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1 PRE - FEASIBILITY REPORT for PROPOSED EXPANSION OF AROMA CHEMICAL MANUFACTURING PLANT IN EXISTING PREMISES of M/s. YASHASHVI RASAYAN PRIVATE LIMITED PLOT NO. 765, JHAGADIA INDUSTRIAL ESTATE, JHAGADIA, DIST: BHARUCH – 393 110, GUJARAT

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Page 1: PRE - FEASIBILITY REPORT - Welcome to Environmentenvironmentclearance.nic.in/writereaddata/FormB/TOR/PFR/23_Dec... · MANUFACTURING PLANT IN EXISTING PREMISES of M/s. ... custom-design,

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PRE - FEASIBILITY REPORT

for

PROPOSED EXPANSION OF AROMA CHEMICAL MANUFACTURING PLANT IN EXISTING PREMISES

of

M/s. YASHASHVI RASAYAN PRIVATE LIMITED

PLOT NO. 765, JHAGADIA INDUSTRIAL ESTATE, JHAGADIA,

DIST: BHARUCH – 393 110, GUJARAT

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CONTENTS

Sr. No.

Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 11

3. Project Description 13

4. Site Analysis 18

5. Planning Brief 22

6. Proposed Infrastructure 25

7. Rehabilitation and resettlement (R & R) Plan 26

8. Project Schedule & Cost Estimates 26

9. Analysis of Proposal (Final Recommendations) 27

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1.0 Executive Summary 1.1 Company Profile Introduction M/s. Yashashvi Rasayan Pvt Ltd was promoted by Mr. Nilesh Patel (Managing Director) as a

Private Limited Company. Its manufacturing facility at Jagadia was commissioned in 2005

and commercial production commenced in the same year.

M/s. Privi Organics Ltd. has signed agreement with M/s. Yashashvi Rasayan Pvt Ltd. M/s.

Yashashvi Rasayan P. Ltd. is an existing job-worker of M/s. Privi Organics Ltd. In a few

years, M/s. Privi Organics Ltd is going to acquire M/s. Yashashvi Rasayan P. Ltd. The

company which was once engaged in manufacturing of commodity products has gradually

started manufacturing specialty and value added products. The market scenario changed &

M/s. Yashashvi Rasayan P. Ltd. switched over to synthetic aroma Chemicals. Ever since the

beginning, M/s. Yashashvi Rasayan P. Ltd. has been gradually increasing its manufacturing

capacity and the range of products. M/s. Yashashvi Rasayan P. Ltd. has entered the Global

market and today manufacturing site has grown to Global Standards. M/s Yashashvi

Rasayan P. Ltd. have the bouquet of products consists of around 15 Aroma chemicals such

as PTBCHA, OTBCHA, Cis-Pinane, Citronellol, etc. The present capacity of plant is 880 MT

per month. M/s. Yashashvi Rasayan P. Ltd. follows & adopt Management systems like ISO

9001, ISO 14001, OHSAS 18001. M/s. Yashashvi Rasayan P. Ltd. supplies its Aroma

Chemicals and known for its consistent quality and competitive pricing. M/s. Yashashvi has

maintained an impressive average annual growth. This has been possible due to relentless

drive to deliver exceptional value M/s. Yashashvi has provided to its customer in terms of

product, pricing and service.

Our Vision To emerge as a leading manufacturer of Aroma Chemicals.

M/s. Yashashvi intends to become the leading aroma chemicals brand in India with its wide

range of products, reliable quality along with exemplary services, to fulfil the ever growing

demands of our rising customers.

Apart from our conventional product range, we have an inherent capability and capacity to

custom-design, develop and manufacture aroma chemical molecules, as per the needs of

our customers. With this customer-need-based capability, M/s. Yashashvi will be able to

further strengthen bonds with customers for a long time to come.

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Our Mission To be the best by giving only the best!

At any given moment, we are self-assured and prepared to provide quality products by

adopting safe and healthy practices in procuring, preparing and presenting our products.

We shall continue to be a leader in the local aroma chemicals industry and keep on thriving

and innovating for the international market, thereby portraying India’s potential as a market

leader in aroma Chemicals. Our mission shall always be to fulfill customer's need first!

1.2 Project Details

No Product Name Category Existing MT/M

Proposed MT/M

Total MT/M

Existing Product list 01 Group A

2,6/2,4 Xylidine OR 300 Either or all total not to exceed 300

MT/M

Either or all total not to

exceed 300 MT/M

OTBCHA OR Aroma chemical 300 Phenyl ethyl acetate OR Aroma chemical 100

Fruity woody compound AG1 Aroma composition 15 02 Group B

Dimethyl Octanol Aroma chemical 55 Either or all total not to exceed 55

MT/M

Either or all total not to

exceed 55 MT/M

COL Crude Aroma chemical 55 Rose compound AG-1 Aroma composition 45

Rose compound AG-2 Aroma composition 45 03 Group B2

2,4,5 Tri chloro Aniline OR 30 Either or all total not to exceed 300

MT/M

Either or all total not to

exceed 300 MT/M

PTBCHA OR Aroma chemical 300

Fruity Rose Wood compound AG 1 Aroma composition 50

04 Group C PEA OR Aroma chemical 0 Either or all

total not to exceed 225

MT/M

Either or all total not to

exceed 225MT/M

Cis-Pinane Aroma chemical 225 Para-Tertiary Butyl

cyclohexanol(PTBCH) OR Aroma chemical

200 Ortho-Tertiary Butyl

cyclohexanol (OTBCH) Aroma chemical

200 Total 880 00 880

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No Product Name Category Existing

MT/M Proposed

MT/M Total MT/M

05 Menthone & Intermediates & Its Derivatives

Menthone OR

Aroma Chemical 0 200 200 Menthol OR Menthyl acetate OR Menthyl Lactate OR

06 Phenyl ethyl alcohol & Intermediates & Its derivatives

Styrene Oxide/Styrene Epoxide OR

Aroma Chemical 0 400 400

Phenyl ethyl alcohol OR Phenyl ethyl phenyl acetate (PEPA) OR Phenyl Ethyl Methyl Ether(PEME) OR Phenyl Acetaldehyde OR Phenyl Acetyl Dimethyl Acetal (PADMA)

07 Hydrogenation of Intermediates

Aroma & Aromatic chemicals hydrogenation Intermediates 0 200 200 Tetrahydromyrcenol,Nimberol & Others

08 Alcohols & Intermediates & its derivatives

Terpin-4-ol OR

Aroma Chemical 0 400

400 Terpinolenes various grades (10 to 99) OR Carvocrol OR Isobornyl Cyclohexanol (IBCH) OR Thymol

09 Aroma chemicals & Intermediates & Its derivatives

Terpinyl Methyl ether (TME) OR

Aroma Chemical 0 300 300

Herbather OR Cedarnol OR Ethyl Fruitate OR Ambernol OR Maltol OR Ethyl Maltol OR Citronellal (CAL) OR Citronellol (COL)

Total 880 1500 2380

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Existing Byproducts:-

Sr. No. Byproducts Existing MT/ Month

01 Sodium Acetate 63 02 Acetic acid 35

Proposed Byproducts: No Products Byproducts Existing

MT/ M Proposed

MT/ M Utilization Menthone & Intermediates & Its Derivatives

1

MENTHONE

Terpenes 0 197.01 Sale to PCB registered party Menthone Column Bottom mass 0 52.79 Sale to PCB registered party Menthone Column Tops 0 50.39 Sale to PCB registered party

Recovered Cyclohexane 0 513.91 Reuse or Sale to PCB registered party

2

MENTHOL Menthol Column Tops 0 21.35 Reuse or Sale to PCB registered party

Menthol Column Bottom mass 0 10.90 Sale to PCB registered party

3

Menthyl Acetate

Acetic acid solution OR 0 465.84 Sale to PCB registered party Sodium Acetate

Menthyl Acetate Column Tops 0 15.72 Sale to PCB registered party Menthyl Column Bottom mass 0 7.78 Sale to PCB registered party

4

Menthyl Lactate

Recovered Cyclohexane 0 80.40 Reuse or Sale to PCB registered party

Menthyl lactate Column Tops 0 14.01 Sale to PCB registered party Menthyl lactate Column Bottom mass 0 29.36 Sale to PCB registered party

Phenyl ethyl alcohol & Intermediates & Its derivatives

5

STO by Chlorohydrin

EDC recovered 0 671.09 Reuse or Sale to PCB registered party

STO Column Tops 0 42.06 Sale to PCB registered party STO Bottom mass 0 84.57 Sale to PCB registered party

6 STO BY DMF

DMF Aqueous layer (40-55 % )

0 996.27 Sent for recovery or Reuse or Sale to PCB registered party DMF recovered

EDC recovered 0 421.51 Reuse or Sale to PCB registered party

STO Column Tops 0 22.83 Sale to PCB registered party STO Column Bottom mass 0 80.79 Sale to PCB registered party

7 Phenyl ethyl alcohol

PEA Column Tops 0 21.39 Sale to PCB registered party PEA Column Bottom mass 0 7.19 Sale to PCB registered party

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8 PEPA Toluene recovered 0 534.60

Reuse or Sale to PCB registered party

PEPA Column Tops 0 18.17 Sale to PCB registered party PEPA Column Bottom mass 0 23.61 Sale to PCB registered party

9 PEME Methanol recovered 0 1001.27

Reuse or Sale to PCB registered party

PEME Column Tops 0 38.90 Sale to PCB registered party PEME Column Bottom mass 0 26.22 Sale to PCB registered party

10 Phenyl acetaldehyde

Toluene recovered 0 531.89 Reuse or Sale to PCB registered party

Phenyl acetaldehyde Column Tops 0 53.19 Sale to PCB registered party Phenyl Acetaldehyde Column Bottom mass 0 83.04 Sale to PCB registered party

11 PADMA Methanol recovered 0 459.96

Reuse or Sale to PCB registered party

PADMA Column Tops 0 39.14 Sale to PCB registered party PADMA Column Bottom mass 0 52.06 Sale to PCB registered party

Alcohols & Intermediates & its derivatives

12 Terpin-4-ol Terpin-4-ol Column Tops 0 144.39

Reuse or Sale to PCB registered party

Terpin-4-ol Column Bottom mass 0 118.37 Sale to PCB registered party Saturated alcohol 0 43.25 Sale to PCB registered party

13 Terpinolenes Dipentene 0 79.14 Sale to PCB registered party Terpinolene Bottom mass 0 13.01 Sale to PCB registered party

14

Carvacrol

Carvacrol Column Tops 0 228.47 Sale to PCB registered party

Carvacrol Column Bottom mass 0 174.49 Sale to PCB registered party

Sodium Acetate solution 0 723.84 Sale to PCB registered party

15 ISO BORNEOL

CYCLOHEXANOL (IBCH)

Fluoroboric acid solution 0 347.29 Sale to PCB registered party Sodium Tetra fluoroborate OR 0 72.87 Sale to PCB registered party Potassium Tetra fluoroborate 0 82.17 Sale to PCB registered party

Toluene recovered 0 1063.57 Reuse or Sale to PCB registered party

Recovered IPA 0 182.95 Reuse or Sale to PCB registered party

Recovered Methanol 0 52.71 Reuse or Sale to PCB registered party

IBCH Column Tops 0 266.67 Sale to PCB registered party IBCH Column Bottom mass 0 303.88 Sale to PCB registered party

16 THYMOL

Thymol Column Tops 0 185.20 Sale to PCB registered party Thymol Column Bottom mass 0 88.40 Sale to PCB registered party

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Aroma chemicals & Intermediates & Its derivatives

17

Terpinyl Methyl Ether (TME)

Recovered Methanol 0 406.78 Reuse or Sale to PCB registered party

Dipentene 0 216.10 Reuse or Sale to PCB registered party

TME Column Bottom mass 0 73.73 Sale to PCB registered party

18 Herbather Herbather Column Tops 0 32.17 Sale to PCB registered party

Herbather Column Bottom mass 0 106.27 Sale to PCB registered party

19 Cedarnol

Recovered Ethylene glycol 0 27.72 Reuse or Sale to PCB registered party

Recovered Camphene 0 15.74 Reuse or Sale to PCB registered party

Cedranol Column Tops 0 8.21 Sale to PCB registered party Cedranol Column Bottom mass 0 47.92 Sale to PCB registered party

20 Ethyl Fruitate

Recovered Formic acid 0 98.56 Reuse or Sale to PCB registered party

EDC recovered 0 426.47 Reuse or Sale to PCB registered party

Recovered ethanol 0 131.06 Reuse or Sale to PCB registered party

Ethyl Fruitate Column Tops 0 28.44 Sale to PCB registered party

Ethyl Fruitate Column Bottom mass 0 92.53 Sale to PCB registered party

21 AMBRENOL Recovered IPA 0 114.88

Reuse or Sale to PCB registered party

Column Tops 0 24.88 Sale to PCB registered party Column Bottom mass 0 48.29 Sale to PCB registered party

22 MALTOL

Magnesium salts solution OR 0 895.52 Sale to PCB registered party Magnesium Salts 0

Recovered methanol 0 2189.55 Reuse or Sale to PCB registered party

Sodium hydroxide solution 0 868.66 Reuse or Sale to PCB registered party

Recovered IPA 0 1285.07 Reuse or Sale to PCB registered party

23 ETHYL MALTOL

Magnesium salt solution OR 0 798.70 Sale to PCB registered party Magnesium salts

Recovered methanol 0 2064.94 Reuse or Sale to PCB registered party

Recovered formic acid 0 2536.36 Reuse or Sale to PCB registered party

Sodium hydroxide solution 0 837.66 Reuse or Sale to PCB registered party

Recovered IPA 0 1242.86 Reuse or Sale to PCB registered party

24 CITRONELLOL Methanol recovered 0 29.80

Reuse or Sale to PCB registered party

COL Column Tops 0 22.46 Sale to PCB registered party COL Column Bottom mass 0 8.88 Sale to PCB registered party

25 CITRONELLAL Methanol recovered 0 0.66 Reuse or Sale to PCB registered party

CAL Column Bottom mass 0 5.43 Sale to PCB registered party

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1.3 Water Requirement, Waste Water Generation and Treatment Total water requirement will be 637 m3/day which will be met through GIDC water supply.

The wastewater generation will be 349 m3/day which shall be treated in ETP and Treated

Effluent 250 m3/day shall be disposed into deep sea through NCTL Pipeline.

99 KL/Day effluent will be treated in ETP and then RO. 74 KL/Day treated effluent will be

reused in factory premises. RO Reject will be treated in MEE.

1.4 Air Pollution Source and Control Management There will emission from Steam Boiler, Thermopack and DG Set. ESP with Scrubber and

Online Monitoring System will be installed to control the emission from air pollution source.

1.5 Hazardous Waste

No Category No.

Particulars Existing Qty/M

Proposed Total Qty

Disposal

1

34.3

Chemical Sludge from Waste Water Treatment (ETP Waste)

3.3 MT/M

41.0 MT/M

44.3

MT/M

Collection, Storage, Transportation, Disposal at TSDF‐BEIL

2

5.1

Used oil /Spent oil

0.025 MT/M

0.81

MT/M

0.835 MT/M

Collection ,Storage Transportation, Disposal by selling authorized vendor or authorized recycler

3

33.3

Discarded Containers MS / HDPE Drums IBC’s Carboys

50

Nos/M

500

Nos/M

550

Nos/M

Collection, Storage Transportation,Decantamination , Disposal by selling authorized vendor or authorized recycler.

4

36.2 Spent Catalyst 2 MT/M 15.95 MT/M

17.95 MT/M

Collection , Storage Transportation, given for Regeneration

5

26.1 Process waste & Tarry waste

12.73 MT/M

10 MT/M

22.73 MT/M

Collection, Storage Transportation, Given for co‐processing in cement industries or Disposal at CHWIF of BEIL/SEPPL

6

36.1

Sludge from Concentration Techniques (MEE)

Nil 24 MT/M

24

MT/M

Collection, Storage Transportation, Disposal by at TSDF of BEIL /Sale to Authorized vendor

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7 15.2 Discarded Asbestos Nil 15 kg/M

15

kg/M

Collection , Storage Transportation, Disposal at TSDF of BEIL

8

5.2

Waste or residue containing oil (Oil soaked gaskets and cotton waste, filter pads)

Nil 100 kg/M

100 kg/M

Collection, Storage Transportation, Disposal at TSDF of BEIL

9 34.3 Spent Resin Nil

26.21MT/M

26.21MT/M

Collection, Storage Transportation, Disposal at TSDF of BEIL

10 D2 Dilute Sulphuric Acid Nil

553.79 MT/M

553.79 MT/M

Convert to conc. Sulphuric Acid or ammonium sulphate /Calcium Sulphate

11 36.1 Mixed salts Nil

70.25 MT/M

70.25 MT/M

Collection, Storage Transportation, Disposal at TSDF, BEIL‐Ankleshwar.

12 26.1 Column Tops

Nil 402.42 MT/M

402.42MT/M

Sale to authorized party / Disposal at TSDF, BEIL‐Ankleshwar.

13 26.1 Column Bottom mass

Nil 547.50 MT/M

547.50 MT/M

Sale to authorized party / Disposal at TSDF, BEIL‐Ankleshwar.

NON‐HAZARDOUS WASTE DETAILS

S.

No. Source Existing Proposed Total Disposal

1 Insulation 0 kg/M 25 kg/M 25 kg/M Sale to authorized Vendor

2 MS Scrap 0 kg/M 250 kg/M 250 kg/M Sale to authorized party

3

Other Waste (Wooden waste, paper & Decontaminated plastic )

0 kg/M 600 kg/M 600 kg/M Sale to authorized party

4 Fly Ash 43.2

MT/M 175.8 T/ M

219 MT/ M

Given to Brick manufacturer/Land filling

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1.6 Green Belt Total 35681.08 m2 land area is available at site; out of this 5078.58 m2 (Inside) is developed

as greenbelt and other forms of greenery. And company will also develop 4014 m2 for green

belt outside the factory.

1.7 Power & Fuel Requirements Power required from DGVCL will 3110 KVA [Existing: 325 KVA + Proposed: 2785 KVA]

DG Set capacity [Existing: 300 KVA + 125 KVA + Proposed: 1500 KVA] will be kept for

emergency power back up. Fuel requirement: Sr.No Particulars Name of

fuel

Quantity required

(existing)

Quantity

required

(proposed)

Remark

1. DG set

Diesel 90 Ltrs/Hr ---

For Existing: 300KVA &

125 KVA

DG set Diesel ---- 400 Ltrs/Hr Proposed: 1500 KVA

2. Boiler Coal 16 MT/Day --- For Existing: 4 TPH

3. Boiler Coal --- 80 MT/Day For Proposed: 20 TPH

4. Thermopack Coal/FO/Bi

o-fuel

---- 1.1 MT/Day For Proposed: 2 Lac K

Cal

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project Proposed Expansion of Aroma Chemicals Manufacturing Plant in Existing Premises

Identification of the project proponent

1) Mr. Mahesh Babani (Managing Director)

2) Mr. D. B. Rao (Executive Director)

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2.2 Brief description of nature of the Project Proposed Expansion of Aroma Chemicals Manufacturing Plant in Existing Premises

2.3 Need for the project and its importance to the country and or region The objective is to be achieved by:

• Consolidating Business.

• By constantly upgrading the product range.

• Continuously reducing the Costs & improving Quality.

• To generate local employment

2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders,

we have found that there is a big potential for the range of the products we are planning.

These products will be an addition to the current range of our products.

2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we

will be able to increase the export of our finished products.

2.6 Export possibility There is export potential of our proposed products.

2.7 Domestic/Export Markets There is export potential as well as demand in local market.

2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled

people for the proposed expansion project.

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3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. No interlinked project has been submitted.

3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates.

• Map showing general location

PROJECT SITE

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• Specific location and project boundary

(Courtesy: Environmental Information Center, New Delhi)

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• Plot Layout

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3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below:

• Existing operating unit

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power evacuation facilities

• Availability of water for industrial use

Modern infrastructure support and amenities at par with industrial estates in other global

markets, including:

Efficient transport facilities within the industrial estate and to & fro the city area.

Environment-friendly zone.

Uninterrupted power supply.

3.4 Size or Magnitude of Operation Please refer Section-1.2

3.5 Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project, etc. should be given) Please refer Form-I, Annexure-III. 3.6 Raw Material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Form-I, Annexure-I. Majority of

the products will be used for domestic market and some products will be exported

depending on the international market. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. Every effort will be put to recycle/reuse the water.

3.8 Availability of water its source, energy/power requirement and source should be given. Water Source Total water requirement shall be met through GIDC water supply.

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Power & Fuel Requirement Power required from DGVCL will 3110 KVA [Existing: 325 KVA + Proposed: 2785 KVA]

DG Set capacity [Existing: 300 KVA + 125 KVA + Proposed: 1500 KVA] will be kept for

emergency power back up

Fuel requirement: Sr.No Particulars Name of

fuel

Quantity required

(existing)

Quantity required

(proposed)

Remark

1. DG set

Diesel 90 Ltrs/Hr ---

For Existing: 300KVA &

125 KVA

DG set Diesel ---- 400 Ltrs/Hr Proposed: 1500 KVA

2. Boiler Coal 16 MT/Day --- For Existing: 4 TPH

3. Boiler Coal --- 80 MT/Day For Proposed: 20 TPH

4. Thermopack Coal/FO/Bi

o-fuel

---- 1.1 MT/Day For Proposed: 2 Lac K

Cal

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Please refer Form-I, Annexure-V and Annexure-VI.

3.10 Schematic representations of the feasibility drawing which give information of EIA purpose.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO‐ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS

BASELINE ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC STATUS &

INFRASTRUCTURE

EXPANSION PLANT

FACILITY DESCRIPTION

IMPACTS METHODOLOGY OF

IMPACT ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL MANAGEMENT PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM

RISK ANALYSIS STUDIES & DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.0 Site Analysis 4.1 Connectivity

• Site is very well connected by road

• Availability of power evacuation facilities

• Availability of water for industrial use

4.2 Land Form, Land Use and Land Ownership

(Source: Environmental Information Center, New Delhi)

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4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given.

(Source: Environmental Information Center, New Delhi)

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AREAS UNDER DIFFERENT LANDUSE

(Source: Environmental Information Center, New Delhi)

4.4 Existing Infrastructure The project site is located in G.I.D.C., Jhagadia, Dist - Bharuch, which is a well developed

designated Industrial Area.

Total Plot Area = 35681.08 m2

Green Belt required 33% = 9092.58 m2 Total existing (Inside) = 5078.58 m2

Outside = 4014 m2

Sr. No.

Landuse Classification Area (in sq.km.) Percentage Area

1 Water Body 0.46 0.15 2 Open/Barren Land 46.55 14.84 3 Agriculture 46.47 14.81 4 Fallow Land 168.64 53.74 5 Degraded Vegetation 31.94 10.18 6 Scrub 0.08 0.03 7 River 3.64 1.16 8 Settlement 5.08 1.62 9 Sand 1.14 0.36

10 Industrial Area 3.11 0.99 11 Miscellaneous 6.71 2.14

Total 313.81 100.00

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4.5 Soil Classification Soil Characteristics under Project Area are as given below:

Category Area

(Sq. kms) Description Taxonomy1 Taxonomy2 Class Sub Class

Category C 176.30

Very deep, moderately well drained, fine soils on very gently sloping basaltic

interfluves with slight erosion; associated with deep well drained,

calcareous fine soils with slight erosion

Fine, montrmorillonitic, hyperthermic Typic

Chromusterts

Fine, montmorillonitic

(calcareous) hyperthermic Vertic

Ustochrepts

Soils of west coast(soils of Gujarat plain)

Soils of interfluves

Category D 0.23

Deep, well drained, clacareous, fine soils on very gently sloping alluvial plain with slight erosion and slight salinity; associated with very deep,

imperfectly drained, calcareous, fine-loamy soils with slight erosion

Fine, mixed (calcareous),

hyperthermic Fluventic Ustochrepts

Fine-loamy, mixed (calcareous),

hyperthermic, Udic Ustochrepts

Soils of west coast (soils of gujarat plain)

Soils of alluvial plains

Category E 10.96

Very deep, well drained, calcareous, fine-loamy soils on gently sloping

alluvial plain with moderate erosion; associated with deep, well drained, calcareous, fine-loamy soils on very gently sloping lands with moderate

erosion

Fine loamy, mixed (calcareous),

hyperthermic Fluventic Ustochrepts

Fine loamy, mixed (calcareous),

hyperthermic Udic Ustochrepts

Soils of west coast(soils of Gujarat plain)

Soils of alluvial plains

Category F 42.87

Very deep, moderately well drained, fine soils on very gently sloping alluvial plain with moderate erosion; associated

with very deep, moderately well drained, fine soils on nearly level lands

with slight erosion.

Fine, montmorillonitic, hyperthermic Typic

Chromusters

Fine, montmorillonitic,

hyperthermic Vertic Ustochrepts

Soils of west coast(soils of Gujarat plain)

Soils of alluvial plains

Category G 31.21

Very deep, moderately well drained, fine soils on nearly level alluvial plain

with slight erosion; associated with very deep moderately well drained,

calcareous, fine soils on gently sloping lands with severe erosion

Fine, montmorillonitic, hyperthermic Typic

Chromusterts

Fine, montmorillonitic

(calcareous), hyperthermic Typic

Chromusterts

Soils of west coast (soils of Gujarat plain)

Soils of alluvial plains

Category H 52.31

Very deep, moderately well drained, fine soils on nearly level alluvial plain

with moderate erosion; associated with very deep, moderately well drained,

calcareous, fine soils on gently sloping lands with severe erosion

Fine, montmorillonitic, hyperthermic Typic

Chromusters

Fine, montmorillonitic

(calcareous) hyperthermic Typic

Chromusterts

Soils of west coast(soils of Gujarat plain)

Soils of alluvial plains

Category I 0.06

Very deep, moderately well drained, fine soils on very gently sloping alluvial

plain with moderate erosion and moderate salinity; associated with very

deep, moderately well drained calcareous, fine soils with moderate

erosion

Fine, montmorillonitic, isohyperthermic Typic

Chromusterts

Fine, montmorillonitic,

(calcareous), hyperthermic Udic

Chromusterts

Soils of west coast(soils of Gujarat plain)

Soils of alluvial plains

(Source: Environmental Information Centre, New Delhi)

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SOIL CHARACTERISTICS MAP

(Source: Environmental Information Centre, New Delhi)

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4.6 Climatic data from secondary sources. Primary source: Our own weather station & Secondary source: Indian Meteorological

Department, Ahmedabad.

4.7 Social infrastructure available. Depending on the growth of the company the required social infrastructure will be provided.

5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/Development authority classification. Type of Industry: Proposed expansion of Aroma Chemicals Manufacturing Plant in existing

premises

Facility: Canteen, Administration, Transportation

5.2 Population Projection

Name Population (Persons)

Population Density

(Person / sq. km.)

Sex ratio (No. of females per 1000 males)

Within 5 km Radius (2011) 12668 169 975 Within 10 km Radius (2011) 70719 225 908 Taluka Jhagadia (2011) 172175 212 935 District Bharuch (2011) 1550822 238 924 (Courtesy: Census Dept., GOI)

5.3 Land use planning (breakup along with green belt etc.) Total Plot Area = 35681.08 m2

Green Belt required 33% = 9092.58 m2 Total existing (Inside) = 5078.58 m2

Outside = 4014 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project activity.

• Social Welfare

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

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5.5 Amenities/Facilities Details of amenities available in study area

Taluka Village Educational Medical Drinking Water

Post &Telegraph

Communication

Approach to Village

NearestTown

PowerSupply

Jhagadia Dumala Haripura P(2) CHW T, W, TW PO BS PR, KR Rajpipla - 30 EA Uchedia P(4) PHS , RP W, T , HP PO, Phone BS PR, KR Ankleshwar-17 EA

Govali P(4) , H , Ac ,

O CHW , PHS ,RP , FPC

T, W , TK ,TW PO, Phone BS PR, KR Bharuch – 13 EA

Nana sanja

P(2) CHW T, W, TK , TW ,

R , N

PO, Phone BS PR, KR Bharuch-15 EA

Rainpara P(3), Ac PHS , CHW T, W ,TW PO, Phone BS PR, KR Ankleshwar-15 EA Mota sanja P(2) CHW T, W PO , Phone BS PR, KR Ankleshwar-21 EA

Sultanpura P(3), O, H ,

PUC PHS, RP , MH

, D T, W, TK , TW PO, Phone BS PR, KR Ankleshwar-20 EA

Kunvarpara P(2) , Ac(3) -(5-10 Kms)

W -(5-10 Kms) -(5-10 Kms) KR Ankleshwar -

28 EA

Damlai P(2) CHW W -(5-10 Kms) BS , RS KR Ankleshwar-27 EA Andharkachhala P(2) -(5 - Kms) W -(5-10 Kms) BS PR, KR Ankleshwar-24 EA

Dholakuva P(2) CHW W -(5 - Kms) BS , RS PR, KR Ankleshwar-27 EA Malpor P(2) , Ac(8) CHW W, TK PO BS PR, KR Ankleshwar-25 EA

Vanthevad P(2) CHW W, TK -(-5 KMS) BS PR, KR Ankleshwar-21 EA Kharia P(2) -(5 - Kms) W , S -(5 - Kms) -(5 - Kms) PR, KR Ankleshwar-21 EA

Fulwadi P(2) CHW , PHS W, TW , R PO BS PR, KR Ankleshwar-26 EA

Boriwada P(2) CHW TK , W , TW

,HP -(5 - Kms) BS , RS PR , KR Ankleshwar-12 EA

Mulad P(2) CHW , PHS T, W , TK ,

TW ,HP PO BS PR , KR Bharuch - 9 EA

Naugama P(2) CHW T, W , TK , HP

,R -(5 - Kms) BS PR, KR Bharuch-8 EA

Kharchi bhilwada P CHW T, W ,TK , HP -(-5 KMS.) BS , RS PR , KR Akleshwar-10 EA

Kharchi P(2) CHW , PHS ,

FPC TK, W, HP PO , Phone BS, RS PR, KR Ankleshwar-10 EA

Kapalsadi P(3),O CHW TK, W, TW,

HP, R PO BS PR , KR Ankleshwar-17 EA

Selod P(3) , Ac(2) CHW T, W, R PO BS PR Ankleshwar-23 EA Padal P(6), AC(11) -(5 - Kms) T, W , R PO BS PR Ankleshwar-21 EA Moran Ac(5) CHW W -(5 - Kms) BS PR, KR Ankleshwar-34 EA Vasna P(4) PHS , CHW W , R , F PO BS PR, KR Ankleshwar-40 EA

Ralpore P -(5 - Kms) W , R -(5 - Kms) -(5 - Kms) Ankleshwar-38 EA Navagam mota P CHW W -(5 - Kms) BS KR Ankleshwar-33 EA

Sardarpura P(2) CHW T , W, TK , HP -(5 - Kms) BS KR Ankleshwar-14 EA Untia P(2) CHW T ,W ,HP -(5 - Kms) BS KR Ankleshwar-12 EA

Dadheda P(2) , O -(5 - Kms) T ,W, TK. , HP PO BS PR Ankleshwar-11 EA Randedi P(2) CHW W -(5 - Kms) BS PR , KR Ankleshwar-15 EA

Limet P(2) PHS , CHW T, W, TK,HP,

R PTO BS PR ,KR Ankleshwar-20 EA

Talodara P(3) , H ,Ac(8) PHS ,FPC ,

CHW T, W, TK ,TW

,HP PO BS PR , KR Ankleshwar-19 EA

Panvadi P(2) CHW W , TK, HP, C -(5 - Kms) BS PR Ankleshwar-22 EA

Borjai P(6) , O(2) CHW T, W, TK ,HP

,C PO BS PR ,KR Ankleshwar-25 EA

Ankleshwar

Amrutpura P(2) -(5 – 10 Kms) W ,HP -(5 - Kms) -(-5 Kms) PR Ankleshwar-10 EA Motali P(3) -(5-10 kms) T, W, R PO , Phone BS PR Ankleshwar-9 EA

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Uchhali P(2) CHW W, TK , HP PO BS , RS PR, KR Ankleshwar-10 EA

Jitali

P(3) , H ,O PHC, CHW,,SMP ,

RP

T,W, HP PO, Phone BS PR, KR Ankleshwar-10 EA

Dadhal P(3) ,O CHW,PHS

,FPC T, W, HP PO, Phone BS PR, KR Ankleshwar-9 EA

Kararvel P(2) ,Ac ,O CHW T, W, HP PO BS PR,KR Ankleshwar-12 EA Avadar P(2) ,Ac -(-5 Kms) T, W, TK PO BS PR ,KR Ankleshwar-10 EA Piprod P(2), O PHS W PO BS PR, KR Ankleshwar-16 EA

Pardi mocha P(2), O CHW T, W -(-5 Kms) BS PR, KR Ankleshwar-16 EA Sangpor P(3) PHS, CHW T, W PO BS PR, KR Ankleshwar-17 EA

Valia Kondh

P(4), H, O PHS, D, FPC, RP, CHW

T, W PO BS PR, KR Ankleshwar-12 EA

Vatariya P(2) CHW W PO, Phone BS PR, KR Ankleshwar-15 EA Naldhari P(2) CHW W , TK -(-5 Kms) BS PR, KR Ankleshwar-18 EA Hirapor P(4) CHW T ,W -(-5 Kms) BS PR, KR Ankleshwar-24 EA

Valia

P(5), H, PUC, I, Tr

H, MCW, MH, CWC, D, O, RP, CHW, FPC, TB

T , W PTO, Phone BS PR, KR Ankleshwar-22 EA

Dholgam P(6) PHS, CHW T, W PO BS PR, KR Ankleshwar-27 EA

Bhilod P(4) PHS, RP,

CHW T, W, HP, R PO BS PR Ankleshwar-30 EA

Vagadkhol P(2) CHW T, W, HP ,R PO BS PR, KR Ankleshwar-27 EA

(Courtesy: Census Dept., GOI)

ABBREVIATIONS 1. Education P-Primary Elementary School H-Matriculation or Secondary O-Other Educational Institution PUC-Higher Secondary/Intermediate/pre-University/junior Collage AC – Adult literacy class TR – Training center 2. Medical Facilities RP-Registered Private Practitioner PHS-Primary Health Centre FPC-Family Planning Centre D- Dispensary CHW - Community Health Worker/Health Worker H - Hospital NH - Nursing Home MH - Maternity Home PHC - Public Health Centre CWC - Child Welfare Centre TB - T.B Clinic O - Others 3. Drinking Water

T-Tap Water

HP-Hand Pump

TK-Tank Water

W-Well Water

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R-River Water

C-Canal

N - Nallah

S - Spring

4. Post & Telegraph

PO-Post Office

PTO-Post & Telegraph

Phone-Telephone Communication

5. Transportation

RS- Railway Station

BS-Bus Station

NW-Navigable Waterway

6. Approach to Village

PR-Pucca Road

KR-Kuccha Road

7. Power Supply

EA-Electricity for all purposes

EAG - Electricity for Agriculture

ED - Electricity for domestic

EO - Electricity for other purpose like Industrial, Commercial etc. 6.0 Proposed Infrastructure Total Plot Area: 35681.08 m2

Well developed infrastructure is already available in the area.

6.1 Green Belt Green Belt required 33% = 9092.58 m2 Total existing (Inside) = 5078.58 m2

Outside = 4014 m2

6.2 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided.

6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway.

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6.4 Drinking water Management (Source & Supply of water) Total water requirement shall be met through GIDC supply.

6.5 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of plant. These liquid wastes would be disposed by septic tank & soak pit.

6.6 Solid Waste Management Please refer Form-I, Annexure-VI. 6.7 Power Requirement & Supply/Source Please refer Section 3.8 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land oustees and landless laborers (a brief outline to be given) There is no habitation on the proposed expansion project land and it is in existing premises

which is purchased from GIDC for development of company, so R & R policy is not

applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). Construction activity will be started after getting Environmental Clearance from SEIAA,

Gandhinagar and Consent to Establish from GPCB, Gandhinagar.

8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost is Rs. 112 Crores.

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9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed expansion project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.