powerpoint presentation · dcsp may cause high distortion and broader haz in the welded component....
TRANSCRIPT
Function of electrode coating
Constant Current Characteristics
Constant Current Characteristics
Constant Voltage Characteristics
Open-circuit voltage
✓ Open-circuit voltage (abbreviated
as OCV or VOC ) is the difference of
electrical potential between two terminals
of a device when disconnected from any
circuit.
✓ There is no external load connected. No
external electric current flows between the terminals.
Straight Polarity Reverse Polarity
Electrode is connected with the negative terminal of the power source and base metals are connected with the positive
terminal.
Base metals are connected with the negative terminal of the power source and electrode is
connected with the positive terminal.
Under sufficient potential difference, electrons liberate from the tip of the
electrode and strike the base plate surface.
Here electrons liberate from base plate surface and strike the electrode tip.
2/3rd of the total arc heat is generated near base plate and rest is generated at electrode
tip.
2/3rd of the total arc heat is generated at electrode tip and rest is generated near base
plate.
Proper fusion of the base metal can be achieved easily. So it eliminates the lack of
fusion and lack of penetration defects.
Due to less heat generation near base plate, incomplete fusion of the base plate may
occur.
Straight Polarity Reverse Polarity
In case of consumable electrodes, filler metal deposition rate is quite low.
Filler metal deposition rate is quite high as greater portion of heat is generated at
electrode tip.
Arc voltage and arc stability does not depend on work material emissivity.
Arc voltage and arc stability significantly depend on work material emissivity.
Arc cleaning action (oxide cleaning) is poor. Arc cleaning action is good.
Inclusion defects may arise if base plate surfaces are not cleaned properly prior to the
welding.
Due to good arc cleaning action, tendency of inclusion defects reduces.
DCSP may cause high distortion and broader HAZ in the welded component.
Distortion is less with DCRP and also HAZ is narrow.
DCSP is not suitable for welding thin plates. DCSP is suitable for welding thin plates.
Metals with high melting temperature (such as stainless steel, titanium) can be suitably
joined by DCSP.
Metals with low melting temperature (such as copper, aluminum) can be suitably joined by
DCSP.
(GATE – 16 – SET – 2)