN HAULERUNTUK MENEMPUH JALAN DARI FRONT LOADING

SAMPAI DUMPING POINT(MENIT)

Cycle Time rendah, Cycle Speed tinggi,

ProduktiVitas tinggi.


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Variabel yang mempengaruhi Cycle Speed

Working Geometry

Manuver unit Loadingmaupun Hauling

Material Blasting

Kondisi material blasting berpengaruh pada kinerja unit

Hauling maupun Loading

Road Condition Performance unit Hauling saat travelling

Hauling Distance

Semakin dekat jarak, semakin sulit hauler mencapai steady

speed-nya

Disposal Management Kondisi dan geometri disposal


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Contoh Perhitungan Cycle Speed


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Nilai Cycle Speedjobsite bimoJanuari September 2012

-

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

20.00

JAN FEB MAR APR MEI JUN JUL AGS SEP

AKTUAL

TABLE

Rata-rata pencapaian selama bulan Januari sampai September 2012 adalah 73,1 %


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Masalah Foto StratifikasiPerformance operator Man

Jalan bergelombang Material

Manuver unit kurang

optimal

Methode

Jalan berdebu Enviro


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Material Man

Methode Enviro

DIAGRAMFISHBONE

Jalan berdebu

Dust Suppresion

kurang optimal

Manuver Unit

Working geometry

Material pembentuk

jalan kurang baik

Material penyusun

jalan tercampur

lumpur

Performance

operator

Operator tidurterlalu larut


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PROJECT SCOPE

Ruang lingkup yang diimplementasikan pada Projectiniadalah Cycle Speed pada kegiatan Loading-Haulingdi Pit

H4Ext.

Data historis yang digunakan sebagai acuan adalah data

Cycle Speed dari bulan Januari sampai September 2012


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Terima kasih ....


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STRUKTUR ORGANISASI FA

Supervisor

Finance & AdminSection Finance & Admin

Head : (vacant)

Finance Clerk

Andre Aulia, (ACT) Nisna Rafika

Group Leader

Finance & Admin

Maria Ulfa


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STRUKTUR ORGANISASI SHE

Section SHE

Head : Achmad Aan N.

Supervisor SHE

Vacant

Group Leader SHE

1. Operation :

Hendrikus

2. Training & Development :

Dian Karitri W3. System & Development :

Prasetyo Joko Pranoto

4. Environment System

Hasyim Murdiyanto

SHE Clerk

Evi Kafatul J

Plant SHE (Reps)

Suparno

SHE Field Support

Isnawan


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STRUKTUR ORGANISASI LOGISTIK

Group Leader FOG

Sudiyanto, Karni Chandra

Group Leader Inventory

Group Leader Warehouse

vacant

Section Logistic

Head : M. Farouk (act. Dpty)

M. Erwin

Group Leader Purchasing

Rukly Febriana

Supervisor Logistic

vacant

Admin FOG

Driver FOG

Purchasing Clerk

Purchasing Clerk

Receiving & Binning Clerk

Issuing & Packing Clerk

Inventory Control

Cataloguer


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STRUKTUR ORGANISASI PLANT

Planner Maintenance

Track Type : Rizqi Kurniawan

Wheel Type : Hery Sofianto

Support & Facility

PTA : Vacant

Supervisor Plant

1. Track Type :

Aris Totok P.2. Wheel Type :

Solichin

3. Support & Faci lity :

Rokani

SectionPlant

Head : Edi Susanto

Instructor Plant

Anjas A, Indra S

Officer Plant Site Development

Vacant

Officer Plant Engineering

Rhandyawan, Budi NUgraha

Supervisor Maintenance Planning

Mulato

Group Leader Plant

1. Track Type :

Yanto, Totok PC

2. Wheel Type :

Bertha, JusmanS, Wair

3. Support & Faci lity :

- Support : Siswanto,

,Erwin R.H, Tri Sulistiono

- Fabrication : DedikE.

- Component Rebuild :

Vacant

- Tire : Eko M., Eka S.

Plant Safety

Suparno


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STRUKTUR ORGANISASI PRODUKSI

Section Production

Head : Yosep DanangS

Dept : Daniel Yosa

Supervisor Production

Iqbal A,

Bidron P, Made Adi S

Supervisor Drill & Blast

Edy Sayoga

Supervisor Man Power

Support & Equipment

Syahriel

Group Leader Man Power

Support & Equipment

L. Maksimus, Zaini

Group Leader Pit Service

Damianus Sion, Anzar

Supervisor Pit Service

PormanSilalahi

Group Leader Production

Hendy G, Heri S, Ervin M, Ilmawan K,

Hanafi, M. Basuki, Ifan,

Esra M, Yohanes L

DPP : Julius A, Bambang F, Anggun H,

Robiansyah, Rio Prasmoro

Group Leader Drill & Blast

Abdurahman,

Taupikkurahman,

Agus S

Operator Pump

Operator A2B

Operator DT

Field Support

Checker.Dump Man

Operator Drilling

Operator Forklift

Field Support Checker

Drill & Blast


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STRUKTUR ORGANISASI ENGINEERING

CDP

Group Leader Mine Planning

Fazlan Alfarizy, Nur Isa H,

Gito MP

Group Leader Survey

Fahrujiansyah

Supervisor Engineering

Erikson T

Group Leader Project Control

Sultan

Section Engineering

Sec. Head : M. Hawari

Depty. Budi Gangsar

Supervisor Project Control

Rian Satra

presentasi orientasi n early qcc

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