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ICC-ACOTEC Precast Wall Panels Saves Material, Labour & Time

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Page 1: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

ICC-ACOTECPrecast Wall Panels

Saves Material, Labour & Time

Page 2: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

ICC-ACOTEC

Page 1 / 2

We continue our efforts in introducing value added solutions

to the construction industry towards an emerging Sri Lanka

International Construction Consortium (Pvt) Ltd, has been recognized by the Sri Lankan construction industry as

an innovative precast solution provider, one that enables fast & economical construction. With focus on quality, we

obtained the best equipment and latest technology from the industry leaders to assure a quality product portfolio at

the highest standards.

ICC PRECAST

ICC

-AC

OT

EC

Pre

cast

Wal

l Pan

els

The Forefront of Construction Innovation

Elematic Acotec Plant at ICC Precast Yard, Madapatha, Piliyandala

Elematic is the market leader in precast concretetechnology for medium and high-rise buildings.

Founded 1959

Customers Over 100 countries

Representatives Over 20 countries

InnovationsOver 450 patents

Page 3: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

Its main application is the partitioning of residential,

ICC-ACOTEC precast wall panels are made out of concrete

commercial, institute & office buildings replacing

comprising cement, sand & aggregate

traditional materials used in partitions and

facades such as brick & cellular blocks.

5 x Faster than Traditional Brick-Wall

5 x Faster than Cement Cellular-Block-Wall

3 x Fast as CLC or AAC Block-Wall

Since their introduction in the late 1980’s, ACOTEC walls have proven themselves in more than 15 countries including

Germany, United Kingdom, Finland, Ireland, Spain, Japan, Singapore, Malaysia, China & India under various brands.

ICC-ACOTECPrecast Wall Panels

Page 4: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

Traditional on-site construction methods meet with efficiency problems especially in societies where labour costs are

high and the demand for fast construction projects continuously grow.

BRICK TO BLOCK - BLOCK TO PANELLeaps in Efficiency

Physical Properties of ICC-ACOTEC Panels

ICC-ACOTEC Precast wall panels with thicknesses of 75mm, 100mm & 140mm available

in heights of 2700mm, 3000mm & 3300mm

*Refer page 6ICC-ACOTEC

Page 3 / 4

Weight

Panel Bulk Density

Fire Resistance

Sound Insulation

Thermal Resistance

Panel Strength

Flexural Strength

Loading Test

* According to International test references

110 kg/m2

1434 kg/m3

120 mins

41 dB

0.4 m2K /W

>5 N/mm2

1.08 N/mm2 ( 100 mm )

299.7 KN ( 100 mm thick panel with 2700 mm height )

ICC-ACOTEC75 mm

124 kg/m2

1274 kg/m3

>130 mins

43 dB

>0.4 m2K /W

>5 N/mm2

ICC-ACOTEC100 mm

164 kg/m2

1211 kg/m3

>130 mins

> 43 dB

> 0.4 m2K /W

>5 N/mm2

ICC-ACOTEC140 mm

1985

Buildability*of conventional brick

Buildability*of cellular blocks

1910

ICC

-AC

OT

EC

Pre

cast

Wal

l Pan

els

1 1.5

Page 5: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

Comparison of Physical PropertiesICC-ACOTEC vs Conventional Wall Materials

Fire Rating ( hrs )

Sound Insulation

Compressive Strength ( N/mm2 )

Thermal Conductivity ( W/mK )

Thermal Resistance ( m2k/W )

Moisture Absorption ( % )

1 - 2

35 dB

2.5

0.13

0.8

30

1 - 2

38 dB

3

0.88

-

10

2

42 dB

5

0.18

0.75

15

43 dB

5 - 6

0.56

0.18

8

Conventional

Brick Wall

Cellular

Block Wall

AAC / CLC

Block Wall

* According to International test references

20102015

Buildability*of lightweight block

Buildability*of ICC-ACOTEC Precast Wall Panels

Wall

ICC-ACOTEC

1.5 - 2.5

ICC-ACOTEC precast wall panels result in superior quality, faster construction& reduced labour, with an erecting speed of up to 5 m2 per man day.

4 9

Page 6: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

=

PROFITABILITY AT IT’S PINNACLEWith ICC-ACOTEC Solutions

Higher productivity 5 m2 per labour day (compared to 1m2 per labour day with conventional blocks)

80% Saving on Labour

Reduced use of machineryEliminates lifting of plaster materials (sand & cement)

40% Less Weight

No stiffener and lintel requiredSave on reinforcement, concrete, formwork, labour & time

20% Savings

Faster installation & finishing5x faster than block work and

4x faster than AAC / CLC blocks

5x Faster

Eliminates plaster on both sidesZero Cost of Plastering

Full height constructability Build at Once

Panels with larger dimensions(600mm x 3000mm)

Larger Coverage Capacity

PreciseSaves on correcting imperfections due to high standards

& consistency

Factory Finished Product

Ease of laying service linesEliminates Vertical Cutting

Peace of mindLess wastage & minimal wet work

Cleaner Job Site

ICC-ACOTEC

Page 5 / 6

1

2

3

4

5

6

7

8

9

10

Material LabourTime

Improved MarginsReduced OverheadsFaster Completion

SAVES

ICC

-AC

OT

EC

Pre

cast

Wal

l Pan

els

Vertical hollow-cores can be used for plumbing & electrical

No 15mm thick plastering required

Only a 3 - 5mm skim coat

Continuos construction upto 3.3m height

(compared to 1.2m height restriction with conventional blocks)

1 panel is equivalent to 25 Cellular blocks

1 panel is equivalent to 16 AAC blocks

+

+

+

+

+

+

+

+

+

Page 7: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

Being a factory finished product it has high accuracy which means less material & labour cost involved for final finishes

which carries better quality standards.

Installation Speed ( m2 /man day )

Workmanship for 100 m2 ( man hrs )

Units per 100 m 2 wall area

Mortar used (m3)

Plastering on each side (mm)

Weight per m (kg)

* Calculation for 100 mm wall

2

1

105

5500

7.5

15

285

1

95

1100

7.2

15

216

2

55

600

4

10

80

REVOLUTIONIZE TO A BETTER BUILDABILITY*By Deploying ICC-ACOTEC Wall Panels

Conventional

Brick Wall

(with plaster) (with plaster) (with plaster)

Cellular

Block Wall

AAC / CLC

Block Wall

*BUILDABILITY is the extent to which the design and the adoption of construction techniques & processes affects the productivity level of building works

ICC-ACOTEC Panel 5 m 2 / man day

5x FasterConventional Block

15mm thick plaster & 3mm skim coat

Stiffener

3mm skim coat

1m2 / man day

5

20

55

1

0

124

wall

ICC-ACOTEC

Page 8: Precast Wall Panels - ICC...ICC-ACOTEC precast wall panels are made out of concrete commercial, institute & office buildings replacing comprising cement, sand & aggregate traditional

International Construction Consortium Pvt Ltd

Address #57, S. De. S. Jayasinghe Mawatha, Kohuwala, Nugegoda, Sri Lanka

Telephone +94 114 645 454 / Fax +94-114 645 422

Website www.icc-construct.com

Europe & Middle-East

United Kingdom

Spain

Ireland

Portugal

Germany

Saudi Arabia

Asia

South Korea

China

India

Indonesia

Philippines

Taiwan

Thailand

Japan

Sri Lanka

Singapore

Website - www.elematic.com

ACOTEC PRECAST WALL PANELSUsed Commercially Worldwide

Europe, Middle-East & Asia