premium flour for ultimate return - iaom · pdf file... premium flour _ for ultimate return...

Premium Flour -

For ultimate

return

IAOM Capetown

2 | © Bühler | Premium Flour _ For ultimate return | Dübendorfer | 26.10.2010

Agenda

1

2

3

4

5

6

The parameters within the Milling process

The solutions for the Cleaning Section

The solutions for the Grinding Section

The solutions for the Finished Products Handling

The solutions for in Maize Milling

The market and its differing requirements


Agenda

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2

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6

7







Summary


Flour – More than a commodity, a valuable base for nutrition

Understanding the market needs

Interpret the required properties

Selection of the appropriate raw materials

Apply the ultimate technology

will lead to ultimate return !


Usage of flour in..

the industrial production the handmade production

Pro

du

cti

on

of

co

ns

um

er

go

od

s f

or

the

…

ind

ivid

ua

lise

d m

ark

et

sta

ple

fo

od

mark

et

The Flour Market – The disparities to be considered


Flour Production – Mills as food manufacturing plant


Agenda

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2

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4

5

6

7







Summary


The parameters in the Milling Process – The leverages

Beside of choosing the Raw Material according:

Protein content

Gluten quality

Rheological properties

Colour

Enzymatic characteristics

The miller has the “adjusting knobs” to influence:

Hygienic standards

Particle size

Particle distribution

Starch damage

Gluten oxidation

Flour composition (streams)

Flour temperature

Advanced technology for Taylormade Finished Products

http://de.wikipedia.org/w/index.php?title=Datei:Farinograph2.jpg&filetimestamp=20091115164308


Agenda

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7







Summary


100

25

55

20

5

0

10

20

30

40

50

60

70

80

90

100

Raw Wheat After 1st

Cleaning

After Tempering After 2nd

Cleaning

Flour

%

Changing markets – Increasing demand for pure flours


The demand for clean food – It starts in wheat cleaning

Contaminants and Countermeasures

- Superficial load:

to be removed from the surface

- Contaminated outer layers

to be mechanically eliminated

- Impurities, seeds and discoloured kernels

to be detected optically and removed


MTRI

RK/LK/

RKNL/LKNL

90

Min

ute

s

Aspiration-

Channel

S

S S

Screw

Raw

wheat

bins

Combi-cleaning Machine

Ventilator

Trans-

flowtron

Aspiration-

Channel

Tempering

bins

Screw

Flow

Balancer

SS SS

Intermediate

Separator

MoistureController

Dampener«Turbolizer»

Pre

Tempening

Intermediate

Separator

MagneticSeparator

Flow

Balancer

Vibro-

discharger

PN-Slide

Aspiration

Channel

Light Peeler

Trans-

flowtron

Aspiration

Channel

Sortex

1. BK

MagneticSeparator

Peelingprocess

Flow

Balancer

Optional Mycotoxine- / Bakteria reduction

The demand for clean food – Example Premium - Cleaning


The demand for clean food – Example Premium - Cleaning


Agenda

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2

3

4

5

6

7







Summary


Mill flowsheet – How to react on a wide range of demand

By choosing the adequate flowsheet, millers

can provide optimised finished products.

Yor keys to success:

Higher extraction in low ash flour

Higher extraction on total yield

Adjustment of starch damage

Optimised Energy-Input

Robust process, easy to operate


Roller Mill

PlansifterMagnetB3

Plansifter

B1B2

Roller Mill

Roller Mill

Roller MillPlansifter

Br.3

B5 f.

Roller Mill

Roller Mill

Plansifter

Bran Finisher

B4 gr.

B4 f.

B5 gr.

PlansifterDIV.2

PlansifterDF

PlansifterDBr.

Plansifter

IntensivImpact

DetacherDIV.1

Bran Finisher

Bran Finisher

Bran Finisher

Br.1

Br.2

Br.4

PVD

FilterFilter

Hammer

Airlock Airlock

Fan

Blower

HD-Vent.

LevelIndicatorDepot

Micro Feeder

Purifier

Purifier Purifier

PurifierP1

P2

P3

P4

Roller Mill

Plansifter

C1A

C2Roller Mill

IntensivImpact

Detacher

C1BPlansifter

C4PlansifterDetacher

Roller Mill

C7PlansifterDetacher

Roller Mill

IntensivImpact

DetacherC10

IntensivImpact

DetacherPlansifter

Roller Mill

Roller Mill

ImpactDetacher

ImpactDetacher

Roller Mill

Roller Mill

Roller Mill

ImpactDetacher

ImpactDetacher

PlansifterPlansifterC5

C8 C9

C6

C3

Plansifter Plansifter

Plansifter

Roller Mill

LevelIndicator

Depot

Micro Feeder

Mill flowsheet – Adequate design to match high demands

17 | © Bühler | MUDC-62492

Mill flowsheet – Premium Flour Flow


Agenda

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2

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4

5

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7







Summary


Flour Flow doesn’t stop in Mill – New trends, new opportunities

Flour

components

Small

components

Online

measuring

unitchecksieve

with magnet

Consumers are looking for new products, a

chance for millers to extend their value

chain.

Premium Flour set-up might include:

Add functional ingredients

Mixing and Blending

Modifying (Granulation, Starch etc.)


Flour Flow doesn’t stop in Mill – New trends, new opportunities

Premium products might get their ultimate

value addition e.g. in a mixing plant

Premium Flour by mean of mixing:

Top consistency

Easier downstream handling

Satisfied customers

greater market


Agenda

1

2

3

4

5

6

7







Summary


rot gelb weiss

Maize Milling – Different raw material, different flowsheets


rot gelb weiss

Mais couscous

Snacks

Corn flakes Maize pasta

Arepa Tortillas

Maize Milling – The market determines the right technology


rot gelb weiss



Flaking grits

(Hominy / Samp)

5600 - 4000 µ

Fat 0.6 - 0.8 %

Brewing grits

1200 - 300 µ

Fett < 1.0 %

Maize flour

< 400 µ

Fat 1.0 - 2.0 %

Snack grits

< 800 µ

Fat 1.0 - 1.2 %

Maize Milling – The market determines the right technology


Agenda

1

2

3

4

5

6

7







Summary


Premium Flour – A driver of your success

Premium-Flour approach leads to:

Mind set change: Flour is a valuable stuff

get rid of the commodity thinking

Quality and consistancy for all applications

get the best out of wheat

Closer touch with the customer

understanding means listening

Sensitivity to consumers demand

new opportunities in niche markets


Premium Flour – out of premium plants


Thank you for your attention

premium flour for ultimate return - iaom · pdf file... premium flour _ for ultimate return...

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