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      CHILLED WATER

    AIRCONDITIONING SYSTEM

     Aljon Altiche

    Efrel John Manlapaz

    Romyrick Gliponeo

    Emanoel Brimon

    Kimberly Dugan

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    Sytem that employ water chillers are commonly calle! chilled-water

    systems  A it name ugget" thi ytem make ue of #ater a it

    econ!ary refrigerant$ %hiller i ue! to remo&e heat from the #ater #hich i

    then circulate! through other component to aborb heat from the pace$

    %hille! #ater air con!itioning ytem are commonly ue! in

    application that nee! large cooling capacity uch a hypermarket" in!utrial

    proce" commercial air con!itioning uch a office an! factorie$ More an!

    more home are uing thi ytem to air con!itione! their entire houe

    becaue of it cot'effecti&ene an! no hazar! of ha&ing refrigerant pipe! all

    o&er the houe$

    %hille! (ater Air'con!itioning Sytem

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    )n a chille!'#ater ytem" the entire air con!itioner i intalle! on the roof or

    behin! the buil!ing$ A (ater chiller cool #ater to bet#een *+ an! *, !egree

    -ahrenheit .*$* an! /$0 !egree %eliu1$ 2he chille! #ater i then pipe!throughout the buil!ing an! connecte! to air han!ler$ 2hi can be a &eratile

    ytem #here the #ater pipe #ork like the e&aporator coil in a tan!ar! air

    con!itioner$ )f it3 #ell'inulate!" there3 no practical !itance limitation to the

    length of a chille!'#ater pipe$

    4o# it con!itione! atmopheric air5

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     A !e&ice that remo&e heat

    from a li6ui! &ia a &apor'

    compreion or aborption

    refrigeration cycle$ 2hi coole!

    li6ui! flo# through pipe in a

    buil!ing an! pae throughcoil in air han!ler" fan'coil

    unit" or other ytem" cooling

    an! uually !ehumi!ifying the

    air in the buil!ing$ %hiller are

    of t#o type7 air coole! or #ater

    coole!$

    8art of a (ater %hille! Air'con!$ Sytem9

     Water Chiller

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    8art of a (ater %hiller9

     E&aporator 

    2he e&aporator #ork theoppoite of the con!ener" here

    refrigerant li6ui! i con&erte! to

    ga" aborbing heat from the air in

    the compartment$

    !l"id #"t

    !l"id i$

    R i$

    R #"t

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     %ompreor 

    2he compreor compact

    the refrigerant &apor an! pump it to

    the re&ering &al&e$

    a e6uipment that con&ert a ga

    to a li6ui! to obtain either theubtance or the releae! heat

     %on!ener 

    a1 Air'coole! con!ener ' con!ener in

    #hich refrigerant flo# through the

    tube an! reject heat to air that i

    !ra#n acro the tube$

    b1 (ater'coole! con!ener ' con!ener

    that reject the heat of the refrigerant

    to #ater flo#ing through it$

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    -or (ater %oole! %on!ener9

    %ooling to#er are heat rejection!e&ice ue! to tranfer proce #ate heat

    to the atmophere$ %ooling to#er may

    either ue the e&aporation of #ater to reject

    proce heat an! cool the #orking flui! to

    near the #et'bulb air temperature or rely

    olely on air to cool the #orking flui! to nearthe !ry'bulb air temperature$

    a1 %ooling 2o#er 

    b1 %on!ener #ater pump unit

    i a et of !e&ice by uing

    mechanical force to mo&e thecon!ener #ater$

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     E:panion &al&e

    a &al&e through #hich li6ui! or ga

    un!er preure i allo#e! to e:pan! to a

    lo#er preure an! greater &olume

    ;ther part of a (ater %hille! Air'con!$ Sytem9

      A4< ' An air han!ler" or air han!ling unit often abbre&iate! to A4

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      -an'coil unit .-%

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    -ig ?$ Aembly Diagram9

    (arm #ater from the A4<

    enter the chiller$

    2he chiller chille! the

    #ater then procee! in

    %(8 unit

    %(8 unit pumpe! the

    chille! #ater back to the

     A4

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    -ig 0$ Refrigerant -lo# Diagram9

    2he #ater from the cooling

    to#er cool the refrigerant$

    2he refrigerant #a

    controlle! in the e:panion

    &al&e an! return to the

    e&aporator 

    Refrigerant enter the

    compreor then procee! in

    the con!ener$

    %hille! #ater lea&e the

    e&aporator$

    2he refrigerant chill the

    #ater by aborbing it heat$

    (arm #ater enter the

    e&aporator$

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      2he e&aporator cool #ater to about *,$2hat chille! #ater i pumpe! to

    cooling coil in the area being coole!" an! a fan !ra# the air in thoe areathrough the chille! #ater coil" cooling the air$

    )n comparion" #ith tan!ar! air con!itioning" the e&aporator coil !irectly

    cool the air$ 2he refrigerant flo# all the #ay to the air han!ler in the area

    being coole!" an! a fan !ra# the air in thoe area through the e&aporator coil"

    cooling the air$

      (ith chille! #ater air con!itioning" the compreor i uually mounte! on a

    rack or frame" #ithin a fe# feet of the e&aporator that cool the chille! #ater$ )f

    the con!ener i #ater coole!" it3 uually mounte! on the ame rack$ )f the

    con!ener i air coole!" it #ill be intalle! outi!e the buil!ing$

     A!&antage of %hille! (ater Air'con$ Sytem9

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      ;ne a!&antage of chille! #ater air con!itioning i that if the chille! #ater

    piping leak ome#here in the buil!ing" only #ater i lot" an! repair only

    re6uire plumbing #ork$)n comparion" #ith tan!ar! air con!itioning" a leak in a refrigerant line

    ini!e the buil!ing #ill probably re6uire brazing" leak teting #ith nitrogen"

    e&acuation of the ytem" an! recharging #ith a refrigerant that i a lot more

    e:peni&e than #ater$

      Another a!&antage of chille! #ater air con!itioning i that if air top flo#ingthrough the cooling coil" the chille! #ater #ill imply return to the chiller$

    Since the #ater #ill not ha&e picke! up any heat" it #ill till be col!" an! the

    chiller #ill repon! by unloa!ing an! turning off$

    (ith tan!ar! air con!itioning" if air top flo#ing through the cooling coil"

    there i a poibility that li6ui! refrigerant #ill return to the compreor an!

    !amage it$

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    )ntallation" 2eting" ;peration an! Maintenance

    of a enno: Air %oole! %hiller 

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    )ntallation9

    ?$?' ay'out an! )ntallation re6uirement

      Air'coole! chiller #ith helicoi! fan uch a Ecologic or CE;SS are !eigne! for out!oor

    intallation$ 8leae conult enno: prior to implementing other type of intallation$

     ocate the chiller #here it i leat affecte! by #in! .intall #in!break #here #in! pee! 0$0 m>1$

     2he groun! beneath the unit mut be flat" le&el an! of ufficient trength to upport the #eight of the

    unit #ith it full li6ui! charge" an! the occaional preence of the uual er&ice e6uipment$ )n location

    e:poe! to frot" the upporting urface" if the unit i intalle! on the groun!" mut be built on concrete

    take e:ten!ing !o#n#ar! beyon! the normal !epth of frot$ )t i al#ay a!&iable to buil! a

    upporting urface !etache! from the general buil!ing tructure to a&oi! tranmiion of &ibration$

      ;n normal application" unit rigi!ity an! point loa! poition enable intallation to minimie

    &ibration$ =ibration iolator may be ue! by contractor on intallation re6uiring particularly lo#

    &ibration le&el$

      )t i eential that the unit be intalle! #ith ufficient free pace aroun! them to enable proper

    circulation of air ejecte! by the con!ener an! to pro&i!e eay acce to all unit component forer&icing an! maintenance$ )f the air rejecte! by the con!ener encounter any obtacle$

      2o pre&ent air flo# to be re&ere! !ue to pre&ailing #in!" unit cannot be completely hrou!e! #ith

    a higher" uninterrupte! #in! hiel!$ )f uch a configuration cannot be a&oi!e!" an air ejection !uct mut

    be intalle! at the ame height a the urroun!ing hiel!$

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    -ig *$ 8roper intallation of the unit9

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    ?$0 ' (A2ER %;CCE%2);CS

      2he #ater circulating pump #ill be preferably intalle! uptream o that the e&aporator>con!ener

    #ill be ubjecte! to poiti&e preure$ Entering an! lea&ing #ater connection are in!icate! on the

    certifie! !ra#ing ent #ith the unit$

      2he #ater mut be analyze!7 the #ater circuit intalle! mut inclu!e all item neceary fortreatment of the #ater9 filter" a!!iti&e" interme!iate e:changer" blee! &al&e" &ent" iolating

    &al&e etc$$$ !epen!ing on the reult of the #ater analyi$

      2he glycol>#ater olution mut be ufficiently concentrate! to enure proper protection an!

    pre&ent formation of ice at the lo#et out!oor air temperature e:pecte! on an intallation$ 2ake

    precaution #hen uing non pai&ate! MEG antifreeze olution .Mono Ethylene Glycol or M8G

    Mono 8ropylene Glycol1$

      2o enable !rainage of the circuit" make ure that !rain cock are intalle! at all the lo# point of

    the circuit$

      2o !rain the circuit" the !rain cock mut be opene! an! an air inlet enure!$

     2he minimum &olume of the chille! #ater circuit mut be calculate! #ith the formula here un!er$

    )f neceary" intall a buffer tank$ 8roper operation of regulating an! afety !e&ice can only be

    enure! if the &olume of #ater i ufficient$

      A flo# #itch mut be intalle! on the e&aporator #ater inlet or outlet" o a to enable !etection of

    #ater flo# through the heat e:changer before the unit i tarte! up$ 2hi #ill protect the

    compreor againt any e&entual li6ui! lugging !uring the tarting phae an! pre&ent acci!ental

    ice formation in the e&aporator" if the flo# of #ater i interrupte!$

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    ?$@ ' EE%2R)%A %;CCE%2);CS

    -irt of all" make ure that po#er upplie from the buil!ing to the place #here the unit i

    intalle! are properly etablihe! an! that #ire gauge are in keeping #ith the tart up an! running

    current$

    %heck tightne of all electrical connection$ ou M

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    ?$ ,' D

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    2eting9

    8roce!ure to follo# #hen tarting a unit9

    ?'a1 8re the po#er F;C';-- #itch$ 2he compreor #ill only tart if the e&aporating preure i

    greater than the cut'in et point of the lo# preure #itch$ %heck imme!iately the goo! rotation of

    the compreor$E&aporating preure !rop tea!ily" the e&aporator emptie itelf of the li6ui! refrigerant

    accumulate! in it !uring torage$ After a fe# econ!" the olenoi! &al&e open if any$

    ?'b1 %heck on the ight gla .uptream of the e:panion &al&e1 that the bubble !iappear

    progrei&ely" in!icating a correct refrigerant charge an! #ithout non con!enable ga$ )f the

    humi!ity in!icator change colour" in!icating the preence of humi!ity" replace the filter'!rier

    cartri!ge if the latter i of the replaceable type$ %hecking the ub cooling after the con!ener i

    recommen!e!$?'c1 %heck that" #hen the cooling loa! ha been balance! by the capacity of the unit" the chille!

    li6ui! i at !eign temperature$

    01 %heck the current &alue per phae on each compreor motor$

    @1 %heck the current &alue per phae on each fan motor$

    *1 %heck compreor !icharge temperature$

    ,1 %heck compreor oil pump temperature .emi'hermetic reciprocating compreor1$

    H1 %heck uction an! !icharge preure an! compreor uction an! !icharge temperature$

    /1 %heck chille! li6ui! entering an! lea&ing temperature$

    I1 %heck out!oor air temperature$

    1 %heck li6ui! refrigerant temperature at the con!ener outlet$

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    !a$ c#$tr#l &ress"re switch a$d therm#stat(

    2he function of thee !e&ice i to enure a le&el of hea! preure compatible #ith proper unit

    operation$ An increae in out!oor air temperature increae hea! preure" an! thi i maintaine!

    at it re6uire! &alue by fan operation$

    A$ti+ree,e +"$cti#$(2hi function only e:it on unit !eigne! for brine or glycol>#ater chilling for #hich the

    freezing temperature !epen! on the concentration of the olution$ (hate&er type of !e&ice i ue!

    .ee cae ? an! 01" cut'out by the antifreeze function caue imme!iate unit toppage$

    CASE ( A$ti+ree,e therm#stat(

    2hi !e&ice monitor chille! li6ui! temperature at the e&aporator outlet$ )t trigger #hen the

    temperature goe belo# the minimum &alue . *% for #ater1$

    CASE .( A$ti+ree,e &ress"re switch(

    2hi monitor e&aporating preure of the refrigerant$ )t trigger #hen the temperature goe

    belo# the preet minimum &alue$

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    ?$? ' -unction of electrical component9

    Electr#$ic #r cam ty&e a$ti-sh#rt cycle relay(

    2hi !e&ice limit the number of compreor tart up$ %ompreor motor thermal

    protection9 2hi !e&ice top the motor if #in!ing temperature rie too high an! enable it to tart

    up again #hen temperature !rop back to a normal &alue$

    !a$ #'er c"rre$t &r#tecti#$(%ircuit breaker !eigne! to top the fan motor in the e&ent of phae o&er current in relation

    to the permitte! &alue$

    C#m&ress#r m#t#r #'er c"rre$t &r#tecti#$(

    %ircuit breaker !eigne! to protect each motor #in!ing againt acci!ental o&er current$

    I$dicat#r li)hts(

    2he electrical control bo: i fitte! #ith in!icator light enabling &iualization of the tate ofoperation or non operation of a function or gi&en circuit$

    2here i alo an in!icator to ho# that the unit i po#ere! up" an emergency toppage

    in!icator for each compreor" an in!icator to ho# toppage of the compreor &ia the regulating

    ytem .through the main control thermotat #hich i eniti&e to chille! #ater temperature1" a run

    light per compreor" an! a general fan !efault toppage in!icator .on air coole! unit1$

    Chilled li/"id &"m& i$terl#c*(

    2hi interlock i ma!e only if the pump i upplie! #ith the li6ui! chiller$ A oon a the uniti po#ere! up an! the remote on>off for the unit i &ali!ate!" the pump tart running$ 8rior

    operation of the pump i man!atory for compreor operation$

    !l#w switch +#r the chilled li/"id (

    2hi control !e&ice initiate uncon!itional unit toppage a oon a the flo# of chille! li6ui!

    .#ater" brine" etc$$$1 enure! by the pump become inufficient" ince thi coul! caue rapi!

    e&aporator freeze up$ (hen the contact open !ue to a lack of flo# the unit mut top

    imme!iately$

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    Maintenance9

    ?$+ (EEK MA)C2ECAC%E

    01 ;&ercharging #ith oil can be a !angerou to a compreor a a lack of oil$ Before topping up"

    contact a 6ualifie! technician$ ;nly ue oil recommen!e! by the manufacturer$

    @1 %heck the oil preure$

    *1 2he flo# of li6ui! refrigerant through the ight gla houl! be tea!y an! #ithout bubble$

    Bubble are a ign of a lo# charge" a poible leak" or of a retriction in the li6ui! line$ %ontact a

    6ualifie! technician$

    ,1 %heck operating preure$ )f they are higher or lo#er than thoe recor!e! #hen the machine

    #a put into er&ice" ee the chapter I$

    H1 )npect the entire ytem o a to !etect any e&entual abnormality9 noiy compreor" looe

    caing panel" leaky pipe or ju!!ering contact$

    /1 Recor! temperature" preure" !ate et time an! any other ober&ation in the er&ice log$

    I1 eak !etection i recommen!e!$

    ?1 %heck the compreor oil le&el$ 2hi houl! be &iible through the ight gla #ith the

    machine running at full loa!$ et the compreor operate for @ to * hour before a!!ing any

    oil$ %heck the oil le&el e&ery @+ minute$ )f the le&el !oe not reach the le&el in!icate! abo&e"contact a 6ualifie! refrigeration mechanic$

    %aution" for unit e6uippe! #ith tan!em or trio croll compreor" the oil le&el mut be

    checke! ' an! &iible ' #hile the compreor are toppe!$ 2he oil le&el #ith running compreor

    i not rele&ant$

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    ?$? ACC

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    ?$0 %EAC)CG 24E %;CDECSER9

    Air c##led c#$de$sers

    %lean the coil either #ith a &acuum cleaner" col! #ater" compree! air" or #ith a

    oft bruh .non metallic1$ ;n unit intalle! in a corroi&e atmophere" coil cleaning

    houl! be part of the regular maintenance program$ ;n thi type of intallation" all !ut

    gathere! on the coil houl! be 6uickly remo&e! by regular cleaning$

    M"lti-t"1e water c##led c#$de$sers

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    ?$@ %;M8RESS;RS > ;) DRA)CAGE

    ;il for refrigeration e6uipment i clear an! tranparent$ )t keep it color o&er a

    long perio! of operation$ Gi&en that a correctly !eigne! an! intalle! refrigeration

    ytem #ill operate #ithout any problem" there i no nee! to replace the compreor

    oil e&en after a &ery long perio! of operation$;il that ha become !ark in color ha been e:poe! to impuritie in the

    refrigeration piping ytem or to e:cei&e temperature on the !icharge i!e of the

    compreor" an! thi ine&itably impair the 6uality of the oil$ Darkening of the color of

    the oil or !egra!ation of it 6ualitie can alo be caue! by the preence of humi!ity

    in the ytem$ (hen the oil ha change! color or ha been !egra!e!" it mut be

    change!$ )n thi e&ent" before putting the unit back into er&ice" the compreor an!the refrigeration circuit #ill ha&e to be e&acuate!$

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    Sabi dawsinimbag mo siTITA mo?

    Iyo, naghapotkaya!!!