presentasi ferdinand

8/15/2019 Presentasi Ferdinand

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UNDERGROUND MECHANICAL MAINTENANCPLANNING-DRILL & UTILITY EQUIPMENT

Perencanaan perawatan alat,kh!n"a #r$ll & t$l$t" ntk w$la"a

Un#err'n# PT(I


2/52

TU)UAN *ER)A PR

• Me+enh$ per!"aratan aka#e+$k, "a$t +ata kl$ah *er%a Prakwa%$ #$$kt$ 'leh +aha!$!wa . #$ Pr'ra+ t#$ Tekn$k Me!$n

• Me+per'leh wawa!an tentan penerapan #an apl$ka!$ "an n"lapanan #ar$ $l+ "an #$per'leh !ela+a kl$ah

• Menenal #an +e+aha+$ !$!te+ ker%a #$ PT (reep'rt In#'ne!$

++ #an +enena$ $#an Tekn$k Me!$n #$ #n$a ker%a kh!Mining Company.

• Me+per'leh penala+an #ala+ har# !k$ll #an !'0t !k$ll/

• Me+entk !$0at #$!$pl$n #ala+ +ana%e+en wakt


3/52

MENGAPA MEMILIH (REEP

• PT (reep'rt In#'ne!$a a#alah !alah !at Mining Company tereter+'#ern #$ In#'ne!$a

• Pen%a+$nan !a0et" a$ !elrh kar"awan

• $!te+ 'pera!$ peker%aan "an ter!trktr #an erkal$ta!

• Penerapan !eala latar elakan $l+ "an 'pt$+al


4/52

TUGA *H

• Pen#ala+an +ater$ !$!te+ Mechanical Maintenance planning DUnderground site :

1. Long Term Planner

. !leet Planner

". Parts # $ota%le Planner


5/52

PERA2ATAN3M&INTEN

e+a akt$4$ta! "an #$lakkan5 penete!an, penkran, ppen"e!a$an,pera$kan, #ll6 ntk +en%a+$n !e+a !$!te+ pr'#k'n#$!$ han#al 5 rel$ale6, pr'#kt$0 #an e7!$en/

T$pe-t$pe 8

• Planne# Mtc ,!epert$ 8

./ Pre4ent$4e Mtc 5PM6

9/ Pre#$ct$4e Mtc 5PD6

:/ Re$l# 5PU6

•. Unplanne# Mtc, !epert$ 8 ;reak#'wn3(a$lre 5U;6


6/52

PERENCANAAN PERA2

Perencanaan #$#e7n$!$kan !eaa$ pr'!e! pe+$l$han $n0'r+a!pe+atan a!+!$ +enena$ k'n#$!$ +a!a #atan, na +ene!elrh l$nta!an ke$atan/

Perencanaan perawatan a#alah !at k'+$na!$ #ar$ !et$ap t"an #$lakkan ntk +en%aa !$!te+3e'uipment #ala+ pr'!e!

perawatann"a !a+pa$ k'n#$!$ #apat #$ter$+a/


7/52

PER*EM;ANGAN M&INT


8/52

MAINTENANCE Eect$4ene!!

Ma$ntenanceOran$?at$'n 3

trctre

Ma$ntenan Ta!k!3Pr'ce#


9/52

A/LONG TERM PLA

Ta! ;e!ar 8

• Pen#ataan li(etime cycle e'uipment

• Pen#ataan3recording !erta perencanaan perawatan5maintenane'uipment)e'uipment "an #$nakan #$ area Underground sierta! kh!! +enanan$ Ma*or acti+ity,!epert$ pe+el$an

e'uipment ,$e%uild,scrap #an replacement e'uipment.


10/52

UNDERGROUNDMAINTEN


11/52

LI!ETIME C-CLE EQUIP

Data-#ata "an #$perlkan atapn #$ker%akan 'leh !e'ran Long Term Planner !epert$ 8

• Pe+e!anan e'uipment)e'uipment "an #$thkan,$a!an"a p$hak 'perat$'n "an +elap'r kethan e'u+a!alah pe+a"aran #$lakkan 'leh manager,super+isor #!/

• Tanal +a!k e'uipment 5!et$an"a #$ *ala atapn #$ igh land6

• Penann %awa e'uipment 5'ran "an #$tn%k ntk +e+pertann %awakan e'uipment , +$! 8 su

• )a+ eker%a e'uipment !et$ap har$ per +$n @ .B hr 5#$tetapkan6

• )a+ 'pera!$ e'uipment 5/perating hour 6

• )a+ #'wn e'uipment ,%a+ #$+ana alat #$pera$k$ ata t$#ak er'pera!$ 50on hour 6

• *eteranan e4ala!$ ker!akan3+a!alah pa#a e'uipment

• N'+'r-n'+'r re$!tra!$ e'uipment

• Hara e'uipment

• Per0'r+a e'uipment 52sch hr)op hr3 4 1556 7 sch hr 6

• 8pare part e'uipment 5ter+a!k pe+e!anan #an penn#ataan +a!k n"a spare part ke !h'p3enkel6

• 8peci9c spare part e'uipment 5ter+a!k pe+e!anan #an penn#ataan +a!k n"a spare part ke shop3enk

• Dll/


12/52

ALUR *EDATANGAN EQUIP


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./REGITRAI EQUIP

• *epa#a !$apa user e'uipment "an #$t%

• 8uper+isor 3penann %awa e'uipment

• L'ka!$ shop #$+ana e'uipment #$te+patkan


14/52

9/COMMII

Penert$an commissioning

Penecekan3$n!pek!$ #an pen"e!a$an k'+p'nen-k'+p'nene'uipment apakah telah !e!a$ standard Underground Maintenaatapn per+$ntaan kh!! #ar$ p$hak 'pera!$'nal/

C'nt'h pa#a trck 8

• ( 5($re "!te+ Ot'+at$!6

• Ca! .

• Ca+era3+$rr'r


15/52


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:/PENDATAAN OPERA

etelah Commisioning !ele!a$ #$lakkan Long Term Planner a+ener$+a commissioning sheet "an !#ah #$tan#atanan$ 'lehen#'r,representati+e #ar$ (leet #an 0epartment ead,ke+#$aTerm Planner akan +e+er$tahkan kepa#a end user ntk !e+ena+$l e'uipment ter!et +aka,alat !epenhn"a +en%a#$

%awa p$hak 'perat$'n,#$+ana p$hak $n$ akan eker%a !a+a #en

!leet Planner +enena$ pe+el$haraan lan%tan e'uipment ,!epepen%a#walan Pre+enti+e Maintenance5PM6 e'uipment ,#!/


17/52

CONTOH PENDOPERA


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19/52


20/52

PROE RE


21/52

9/ E=$p+ent Replace+ent

Penant$an e=$p+ent #enan e=$p+ent ar

Untk pr'!e!n"a !e'ran Chie( Planner perl eker%a !a+a #enan user #ar$ e'uipmter!et/T%ann"a ntk +enetah$ %!t$7ka!$ penant$an e'uipment #an !pe!$7ka!ar "an #$perlkan/Ta! !e'ran Long Term Planner a#alah $kt +en#ata !et$ap pr'replacement "an #$lakkan/

(akt'r-0akt'r +elakkan e'uipment replacement antara la$n8

•. (akt'r Maintenance ntk e'uipment ar ter!et/Maintenance akan le$h +#ah %e'uipment la+a #an ar !a+a/

•. Pen$nkatan kapa!$ta! pr'#k!$5 production capacity 6/

•. udget ata $a"a "an #$+$l$k$ 'leh #eparte+en terka$t/


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:/ E=$p+ent crap

E'uipment 8crap +erpakan !at t$n#akan "an #$lakkan ket$ka e'uipment t$#ak #$naakan #$+!nahkan/

(akt'r pert$+anan 8

•. Cost per /perating our

•. *'n#$!$ e'uipment ,ter+a!k a+aila%ility e'uipment

•. *eter!e#$aan ata a+aila%ility #ar$ spare parts "an #$pernakan 'leh e'uipment

•. ;$a"a $e%uild

•. U+r e'uipment

•. N$la$ k #ar$ e'uipment ata Net oo;


23/52


24/52

Dala+ penentan pena+$lan kept!an re%uild,scrap +areplacement,planner #ar$ #eparte+en underground mine main+e+pn"a$ !trate$ "an #$!et #enan maintenance e'uipm

strategy.


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PE$!/$M&NCE EQUIP

• Per(ormance &+aili%ility =P&>

• Utili?ation o( &+aili%ility =Uo&>

*eteranan 8

• 8cheduled our @ T'tal %a+ 'pera!$ e'uipment per$'#e tertent

M$!alkan #$a+$l #ata 8

M$nan3weekl" @ 9 h'r @.B h'r

;lanan3+'nthl" @ 9 h'r @ 9 h'r

• 0on our @ T'tal don time 3la+a wakt e'uipment t$#ak er'pera!$ karena %rea;don.

• /perating our @ T'tal wakt %a+ er'pera!$,!el$!$h scheduled hour #enan don hour


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AAILI;ILITY R

• Da$l" A4a$l$$l$t" Rep'rt

Lap'ran a4a$la$l$t" har$an #ar$ e'uipment.

//J//JLONG TERM PLANNERJ*P-(REEPORT MCMARON INDONEIAJClap'ran #a$l"J)ne .9JDa$l" A4a$la$l$t" Rep'rtK99 )ne 9.9KUG Trck! &

l!• 2eekl" A4a$l$$l$t" Rep'rt

Lap'ran a+ili%ility e'uipment +$nan/

//J//JLONG TERM PLANNERJ*P-(REEPORT MCMARON INDONEIAJClap'ran weekl"JUGK2eekl"KPer0'r+anceK9.J9.J(e.J2eekl" UG

e Rep'rtK9.9/l!

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• M'nthl" A4a$l$$l$t" Rep'rt

Lap'ran a+aila%ility e'uipment per lan/

//J//JLONG TERM PLANNERJ*P-(REEPORT MCMARON INDONEIAJClap'ran +'nthl"JLap'ran per0'r+ance e=K9.J../ N'4-.. M'nthl" UG E=$p Per0'r+anc

!

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;/(LEET PLA

Underground 0rilling process : ..@..@&nimasi ca+ing PT!I@loc; Ca+ing

!leet Planner AMOLE HOP5UB Mine Maintenance)0rill # Utility 8hopshop

Tugas esar :• Men#ata,+en%a#walkan Maintenance PM e'uipment)e'uipment "an

• Me+e!an3+en-order parts3;omponen e'uipment.

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!leet Planner a#alah t$+ "an !pe!$7k +enr! PM e'uipmepen%a#walann"a #$+ana PM "an #$lakkan #$ !h'p #$kate'r$ka9 !epert$ er$kt8

• Per(ormance ased Mtc ,#$at +enac pa#a our Meter #ar

e'uipment • Time ased Mtc ,#$at +enac pa#a wakt3per$'#e "an #$!

ntk #$lakkan PM pa#a e'uipment. PM $n$ #$thkan pa#a ee'uipment "an $a!an"a t$l$!a!$n"a ren#ah atapn %aran #tetap$ har! ready7stand %y !et$ap !aat #$thkan5mo%ilee'uipment 6/C'nt'h Re!=e e=$p+ent/


30/52

PM

8heet7Chec;list !eaa$ alr penecekan !aat PM 'leh &ctionheet #$+'#$7ka!$ #$!e!a$kan #enpenala+an #ar$ pennaan e'uC'nt'h pa#a e'uipment acon MD Concreteshot Pump pa#a manual #$an%rkan ntk #$lakkan PM pa#9,,. #an 9 ke ata!/Naken"ataan planner +en%a#walkan .,:,, .9 ke ata!/In$ #$kapenala+an an"ak e'uipment "a%rea;don !eel+ PM "an #$%a#PM #$percepat +en%a#$ #$ M . kel$patann"a/


31/52

*ele$han %$ka #$lakkan +'#$7ka!$5percepatan6 pa#a penentane'uipment ,"a$t8

Anca+an-anca+an ker!akan pa#a e'uipment $!a le$h aw

rea;don)%rea;don e'uipment !eel+ PM $!a #$h$n#arpre#$k!$/

*er$an %$ka #$lakkan +'#$7ka!$5percepatan6 pa#a penentan e'uipment ,"a$t8

;$a"a "an #$lakkan akan +en%a#$ le$h e!ar #ar$pa#a %$ka #$+enrt Manual %oo;


32/52

CONTOH HAIL MODI(I*A

• PM 8heet manu(acturer :

..@..@!LEET PL&NNE$@


33/52

!leet planner tera$ +en%a#$ 9 t$+ kh!! "an +enanan$ peker%aanere#a,"a$t 8

• 8cheduler team,"a$t a$an #ar$ Aeet planner "an kh!! +enanan$PM a$k per(ormance %ased +apn time %ased PM e'uipment /T$+ $n$ %erta! +enhn$ p$hak user 3'perat'r #ar$ +a!$n-+a!$n e'uipme'uipment !#ah %ath te+p' ntk #$lakkan PM/

•

$otation planner ,"a$t a$an #ar$ Aeet planner "an erta! +en-order 3+e+e!an part3k'+p'nen #ar$ e=$p+ent5"an ter!e#$a #$ areh#$+$nta $!a %a#$ lan!n 'leh user ,+apn #ar$ p$hak dispatcher ataact$'n tea+/Ta! er$ktn"a #ar$ R'tat$'n Planner a#alah +en-p#atee=$p+ent +en#ata3+enp#ate !tat! #ar$ e=$p+ent apakah !at eata DO2N,#$+ana !tat! #ar$ e=$p+ent $n$ #$at 'leh #$!patcher/


34/52

C/PART & ROTA;LE PLA

Me+$l$k$ peker%aan !ecara ar$! e!ar 8

• Perelan%aan k'+p'nen3 parts ntk !e+a underground e'uipe'uipment "an t$#ak ter!e#$a #$ arehouse PT(I

• Percepatan t$an"a aran5e4pedite6

• Pena+$lan ata pe+'nkaran aran5unstuJ 6 #ala+ kea#

!#ah t$a #$ site• Perelan%aan aran-aran ++ ntk kethan peker%a a

shop


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)ENI 8T/C


36/52

*'+p'nen #ar$ e'uipment "an #$elan%akan 'leh planner $n"an ter+a!k kepa#a Ma*or Components !epert$ Engine,Transm=!ront # $ear>/

C'nt'h 8 //J//JPART & ROTA;LE PLANNERJMa%'r C'+p'nent & R' Part L'a#er & Trck-March .,9./l!

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ALUR PEMEANAN PER;*OMP


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• User7operator akan +elap'rkan ker!akan k'+p'nen pa#a parts and rota%le plake+#$an +elap'r kepa#a part # rota%le planner aar k'+p'nen #$-re'uest /

• *e+#$an Parts and rota%le planner akan +en#ata k'+p'nen,%$ka lap'ran !e!apert$+anan +r k'+p'nen e'uipment , part # rota%le planner ke+#$an akalap'ran ke arehouse/

• Lap'ran-lap'ran ter!et akan #$tan #ala+ entk (orm "an #$!et !eaaCRR5Component $eport $e'uest 6 +apn C2R5Component arranty $e'uest 6,C2R #$at %$ka k'+p'nen "an #$pe!an +a!$h #ala+ our Meter aran!$/

• arehouse akan +ere!p'n al$k lap'ran #an ke+#$an akan #$ter!kan ke p$haerte+pat #$ *ala *encana/;ata! #enan hara repa$r k'+p'nen a#alah !ee!hara el$ k'+p'nen ter!et/)$ka hara le$h #ar$ F +aka k'+p'nen akan #

• en#'r akan +enelarkan t'tal hara #ala+ entk 'uotation "an #$er$kan karehouse/

• arehouse akan +e+t!kan apakah k'+p'nen #$-repair ata #$ant$ ar/


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(ORM CRR &

• CRR 5C'+p'nent Repa$r Re=e!t6

*'+p'nen "an #$-re'uest !#ah +elewat$ hour meter aran!$/

Tekn$! pe+atan 8

Pen"e!a$an material num%er #ar$ e'uipment ,Maintenance /rder 5MOnum%er , part num%er , #$+ana n'+'r-n'+'r $n$ $!a #$#apat #$ so(ta

Pen"e!a$an installed #an (ailed HM e!erta tanal installed #an (ai+eter #ant'tal HM/Data-#ata #$a+$l #ar$ #ata Component li(etime "#$lakkan 'leh p$hak Long Term Planner /

CONTOH 8 //J//JPART & ROTA;LE PLANNERJR'tale-CRRJCRR Tran!+$!!$'n e .:/#'c

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• C2R 5C'+p'nent! 2arrant" Re=e!t6

*'+p'nen "an #$pe!an +a!$h #ala+ our Meter aran!$/

C'nt'h 8 //J//JPART & ROTA;LE PLANNERJR'tale-CRRJ9.:.9-.:-Rear Ale-2 HJCRR 2arrant" Rear ale .: 'n ..-:-9./#'c

Tekn$! pe+atan C2R #$thkan #ata ta+ahan 8

/il 8ample k'+p'nen //J//JPART & ROTA;LE PLANNERJR'tale-CRRJ9.:.9-.:-Rear Ale-2arrant"-De#e HJRD( .:/p#0

Data PM terakh$r5history e'uipment 6 //J//JPART & ROTA;LE PLANNERJR'tale-CRRJ9.:.9-.:-Rear Ale-2arrant"-De#e HJPM & Mantenance H$!t'r" Rear A

*elhan3k'+entar ker!akan +enrt en#'r !ecara lan!n

Pre)replacement appro+al sheet #$t%kan kepa#a !per4$!'r3penann%awa k'+//J//JPART & ROTA;LE PLANNERJR'tale-CRRJ9.:.9-.:-Rear Ale-2arrant"- HJC'+p'nent Pre Replace+ent Appr'4al - .: Rear Ale GP/l!

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REUET LAIN PAROTA;LE PLA

./ 2R Q arehouse 8toc; $e'uest

$e'uest pena#aan part #$ 8toc; arehouse PT(I5+e-registe part #$ arehouse6,kh!!n"a ntk part 3k'+p'nen "an el+material num%er)n"a #an akan #$ at material num%er)n"a +ere$!tra!$ #$ arehouse/$e'uest #$at ntk +enh$#ar$ kek'!'

%$ka !at wakt #$thkan/

9/ DCPR Q D$rect Chare & Prcha!e Re=$!$t$'n

$e'uest "an #$at ntk +en-co+er per+$ntaan part t$at$a3#arrat #an pa#a ken"ataann"a stoc; part t$#ak a#a #$ ar"an el+ #$ #a0tarkan #$ arehouse #an t$#ak a#a material nu


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Direct Charge dengan MO prosesnya seperti :

• )$ka per+$ntaan part #ar$ user #atan,+$nta appro+al ke super+isor ke+#$an +$nta4en#'r ata lakkan %idding %$ka t$#ak a#a 4en#'r tnal "an +en"e#$akan parts

"an #$tawarkan 'leh 4en#'r terlal +ahal/$ecord3!$+pan !e+a #ata/• etelah !e+a !#ah ter-record,+$nta MO5maintenance order 6 ke !leet planner /;e

record pa#a !at 0'l#er percakapan antara user #n 4en#'r +enena$ hara "an #

• etelah $t MO #$-su%mit ke AP

• D$ AP #$attach 0'l#er percakapan "an ta#$ #$-record/

• etelah appro+al telah #$#apat,pa#a AP akan kelar n'+'r PR5Purchase $e'uest 6

•

PR akan #$-re+ie purchasing control #an %$ka telah #$!et%$ n'+'r PO5Purchase /rd• e+a lankah telah terpenh$,aran akan #$k$r$+ !e!a$ #enan l'ka!$ t%an "an

+$!aln"a #$ arehouse PT(I )akarta5 purchasing control era#a #$ )akarta6 ata #$ $ncontrol PT(I $nap're6

• *e+#$an #ar$ arehouse ter!et aran akan #$k$r$+ keal$ ke arehouse *o%)site#$!epakat$ %a/


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C'nt'h 0'r+ DCPR 8//J//JPART & ROTA;LE PLANNERJDCPR ;" MOJDCPR ;Y MO/p#0

C'nt'h ='tat$'n 8//J//JPART & ROTA;LE PLANNERJDCPR ;" MOJ'te PER/p

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0irect Charge Tanpa MO #$lakkan tanpa su%mittance ke APlan!n #$-su%mit ke GORA/In$ #$lakkan karena part "an #$p+e+$l$k$ e'uipment num%er /Hara #ar$ aran %a tercant+ pCost Center)Cost Center Beneral/

C'nt'h #'r+ DCPR tanpa MO 8 //J//JPART & ROTA;LE PLANNERJG'ra!JDCPR/p#0

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:/ M$n3Ma Re=e!t

$e'uest #$lakkan %$ka a#a per+$ntaan perahan k$!aran stoc; le+el "anarehouse,apakah +ena$kkan %+lah !t'k atapn +enrnkan/

M$n @ )+lah aran pal$n !e#$k$t "an #$+$nta a#a #$ arehouse

Ma @ )+lah aran pal$n an"ak "an #$+$nta a#a #$ arehouse

Pr'!e! !ecara tekn$! 8

•. $ecord3lakkan pen#ataan %$ka per+$ntaan #ar$ user #atan,per+$ntaan e

•. Lakkan appro+al pa#a super+isor /

•. I!$ su%mittance #$ we PT(I #enan +ennakan so(tare MAR/

•. 8u%mit.


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/ Epe#$te

$e'uest percepatan pen$r$+an aran ke *o%)site/$e'uest $n$ #$lakkan

.;aran #$thkan #arrat3urgent

.A#a perahan wakt ke#atanan #$ %ac;log

.Menh$n#ar$ 2P5aiting Part 6 terlal la+a "an er#a+pak ntk +enhtime e'uipment terlal la+a/

tat! aran "an #$-e4pedite,"a$t 8

•. ETA-Estimation Time &rri+ed 8 Perk$raan wakt t$a #$ *o%)site,$a!an"a ar

•. ETC-Estimation Time Completed 8 E!t$+a!$ wakt aran !ele!a$3k'+pl$t #pera$k$,ntk aran "an +a!k kate'r$ rota%le


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C'nt'h kr'n'l'$n"a !epert$ 8

• ;aran !#ah #$k$r$+ +elal$ 8ea !reight #$rah +en%a#$ &ir aar wakt ke#atanan $!a le$h cepat/

• *r'n'l'$ er$ktn"a a#alah $!a %a#$ aran !#ah a#a #$ conarehouse *o%)site karena aran #$thkan !eera,re'uest aar aran !eera #$kelarkan3#$'nkar3#$-unstuJ #ar$ cont


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/ ;IDDING3TENDER

idding #$lakkan karena keterata!an keter!e#$aan part 3k'+'leh 4en#'r-4en#'r tnal PT(I/*eterata!an "an #$+ak!# ++an0aktr "an #$thkan t$#ak !e!a$ #enan keter!e#$aan 4en#'r

Pert$+anan pe+enan ten#er 8

•. Hara/D$a+$l tawaran "an teren#ah/

•. 2akt t$a #$ )'-!$te/

•. L'ka!$ $eady 8toc; #ar$ part "an #$thkan/


50/52

Pr'!e! $##$n 8• Parts # rota%le planner akan +enelarkan (orm !pe!$7ka!$ part 3alat "

#$thkan "an #$!erahkan ke a$an %idding analysis #$ *ala *enca

• P$hak %idding analysis akan +en$n0'r+a!$kan ke per!ahaan-per!ahPT (reep'rt In#'ne!$a/

• !orm %id akan #$kelarkan "an akan +ncl #$ per!ahaan-per!aha

•

D$na+$l pen$la$an #ar$ penawaran hara pal$n ren#ah/• Per!ahaan "an +e+enankan ten#er a#alah per!ahaan,#$+ana !e

pert$+anan "an #$lakkan !e!a$,"a$t pert$+anan e7!$en!$ har"an #$tawarkan per!ahaan pe+enan ten#er/

N'te 8 at wakt,$!a ter%a#$ pr'!e! $E)I0 ata ten#er lan/


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C'nt'h ha!$l ;$##$n "an #$#ata 'leh p$hak Mater$al! Mana

//J//JPART & ROTA;LE PLANNERJ;$##$nJ;ID UGC9.9:-T H'ch$ne - Un$e5(INAL6/p#0

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*EIM

• Planning ata perencanaan !eel+ +elakkan maintenancepe+el$haraan +erpakan a!pek "an !anat pent$n #ala+pen'pt$+alan k$ner%a e'uipment "an #$rawat/

• Pena#aan e'uipment #an k'+p'nen "an tepat na %a t!anat +enn%an maintenance "an 'pt$+al/

• e+a peker%aan perncanaan3 planning #$lakkan #enan t%a

+enh$n#ar$ PENURUNAN &

presentasi ferdinand

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