presentasi air conditioner
TRANSCRIPT
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CHILLED WATER
AIRCONDITIONING SYSTEM
Aljon Altiche
Efrel John Manlapaz
Romyrick Gliponeo
Emanoel Brimon
Kimberly Dugan
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Sytem that employ water chillers are commonly calle! chilled-water
systems A it name ugget" thi ytem make ue of #ater a it
econ!ary refrigerant$ %hiller i ue! to remo&e heat from the #ater #hich i
then circulate! through other component to aborb heat from the pace$
%hille! #ater air con!itioning ytem are commonly ue! in
application that nee! large cooling capacity uch a hypermarket" in!utrial
proce" commercial air con!itioning uch a office an! factorie$ More an!
more home are uing thi ytem to air con!itione! their entire houe
becaue of it cot'effecti&ene an! no hazar! of ha&ing refrigerant pipe! all
o&er the houe$
%hille! (ater Air'con!itioning Sytem
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)n a chille!'#ater ytem" the entire air con!itioner i intalle! on the roof or
behin! the buil!ing$ A (ater chiller cool #ater to bet#een *+ an! *, !egree
-ahrenheit .*$* an! /$0 !egree %eliu1$ 2he chille! #ater i then pipe!throughout the buil!ing an! connecte! to air han!ler$ 2hi can be a &eratile
ytem #here the #ater pipe #ork like the e&aporator coil in a tan!ar! air
con!itioner$ )f it3 #ell'inulate!" there3 no practical !itance limitation to the
length of a chille!'#ater pipe$
4o# it con!itione! atmopheric air5
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A !e&ice that remo&e heat
from a li6ui! &ia a &apor'
compreion or aborption
refrigeration cycle$ 2hi coole!
li6ui! flo# through pipe in a
buil!ing an! pae throughcoil in air han!ler" fan'coil
unit" or other ytem" cooling
an! uually !ehumi!ifying the
air in the buil!ing$ %hiller are
of t#o type7 air coole! or #ater
coole!$
8art of a (ater %hille! Air'con!$ Sytem9
Water Chiller
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8art of a (ater %hiller9
E&aporator
2he e&aporator #ork theoppoite of the con!ener" here
refrigerant li6ui! i con&erte! to
ga" aborbing heat from the air in
the compartment$
!l"id #"t
!l"id i$
R i$
R #"t
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%ompreor
2he compreor compact
the refrigerant &apor an! pump it to
the re&ering &al&e$
a e6uipment that con&ert a ga
to a li6ui! to obtain either theubtance or the releae! heat
%on!ener
a1 Air'coole! con!ener ' con!ener in
#hich refrigerant flo# through the
tube an! reject heat to air that i
!ra#n acro the tube$
b1 (ater'coole! con!ener ' con!ener
that reject the heat of the refrigerant
to #ater flo#ing through it$
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-or (ater %oole! %on!ener9
%ooling to#er are heat rejection!e&ice ue! to tranfer proce #ate heat
to the atmophere$ %ooling to#er may
either ue the e&aporation of #ater to reject
proce heat an! cool the #orking flui! to
near the #et'bulb air temperature or rely
olely on air to cool the #orking flui! to nearthe !ry'bulb air temperature$
a1 %ooling 2o#er
b1 %on!ener #ater pump unit
i a et of !e&ice by uing
mechanical force to mo&e thecon!ener #ater$
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E:panion &al&e
a &al&e through #hich li6ui! or ga
un!er preure i allo#e! to e:pan! to a
lo#er preure an! greater &olume
;ther part of a (ater %hille! Air'con!$ Sytem9
A4< ' An air han!ler" or air han!ling unit often abbre&iate! to A4
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-an'coil unit .-%
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-ig ?$ Aembly Diagram9
(arm #ater from the A4<
enter the chiller$
2he chiller chille! the
#ater then procee! in
%(8 unit
%(8 unit pumpe! the
chille! #ater back to the
A4
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-ig 0$ Refrigerant -lo# Diagram9
2he #ater from the cooling
to#er cool the refrigerant$
2he refrigerant #a
controlle! in the e:panion
&al&e an! return to the
e&aporator
Refrigerant enter the
compreor then procee! in
the con!ener$
%hille! #ater lea&e the
e&aporator$
2he refrigerant chill the
#ater by aborbing it heat$
(arm #ater enter the
e&aporator$
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2he e&aporator cool #ater to about *,$2hat chille! #ater i pumpe! to
cooling coil in the area being coole!" an! a fan !ra# the air in thoe areathrough the chille! #ater coil" cooling the air$
)n comparion" #ith tan!ar! air con!itioning" the e&aporator coil !irectly
cool the air$ 2he refrigerant flo# all the #ay to the air han!ler in the area
being coole!" an! a fan !ra# the air in thoe area through the e&aporator coil"
cooling the air$
(ith chille! #ater air con!itioning" the compreor i uually mounte! on a
rack or frame" #ithin a fe# feet of the e&aporator that cool the chille! #ater$ )f
the con!ener i #ater coole!" it3 uually mounte! on the ame rack$ )f the
con!ener i air coole!" it #ill be intalle! outi!e the buil!ing$
A!&antage of %hille! (ater Air'con$ Sytem9
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;ne a!&antage of chille! #ater air con!itioning i that if the chille! #ater
piping leak ome#here in the buil!ing" only #ater i lot" an! repair only
re6uire plumbing #ork$)n comparion" #ith tan!ar! air con!itioning" a leak in a refrigerant line
ini!e the buil!ing #ill probably re6uire brazing" leak teting #ith nitrogen"
e&acuation of the ytem" an! recharging #ith a refrigerant that i a lot more
e:peni&e than #ater$
Another a!&antage of chille! #ater air con!itioning i that if air top flo#ingthrough the cooling coil" the chille! #ater #ill imply return to the chiller$
Since the #ater #ill not ha&e picke! up any heat" it #ill till be col!" an! the
chiller #ill repon! by unloa!ing an! turning off$
(ith tan!ar! air con!itioning" if air top flo#ing through the cooling coil"
there i a poibility that li6ui! refrigerant #ill return to the compreor an!
!amage it$
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)ntallation" 2eting" ;peration an! Maintenance
of a enno: Air %oole! %hiller
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)ntallation9
?$?' ay'out an! )ntallation re6uirement
Air'coole! chiller #ith helicoi! fan uch a Ecologic or CE;SS are !eigne! for out!oor
intallation$ 8leae conult enno: prior to implementing other type of intallation$
ocate the chiller #here it i leat affecte! by #in! .intall #in!break #here #in! pee! 0$0 m>1$
2he groun! beneath the unit mut be flat" le&el an! of ufficient trength to upport the #eight of the
unit #ith it full li6ui! charge" an! the occaional preence of the uual er&ice e6uipment$ )n location
e:poe! to frot" the upporting urface" if the unit i intalle! on the groun!" mut be built on concrete
take e:ten!ing !o#n#ar! beyon! the normal !epth of frot$ )t i al#ay a!&iable to buil! a
upporting urface !etache! from the general buil!ing tructure to a&oi! tranmiion of &ibration$
;n normal application" unit rigi!ity an! point loa! poition enable intallation to minimie
&ibration$ =ibration iolator may be ue! by contractor on intallation re6uiring particularly lo#
&ibration le&el$
)t i eential that the unit be intalle! #ith ufficient free pace aroun! them to enable proper
circulation of air ejecte! by the con!ener an! to pro&i!e eay acce to all unit component forer&icing an! maintenance$ )f the air rejecte! by the con!ener encounter any obtacle$
2o pre&ent air flo# to be re&ere! !ue to pre&ailing #in!" unit cannot be completely hrou!e! #ith
a higher" uninterrupte! #in! hiel!$ )f uch a configuration cannot be a&oi!e!" an air ejection !uct mut
be intalle! at the ame height a the urroun!ing hiel!$
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-ig *$ 8roper intallation of the unit9
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?$0 ' (A2ER %;CCE%2);CS
2he #ater circulating pump #ill be preferably intalle! uptream o that the e&aporator>con!ener
#ill be ubjecte! to poiti&e preure$ Entering an! lea&ing #ater connection are in!icate! on the
certifie! !ra#ing ent #ith the unit$
2he #ater mut be analyze!7 the #ater circuit intalle! mut inclu!e all item neceary fortreatment of the #ater9 filter" a!!iti&e" interme!iate e:changer" blee! &al&e" &ent" iolating
&al&e etc$$$ !epen!ing on the reult of the #ater analyi$
2he glycol>#ater olution mut be ufficiently concentrate! to enure proper protection an!
pre&ent formation of ice at the lo#et out!oor air temperature e:pecte! on an intallation$ 2ake
precaution #hen uing non pai&ate! MEG antifreeze olution .Mono Ethylene Glycol or M8G
Mono 8ropylene Glycol1$
2o enable !rainage of the circuit" make ure that !rain cock are intalle! at all the lo# point of
the circuit$
2o !rain the circuit" the !rain cock mut be opene! an! an air inlet enure!$
2he minimum &olume of the chille! #ater circuit mut be calculate! #ith the formula here un!er$
)f neceary" intall a buffer tank$ 8roper operation of regulating an! afety !e&ice can only be
enure! if the &olume of #ater i ufficient$
A flo# #itch mut be intalle! on the e&aporator #ater inlet or outlet" o a to enable !etection of
#ater flo# through the heat e:changer before the unit i tarte! up$ 2hi #ill protect the
compreor againt any e&entual li6ui! lugging !uring the tarting phae an! pre&ent acci!ental
ice formation in the e&aporator" if the flo# of #ater i interrupte!$
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?$@ ' EE%2R)%A %;CCE%2);CS
-irt of all" make ure that po#er upplie from the buil!ing to the place #here the unit i
intalle! are properly etablihe! an! that #ire gauge are in keeping #ith the tart up an! running
current$
%heck tightne of all electrical connection$ ou M
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?$ ,' D
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2eting9
8roce!ure to follo# #hen tarting a unit9
?'a1 8re the po#er F;C';-- #itch$ 2he compreor #ill only tart if the e&aporating preure i
greater than the cut'in et point of the lo# preure #itch$ %heck imme!iately the goo! rotation of
the compreor$E&aporating preure !rop tea!ily" the e&aporator emptie itelf of the li6ui! refrigerant
accumulate! in it !uring torage$ After a fe# econ!" the olenoi! &al&e open if any$
?'b1 %heck on the ight gla .uptream of the e:panion &al&e1 that the bubble !iappear
progrei&ely" in!icating a correct refrigerant charge an! #ithout non con!enable ga$ )f the
humi!ity in!icator change colour" in!icating the preence of humi!ity" replace the filter'!rier
cartri!ge if the latter i of the replaceable type$ %hecking the ub cooling after the con!ener i
recommen!e!$?'c1 %heck that" #hen the cooling loa! ha been balance! by the capacity of the unit" the chille!
li6ui! i at !eign temperature$
01 %heck the current &alue per phae on each compreor motor$
@1 %heck the current &alue per phae on each fan motor$
*1 %heck compreor !icharge temperature$
,1 %heck compreor oil pump temperature .emi'hermetic reciprocating compreor1$
H1 %heck uction an! !icharge preure an! compreor uction an! !icharge temperature$
/1 %heck chille! li6ui! entering an! lea&ing temperature$
I1 %heck out!oor air temperature$
1 %heck li6ui! refrigerant temperature at the con!ener outlet$
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!a$ c#$tr#l &ress"re switch a$d therm#stat(
2he function of thee !e&ice i to enure a le&el of hea! preure compatible #ith proper unit
operation$ An increae in out!oor air temperature increae hea! preure" an! thi i maintaine!
at it re6uire! &alue by fan operation$
A$ti+ree,e +"$cti#$(2hi function only e:it on unit !eigne! for brine or glycol>#ater chilling for #hich the
freezing temperature !epen! on the concentration of the olution$ (hate&er type of !e&ice i ue!
.ee cae ? an! 01" cut'out by the antifreeze function caue imme!iate unit toppage$
CASE ( A$ti+ree,e therm#stat(
2hi !e&ice monitor chille! li6ui! temperature at the e&aporator outlet$ )t trigger #hen the
temperature goe belo# the minimum &alue . *% for #ater1$
CASE .( A$ti+ree,e &ress"re switch(
2hi monitor e&aporating preure of the refrigerant$ )t trigger #hen the temperature goe
belo# the preet minimum &alue$
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?$? ' -unction of electrical component9
Electr#$ic #r cam ty&e a$ti-sh#rt cycle relay(
2hi !e&ice limit the number of compreor tart up$ %ompreor motor thermal
protection9 2hi !e&ice top the motor if #in!ing temperature rie too high an! enable it to tart
up again #hen temperature !rop back to a normal &alue$
!a$ #'er c"rre$t &r#tecti#$(%ircuit breaker !eigne! to top the fan motor in the e&ent of phae o&er current in relation
to the permitte! &alue$
C#m&ress#r m#t#r #'er c"rre$t &r#tecti#$(
%ircuit breaker !eigne! to protect each motor #in!ing againt acci!ental o&er current$
I$dicat#r li)hts(
2he electrical control bo: i fitte! #ith in!icator light enabling &iualization of the tate ofoperation or non operation of a function or gi&en circuit$
2here i alo an in!icator to ho# that the unit i po#ere! up" an emergency toppage
in!icator for each compreor" an in!icator to ho# toppage of the compreor &ia the regulating
ytem .through the main control thermotat #hich i eniti&e to chille! #ater temperature1" a run
light per compreor" an! a general fan !efault toppage in!icator .on air coole! unit1$
Chilled li/"id &"m& i$terl#c*(
2hi interlock i ma!e only if the pump i upplie! #ith the li6ui! chiller$ A oon a the uniti po#ere! up an! the remote on>off for the unit i &ali!ate!" the pump tart running$ 8rior
operation of the pump i man!atory for compreor operation$
!l#w switch +#r the chilled li/"id (
2hi control !e&ice initiate uncon!itional unit toppage a oon a the flo# of chille! li6ui!
.#ater" brine" etc$$$1 enure! by the pump become inufficient" ince thi coul! caue rapi!
e&aporator freeze up$ (hen the contact open !ue to a lack of flo# the unit mut top
imme!iately$
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Maintenance9
?$+ (EEK MA)C2ECAC%E
01 ;&ercharging #ith oil can be a !angerou to a compreor a a lack of oil$ Before topping up"
contact a 6ualifie! technician$ ;nly ue oil recommen!e! by the manufacturer$
@1 %heck the oil preure$
*1 2he flo# of li6ui! refrigerant through the ight gla houl! be tea!y an! #ithout bubble$
Bubble are a ign of a lo# charge" a poible leak" or of a retriction in the li6ui! line$ %ontact a
6ualifie! technician$
,1 %heck operating preure$ )f they are higher or lo#er than thoe recor!e! #hen the machine
#a put into er&ice" ee the chapter I$
H1 )npect the entire ytem o a to !etect any e&entual abnormality9 noiy compreor" looe
caing panel" leaky pipe or ju!!ering contact$
/1 Recor! temperature" preure" !ate et time an! any other ober&ation in the er&ice log$
I1 eak !etection i recommen!e!$
?1 %heck the compreor oil le&el$ 2hi houl! be &iible through the ight gla #ith the
machine running at full loa!$ et the compreor operate for @ to * hour before a!!ing any
oil$ %heck the oil le&el e&ery @+ minute$ )f the le&el !oe not reach the le&el in!icate! abo&e"contact a 6ualifie! refrigeration mechanic$
%aution" for unit e6uippe! #ith tan!em or trio croll compreor" the oil le&el mut be
checke! ' an! &iible ' #hile the compreor are toppe!$ 2he oil le&el #ith running compreor
i not rele&ant$
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?$? ACC
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?$0 %EAC)CG 24E %;CDECSER9
Air c##led c#$de$sers
%lean the coil either #ith a &acuum cleaner" col! #ater" compree! air" or #ith a
oft bruh .non metallic1$ ;n unit intalle! in a corroi&e atmophere" coil cleaning
houl! be part of the regular maintenance program$ ;n thi type of intallation" all !ut
gathere! on the coil houl! be 6uickly remo&e! by regular cleaning$
M"lti-t"1e water c##led c#$de$sers
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?$@ %;M8RESS;RS > ;) DRA)CAGE
;il for refrigeration e6uipment i clear an! tranparent$ )t keep it color o&er a
long perio! of operation$ Gi&en that a correctly !eigne! an! intalle! refrigeration
ytem #ill operate #ithout any problem" there i no nee! to replace the compreor
oil e&en after a &ery long perio! of operation$;il that ha become !ark in color ha been e:poe! to impuritie in the
refrigeration piping ytem or to e:cei&e temperature on the !icharge i!e of the
compreor" an! thi ine&itably impair the 6uality of the oil$ Darkening of the color of
the oil or !egra!ation of it 6ualitie can alo be caue! by the preence of humi!ity
in the ytem$ (hen the oil ha change! color or ha been !egra!e!" it mut be
change!$ )n thi e&ent" before putting the unit back into er&ice" the compreor an!the refrigeration circuit #ill ha&e to be e&acuate!$
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Sabi dawsinimbag mo siTITA mo?
Iyo, naghapotkaya!!!