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Mastering Vibration Analysis:Mastering Vibration Analysis:Learn :: Try :: ApplyLearn :: Try :: Apply

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OverviewOverview

Why do you need training? Why do you need analysis assistance? What is iLearnVibration?

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There is a HUGE amount to learn So many technical terms and principles So many analysis techniques and fault conditions

Where do you turn when you have questions? Books, technical papers and Web sites That’s a lot of reading, and a lot of clicking!

Do you need training?Do you need training?

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iLearnVibration trainingiLearnVibration training

Solution: iLearnVibration

Step-by-step, fully narrated training The slides are read to you You can just sit back and listen, like a video Or you can sit up and take control

Easy to search for the material that answers your questions

Available 24 hours per day!

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We cover everything from the most basic, fundamental topics (for the absolute beginner) to more advanced topics like phase analysis, diagnosing machine faults, high frequency bearing analysis techniques, and much more

There are over 1800 ‘slides’ with over 7.5 hours of narration (voice recordings)

There are also over 400 quiz questions The quizzes help you to check that you have understood the

material

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Do you learn from training alone? It is essential that you are taught the terms,

techniques and skills To prepare for the ‘real world’, you need to practice

your new skills You need the chance to practice on machines with

known faults – practice makes perfect

Solution: iLearnVibration [Professional] Case histories and virtual test rig

Do you need more than ‘just’ training?Do you need more than ‘just’ training?

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Case history with historical dataCase history with historical data

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Case history with ‘live’ dataCase history with ‘live’ data

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Virtual test rig with ‘live’ dataVirtual test rig with ‘live’ data

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Once the ‘training’ has ended… Everything you have learned will help… Practice with case histories will help… But what about when you have questions?

What do you need? You will need refresher training You need quick access the information most often

required You need help with spectrum analysis

What do you do when you are on What do you do when you are on your own?your own?

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The training is available 24 hours per day Look for the material that answers your question Utilize the bookmarks for have created Search on specific fault conditions Search on specific machine types Look up special test settings Review how to set up your database And so on…

Refresher TrainingRefresher Training

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Search the trainingSearch the training

Search the training materialSearch the training material

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The Reference Center allows you to… Search the training material View a tree of common faults (imbalance, etc.) and a tree

of common symptoms (sidebands, harmonics, etc.) With supporting information and links to the training

Convert units, view forcing frequencies, and more

Refer to an excellent glossary

Reference CenterReference Center

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Reference Center: SearchReference Center: Search

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Reference Center: Fault treeReference Center: Fault tree

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Reference Center: Symptoms treeReference Center: Symptoms tree

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But when it comes to spectrum analysis… First you have to identify the patterns

Harmonic and sideband series Then you have to determine the likely reason for those

patterns Imbalance, looseness, bearing faults, broken rotor

bars, etc.

iLearnInterpreteriLearnInterpreter

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iLearnInterpreter performs both tasks…

It studies the spectrum, looks at all of the peaks, then places markers on the key series It highlights each of the harmonic and sideband series It will find patterns that you did not even know were

there

Then it provides an explanation for each pattern Imbalance, looseness, bearing faults, broken rotor

bars, etc. And it provides an explanation, with links to the

training material (if you own it)


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iLearnInterpreter works with all major vibration analysis programs

CSI RBMWare (Machinery Health Manager), Entek/Rockwell Odyssey, SKF Machine Analyst, Commtest ASCENT, DLI ExpertALERT, PRÜFTECHNIK OMNITREND, SPM Condmaster Pro, and others

It works by ‘looking’ at the spectrum on the screen You don’t have to make any preparations Just drag the ‘helping hand’ from the system tray to

the graph


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InterpreterInterpreter

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Bottom line:Bottom line:

With training and assistance: You will detect and diagnose faults earlier You will have greater confidence in your judgment You can improve teamwork and increase cooperation

You will often get an earlier warning of a machine fault There will be fewer unexpected machine failures

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Common questionsCommon questions

Do I really need iLearnVibration? How often will I use iLearnVibration? Does iLearnVibration mean I can’t go to class? Will I be able to teach myself? How can I justify the product? How do I convince my manager?

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Common questions:Common questions:Do you really need iLearnVibration?Do you really need iLearnVibration?

“I have been doing just fine without it!” What you don’t know can hurt you

• Are you sure there are no gaps in your knowledge? A great deal can be achieved if everything is done correctly

• But how do you know? Have you ever had a question and wanted a quick answer? Have you ever seen something unusual in a spectrum? Have you ever had to train a new staff member?

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Common questions:Common questions:How often will I use iLearnVibration?How often will I use iLearnVibration?

“Will I use it after an initial training session?” Absolutely – you will use it over and over! It was not designed to just provide a once-off course Lots of our users report that they use iLearnVibration more

than once per week • iLearnInterpreter gets used far more frequently

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Common questions:Common questions:Will I still go to class?Will I still go to class?

“But shouldn’t I go to training class?” iLearnVibration is not designed to replace training class

• You can still go to class• Interaction with the instructor and other ‘students’ is

important and helpful But courses have their limitations

• Most people only retain 30% of what was taught• Who/what do you turn to when you return?

Solution: Do both!• Get iLearnVibration before you go to class for greatest

effectiveness

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Common questions:Common questions:Will I be able to teach myself?Will I be able to teach myself?

“I don’t learn well unless I am in a structured class” Remember, iLearnVibration is not designed to replace the

training class• It is more useful as a source of refresher training and a

source of answers to tough questions• You don’t have to sit down with the system for hours at a

time: you either use it when you have questions, or you can take one lesson at a time, once per day – whatever you like!

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Common questions:Common questions:I am not sure we can afford it?I am not sure we can afford it?

“Some general training CD are just $150” iLearnVibration is far more than just a “training CD” It contains very specialized information It includes tools to help you do your job You spent “thousands” on your vibration monitoring system:

• A relatively small additional investment will help you to gain maximum benefit

• What you learn, and the faults Interpreter helps you find, could result in “thousands” of dollars saved/avoided in downtime/repairs/parts

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Common questions:Common questions:How can I convince my manager?How can I convince my manager?

“I am not sure my manager will approve it” You may need to admit you need help… You need to try and put the benefits in terms that relate to

your situation• The need for staff training• Was there a fault you missed that may have been caught if

you owned our product?• Look at our customer list – can you see a competitor of

yours? We have a document that might help

• www.ilearninteractive.com/WhyPurchaseiLearnVibration.pdf

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The history of iLearnInteractiveThe history of iLearnInteractive

Development began in 1988 Mobius has extensive software development,

condition monitoring, and training experience

First released October 2000 Version 2.0 released October 2001 Version 3.0 release March 2004 Thousands of people trained in 60+ countries

Users include: GM, Boeing, NASA, GE, ABB, Alcoa, US Navy, and many other large and small, experienced and inexperienced users

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Customers*Customers* General Electric Energy, GE Plastics, General Mills,

Merck, Eli Lilly, RR Donnelley, York International, Riverwood International, Murray Goulburn

GM, DaimlerChrysler, Mercedes Benz

Duke Energy, Arizona Public Services, Wisconsin Electric Power, Carolina Power & Light, Collie Power Station, Edison Mission Energy, Hydro Tasmania, Loy Yang Power, Pacific Power Tech Services, Western Power, Yallourn Power

Port Townsend Paper, International Paper, Norske Skog, Chetwynd Pulp Company, Fletcher Challenge Canada, Fort James Corp., Louisiana-Pacific Canada Pulp

TransAlta-Centralia Mining Co., TransAlta-Sundance, Newmont Mining, Alcoa, BHP, Western Mining, Elementis Chromium, North Star Steel, Hamersley Iron, Golden Bay Cement, NZ Rail, Argyle Diamond Mines, Air Liquide,Aquip

Cargill, Honeywell, Rockwell, Kellogg Brown & Root, ABB, Siemens

Central Alberta Midstream, Agrarium, Husky, BP, Amoco Chemical Malaysia, EKA Chemicals Canada, New Oil Field Services, Woodside Petroleum

Cranfield University (UK), University of Washington, Collège de Sherbrooke, University of South Carolina, California State University Maritime Acadamy, Florida State University, Monash University, Nanyang Technological University, Queensland University of Technology, University of Queensland, Umea University, University of Pretoria, Växjö University, University of Adelaide, University of Brazil, North Sydney Institute of Tafe

US Dept of State, US Navy, Australian Navy, Indian Navy, NAVSHIPYD Puget Sound

NASA Goddard Space Flight Center, Boeing, Space Gateway Services, Kennedy Space Flight Center, Strategic Weapons Facility Atlantic

Amoco Fabrics and Fibers, Arabian Industrial Fibers

QualiTest Division of HiSpeed, Machinery Condition Monitoring Inc. Lafayette Industrial Training, Precision Balancing Service, Cal-Air, CW Pope, CDS Condition Monitoring Service, Monitek, Predictive Maintenance Solutions

* Customers as of Jan 2002

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What is it?What is it?

It comes on CD Install it on your

computer 600+ MB of files can be

copied to the hard drive or network, or it can be left on the CD

It is tied to a dongle attached to the parallel port or USB port

Multi-user network licensing is also available

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Entry level training topicsEntry level training for the vibration technician and person who collects vibration data

X X X

Advanced training topicsEntry level topics and more advanced training for theanalyst and person who wishes to become advanced

X X X

iLearnCertificationFor in-house certification and preparation for commercial certification

X X X

Reference CenterTo assist the analyst in fault diagnosis, and to providequick answers to tough questions

X X X

Virtual Test RigGain measurement and analysis experience with a virtual fault demonstration rig

X X

Case HistoriesGain measurement and analysis experience with 50 virtual machines with live and historical data & reports

X X

Machine Faults and AlarmsBuild machine models, view the forcing frequencies and build band and envelope alarms

X X

Signals Create your own signals and study data processing

X X

InstructorLesson plan, easy access to simulators, and tools to give professional classroom training

X

iLearnInterpreterAnalyze the spectra displayed on the computer screen (in your vibration analysis program) – provide diagnostic assistance and explanations

X

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A review of the main benefitsA review of the main benefits

A great way to jump-start a program Less expensive than traveling to class

Excellent in combination with a training class

Train lots of people instead of just one Provide refresher training Always available: 24 hrs, 7 days a week Gain experience (put it into practice) It is an excellent reference Will directly help you analyze data

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ConclusionConclusion

Training is required to be successful Background theory, practical information, provide a

reference, gain valuable experience

iLearnInteractive successfully provides that training

It is inexpensive and very effective

It will help you achieve better results

It can help you reduce equipment downtime

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Any questions?

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