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Premium Connections for Demanding Environments

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Page 1: Premium Connection SummaryOK

PremiumConnectionsfor Demanding Environments

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TenarisHydril

TenarisHydril offers outstanding premium connection design and technology worldwide. With a comprehensive range of high perfor-mance products backed by an extensive global field service network and licensed threading shops, we develop solutions to meet the needs of any E&P operations.

TenarisHydril premium connections are provided and supported by Tenaris, a leading manufac-turer and supplier of steel tubes and integrated tubular services to the world’s energy industry.

For further information please visit us at www.tenaris.com

Manufacturing CentersR&D Centers

Service CentersCommercial Offices

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Application Guide

Weld-on Connector

BlueDock™

Threaded & Coupled

Blue® Quick Seal

ER™

Integral Semi Flush

Wedge 623™

Wedge 523™ / 521™

Blue® Near Flush

Integral Flush

Wedge 513™ / 511™

Threaded & Coupled

Blue® Max

Blue®

Wedge 563™

Integral Semi Flush

Wedge 623™

Wedge 523™

Blue® Near Flush

Threaded & Coupled

Blue®

Blue® Max

Blue® Heavy Wall

Wedge 563™

Threaded & Coupled

Blue® Riser

Weld-on Connector

BlueDock™

Threaded & Coupled

Blue® Quick Seal

ER™

Threaded & Coupled

Blue® Max

Blue®

Integral Semi Flush

Wedge 623™

Wedge 523™

Blue® Near Flush

MACII™

Integral Flush

Wedge 513™ / 511™

Threaded & Coupled

Blue®

Blue® Max

Blue® Heavy Wall

Wedge 563™

Integral Semi Flush

Wedge 523™

Blue® Near Flush

Integral Flush

Wedge 513™

CONDUCTOR

AND SURFACE CASING

INTERMEDIATE CASING, LINERS

AND TIE-BACKS

PRODUCTION CASING / LINERS,

TIE-BACKS AND TUBING

RISER

CONDUCTOR

AND SURFACE CASING

INTERMEDIATE CASING,

LINERS AND TIE-BACKS

PRODUCTION CASING / LINERS,

TIE-BACKS AND TUBING

DEEPWATER HP/HT & DEEP WELLS

Threaded & Coupled

Wedge 563™

Blue®

Integral Semi Flush

Wedge 523™ / 521™

Integral Flush

Wedge 513™ / 511™

Threaded & Coupled

Wedge 563™

Blue®

Integral Semi Flush

Wedge 625™

Wedge 523™ / 521™

Integral Flush

Wedge 513™ / 511™

Threaded & Coupled

Wedge 563™

Blue®

TXP® Buttress (*)

Integral Semi Flush

Wedge 625™

Integral Flush

Wedge 513™

INTERMEDIATE CASING

AND LINERS

PRODUCTION CASING / LINERS

AND TUBING

PRODUCTION CASING / LINERS

AND TUBING

HORIZONTAL & EXTENDED REACH WELLS SHALES

(*) Compatible with API Butress.

NOTE: Dopeless® technology alternative is available for Blue® and Wedge™ technologies, as well as for TSH ER.This application guide is only a recommendation. Contact a Tenaris technical specialist before selecting connections.In addition to this guide, most connections can perform in different environments and under load modes not listed here.

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Threaded & Coupled

ER™

Threaded & Coupled

Blue®

Integral Semi Flush

Wedge 523™ / 521™

Integral Flush

Wedge 513™ / 511™

Threaded & Coupled

Blue®

Wedge 563™

TXP® Buttress (*)

Integral Upset

Wedge 533™

Integral Semi Flush

Wedge 523™ / 521™

Integral Flush

Wedge 513™ / 511™

CONDUCTOR

AND SURFACE CASING

INTERMEDIATE CASING

AND LINERS

PRODUCTION CASING / LINERS

AND TUBING

CASING WHILE DRILLING

Threaded & Coupled

ER™

Threaded & Coupled

Blue®

Wedge 563™

ER™

Integral Semi Flush

Wedge 521™

Integral Flush

Wedge 511™

Threaded & Coupled

Blue®

Wedge 563™

ER™

Integral Semi Flush

Wedge 521™

Integral Flush

Wedge 511™

SURFACE CASING

INTERMEDIATE CASING

AND LINERS

PRODUCTION CASING / LINERS

AND TUBING

GEOTHERMAL

Integral Upset

Wedge 533™

Threaded & Coupled

Wedge 563™

Integral Flush

Wedge 511™

WORKSTRINGS AND TUBING

WORKSTRINGS

Threaded & Coupled

Wedge 563™ - CB

Integral Upset

Wedge 533™ - CB

TUBING

CORROSION PROTECTION & ID COATING

Threaded & Coupled

ER™

Integral Semi Flush

Wedge 521™

Threaded & Coupled

Blue®

Wedge 563™

Integral Semi Flush

Wedge 521™

Threaded & Coupled

Blue® Thermal Liner

Integral Flush

Wedge 511™

SURFACE CASING

INTERMEDIATE CASING

AND LINERS

PRODUCTION CASING / SLOTTED

LINERS AND TUBING

THERMAL (SAGD & CSS)

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Product Characteristics

THREADED & COUPLED

Blue® Available in sizes from2 3/8" to 13 5/8"

FEATURES

• Designed for high performance and versatility. ISO 13679 CAL IV tested and field proven.

• Parabolic seal contact pressure profile minimizes galling risk while improves sealing performance stability.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Horizontal & extended reach wells

• Shales

• Casing while drilling

• Thermal (SAGD & CSS)

• Geothermal

• Surface & intermediate casing

• Production casing, tie-backs & liners

• Tubing

OPTIONS

• Dopeless® technology

• Matched strength

• Special bevel

• Special clearance

Blue® MaxAvailable in sizes from7” to 14”

FEATURES

• Designed for high pressure / high temperature wells and tested in accordance with the forthcoming revision of the API RP 5C5 CAL IV standard.

• 100% ratings matching the pipe body’s performance in terms of tension, compression, internal and external pressures.

• Parabolic seal contact pressure profile minimizes galling risk while improves sealing performance stability.

• Easier and faster make-up provided by the twin start thread.

APPLICATIONS

• HP/HT

• Intermediate casing

• Production casing

• Tie-backs

• Liners

OPTIONS

• Dopeless® technology

• Special clearance

Blue® Heavy WallAvailable in sizes from7” to 14”

FEATURES

• Sphere-to-cone seal geometry provides a stable sealing performance under high combined loads.

• 100% pipe body performance in terms of internal and external pressure.

• 80% tension and compression ratings (highest compression rating in the market for the segment).

• Successfully certified in accordance with ISO 13679 CAL IV and continues to be tested under the forthcoming revision of the API RP 5C5 protocol.

APPLICATIONS

• HP/HP & deep wells

• Intermediate casing

• Production casing

• Tie-backs

OPTIONS

• Dopeless® technology

Blue® Quick SealAvailable in sizes from16” to 22”

FEATURES

• Designed for large OD surface casing that requires a gas-tight seal.

• Tested in line with the forthcoming revision of the API RP 5C5 with test series at ambient and elevated temperature.

• 100% pipe body gas-tightness performance in terms of internal and external pressures under combined loads.

• 100% pipe body structural performance.

APPLICATIONS

• Surface casing

OPTIONS

• Dopeless® technology

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Blue® Thermal LinerAvailable in sizes from2 3/8" to 10 3/4"

FEATURES

• Used for slotted pipes to be used on heavy oil operations like SAGD and CSS.

• Fast and easy make-up that reduces cross-threading risk.

APPLICATIONS

• Thermal (SAGD & CSS)

• Slotted liners & tubing

OPTIONS

• Dopeless® technology

• Matched strength

• Special clearance

• Special bevel

Blue® RiserAvailable in sizes from7 5/8” to 16”

FEATURES

• High fatigue resistance design: performance comparable to the pipe body (FCF* <1.1).

• First engaged thread with improved fatigue performance due to the innovative R-Arch™ design.

• Double elliptical groove to improve connection fatigue resistance.

• No fretting fatigue due to external seal design.

• Gas-tight internal seal.

APPLICATIONS

• Deepwater

• Top tensioned risers

• High pressure drilling risers

*Fatigue Connection Factor

Wedge 563™Available in casing sizes from 5" to 16"Available in tubing sizes from 2 3/8" to 7"

FEATURES

• 100% ratings in tension and compression provided by the dovetail threads.

• 100% collapse rate created by full form contact of the dovetail threads.

• Wedge 563™ is interchangeable with Wedge 533™, Wedge 503™ and Wedge 553™.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Horizontal & extended reach wells

• Shales

• Casing while drilling

• Workstrings

• Thermal (SAGD & CSS)

• Geothermal

• Corrosion protection & ID coating

• Surface & intermediate casing

• Production casing, tie-backs & liners

• Tubing

OPTIONS

• Dopeless® technology

• Matched strength

• Recess free bore (RFB)

• CB® ring

ER™Available in sizes from7" to 24 1/2"

FEATURES

• Easy stabbing, fast make-up with minimum cross threading risk.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Casing while drilling

• Thermal (SAGD & CSS)

• Geothermal

• Surface & intermediate casing

OPTIONS

• Dopeless® technology

• Matched strength

• Special clearance

• Special bevel

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THREADED & COUPLED INTEGRAL SEMI FLUSH

TXP® ButtressAvailable in sizes from4 1/2” to 16”

FEATURES

• API Buttress compatible

• 100% tension

• Enhanced structural capacity:- 100% PBYS in compression- Bending same as pipe body

• Extra torque capability

• Positive torque shoulder

• Internal flush

• Make-up repeatability

• Standard Bevel of 20°

APPLICATIONS

• Shales

• Casing while drilling

• Production casing, liners

& tubing

OPTIONS

• Special clearance

• Seal ring

Wedge 625™Available in sizes from4 1/2" to 7"

FEATURES

• 90% ratings in tension provided by the vanishing threads at the pin OD and the box ID (truly exceptional for a semi-flush integral connection).

• Over 94% ratings in compression provided by stab flank contact of the dovetail Wedge™ threads intersecting the pipe body OD and ID.

• 100% burst and collapse ratings provided by the two-way metal to metal mid seal that is locked by the adjacent dovetail Wedge™ threads and reinforced by the step-to-step Wedge™.

• 90% ratings in bending provided by both Wedge™ threads and reinforced by the step-to-step Wedge™ design.

• Box OD approximately 5% over pipe body.

APPLICATIONS

• Horizontal & extended reach wells

• Shales

• Production casing, liners & tubing

OPTIONS

• Dopeless® technology

Wedge 623™Available in sizes from9 7/8” to 16”

FEATURES

• Internal and external pressure seals (metal-to-metal) in line with API RP96 for deepwater applications.

• Outstanding compression efficiency of 80 to 86%, equivalent to the performance of TenarisHydril Wedge 523™ connection.

• Tested under the ISO 13679 CAL I-E testing protocol and meets additional operator requirements for survival loads. Wedge 623™ provides validated reliability under combined loads.

• Comes with Dopeless® technology.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Intermediate casing & liners

Wedge 523™Available in sizes from7" to 16"

FEATURES

• 100% collapse rated metal-to-metal seal.

• High compression rating provided by the reverse angle stab flank of the threads makes the Wedge 523™ suitable for the most severe compression applications.

• Compression strength exceeds tension strength.

• Wedge 523™ is interchangeable with Wedge 513™.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Horizontal & extended reach wells

• Casing while drilling

• Intermediate casing & liners

• Production casing

OPTIONS

• Dopeless® technology

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Blue® Near FlushAvailable in sizes from5" to 13 5/8"

FEATURES

• Designed for high performance, structural efficiency and maximum clearance. ISO 13679 CAL IV tested and field proven.

• Box OD is only 2–3% larger than pipe body (1–2% larger than API maximum) permits use in clearance situations.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Casing while drilling

• Intermediate casing & liners

• Production casing, liners & tubing

OPTIONS

• Dopeless® technology

Wedge 521™Available in sizes from4" to 18 5/8"

FEATURES

• Thread form provides 100% pipe body internal yield and collapse strength.

• High compression rating provided by the reverse angle stab flank of the dovetail threads makes the Wedge 521™ suitable for the more severe compression applications.

• Compression rating is typically 80–89% of the pipe body, and is usually higher than the tension rating.

• Excellent for large diameter pipe, the dovetail thread eliminates thread pull-out, even on thin wall pipe.

APPLICATIONS

• Deepwater

• Horizontal & extended reach wells

• Shales

• Casing while drilling

• Thermal (SAGD & CSS)

• Geothermal

• Intermediate casing

• Production casing & liners

OPTIONS

• Dopeless® technology

MACII™Available in sizes from5 1/2" to 16"

FEATURES

• High performance achieved by machining pin and box on formed ends.

• Perfect alternative for heavy wall applications with reduced clearances.

APPLICATIONS

• HP/HT & deep wells

• Intermediate casing & liners

INTEGRAL FLUSH

Wedge 513™Available in sizes from4 1/2" to 16"

FEATURES

• 100% collapse rated metal-to-metal seal.

• High compression rating provided by the reverse angle stab flank of the dovetail threads makes the Wedge 513™ suitable for all liner applications. Compression strength exceeds tension strength.

• Wedge 513™ is interchangeable with Wedge 523™.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Horizontal & extended reach wells

• Shales

• Casing while drilling

• Intermediate casing & liners

• Production casing & tubing

OPTIONS

• Dopeless® technology

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INTEGRAL UPSET INTEGRAL FLUSH

Wedge 511™ Available in sizes from2 1/16" to 18 5/8"

FEATURES

• High compression rating provided by the reverse angle stab flank of the dovetail threads makes the Wedge 511™ suitable for use as slotted liners in geothermal and steam injection service. Compression strength exceeds tension strength.

• 100% pipe body collapse strength created by the full engagement of the dovetail thread.

APPLICATIONS

• Deepwater

• HP/HT & deep wells

• Horizontal & extended reach wells

• Casing while drilling

• Workstrings

• Thermal (SAGD & CSS)

• Geothermal

• Intermediate casing & liners

• Production casing, slotted liners & tubing

OPTIONS

• Dopeless® technology

Wedge 533™Available in sizes from2 3/8" to 7 5/8"

FEATURES

• 100% collapse rated metal-to-metal seal.

• 100% collapse rated thread seal created by full form contact of the dovetail threads, also providing a secondary internal pressure seal rated at pipe body.

• 100% ratings for tension and bending provided by machining pin and box on hot forged internal-external upsets. Reverse angle stab flank provides 100% compression rating.

• Wedge 533™ is interchangeable with Wedge 503™, Wedge 553™ and Wedge 563™.

APPLICATIONS

• Casing while drilling

• Workstrings

• Corrosion protection& ID coating

• Tubing

OPTIONS

• Dopeless® technology

• CB® ring

Wedge 553™Available in sizes from 2 3/8" to 7 5/8"

FEATURES

• 100% collapse rated thread seal created by full form contact of the dovetail threads, also providing a secondary internal pressure seal rated at pipe body.

• 100% pipe body ratings for tension and bending developed using nonupset pin end and upset box end pipe. Reverse angle stab flank provides 100% compression rating.

• Wedge 553™ is interchangeable with Wedge 503™, Wedge 533™ and Wedge 563™.

APPLICATIONS

• Workstrings

• Corrosion protection & ID coating

• Tubing

OPTIONS

• Dopeless® technology

• CB® ring

WELD-ON CONNECTORS

BlueDock™ Available with metal-to-metal seal in sizes up to 22” and pre-installed elastomeric sealin sizes from 20” to 36”.

FEATURES

• 100% ratings in tension, compression and bending

• Gas and water sealability verified by full-scale testing

• Up to three anti-rotational keys that prevent buck-off

• Make-up visual indicator

• High fatigue performance under bending and/or tension-compression cycling loads

• Dope pockets to avoid excessive dope pressure

APPLICATIONS

• HP/HT

• Offshore

• Conductor and surface casing

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Connections Nomenclature

BLUE® SERIES

TenarisHydril Blue®

TenarisHydril Blue® Dopeless®

TenarisHydril Blue® Matched Strength

TenarisHydril Blue® Special Clearance

TenarisHydril Blue® Special Bevel

TenarisHydril Blue® Corrosion Barrier

TenarisHydril Blue® Max

TenarisHydril Blue® Max Dopeless®

TenarisHydril Blue® Max Special Clearance

TenarisHydril Blue® Heavy Wall

TenarisHydril Blue® Heavy Wall Dopeless®

TenarisHydril Blue® Quick Seal

TenarisHydril Blue® Quick Seal Dopeless®

TenarisHydril Blue® Riser

TenarisHydril Blue® Thermal Liner

TenarisHydril Blue® Thermal Liner Dopeless®

TenarisHydril Blue® Thermal Liner Matched Strength

TenarisHydril Blue® Thermal Liner Special Clearance

TenarisHydril Blue® Thermal Liner Special Bevel

TenarisHydril Blue® Near Flush

TenarisHydril Blue® Near Flush Dopeless®

WEDGE SERIES 500™

TenarisHydril Wedge 563™

TenarisHydril Wedge 563™ Dopeless®

TenarisHydril Wedge 563™ Matched Strength

TenarisHydril Wedge 563™ Corrosion Barrier

TenarisHydril Wedge 563™ Recess Free Bore

TenarisHydril Wedge 523™

TenarisHydril Wedge 523™ Dopeless®

TenarisHydril Wedge 521™

TenarisHydril Wedge 521™ Dopeless®

TenarisHydril Wedge 513™

TenarisHydril Wedge 513™ Dopeless®

TenarisHydril Wedge 511™

TenarisHydril Wedge 511™ Dopeless®

TenarisHydril Wedge 533™

TenarisHydril Wedge 533™ Dopeless®

TenarisHydril Wedge 533™ Corrosion Barrier

TenarisHydril Wedge 553™

TenarisHydril Wedge 553™ Dopeless®

TenarisHydril Wedge 553™ Corrosion Barrier

WEDGE SERIES 600™

TenarisHydril Wedge 623™ Dopeless®

TenarisHydril Wedge 625™

TenarisHydril Wedge 625™ Dopeless®

LEGACY SERIES

TenarisHydril ER™

TenarisHydril ER™ Dopeless®

TenarisHydril ER™ Matched Strength

TenarisHydril ER™ Special Clearance

TenarisHydril ER™ Special Bevel

TenarisHydril MACII™

TENARISXP™ SERIES

TenarisXPTM Buttress

TenarisXPTM Buttress Special Clearance

TenarisXPTM Buttress Seal Ring

WELD-ON CONNECTORS

TenarisHydril BlueDock™ Metal-to-Metal Seal

TenarisHydril BlueDock™ Elastomeric Seal Internal Flush

TenarisHydril BlueDock™ Elastomeric Seal External Flush

TECHNOLOGY ACRONYMS TECHNOLOGY ACRONYMS

TSH BLUE

TSH BLUE-DPLS

TSH BLUE-MS

TSH BLUE-SC

TSH BLUE-SB

TSH BLUE-CB

TSH BMAX

TSH BMAX-DPLS

TSH BMAX-SC

TSH BHW

TSH BHW-DPLS

TSH BQS

TSH BQS-DPLS

TSH BRISER

TSH BTL

TSH BTL-DPLS

TSH BTL-MS

TSH BTL-SC

TSH BTL-SB

TSH BNF

TSH BNF-DPLS

TSH W563

TSH W563-DPLS

TSH W563-MS

TSH W563-CB

TSH W563-RFB

TSH W523

TSH W523-DPLS

TSH W521

TSH W521-DPLS

TSH W513

TSH W513-DPLS

TSH W511

TSH W511-DPLS

TSH W533

TSH W533-DPLS

TSH W533-CB

TSH W553

TSH W553-DPLS

TSH W553-CB

TSH W623-DPLS

TSH W625

TSH W625-DPLS

TSH ER

TSH ER-DPLS

TSH ER-MS

TSH ER-SC

TSH ER-SB

TSH MACII

TXP BTC

TXP BTC-SC

TXP BTC-SR

TSH BLUEDOCK-MTM

TSH BLUEDOCK-ELS-IF

TSH BLUEDOCK-ELS-EF

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For additional information, please visit

www.tenaris.com

Tenaris has produced this brochure for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication,Tenaris does not assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are onlysubject to the Company’s standard terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. Theinformation in this publication is subject to change or modification without notice. For more complete information please contact a Tenaris’s representative or visit our websiteat www.tenaris.com. This brochure supersedes TSH / PC / Version 05 / March 2012. TSH / PC / Version 06 / August 2013. ©Tenaris 2013. All rights reserved.