preparing plant engineering for industrie 4.0 - florian himmler, evosoft - ivsz menta 2015
TRANSCRIPT
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 1
Florian HimmlerevoSoft
ivsz.hu
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 2
evosoft Plant Engineering Framework – Preparing Plant Engineering for Industrie 4.0
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 3
Agenda
• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 4
Agenda
• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 5
Infographics
evosoft Hungary Kft.
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 6
Book of Lists, BBJ, Nr.1. (2014/15)
evosoft Hungary Kft.
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 7
Agenda
• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 8
Characteristics & Technology Fields
Industrie 4.0 / Industrial Internet
Machine Learning
Big Data
Internet of Things
Machine-to-Machine Communication
Cyber-Physical-Systems
Individual Products
Flexible Production
Integration of Customers and Partners
Hybrid Products Digitalization Digital Factory
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 9
Agenda
• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 10
Current challenges and their solution approaches
Motivation
• Realizing flexible production lines using innovative Industrie 4.0- / Industrial Internet- technologies• Integrated flexibility from customer request to operations and maintenance phase
Customer Request Engineering Operation Maintenance
Approach
Challenges Globalization Pressure to be innovative
Dynamic markets Individuality
Customer-integrated configuration
Immediate customer feedback
Automated engineering
Short time-to-market – high quality
Intelligent plants and work pieces
Automated communication
Plants and products “know” components
Easy maintainability
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 11
Plant engineering companies do not meet conditions to realize the visions of Industrie 4.0 / Industrial Internet
Motivation
Common engineering repository Efficient standardization & modularization
Standardized integration engineering applications
Customer-oriented requirements engineering and solution design
Pre-conditions for Industrie 4.0 / Industrial Internet
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 12
Agenda
• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 13
Step-by-step towards Industrie 4.0 / Industrial Internet
evosoft Plant Engineering Framework
Application of a structured process to integrate the existing process- and system-landscapesGoal:• Eliminate data inconsistency, redundancy and manual effort• Improve availability and quality of data
Process- and System-Integration
Analysis and optimization of existing standardization & modularization strategies for the companies’ plantsGoal:• Enable flexible production with standardized processes
Function-Based Standardization
Realization of a standardized information exchange (e.g. using AutomationML) during engineeringGoal:• Enable Interdisciplinary collaboration throughout the whole engineering process
Integrated Engineering
Realization of a function-based requirements engineering approach
Goal:• Integration of the customer into the design process by applying standardized and transparent requirements engineering processes
Integrated Solution Design
• evosoft Plant Engineering Framework – the enabler for Industrie 4.0 / Industrial Internet approaches in plant engineering environments
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Step 1: Process- and System-Integration
evosoft Plant Engineering Framework
Rough Analysis Detailed Analysis Target Definition
Process Analysis
Use-Case Analysis
Organization Analysis
Rough Analysis
Input/OutputAnalysis
System Analysis
Data Source Identification
Data Object Identification
Detailed Analysis
Target Landscape Definition
Process Optimization
Exchange Format
Definition
Interface Definition
Interface Optimization
Target Definition
Reference model for the integration of IT landscapes
Analysis and evaluation of the existing AS-IS situation of the company
Integration and harmonization of the processes and the software solutions to be used
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 15
Step 2: Function-Based Standardization
evosoft Plant Engineering Framework
Plant
Function 1
Sub-Function 1.1
Sub-Function 1.2
Function 2
Generic Plant GP
Generic Functional Structure View Standardized Functional Structure View
Plant
Standard Function 1
Stand. Sub-Function 1.1
Stand. Sub-Function 1.2
Standard Function2
Standard Plant SP Plant
Realized Function 1
Real. Sub-Function 1.1
Real. Sub-Function 1.2
Realized Plant RP
<optional>
Define Standardize Realize
Realized Functional Structure Viewisstandardizedby isrealizedby
isrealizedby
isrealizedby
isrealizedby
isstandardizedby
isstandardizedby
isstandardizedby
Project Independent Data (Master Data) Project Specific Data (Project Data)
Stable engineering processes due to function oriented standardization
High flexibility due to variant management
Increased reusability of developed artifacts
Improved interdisciplinary collaboration
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 16
Step 3: Integrated Engineering
evosoft Plant Engineering Framework
Interdisciplinary collaboration throughout the whole engineering process
Usage of a central engineering repository
Standardized information exchange
Reduced change management effort
ProjectedPlantMaster Data Library<<instantiation>>
FE_ID FE_ID FE_ID FE_ID
FE_ID FE_ID
FE_IDFE_ID
FE_ID
LegendFunctionBasedAutomationMLInterface
FE_ID FunctionID – Golballyuniqueidentifierfor all functionbasedengineeringelements
Central Data Platform
Software EngineeringProjectedPlantMaster Data Library
<<instantiation>>FE_ID FE_ID FE_ID FE_ID
FE_ID FE_ID
FE_IDFE_ID
FE_ID
Mechanical Engineering
ProjectedPlantMaster Data Library<<instantiation>>
FE_ID FE_ID FE_ID FE_ID
FE_ID FE_ID
FE_IDFE_ID
FE_ID
ElectricalEngineering
ProjectedPlantFunctionBasedMaster Data Library <<instantiation>>
Plant
Function 1
Sub-Function 1.1
Sub-Function 1.2
Function 2
GenericPlant GP Plant
Standard Function 1
Stand. Sub-Function 1.1
Stand. Sub-Function 1.2
Standard Function 2
Standard Plant SP
<optional>
is standardized by
is standardized by
is standardized by
is standardized by
Plant
Realized Function 1
Real. Sub-Function 1.1
Real. Sub-Function 1.2
Realized Plant RP
Plant
Realized Function 1
Real. Sub-Function 1.1
Real. Sub-Function 1.2
Realized Plant RP
Plant
Realized Function 1
Real. Sub-Function 1.1
Real. Sub-Function 1.2
Realized Plant RP
Plant
Realized Function 1
Real. Sub-Function 1.1
Real. Sub-Function 1.2
Realized Plant RP
FE_ID FE_ID FE_ID FE_ID
FE_IDFE_ID
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 17
Step 4: Integrated Solution Design
evosoft Plant Engineering Framework
Solution Architect
Req. 1.1„Customer specific Requirement-Text“
Master Req. 1„Standardized /Generic
Requirement-Text“Req. 1.2
„Customer specific Requirement-Text“
Req. 1.n„Customer specific Requirement-Text“
Req. 2.1„Customer specific Requirement-Text“
Req. 2.2„Customer specific Requirement-Text“
Req. 2.n„Customer specific Requirement-Text“
Master Req. 2„Standardized /Generic
Requirement-Text“
Master Req. …„Standardized /Generic
Requirement-Text“
Master Req. n„Standardized /Generic
Requirement-Text“
<<mapped to>>
Standardized Function 1Features which are provided by the
plants/machines/components fulfilling the function
Standardized Function 2Features which are provided by the
plants/machines/components fulfilling the function
Standardized Function nFeatures which are provided by the
plants/machines/components fulfilling the function
<<is relevant for>> / <<has to be applied to>>
Plant/Component 1
Plant-Features
Plant/Component 1Plant-Features
Plant/Component 1Plant-Features
<<is realized by>><<Problem Layer>> <<Abstraction Layer>> <<Solution Layer>>
Technical Sales
RequirementsSpecification
RequirementsSpecification
Customer 1
Customer 2
Standardized and transparent requirements engineering process
Traceability from requirements to realization
Integration of the customer into the design process
Shortened time-to-offer
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 18
Agenda
• evosoft• Industrie 4.0 / Industrial Internet• Motivation• evosoft Plant Engineering Framework• Conclusion
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 19
evosoft Plant Engineering Framework - Preparing plant engineering companies for Industrie 4.0 / Industrial Internet
Conclusion
• Industry is on the edge towards Industrie 4.0 / Industrial Internet• Plant engineering companies are not prepared properly
• evosoft Plant Engineering Framework provides a step-by-step guideline towards Industrie 4.0 /
Industrial Internet
• Evaluations have shown the following effects
Process- andSystem-Integration
Function-BasedStandardization
Integrated Engineering
Integrated Solution Design
Time-to-customer Plant Quality Process Cycle Times
Requirements Transparency
Data Redundancy Data Quality Flexibility Initial Costs
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 20
Your powerful partner
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 21
Contact
evosoft GmbHMarienbergstr. 76-8290411 NuernbergPhone: +49 911 53991-0Fax: +49 911 53991-999
Dr. Florian HimmlerBusiness Function AutomationPhone: +49 911 53991-324Mobile: +49 173 717 64 68Email: [email protected]
Counterpart
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 22
Location
The evosoft Group
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 24
Continuous development
evosoft Hungary Kft.
• High interaction inside the teams and with the customers• Fast and continuous delivery of useful software• High flexibility to changing customer demands• Up-To-Date working enviroment for our employees
• Bringing agile and lean principles to all management levels• Increase the team collaboration
• @operations• +internal departments
• Increase employee engagement • Leadership• Responsibility
Actually over 30 development teams are working after agile and lean principles
... but we are actually going the next step
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 25
Defining the terms Industrie 4.0 / Industrial Internet
Industrie 4.0 / Industrial Internet
• Real and virtual worlds are growing together to an Internet of Things • Integration of complex physical machinery with networked sensors and
software• The goal is an efficient production of individual products…
• …with a batch size of one• …where components are autonomously communicating with the
production plant • …to find individually find its best path through flexible
production lines
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 26
Current challenges and their solution approaches
Motivation
• Further globalization of the market and rising pressure to be innovative – markets are increasingly driven by dynamics and individuality enhancement of engineering efficiency as well as quality
• Realizing flexible production lines using innovative Industrie 4.0- / Industrial Internet- technologies• Integrated flexibility from customer request to operations and maintenance
phase
• Customer-integrated configuration of the production plant• Immediate feedback to the customer regarding feasibility
Customer Request
• Function-oriented and automated engineering of production plants• Short time-to-market and commissioning – high quality
Engineering
• Plants „know“ their capabilities – work pieces know their required operations• Automated communication between plant and work piece
Operation
• Plants and products „know“ their components• Easy maintainability of the plant
Maintenance
Approach
Challenge
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 27
Current challenges and their solution approaches
Motivation
• Realizing flexible production lines using innovative Industrie 4.0- / Industrial Internet- technologies• Integrated flexibility from customer request to operations and maintenance phase
• Customer-integrated configuration of the production plant• Immediate feedback to the customer regarding feasibility
Customer Request
• Function-oriented and automated engineering of production plants• Short time-to-market and commissioning – high quality
Engineering
• Plants „know“ their capabilities – work pieces know their required operations• Automated communication between plant and work piece
Operation
• Plants and products „know“ their components• Easy maintainability of the plant
Maintenance
Approach
Challenges Globalization Pressure to be innovative
Dynamic markets Individuality
© evosoft GmbH 2015 | evosoft Plant Engineering Framework – Preparing Plant Engineering Companies for Industrie 4.0 restricted 28
Plant engineering companies do not meet conditions to realize the visions of Industrie 4.0 / Industrial Internet
Motivation
Usage of a common engineering repository for all roles involved during the engineering process
Application of innovative and function-based standardization & modularization strategies
Integration of all engineering applications using standardized interfaces
Customer-oriented requirements engineering and solution design
Pre-conditions for Industrie 4.0 / Industrial Internet